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    © All Rights Reserved
    Download as PDF or read online from Scribd
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    5 views66 pages

    Ncs Sms SBC PD Pk1a 018 Firestop Wrap

    Uploaded by

    gavin312
    firestop wrap

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    Ridgid Plumbing Limited Cheong Station Property elopment Kowloon Lot NKIL6333 (Package 1A) Sample / Equipment / Material Submission To: Sanfield Building Contractors Lid Ref, NCS/SMSISBC/PDIPK1A/018 Attn. : Mr SC Lau Date 12/5/2015 ‘Subcontract ‘Subcontract No. ‘Sample / Equipments /_: Firestop Wrap (for UPVC pipe Passing Through Fire Compartment) Materials (for upve pipe sizes from 20mm dia, to 150mm dia.) Equipment Ret. Model : CP648-E Manufacturer Hilti (Hong Kong) Ltd. Country of origin Germany ‘Attachments : Delivery Period : 1. Catalogue/Technical data 2. Test Reports 3. Job Reference Lists ‘Schedule Arrival Date on Site : 4. Support Document December, 2015 Signature : Name: Yeung Chi Man (Project Manager) PaTIOAPIJRP's Reply ; 5 Reviewst O Reviewed as modified [] Review and resubmit 11 No comment on appearance only Encl. 1 set cc, Joinyield ~ Mr, Daniel Wong / Mr. Jeffrey Sy }wle (by email only) Joinyield (E/M) - Mr. Rayson Ng/ Ms. Frances Wong w/e (by email only) Pat - Mr, Desmond Wu }wle 1 set JRP = Mr, Joseph Leung / Mr. P K Yip }wle 1 set JRP(RBSE) —- Mr. CP Wong/ Mr. Dominic Chan —_— w/e 1 set (by hand) CMYICKHIPHIKLHIFL/zt SLT Sissons Hilti CP648-E/Firestop Endless Wrap =&-€P6468-S Firestop Single Wrap Product Info. & Method Statement 2-4 Confirmation Letter 5 Test Reports - Warres No. C132995 Issue 2 6 - 50 Government Letters Buildings Department 65 Fires Services Department 66 Architectural Services Dept. 67 Country of Origin 68 LEED Letter 69 Material Safety Data Sheet 70 -72 Job Reference 73-78 [Make your submicsion slmplot [To download the most updated submission folders and technical ‘httoslwew.hilti.com.hk/dewnload. manuals, visit Customer Hotline Hong Kong 8228 8118 Macau (Tollfree) 00800-8228 8118 1 ‘August 2014 Intumescent pipe wraps cP 64s High spectication trestop wraps for sealing combustible pipes Technical data oe — 8 msi Toran Varn fae 1920 Chen ete Sioag ene seuss naan ena Stee “aren 1 i Pept [eaves (Insulated pipe penetration oe Lined Weng hoe ptton ed ease - Product Features i yc a i eo 1 ene rena 1 trae 1 Sin creator cP ‘Advantages {Maras Loca FSD Approved) 1 i an TEES) ote es eee ly on Ce eS sate chet on nog tbe onkny 1 ter rap Be aye Appian Procedure 1 ar soc initial ht DUNS teres = ayn wh oy ats eg oa ta ps) i ye a ‘Application table Tewmroeon Taengaee, SeapeRReme r Approved S, Hankey * For and on behalf of Warrington Fire Research Centre Report Issued : 27 August 2008 Issue 2Report issued: 22" October 2003 7 ‘August 2014 WARRES No, 132005 Issue 2 Page 8 of 43, An Ad-Hoc Fire Resistance Test Utlising the Heating Conditions Specified in BS EN 1363-1:1999, Zaid Eng In Conjunction with the Additional Guidelines ‘Taken from prEN 1366-3: 2002 and the Perfor riterla of BS 476: Part 20: 1987/3 Qn Ten Specimens Pipe Penetration Sealing Systems |< Se May an ‘Summary ‘An ad-hoc fire resistance test has been conducted to evaluate the abiliy of ten specimens of pipe penetration sealing system mounted within an aerated concrete floor and wall assembly, to feinstate the Integrly and insulation performance (as defined in BS 476: Part 20: 1987) of the floor ‘and wall construction where it has been provided with apertures to allow for the penetration of pipe services. Since no standardised test for this purpose yet exists, an adhoc fire resistance test was performed utilising the heating conditions specified in BS EN 1363-1: 1988, in conjunction with the additional guidelines teken trom the latest draft European document for penetration seals referenced prEN 1286-3: 2002 and the performance criteria of BS 476: Part 20: 1987. ‘Methods of etermination of the fire resistance of elements of construction (general principles) ‘The test assemblies comprised a floor assembly formed from aerated concrete of overall dimensions 1000 mm wide by 1000 mm long by 160 mm thick, and a wall assembly formed from autoclaved blocks of overall dimensions 1000 mm wide by 1000 mm nigh by 100 mm thick. The floor and wall were both provided with five circular apertures of various dimensions, through which various diameter PVC pipes passed. Each pipe was fitted with an intumescent wrap referenced “OP 848-2’, ‘The assemblies formed the upper horizontal face and the front vertical face of a one metre cubed gas fired furnace chamber, the temperature rise of which was controlled using plate thermometers So that its mean temperature complied with the requiements of BS EN 1363-1: 1999, 1 ‘Wall 160 x 8.4 240 minutes 166 minutes 3 Wall 90x43 240 minutes 240 minutes 5 Wall 32x21 240 minutes: 223 minutes 7 Floor 426 x63 161 minutes 158 minutes 3 Floor 75x39 240 minutes 10 Floor 32x24 240 minutes: 240 minutes. The test was discontinued after a period of 240 minutes, Date of Test: 10" July 2003 ‘isan may eye odeet int Stat apa inp et plsed wipmln el Wargtn Re Rest Ce rrington Wsiy 8 August 2014 Contents ‘Summary Contents Purpose of the test Introduction Tost specimen construction N\ yg.nay ou Instrumentation and measuring equipment Test procedure Test data and information Evaluation against the performance criteria Conclusions Limitations Review Annexes ‘Annex Schedule of components ‘Annex® ——Datarecorded during the tost ‘AnnexC Observations on the performance of the specimen during the test ‘AnnexD Photographs Wei ington eseaih WARRES No. 182995 Issue 2 Page 4 of 43, Page 10 "1 18 7 ‘August 2014 14 24 22 28 24 25 a4 32 WARRES No. 132906 Issue 2 Page 5 of 43 Purpose of the Test To evaluate the ablity of ten specimens of pipe penetration soaling system to reinstate the fire resistance performance in terms of integrity and insulation, as defined in BS 476: Part 20: 1987, of an aerated concrete floor and a autoclaved block wall at positions where various dimensions of apertures ware provided, to allow for the penetration of various diameters of pipe services. The test.was performed ullising the healing condone speciied n 8S EN 1069-1 1809 oqinelan. wih the addiona guidelines of the latest draft document prEN 1366-3; pag a ‘the: rig 1ce criteria of BS 476: Part 20; 1987. ‘Methods of determination ‘of.the fire resistante.atglements of construction (general principles)’ aN £ pe 2 zg $2 SY Introduction SD \ Cura / Ath present tie thers ls no Bish Stands es! recede applicable tothe evaluation of a method or a system designed to reinstate the fire vesistance,of a Wall ofa floor where it has been provided with apertures to allow for its penetration by service items, This report covers an ad-hoc test which at the request ofthe sponsor utilised the heating conditions of BS EN 1363-1: 1999, together with the performance criteria of BS 478: Part 20; 1967 ‘Methods of determination of the fire resistance of elements of construction (general principles)’ and the additional guidelines taken from latest draft document prEN 1986-8: 2002. In BS 476: Part 20: 1987, the performance criteria appropriate to separating elements are Integrity and insulation. An integrity failure Is deemed to occur whan collapse of the specimen occurs, when cracks or other openings exist In a separating element through which flame or hot gasses can pass which would lead to the ignition of a cotton pad, when ‘through gaps form which are in excess of 6 mm wide by 150 mm long or 25 mm diameter ‘or when flaming occurs on the unexposed face for a duration greater than 10 seconds. An insulation fallure Is deemed to occur when the mean temperature of the unexposed surface increases by more than 140°C above the initial temperature or the temperature of the unexposed surface increases at any point by more than 180°C above the initial temperature. As per the guidelines taken from prEN 1966-2:2002, only the maximum temperature rise criterion was utlised forthe test. Certain aspects of some fire test specifications are open to different interpretations. The Fire Test Study Group has identified a number of such areas and has agreed Resolutions which define common agreement of interpretations between fire test laboratories which ‘are members of the Group, Where such Resolutions are applicable to this test they have been followed. The test was conducted on the 10° July 2003 at the request of Hit Entwicklungsgesellschaft mbH, the sponsor of the test. Test Specimen Construct ‘A comprehensive description of the test assemblies is given In Annex A. The description is based on a detailed survey of the assemblies and Information supplied by the sponsor of the test ‘The floor and wall constructions were provided by Warrington Fire Research Centre. The specimens were supplied by the sponsor on the 7” July 2003, The specimens were installed on the 8” and & July 2003 by a representative of the test sponsor. Warrington Fire Research Centre was not involved in any sampling or selection procedure of the components farvington Lea 0 ‘August 2014 4 44 42 43 44 45 46 47 48 6A 52 53 84 55 58 87 WARRES No, 132995, Issue 2 Page 6 of 43 Instrumentation and Measuring Equipment ‘The temperature rise within the furnace chamber was controlled in accordance with the equirements of BS EN 1363-1:1999, Four plate thermometers distributed over a plane 100 mm from the exposed face of the ‘wall assambly were provided to monitor the temperature of the furnace atmosphere, Four 1.5 mm mineral insulated thermacouples were also included within the furnace chamber distributed over a plane 100 mm from the exposed face of the wall assembly. ‘These thermocouples were used for information purposes only. Pressure sensors were provided within the furnace to monitor the fumace pressure, which was measured and controlled in accordance with the requirements of 8S EN 1263-1:1939,, ‘Thermocouples were provided to monitor the temperature of the unexposed surface of the individual penetrating items and thelr seals. The locations and reference numbers of the various unexposed surface thermocouples are shown in Figures 1 to 8 of Annex A, ‘A roving thermocouple was available to measure temperatures on the unexposed surface of the specimens at any position which might appear to be hotter than the temperatures. indicated by the fixed thermocouples, ON FI Cotton pads and gap gauges were available io evaluate the imperineabllly of the spedmens that pee < EM Test Procedure FG 10 MAY 2005 Th mls ptomain conn whe und pr as ads pIEN 1366-9: 2002 and BS 476: Part 20: 1987 ‘Methods of determination of the fire Tesistance of elements of construction (general principles): "°° ‘The furnace was controlled using plate thermometers so that its mean temperature complied with the requirements of 8S EN 1363-1; 1999, After the first five minutes of testing and for the remainder of the test, the fumace atmospheric pressure was controlled so that It complied with the requirements of BS EN 1963-1; 1999, ‘Throughout the test the temperatures Indicated by the thermocouples, provided to monitor the furnace and the specimens were monitored continuously and recorded at one minute intervals, ‘The thermometers referred to in 4.2 were used to determine the mean fumace temperature, ‘The thermocouples referred to in 4.6 and detailed in Figure 1 to 8 of Annex A were used to determine compliance with the maximum unexposed face temperature rise criterion as stated in prN 1366-2:2002, ‘The roving thermocouple, cotton pads and gap gauges were used if considered appropriate. The occurrence of any sustained flaming on the unexposed surface of the specimens was also recorded to determine compliance with the integrity performance criterion, ferington Vg " ‘August 2014 et 62 63 64 6s 7A WARRES No, 132095, issue 2 Page 7 of 43 ‘Test Data and Information ‘The following data, which was recorded during the test, is given in Annex B: 6.1.4 Mean furnace temperature, together with the temperaturenime relationship ‘Specified in BS EN 1983-1:1999. 6.1.2 Individual unexposed surface temperatures recorded by the thermocouples fixed to the penetration seating systems 6.1.3 Individual furnace temperatures recorded by the 1.5 mm mineral insulated thermocouples. A summary of the observations made on the general behaviour of the specimens during the test are given in Annex C. Photographs of the specimens before, during and after testing are given in Annex D. The ambient air temperature in the vicinty of the tast construction was 24°C at the stat of the test, with a maximum variation of -1°C during the test, ‘The test was discontinued after a period of 240 minutes. Evaluation Against the Performance Criteria ‘The performance of the specimens were judged against the following criteria of BS 476: Part 20; 1987, 74.1 Intaglty- it fe required that thee i no collapse ofthe specimens, no sustained on the unexposed surfaces and no loss of impermeability. These requlerenis, ‘are shown in the table in conclusions 8.2. 7.1.2. Insulation - itis required that the mean temperature rise of the unexposed surface shall not be greater than 140°C and that the maximum temperature rise shall not be greater than 180°C. In line with guidelines given in the draft document prEN 1966-3: 2002, only the maximum temperature rise criterion was utilised for the test. These requirements are shown in the table in conclusions 8.2. Conclusions An ad-hoc fire resistance test has besn conducted to evaluate the abilty of ten pipe penetration sealing systems, to relnstate thelr fire resistance performance of a wall and floor in terms of integrity and insultion, as defined in 8S 476: Part 20: 1987, where the Wall and floor had been provided with apertures to allow for the penetration of various diameter pipes. The test was performed utilising the heating conditions specified in BS EN 1963-1. 1999, in conjunction with the general principles of the latest draft European document for penetration seals referenced prEN 1366-3: 2002 and BS 476: Part 20; 1987. ‘Methods of determination of the fire resistance of elements of construction (general principles)” on Fite Wiss g CseaA 10 MAY a / 2 ‘August 2014 WARRES No, 132985 issue 2 Page 8 of 43 6.2 Ifthe performance of the specimens wore assessed against the integrity and insulation (maximum temperature rise) erteria of BS 476: Part 20: 1987, the resul's obtained could be expressed as follows: Supporting] _ Actual Pipe Size (mim) Specimen | construction | Diameter xwall thickness | "arty | Insulation 7 Wall 760%8.1 Bao minutes | “766 minutes 2 Wall "28x63 240 minutes —| 240 minutes 3 Wall aoxd3 240 minutes | 240 minutes 4 Wall TEx38 240 minutes | 240 minutes 5 Wall 32x21 240 minutes | “225 minutes 6 Floor Teox 84 21 minutes | 12 minutes i Floor 128x83 76% minules [168 minutes $ Floor 80x43 249 minutes | 240 minutes 2 Floor 75x39 240 minutes —| 240 minutes 10 Floor 2x21 240 minutes | 240 minutes The test was discontinued after a period of 240 minutes, © Limitatior 9.1 The resuits relate only to the behaviour of the specimens ofthe element of construction under the patioular conaitions ofthe tat. They ara not Iniendec to be the sole ceria for assessing the potential fire performance of the elements in use, nor do they reflect the actual behaviour in res. 10 Review 10.1 The specification and interpretation of fire test methods are the subject of ongoing development and refinement, Changes in associated legislation may also occur, For these reasons itis recommended that the relavance of test repots over fve years old should be considered by the user. The laboratery thet issued the repor wil be able to offer, on behall of the legal owner. a review of the procedures adopted for a particular test to ensure that they are consistent with current practices, and if required may endorse the test repo. 27 august 2003 10 MAY 2004, o 2 ‘August 2014 WARRES No. 132995 Issue 2 Page 9 of 43 Annex A Schedule of Components, (Refer to Figures 110 8) (All values are nominal unless stated otherwise) (Allother details are as stated by the sponsor) item 1. Blockwork Wall Material Overall size Density Fixing method 2. Floor Slabs Material ‘Overall size Density ‘Specimen 1 Pipe material Overall sizes i. length fi, serial size e ii, actual size Collar i, manufacturer reference i, material \v, fiting method Support Capping ar “4 Vesa Description Aerated concrete blocks 440 mm x 240 mm x 100 mm thick 760 kg/m? Bonded with sand and cement mortar ‘Aerated concrete slabs 1200 mm x 600 mm x 160 mm thick 670 kg/m? Polyvinyl chloride (PVC) 1260 mm long, extending at least 500 mm into the fumace 180 mm outer diameter x 7.7 mm wall thickness 460 mm outer diameter x 8.1 mm wall thickness Hit Hii CP 642-€ 3 layers of 45 mm wide x 4.5 mm thick graphite based intumescent 2 off ited around service pipe on both the exposed ‘and unexposed faces so that it passed through the blockwork wall and sealed with ‘Hit? CP608 acrylic mastic Support framework was constructed from ‘Hilt MQ41 channels, supporting the service item via ‘Hilti support rings at 200mm and at 450 mm centres from the blockwork wall on the unexposed face and 300 mm on the unexposed face Tne end of the service pipe was plugged on the unexposed face with ceramic fibre insulation 10 MAY 7004 ington ‘August 2014 Item Specimen 2 Pipe material Overall sizes i. length serial size ii, actual size Coliar i, manufacturer ii, reference ii, material iv. fitting method ‘Support Capping Specimen 3 Pipe material Overall sizes i Tength fl, serial size ill, actual size Fixing method Collar iL manufacturer Il, reference il, matedal Wy. fiting method Suppor Capping ru Voug WARRES No, 182995 w tssua 2 Fame oF 3 con HAE e furnace 125 mm cuter diameter x 6.0 mm wall thickness 426 mm outer diameter x 6.3 mm wall thickness Hilt Hilti CP 648. 2 layers of 45 mm wide x 4,5 mm thick graphite based intumescent 2 off fitted around service pipe on both the exposed ‘and unexposed faces so that it passed through the blockwork wall and sealed with ‘Hilt" CP608 acrylic mastic Support framework was constructed from ‘Hilt MQ41 channels, supporting the service em ‘HII support rings “at 200mm and at 450. mm centres from the blockwork wall on the unexposed face and 300 mm on the unexposed face The end of the service pipe was plugged on the unexposed face with ceramic fre Insulation pve 1250 mm long, extencing at least 800 mm into the furnace 80 mm outer diameter x 4.3 mm wal thickness 90 mm outer diameter x 4.3 mm wall thickness Fitted through the blockwork wall and sealed with sand and cement mortar inf Hit Hilti OP 64. 2 layers 48 mm wide x of 4.5 mm thick graphite based intumescent 2 off fitted around service pipe on both the exposed and unexposed faces so that it passed through the blockwork wall and sealed with ‘Hil? CPE08 acrylic mastic Support framework was constructed from ‘Hit’ MQé1 channels, supporting the service item via ‘HIN’ support rings at 200 mm and at 450 mm centres from the blockwork wall on the unexposed face and 300 mm on the unexposed face ‘The ond of the service plpe was plugged on the unexposed face with ceramic fibre insulation ington ‘August 2014 Issue 2 Page 11 of 43 Annex A (Continued) toi Specimen 4 Pipe materiat pve Overal sizes i. Tenath 1260 mm fong, extending at least 800 mm into the furnace serial size 78 mm outer diameter x 3.6 rm wall thickness ii, actual size 75 mm outer diameter x 3.9 mm wall thickness Collar i. manufacturer it ii reference Hilti CP 648-6 il, material 4 layer of 45 mm wide x 4.6 mm thick graphite based intumescent \v.fiting method 2 off fited around service pipe on both the exposed ‘Support ‘Capping ‘Specimen 5 Pipe material Overall sizes length |. serial size Ii, actual size Collar i. manufacturer li, reference fil, material iv. fitting method Support Capping 6 WARRES No. 132995 and unexposed faces so that it passed through the blockwork wall and sealed with ‘Hiti" CP608 acrylic mastic ‘Support framework was constructed from ‘Hit’ ‘MQ41 channels, supporting the service item via “HIN? support rings at 200mm and at 450 mm. centres from the blockwork wall on the unexposed face and 300 mm on the unexposed faco The end of the service pipe was plugged on the ‘unexposed face with ceramic fibre insulation Pye 1250 mm long, extending at least £00 mm into the furnace 32 mm outer diameter x 1.8 mm wall thickness 32mm outer diameter x 2:1 mm wall thickness Hilti Hilti CP 648-€ 4 layer of 45 mm wide x 4.5 mm thick graphite based intumescent 2of fied around service pipe on both the exposed ‘and unexposed faces so that it passed through the blockwork wall and sealed with ‘Hit CP6O6 acrylic mastic Support framework was constructed from ‘Hit’ MQ41 channels, supporting the service item via "Hit” support rings at 200 mm and at 450 mm. centres from the blockwork wall on the unexposed face and 300 mm on the unexposed face ‘The end of the service pipe was plugged on the unexposed face with ceramic fibre insulation arrington August 2014 WARRES No, 132995 Issue 2 Page 12 of 43, Annex A (Continued) Item ‘Specimen 6 Pipe material Overall sizes I tength serial size actual size Collar I. manufscturer it reference ii, material lv. fitting method Support 5 e / cepeing 10 MAY to / CED specinen? Pipe material Overall sizes i length fi. serial size ii, actual size Collar i, manufacturer il. reference lil, material tv. fitting method Support Capping Tar Wsig 7 Description Pvc 1250 mm ong, extending at least 500 mm into the furnace 160 mm outer diameter x 7.7 mm wall thickness 460 mm outer diameter x 8.1 mm wall thickness Hilt Hilti CP 648-E 3 layers of 45 mm wide x 4.5 mm thick graphite based intumescent 1 off fitted around the service pipe so that it was within the floor aperture and flush with the underside of the floor siab. The gaps behind the collar were back filled with sand and cement mortar, any gaps on the exposed face were sealed with "Hit CP606 acryite mastic Support framework was constructed from ‘Hit’ MQ41 channels, supporting the service item via ‘Hilt support rings at 200 mm and at 450 mm centres from the floor slab wall on the unexposed face only The end of the service pipe was plugged on the unexposed face with ceramic fibre insulation pve 1260 mm long, extending at least 600 mm into the furmace 125 mm outer dlameter x 6.0 mm wall thickness 125 mm outer diameter x 6.3 mm wall thickness Hit Hilti CP 648-E 2 layers of 45 mm wide x 4.5 mm thick graphite based intumescent 1 off fitted around the service pipe so that it was within the floor aperture and flush with the underside of the floor slab. The gaps behind the morta, any gaps on the exposed face were sealed with collar were back filed with sand and cemé ‘Hit? CP6OS acrylic mastic ‘Support framework was constructed from ‘Hilt’ ‘MQ41 channels, supporting the service item via "Hilt? support rings at 200 mm and at 450 mm centres from the floor slab wall on the unexposed face only The end of the service pipe was plugged on the unexposed face with ceramic fibre insulation ington ‘August 2014 ne) fem Specimen 8 Pipe mater Overall sizes iL length ii, serial size Hi, actual size Fixing method Collar 1. manufacturer fi, reference Hi, material Wy. fitting method Support Capping Specimen 9 Pipe material Overall sizes 1 length 4, serial size i. actual size Collar i, manufacturer |i, reference li, material Ww. fiting method ‘ ‘Support WARRES No. 132985 Issue 2 Page 13 of 43 {Continues Description Pvc 1250 mm tong, extending at least 600 mm into the furnace ‘90 mm outer diameter x 4.3 mm wall thickness ‘90 mm outer diameter x 4,3 mm wall thickness Fitted through the blockwork wall and sealed with sand and cement mortar infil i Hilti OP 648 2 layers 45 mm wide x of 4.5 mm thick graphite based Intumescent 4 off fited around the service pipe so that It was within the flocr aperture and flush with the underside of the floor slab. The gaps behind the collar were back filed with sand and cement mortar, rly gaps on the exposed face were sealed with "Hilt CP6OS acrylic mastic Support framework was oonstruoted from Hilt? MQ4t channels, supporting the service item via "Hill support rings at 200 mm and at 450 mm centres from the floor slab wall on the unexposed face only The end of the service pipe was plugged on the unexposed face with ceramic fibre insulation Pvc 120 mm long, extending at least 500 mm into the fumace 75 mm outer diameter x 3.6 mm wall thickness 7 mm outer diameter x 3.9 mm wall thickness Hitt Hilti CP 648.E 4 layer of 45 mm wide x 4.5 mm thick graphite based intumascent 1 off fitted around the service pipe so that it was within the floor aperture and flush with the underside of the floor slab. The gaps behind the collar were back filed with sand and cement mortar, any gaps on the exposed face were sealed with “Hilt” CP6OS acrylic mastic Support framework was constructed from ‘Hil’ MQ41 channels, supporting the service item via ‘Hilt support rings at 200 mm and at 450 mm centres from the floor slab wall on the unexposed face only farrington Leia August 2014 WARRES No. 132995, Issue 2 Page 14 of 43 Annex A (Continued) Item Description 9. (Item continued) Capping : The end of the service pipe was plugged on the unexposed face with ceramic fibre insulation ‘Specimen 10 Pipe material pve Overall sizes i. length + 1250 mm long, extending at least 500 mm into the fumace il, serial size 32 mm outer diameter x 1.8 mm wall thickness ii, actual size + 32mm outer diameter x 2.1 mm wall thickness Collar i manufacturer Hilti ii, reference Hilti CP 648-E iil, material 1 layer of 45 mm wide x 4.5 mm thick graphite based intumescent 1 off fitted around the service pipe so that it was within the floor aperture and flush with the underside of the floor slab. The gaps behind the collar were back filed with sand and cement mortar, any gaps on the exposed face were sealed with “Hil” CP608 acrylic mastic Support 2 Support framework was constructed from ‘Hill MQ41 channels, supporting the service item via ‘Hill’ support rings at 200mm and at 450 mm ‘centres from the floor slab wall on the unexposed face only Capping : The end of the service pipe was plugged on the ‘unexposed face with ceramic fibre ineulation fv. fiting method Lah 1° August 2014 WARRES No. 132995 Issue? Page 15 of 43 ‘ i Y yh Sf) A afi a / Cri — —— 1000 Furnace aperture — | § g g E VERTICAL SECTION THROUGH B-B =¥ Positions of thermocouples, also refer to Figures 3,4 & 5 Do not scale See Annex A for schedule All dimensions are in mm FIGURE 4 2 ‘August 2014 WARRES No. 132995 issue 2 Page 16 of 43, \7 At 7 4000 Furnace aperture — 600 ~0) 4000 Fumace aperture ———_——-l +————— 600. 4200 ————_—— PLAN VIEW = Positions of thermocouples, also refer to Figures 6, 7 & 8 Do not scale See Annex A for schedule All dimensions are in mm FIGURE 2 arrington Vey a ‘August 2014 Issue 2 Page 17 of 43 WARRES No, 192995 + SONSNSISY NSWIOIdS: HONOYHL NOLLOSS TYOIdAL Teasoyows 10) 909.9 Bui Do not scale All dimensions are in mm FIGURE 3 arrington We research ‘August 2014 2 WARRES No, 132995 Issue 2 Page 18 of 42 r 90-125, 7 nT Pipe end capping l 23 8F ES TYPICAL SECTION THROUGH ‘SPECIMEN REFERENCE 2 & 3 Hill CP 648-8 wrap 1 Layer Ne 3 Sao? “ X ‘0 MAY 2004 Orit Vesig TET ih €CSCATC 2 August 2014 Do not scale See Annex A for schedule All dimensions are in mm FIGURE 4 Issue 2 Page 19 of 43, WARRES No. 132995 98 ¥ SONSUAISY NAWIOadS HONOYHL NOLLOZS TWOIdAL Do net scale All dimensions are in mm FIGURE 5 We search ves ‘August 2014 WARRES No. 132605 Issue 2 Page 20 of 43 iV Fle, a0 Me Ye M ES 19800 8 g 2 160 = Pipe end capping ] A fa lortar infill Hilti CP 648-S'wrap single wrap Aerated concrete “Plastics pipe TYPICAL SECTION THROUGH SPECIMEN REFERENCE 6 Do not scale Ali dimensions are in mm ington FIGURE 6 VESCAVC a August 2014 WARRES No, 132995 Issue 2 Page 21 of 43 ee Pipe end capping apple lortar infil Le Hilti CP 648-E wrap Aerated concrete 2 Layers “~~ plastics pipe TYPICAL SECTION THROUGH ‘SPECIMENS REFERENCE 7 & 8 Do not scate Zarrington All dimensions are in mm Worse Ea ‘August 2014 FIGURE 7 WARRES No. 132995, Issue 2 Page 22 of 43 32-7 oe i Pipe end capping \ EA 7 Hea 10 Mar 1 b: \ CENTT AO Mortar infill Hilti CP 648-E wrap Aerated concrete 4 Layer jc} Plastics pipe a FIRE TYPICAL SECTION THROUGH SPECIMENS REFERENCE 9 & 10 Do not scale All dimensions are in mm FIGURE 8 Lea 7 ‘August 2014 WARRES No, 132995 Issue 2 Page 23 of 43 Annex B Table 1 Data Recorded During The Test ‘Specified and Actual Furnace Temperatures Time] Specified | Actual ari Fumace | Furnace on Ping Temperature | Temperature Mins| Deg. Deg. C 0 20 23 10] 678 err 20 | 734 72 30} 342 839 40] 885 860 50 918 918 60 945 942 70 968 a7 80 | 988 990 30 | 1008 1004 100 1022 1028 110} 1036 1040 120| 1049 4051 130| 1061 1064 140] 1072 1084 450] 1082 4092 160 | 1092 1098, 170} 1101 1108 180] 1110 114 190] 1418 24 200) 1126 1126 210, 1133 1131 220] 1140 1140 230] 1148 1145 240 | 1453 1454 Vents esearch ‘Ch 28 ‘August 2014 Individual Temperatures Recorded on the Unexposed Surface Speci Annex B (Continued) Table 2 nt Time] TC Te | Te Number | Number | Number 6 7 8 Mins} Deg.c | deg.c | deg.c Oo} 23 23 24 10 | 24 31 49 20) 32 65 108 so] 42 83 113 40] 82 90 412 50] 63 93 412 eo} 72 96 101 70] 77 a7 1 80} 79 98 82 eo | 80 101 at 100] a2 109 | 108 110] 84 120 | 128 120| 87 134 | 126 130| 90 149 | 112 140/92 164 a 180| 94 179 89 160| 95 190 a7 170| 98 21 90 180 | 104 229 | 100 190| 10 | 234 | 112 200| 132 | 256 | 129 aio] 162 | 268 199 220| 197 | 286 151 230| 240 | 329 174 240| 277 | 304 | 226 WARRES No, 132995 Issue 2 Page 24 of 43 August 2014 WARRES No, 132005 Issue 2 Page 25 of 43 ‘Annex B (Continued) Table 3 Individual Temperatures Recorded on the Unexposed Surface of Specimen 2 Tima) ie] Tie Number } Number 9 10 Mins|_Deg.c | Deg.c oy 23 24 40} 25 58 20) 29 74 30 | 37 7 40} 48 89 so} 59 66 eo] 68 63 jo] 75 @5 eo] 79 eB so | st 73 100] 82 83 110] 35 86 120) 88 90 130] 90 92 140] 92 92 450| 93 ot 160| 94 93 170| 96 96 180/97 98 190| 97 101 200| 98 104 210| 103 | 108 220| 115 11 230) 136 | 115 240| 167, 122 farrington Ed August 2014 WARRES No. 132995 Issue 2 Page 26 of 43 ‘Annex 8 (Continued) Table Individual Temperatures Recorded on the ‘Unexposed Surface of Specimen 3 Time| T/C TIC Number | Number At 12 Mins|_Deg.C | Deg. Cc 0 23 22 10 24 53 2} 2% | 7 & 30} a7 | 63 a 40 48 65 so} 0 | 6 \ POMAY 2006 60 68 65 Crprer 70 4 64 80 79 68 90 85 73 100 88 73 110 89 93 120 90 100 130 80 a6 140 90 1 150 1 4 160 92 104 170 93 109 180 98 118 190 o7 124 200] io | 490 210 118 138 220 142 141 230 168 146 pao| 105 | ase Tens esediel 31 August 2014 WARRES No. 192885, Issue 2 Page 27 of 43, ont Table 5 Inclvidual Temperatures Recorded on the Unexposed Surface of Specimen 4 Tiney Te | Tie Number | Number 13 14 i Mins|_Deg.C_| Deg. c One |, oy 24 28 : to] 23 80 y 20} 16 7 Fat 30] 53 69 2) 40 | 68 64 / ape etea Hy X 1OMAY 20 / 70] 90 69 Cryer 80} 89 82 90} 67 66 100] 85 R 110] 84 15 120} 84 76 130) 83 7 140) 83, at 160| 34 85 180) 86 90 170| 89 93 130| 92 | 103 190| 06 | 108 200} 106 | 117 210] 122 | 126 220} 139 | 431 230] 155 | 137 240] 174 | 144 2 ‘August 2014 WARRES No, 192985 Issue 2 Page 28 of 43, Annex B (Continued) Table 6 Incividual Temperatures Recorded on the Unexpased Surface of Specimen 5 Timel THC Te Number | Number 18 16 otine, Mins| Deg.¢ | Deg. c »’ ‘ 0 23 24 10 23 26 5 20 26 30 £ , 9 30 35 38 isa? 40} 53 a2 SBR>- 7 50] 71 48 {ONAY 2004 / 60] 80 80 pate 70 84 50 80 87 53 90 88 57 100 89 at 110 92 85 120 93 70 130] 95 83 140 99 87 150| 106 | 88 160 113 89 170 123 ot 180 136 93 190 148 96 200 162 99 210 179 104 220 197 107 230) 215 112 240] 235 419 Ves reseanill 3 August 2014 WARRES No. 192995 issue 2 Page 29 of 43 Anne tinue Table 7 Individual Temperatures Recorded on the Unexposed Surface of Specimen 6 Time) Te [We Number | Number fi ec, vw | 46 Mins|_Deg.c | Deg. 0] 24 | 2 | 26 | 37 ic ¢ zo] 23 | 86 Bfe— : a} a3 | 7 Aa 40) 41 3 \ 10 MAY 2004 so] 45 | 69 None 7 eo| as | a3 mo] 58 | 87 ao) 7 | 60 | a2 | 68 too] 99 | 110 110] 93 | 150 120] 97 | 172 sot] 99 | 101 wo) * . 150 180 170 180 190 200 210 220 230 240 “Integrity Failure at 121 minutes Zarvington Wiese 4 ‘August 2014 WARRES No. 132995 Issue 2 Page 30 of 43, Annex B (Continued) Table 8 Individual Temperatures Recorded on the Unexposed Surface of Specimen 7 Timep Te] TC Number | Number 19 20 Mins] Deg.c | Deg.c \ o [20 23 1o| 19 35 20} 21 40 30] 24 8 40} 26 54 60} 27 87 so} 29 81 70} 30 62 so] 34 64 80 | 35 64 100} 36 66 110] 37 7 120| 38 cy 130/38 2 140} 42 84 150| 44 150 160} 56 324 161] 85 ae seo] * ‘ 190 200 210 220 230 240 * Integrity Failure At 761 minutes Vsss resented s ‘August 2014 WARRES No. 132995 Issua2 Page 31 of 43 Annex 8 (Continued) Table 9 Individual Temperatures Recorded on the Unexposed Surface of Specimen 8 Time] [Te Number } Number othing 2 2 . wins| Deg. c | Deg. o | at 2 : 10) 21 38 Si 20] 23 49 _—) : 30] 26 60 \ PIAS 40] 29 63 10 MAY 2004 50] 33, 65 Ser 60} 38 ez : To} 43 6 80} 48 65 so] 52 6 100] 55 66 110} 58 65 120} 58 83 130) 60 63 140] 62 62 160] 62 at 160} 64 64 170| 67 73 180] 69 7 190] 71 80 200] 70 80 210| 70 at 220} 72 83 230} 72 83 240| 73 83 Zacvingston Vena 36 ‘August 2014 WARRES No, 132095 issua2 Page 32 of 43 Annex B (Continued) Table 10 Individual Temperatures Recorded on the ‘Unexposed Surface of Specimen 8 Time} T/C Te Number | Number 23 24 Mins| Dea.¢ | Deg.¢ oO a 2 10 22 36 20 24 43 30 ar 48 _ 40 30 59 50 36 67 60 42 67 70 52 62 ao | eo | 56 30 65 ‘54 100 88 54 410 70 54 120 72 6 130 72 70 140 74 68 150 76 mW 160 7 74 170 7 82 480] 78 | 85 190 7 87 200 7 88 210 78 88 220 78 88 230 7] ) 240 78 89 Wii a ‘August 2014 WARRES No, 122095 Issue 2 Page 33 of 43, Annex B (Continued) Table 11 Individual Temperatures Recorded on the ‘Unexposed Surface of Specimen 10 Tima) We] Te Number | Number 25 6 Mins| Deg. | Deg.c 0} 18 20 10] 19 a4 20] 20 28 30) 22 34 40] 25 35 50 | 28 at 60) 35 48 ee. 7o| 49 52 Crh 80} 63 54 90) 70 58 1o0| 72 62 110) 74 63 120) 74 65 130] 75 66 140] 76 7 480/77 2 10| 78 2 170] 78 66 180] 78 80 190) 80 a7 200} 79 84 zo] at at 220] 82 80 230} 82 78 240| 83 et Wess rese 2 August 2014 WARRES No, 132995 Issue 2 Page 34 of 43 ‘Annex B (Continued) Table 12 Individual Furnace Temperatures Recorded by ‘the 1.5 mm Fumace Thermocouples Time] Te | Tie | We | we Number | Number } Number | Number 35 38 37 38 it fing Mins|_Deg.C | Deg.c | Deg.c | Deg.c oe “ of 42 48 39 41 = to} 753 | es7 | 672 | e654 20) 954 | 769 | 787 | 781 30 | 898 850 836, 848 2; 40} 934 | 053 | 068 | 93 | \ Se ) 50} 989 898 899 923 M40 MAY 20 7 60] 990 | 922 | 924 | 953 No e 7o} 1014 | eae | 956 | 983 80 | 1026 | 962 | 084 | 1004 90 | 1039 | 982 | 963 | 1022 100) 1049 | ga | 020 | 1039 110] 4081 | 1008 | 1034 | 1050 120] 1075 | 1016 | 1045 | 1086 430] 1093 | 1040 | 1055 | 1077 140} 4108 | 1041 | to72 | ‘002 150/ 1111 | 1076 } 1081 | ‘108 160| 4117 | toeo | tose | 1119 170| 1127 | 1085 | 1097 | 1129 490} 1131 | 1112 | s408 | 1134 to] 1439 | 1140 | 1413 | 1139 zoo] i148 | tito | atta | 1142 zo} 1165 | tite | i121 | 1185 220) 1189 | 1120 ] 1196 | 1187 230| 1163 7 1139 | 1166 240 | 1169 1140 | 1166 ™ Thermoaouple Malfunction Wesines yeseayen 2 ‘August 2014 WARRES No. 132905 Issue2 Page 36 of 43 ‘Annex B (Continued) Graph 4 ‘Specified And Actual Fumace Temperature 1400 1200 eel cect ae" 1000 eee ° & 800 7 e (2 Specified Furnace 600 Temperature Deg. C| & ~»~ Actual Furnace ‘Temperature Deg. C| mie ating, an % ek 200 Ht a iy somata 7 Orne of — 0 60 120 180 240 ‘Time - minutes 0 August 2014 U~ Observations made from unexposed side E~ Observations made from exposed side Mins 00 02 7 28 61 63 79 90 91 114 118 120 120 124 126 150 Time Secs 00 0 20 00 00. 09 00 00 00 00 00 00 00 00 Observations Made by the Responsible Offi ecccec WARRES No. 192985 Issue 2 Page 36 of 43 Annex ¢ \Amane ‘All pipas begin to visibly melt, large quantities of flames a evident within the furnace chambe ‘Smoke release Is evident trom the capped ends of Specimens 6 and 7, ‘Cracks are evident in the mortar around Specimen 6, ‘The intumescent wraps to Specimens 1 and 2 visibly begin to react and swell. ‘Smoke release is evident from Specimen 1 emanating from around the collar. ‘Smoke release from the wrap of Specimen 2. ‘Smoke release subsides from Specimens 1 and 2. ‘Small jets of smoke from the wrap to Specimen 1 Intumescent visibly swells for Specimen 4 to 5. ‘Smoke release Increases from the wrap to Specimen 6. ‘A cotton wool pad is appliod to the wrap of Specimen 6 but falls toignite. ‘A cotton woo! pad Is applied to the wrap of Specimen 6 but fails Ignites. Glowing Is evident from the wrap to Specimen 6 ‘Accotton wool pad is appliad to the wrap of Specimen 6 and ignites. Integrity and Insulation fallure of Specimen 6 Is deemed to occur. The pips to Specimen 1 begins to visibly soften. No further significant visible changes, “1 ‘August 2014 Mins 187 158 158 159 161 165, 166 180 193 195 197 210 212 240 Time Secs 00 00 00 00 00 00 00 00 00 00 WARRES No. 132995. Issua2 Page 37 of 43 Annex C {Continued} ‘Smoke release is evident from the wrap of Specimen 7. ‘Smoke release increases from Specimen 7. A temperature rise In excess of 180°C Is recorded from ‘Specimen 7. insulation failura of Specimen 7 Is deemed to occur. lowing evident from tha wrap of Specimen 7. ‘Sustained flames from the wrap of Specimen 7, Integrity failure. of Specimen 7 ts deemed to occur. The pipe to Specimen 3 has begun to crack where It penetrates the wal A temperature tise in excess of 180°C is recorded from ‘Specimen 1. Insulation fallure of Specimen 1 Is deemed to occur. ‘No further significant visible changes. Large amounts of reacted intumescent begin to fall from the wrap of Specimen 1 Large quantities of smoke release issue from the wrap of Specimen 1. ‘The pipe to Specimen 1 begins to soften where it penetrates the wall Reacted intumescent continues to fal from Specimen 1. Reacted intumescent begins to fall from Specimen 2. ‘The test fs discontinued, Tarvington Vea 2 ‘August 2014 WARRES No, 132995 issue 2 Page 38 of 43 Annex D Photographs. Plate 1 +The exposed face of the wall assembly prior to the test, Plate 2 : The exposed face ofthe floor assembly prior to the test, Plate 3 ‘The unexposed face ofthe floor assembly prior tothe test. Plate 4 The unexposed face of the wall assembly priorto tha test. Plate 5 ‘The unexposed face of the wall assembly at 69 minutes of testing. Plate 6 : The unexposed face of the floor assembly at 80 minutes of testing. Plate 7 ‘The unexposed face of the wal assembly at 80 minutes of testing. Plate 8 ‘The unexposed face of the floor assembly at 153 minutes of testing, Plate 9 : The unexposed face ofthe wall assembly at 163 minutes of testing. Plate 10: ~The exposed face of the wall assembly drecty after the test, gow NE a, 1 ug \ + CMAN 2008 SPE ich 4s August 2014 WARRES No, 132995 Issue 2 Page 89 of 43 Wan, Weis TORT resedten ‘August 2014 WARRES No. 132985 Iesue 2 Page 40 of 43 Plate 3 Pate 4 Zirrington We RE Deon «6 ‘August 2014 i WARRES No, 132995 ut line py. issue 2 “ Page 41 of 43. Ny 132995 « August 2014 10 FI pox WARRES No, 132605 so 88> Issue2 Page 42 of 43 NG eres Plate 7 ae August 2014 WARRES No, 132965 Issue 2 Page 43 of 43 tS 13a995 Plate 9 unidiion 4“ ‘August 2014 Feces osd Ui Tasting, Advising. Assuring. Exova \Warringtonfire WF Report No, 342981¢ Page 1 of 2 22nd July 2014 Mr Uwe Bohn Hilti Entwicklungsgellschaft mbH 86916 Kaufering Hitiste, 6 Germeny ‘Review of Fire Test Report Referenced WARRES No. 132995 Issue 2 2 Introduction ‘The report referenced WARRES No, 132995 Issue 2 was conducted to evaluate the ability often specimens of pipe penetration sealing system mounted within an aerated concrete floor and veal assembly, to reinstate the integrity and insulation performance (as defined in BS 476: Part 20: 1987) ofthe floor and wall construction where it has been provided with apertures to allow for the penetration of pipe services. Since no standardised test for this purpose yet exists, an ad-hoc fire resistence test was performed utlising the heating conditions specified in BS EN 1363-1: 1999, In conjunction withthe addtional guidelines taken from the latest daft European document for penetration seals referenced prEN 1366-3: 2002 and the performance criteria of BS 476: Part 20; 1987, ‘Methods of determination of the fire resistance of elements of construction (general principiesy’ The test assombies comprised a floor assembly formed from aeraled concrete of everall dimensions 1000 rm wide by 1000 mm fong by 160 mm thiok, and a wall assembly formed from autoclaved blocks of overall dimensions 1000 mm wide by 1000 mn high by 100 mm tick. The floor and wall wre both proviied with five cteuiar apertures of various eimensions, through which various dlameter PVC pipes passed. Each pipe was filled with an intumescent wrap ‘eferenced ‘CP 645-E. ‘The assemblies formed the upper horizontal face and the front vertical face of a one metre ‘oubed gas fired furnace chamber, the temperature rise of which was controled using plate thermometers so that its mean temperature complied with the requirements of BS EN 1963-1: ee ‘The results obtained where as follows: Spaaimen | Supporting | Atal Pipe Sue (=r) | reamay | nauation Themes i Wal sda Sas | as Zz Wat asses eioniaes | Bet aes g Wat rarer ao ines [seb aes é Wat Tea ao rinues 200 nes = Wat xz eos [208 mutes $ may ison 8 Tat mines “| -ot minus + er Bese fetes | Teo rnnes z oar suas zioranes | Ba nis ¢ 7a Tae zOminses | 2eo inte 76 oar wit zominies | aad aius | 4 ‘August 2014 WE Report No, 3420812 Page 20F2, Confirmation of Specification Tt has been confirmed by Hilt! Entwickiungsgellschaft mbH that there have been no changes to the specification or the construction given in the criginal report referenced WARRES No. 132995 Issue 2, Considerations While there is now a published European Standard (EN 1366-3: 2008) relating to the fre resistance testing of penetration sealing systems, this standard was not available when the test was conducted and therefore, as the fire resistance of the floor or wall construction into which the seal would be installed, is determined by test procedures detalled within BS 476: Port 20: 41987, ‘Method for determination of the fire resistance of elements of construction (general principles)’. ‘The current test methodology with respect to the fire resistance testing of penetration sealing systems ie. ubising the heating conditions and performance criteria for integrity and Insulation

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