SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS ELECTRICAL SYSTEM Section 4E - Wiring Diagrams Table of Contents Wiring Colors for MerCruiser... 4E2 MEFI2 MCM 7.4L MPI (L-29) Model 4E-14 Starting and Charging System Wiring MEFI 2 MIE 7.4L MPI Model 4E-15 Harness Diagrams 4E-4 MEFI 3 MCM 454 / 502 Mag MPI and MCM 454 /'502 MPI 4E-4 ‘MIE 454 Mag MPI Horizon and MCM 7.4L MPI ne 4E6 8.2L MPI Models... 4E-16 MIE 454 MPI Horizon & 8.21. MPI 4E8 MEFI3 MCM 7.4L MPI Bravo MIE 7.4L MPI 4E40 MIE 7.4L Inboard 447 Fuel Injection Wiring Harness Instrumentation Hemess Diagrams «... 45-18 Diagrams 4E42 MCM (Stemdrive).... ne 4E18 FI MGM 454 / 502 Mag MPI and MIE (Inboard) 4E-19 MIE 454 Mag MPI Horizon and Dual Station Wiring (Using a Neutral Safety 8.2L MPI Models ........--- 4E412 ‘Switch in Only One Remote Control) 4-20 90-861326-1 MARCH 1999 Page 4€-1WIRING DIAGRAMS Wiring Colors for MerCruiser ‘SERVICE MANUAL NUMBER 23 NOTE: Color codes listed below DO NOT apply to fuel injection system hamesses. BIA COLOR CODE AND WHERE USED ABBREVIATIONS BLACK (BLK) ‘All Grounds BROWN (BLU) Reference Electrode - MerCathode ORANGE (ORN) Anode Electrode - MerCathode UT. BLUEWHITE (LT BLUWHT) Trim = Up” Switch GRAY (GRY) Tachometer Signal GREENMHITE (GRNIWHT) Trim - "Down" Switch TAN (TAN) Water Temperature Sender to Gauge LIGHT BLUE (LT BLU) Oil Pressure Sender to Gauge PINK (PNK) Fuel Gauge Sender to Gauge BROWNIWHITE (BRN/IWHT) Trim Sender to Trim Gauge PURPLE/WHITE (PURIWHT) Trim - “Trailer” Switch RED (RED) Unprotected Wires from Battery REDIPURPLE (REDIPUR) Protected (Fused) Wires from Battery REDIPURPLE (RED/PUR) Protected (+12V) to Trim Panel ORANGE (ORN) Altemator Output PURPLEIVELLOW (PURIYEL) Ballast Bypass, PURPLE (PUR) Ignition Switch (+12V) YELLOWIRED (YELRED) Starter Switch to Starter Solenoid to Neutral Start Switch Page 46-2 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS THIS PAGE IS INTENTIONALLY BLANK 90-861326-1 MARCH 1999 Page 4-3‘SERVICE MANUAL NUMBER 23 Starting and Charging System Wiring Harness Diagrams WIRING DIAGRAMS MCM (Sterndrive) 454 / 502 MPI 90-861326-1 MARCH 1999 Page 4E-4SERVICE MANUAL NUMBER 23, WIRING DIAGRAMS A- Charging And Starting System 1 -Alternator 2 -Ground Stud 3 -Starter Motor 4 -Battery 5 -Circuit Breaker 6 -Starter Slave Solenoid B - Audio Warning System 1 -Oil Pressure Switch 2 -Drive Unit Oil Level Bottle Switch C - Instrumentation System 1 -Oil Pressure Sender 2 -Water Temperature Sender 3 -Trim Sender a - Positive (12V) Power Wire To Fuel Injection System Harness b -Harness Connector To Fuel Injection System Harness - Auxiliary Tachometer Lead d_-90 Amp. System Fuse (DO NOT Remove) 90-861326-1 MARCH 1999 Page 4-5WIRING DIAGRAMS ‘SERVICE MANUAL NUMBER 23 MCM (Sterndrive) 7.4L MPI Page 46-6 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 23, WIRING DIAGRAMS A- Charging And Starting System 1 -Alternator 2 -Ground Stud 3 -Starter Motor 4 -Circuit Breaker 5 -Starter Slave Solenoid B - Audio Warning System 1 - Transmission Temperature Switch (If Equipped) C - Instrumentation System 1 -Oil Pressure To Sender 2 - Trim Sender To Gauge a = Positive (12V) Power Wire To Fuel Injection System Harness b -Harness Connector To Fuel Injection System Harness -Auxiliary Tachometer Lead d_-90 Amp. System Fuse (DO NOT Remove) 90-861326-1 MARCH 1999 Page 4-7‘SERVICE MANUAL NUMBER 23 WIRING DIAGRAMS MIE (Inboard) 454 MPI Horizon & 8.2L MPI 90-861326-1 MARCH 1999 Page 46-8SERVICE MANUAL NUMBER 23, WIRING DIAGRAMS A- Charging And Starting System 1 -Alternator 2 -Ground Stud 3 -Starter Motor 4 -Circuit Breaker 5 -Starter Slave Solenoid 6 -Neutral Safety Switch B - Audio Warning System 1 -Oil Pressure Switch 2 - Transmission Fluid Temperature Switch 3 -Accessory (Load Must Not Exceed 5 Amps) C - Instrumentation System 4 -Oil Pressure Sender 2 -Water Temperature Sender a - Positive (12V) Power Wire To Fuel Injection System Harness b -Harness Connector To Fuel Injection System Harness - Auxiliary Tachometer Lead d_-90 Amp. System Fuse (DO NOT Remove) 90-861326-1 MARCH 1999 Page 4-9‘SERVICE MANUAL NUMBER 23 WIRING DIAGRAMS MIE (Inboard) 7.4L MPI 7087 90-861326-1 MARCH 1999 Page 4€-10SERVICE MANUAL NUMBER 23, WIRING DIAGRAMS A- Charging And Starting System 1 -Alternator 2 -Ground Stud 3 -Starter 4 -Circuit Breaker 5 -Starter Slave Solenoid 6 -Neutral Safety Switch B - Instrumentation System 1 -Oil Pressure Sender 2 Accessory (Load Must Not Exceed 5 Amps) C - Audio Warning System 1 - Transmission Fluid Temperature Switch a - Positive (12V) Power Wire To Fuel Injection System Harness b - Harness Connector To Fuel Injection System Harness - Auxiliary Tachometer Lead d_-90 Amp. System Fuse (DO NOT Remove) 90-861326-1 MARCH 1999 Page 46-11WIRING DIAGRAMS Fuel Injection Wiring Harness Diagrams ‘SERVICE MANUAL NUMBER 23 MEFI 1 MCM (Sterndrive) 454 / 502 Mag MPI and MIE (Inboard) 454 Mag MPI Horizon and 8.2L MPI Models NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. Page 4E-12 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS 1 -Fuel Pump 2 -Throttle Body 3 -Distributor 4 -Coil 5 -Electronic Spark Control Module 6 -Data Link Connector (DLC) 7 Manifold Absolute Pressure (MAP) Sensor 8 -Knock Sensor 9 -Idle Air Control (IAC) 10 - Throttle Position (TP) Sensor 44 -Engine Coolant Temperature (ECT) Sensor 12 - Electronic Control Module (ECM) 43 - Fuel Pump Relay 14 - Ignition/System Relay 45 - Fuse (15 Amp) Fuel Pump 16 - Fuse (15 Amp) ECM/DLC/Battery 17 - Fuse (10 Amp) ECM/Injector/lgnition/Knock Module 48 - Hames Connector To Starting/Charging Hames 49 - Positive (+) Power Wire To Engine Circuit Breaker 20 - Intake Air Temperature (IAT) Sensor 90-861326-1 MARCH 1999 Page 4-13WIRING DIAGRAMS MEFI 2 MCM (Sterndrive) 7.4L MPI (L-29) Model NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. 4 -Fuel Pump 2 - Distributor 3 -Coil 4 - Electronic Spark Control Module 5 -Data Link Connector (DLC) 6 - Manifold Absolute Pressure (MAP) Sensor 7 -Knock Sensor (Port and Starboard) 8 - Idle Air Control (IAC) 9 - Throttle Position (TP) Sensor 10 - Engine Coolant Temperature (ECT) Sensor 11 - Electronic Control Module (ECM) 12 - Fuel Pump Relay ‘SERVICE MANUAL NUMBER 23 78662 13 - Ignition/System Relay 14 - Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM / DLC / Battery Fuse (10 Amp) ECM / Injector / ignition / Knock Module 15 - Harness Connector To Starting/Charging Harness 16 - Positive (+) Power Wire To Engine Circuit Breaker 17 - Intake Air Temperature (IAT) Sensor 18 - Gear Lube Bottle - Audio Warning Switch 19 - Oil Pressure - Audio Waning Switch 20 - Water Temperature Sender (Gauge) Page 4E-14 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 MEFI 2 MIE (Inboard) 7.4L MPI Model NOTE: All BLACK wires with a ground symbol are interconnected within the EF! system harness. WIRING DIAGRAMS 1 -Fuel Pump 2 -Distributor 3 -Coil 4 - Electronic Spark Control Module 5 -Data Link Connector (DLC) 6 -Manifold Absolute Pressure (MAP) Sensor 7 -Knock Sensor 8 -Idle Air Control (IAC) 9 - Throttle Position (TP) Sensor 10 - Engine Coolant Temperature (ECT) Sensor 11 - Electronic Control Module (ECM) 42 - Fuel Pump Relay 43 - Ignition/System Relay 14 -Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM / DLC / Battery Fuse (10 Amp) ECM / Injector / Ignition / Knock Module 45 - Harness Connector To Starting/Charging Harness 16 - Positive (+) Power Wire To Engine Circuit Breaker 17 - Intake Air Temperature (IAT) Sensor 18 -Not Used 19 - Water Temperature Sender (Gauge) 20 - Oil Pressure - Audio Warning Switch 90-861326-1 MARCH 1999 Page 4E-15WIRING DIAGRAMS ‘SERVICE MANUAL NUMBER 23 MEFI 3 MCM (Sterndrive) 454 / 502 Mag MPI and MIE (Inboard) 454 Mag MPI Horizon and 8.2L MPI Models NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness. NOTE: Component position and orientation shown is arranged for visual clarity and ease of circuit identification. 76001 7 - Fuel Pump 2 - Distributor 3 -Coil 4 - Knock Sensor (KS) Module 5 -Data Link Connector (DLC) 6 - Manifold Absolute Pressure (MAP) Sensor 7 Idle Air Control (IAC) 8 - Throttle Position (TP) Sensor 9 - Engine Coolant Temperature (ECT) Sensor 10 - Electronic Control Module (ECM) 11 -Fuel Pump Relay 12 - Ignition/System Relay 73 - Fuses (75 Amp) Fuel Pump, (15 Amp) ECM7 DLC / Battery, (10 Amp) ECM / Injector / Ignition / Knock Module 14 -Hamess Connector To Starting/Charging Harness 45 - Positive (+) Power Wire To En Breaker 16 - Oil Pressure (Audio Warning System) 17 - Load Anticipation Circuit 18 - Water Temperature Sender 419 - Gear Lube Bottle (Not used on Inboard models) Circuit Page 46-16 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS MEFI 3 MCM (Sterndrive) 7.4L MPI Bravo and MIE (Inboard) 7.4L Inboard NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system har- ness, NOTE: Component position and orientation shown is arranged for visual clarity and ease of circuit identification 78093 1 - Fuel Pump 2 -Distributor 3 -Coil 4 -Gear Lube Monitor Bottle (Not Used On MIE) 5 -Data Link Connector (DLC) 6 -Manifold Absolute Pressure (MAP) Sensor 7 -Knock Sensor 8 -Idle Air Control (IAC) 9 - Throttle Position (TP) Sensor 10 - Engine Coolant Temperature (ECT) Sensor 11 - Electronic Control Module (ECM) 12 - Fuel Pump Relay 13 - Ignition/System Relay 14 -Fuse (15 Amp) Fuel Pump Fuse (15 Amp) ECM / DLC / Battery Fuse (10 Amp) ECM / Injector / Ignition / Knock Module 45 - Hamess Connector To Starting/Charging Hamess 46 - Positive (+) Power Wire To Engine Circuit Breaker 17 -Oll Pressure - Audio Warning Switch 48 - Load Anticipation Circuit (Not Used On MCM) 19 - Manifold Air Temperature (MAT) Seno 90-861326-1 MARCH 1999 Page 4-17WIRING DIAGRAMS Instrumentation Harness Diagrams ‘SERVICE MANUAL NUMBER 23 MCM (Sterndrive) Refer to gauge manufacturer’s instructions for specific connections. NOTE: ' Connect wires together with screw and hex nut. Apply Liquid Neoprene to connec- tion and slide rubber sleeve over connection. NOTE: ? Power fora fused accessory panel may be taken from this connection. Load MUST NOT exceed 40 amps. If this is done, the panel ground wire MUST BE connected to instru- ‘ment terminal that has an 8 gauge BLACK (Ground) harness wire connected to it. 1 - Audio Warning Buzzer (If Equipped) 5 -Battery Meter 2 Tachometer 6 = Ignition Switch 3 -Oil Pressure 7 -Trim Indicator 4 -Water Temperature 8 -20 Amp. Fuse Page 46-18 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS MIE (Inboard) Refer to gauge manufacturer's instructions for specific connections. NOTE: ' Connectwires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. NOTE: ? Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed 40 amps. If this is done, the panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (Ground) harness wire connected to it, -Audio Warning Buzzer (If Equipped) =Tachometer -Oil Pressure - Water Temperature -Battery Meter = Ignition Switch -20 Amp. Fuse Noasens 90-861326-1 MARCH 1999 Page 4E-19WIRING DIAGRAMS ‘SERVICE MANUAL NUMBER 23 Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control) = 1 iJ va 7 neorun—( rw Ga to € Leeorur-H ve \ ® YEURED is Tei0 Page 46-20 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 23, WIRING DIAGRAMS NOTE: ' BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser Sterndrive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes). NOTE: 2 An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE: ° Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. A- Secondary Station Start - Stop Panel =Tachometer -Oil Pressure - Water Temperature -Battery Meter -To Engine -20 Ampere Fuse B - Primary Station 4 =Ignition Switch 2 -Tachometer 3 -Oil Pressure 4 -Water Temperature 5 -Battery Meter Noasens 90-861326-1 MARCH 1999 Page 46-21WIRING DIAGRAMS ‘SERVICE MANUAL NUMBER 23 Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls) Page 46-22 90-861326-1 MARCH 1999SERVICE MANUAL NUMBER 25 WIRING DIAGRAMS NOTE: ' BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruiser Sterndrive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard, BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes). NOTE: 2 An accessory fuse panel may be connected at this location. The combined current draw of the primary station and secondary station MUST NOT exceed 35 amperes. NOTE: ° Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection and slide rubber sleeve over connection. A- Secondary Station 1 -Start - Stop Panel 2 -Tachometer 3 -Oil Pressure 4 -Water Temperature 5 -Battery Meter B - Primary Station = Ignition Switch ~ Tachometer -Oil Pressure - Water Temperature -Battery Meter -To Engine -20 Ampere Fuse Nonsense 90-861326-1 MARCH 1999 Page 46-23WIRING DIAGRAMS SERVICE MANUAL NUMBER 23 Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness) Page 46-24 90-861326-1 MARCH 1999