Industrial Automation Group Link :

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Classic Control
Course
Chapter 9: Special Relayes

Prepared By: Eng, Abd ulkawy Mobarak

Tel: 01014871075
E-Mail: Eng.Abdelkawy.Mobarak@Gmail.com

Special Relayes:

Classic Control
Compact Components
Components Relays : components
o Solid State Relay

Relay
Coil
Contacts
Relay .

. NO

)(NO+NC

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

Control Voltage & NOContact & NC Contact 2

Control Voltage & NOContact & NC Contact 3

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

 2 ).NO(380VAC,25A

Relay 3 PH Motor
Motor
) (1/2)&(3/4
INPUT
6&7 5&8

Solid Stat Relay :

-

Relay.

.

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

(:)47
-

:

high level
Low level )2 Level Switch (Float
LS1 = Low Level Switch
LS2 = High Level Switch
)Pump(1

:
)LS1: Float Switch (NC
)LS2: Float Switch (NC

:
LS1
LS2
:
)S1(Control ON
K1
K1 KM1
KM1 P1
LS1 LS1
P1 KM1
LS2 LS2
KM1 P1
LS2
P1 LS1
LS1
KM1 P1 K1
) S2(Control OFF
ENG. ABD EL-KAWY MOBARAK | Classic Control Course

o Liquid level Relay:

.
.

.
)3 Electrodes ( Upper, Lower , Base
Electrodes

) ( Senstivity
Electrodes
:
3 Electrodes Relay
2 Electrodes Base Electrode .
Upper Electrode Relay
( O/P = 1
,
1/2 = Open ,
) 2/3 = Close

Relay Lower Electrode
Lower Electrode Relay Normal Case
.( O/P = 0
,
1/2 = Close ,
) 2/3 = Open

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

 Operation of the Relay:

: Liquid Level Control Relay

Case (1) :
Low Level Electrode
O/P = 0
&
Normal Case Relay
1/2 = Close
1/3 = Open

Case (2):
High Level Electrode Low Level Electrod
O/P = 0
&
Normal Case Relay
1/2 = Close
1/3 = Open
Case (3):
.High Level Electrode Low Level Electrode
O/P = 1
&
Non-Normal Case Relay
1/2 = Open
1/3 = Close
Case (4):
.High Level Electrode Low Level Electrode
O/P = 1
&
Non-Normal Case Relay
1/2 = Open
1/3 = Close
Case (5):
High Level Electrode Low Level Electrode
O/P = 1
&
Non-Normal Case Relay
1/2 = Open
1/3 = Close
Case (6):
Low Level Electrode
O/P = 0
&
Normal Case Relay
1/2 = Close
1/3 = Open

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

:
) (1/2
:
(1/2)= Close


Upper Level Electrode

Lower Level Electrode

:
) (2/3
:
(2/3) = Open
Upper Level Electrod

(2/3)= Close
Lower Level Electrode


Upper Level Electrode

: Liquid Level Control Relay

: .
.i

.ii
Electrodes . Floats
.iii
:
Liquid Level Relay
.i
Base Electrode Relay
.ii
Base Electrode
( 2 Electrodes ) U & L First
.iii
Electrod Second Electrode . B

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

o Electromechanical Latching Relay

2 Coils Coil ) (1/2 Coil ) (1/3

Coil ) (1/2
Coil
Coil ) (1/3
.

:
Coil .
2 Coils . . Relay
Latching Relay Coil
. Latching
. Coil.

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

(:)47
.Start/Stop P.B

:
)S1 : Start/Stop (3 Pole P.B
2 NO Contact + 1 NC Contact

:
)S1(Start/Stop

KM1
M1
K1
S1
KM1 S1
K1 K1
S1 .
K2 S1
K1 S1 KM1 S1
S1
S1 K2 KM1
KM1 M1
:

01

:
S1
K1
K1 KM1
KM1 M1
KM1 K1
KM1 K2
S1 K2
KM1
KM1 M1 Normal
S1 M1
ENG. ABD EL-KAWY MOBARAK | Classic Control Course

o Start/Stop Relay

Electronic Relay Start & Stop M/C .

B1/B2 Relay Open Close
.

. .
.
Relay

( B1/B2
).
Relay . A1/A2
) Normally Open Contact(2/3
Relay

00

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

:
-

Toggel SW .

Relay :
Start/Stop Relay
) Coil(A1/A2

.

o Step Relay

02

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

(:)47
-

2 Pumps Level Switch

Level Sw )Pump(1
Level Sw ) P(1
Level Sw )Pump(2
Level Sw ) P(2
Level Sw
) Pump(1 .

:
)LS1: Liquid Level Switch (Float

03

:
Liquid Level SW Normal NC
KM1 ) Pump(1 K1 .
Liquid Level SW
). Pump(1
Liquid Level Switch

KM2 ) Pump(2 K1 KM1

KM2
KM2 P2 K1 P1

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

(:)44
3Pumps .

3 Motors 2 Relay

04

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

o Motor Sequence Relay

05

Relay Motor ( )
. .
) (P1
.
.
Pressure Switch N.C Relay
.
Pressure Switch Close Open
Relay .

Motor

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

06

(:)47
2 Pumps
:

High level Low level
2 Pumps

2 Pumps 2 Liquid level SWs

ENG. ABD EL-KAWY MOBARAK | Classic Control Course

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ENG. ABD EL-KAWY MOBARAK | Classic Control Course

07