PRODUCT SPECIFICATION GENERAL INFORMATION The TDI TURBOSTARTTWO™ Model 45Mis a turbine driven engine starter designed for use with diesel en- gines of up to 1220 CID (20L). The light weight Mode! 45M delivers high break away torque within a wide range of inlet air pressures and ambient temperatures, Evolving from the field-proven line of TDI TURBO- START" turbine-drivent engine air starters, the Model 45M utilizes a pre-engage starter drive to reduce ring gearand pinion wear. ithas integral solenoid and relay valves that control starter operation and simplify in- stallation. It also has the exclusive TD! TURBO- STARTTWO™ electronic control module, which prevents Unintentional engagement and automatically shuts off the starterafterthe engine is running, preventing exces- sive cranking speeds and wasted compressed air. You may even select among several turbine nozzle choices and two gear ratios to provide the best possible starter match for your engine application TYPICAL MODEL 45M PERFORMANCE wes, [ares |_ eT ergs | viet, [pret] Bo _[ires | ST @ Gi @ eo] © eo 7) «ca > [Beal eda]e Ga Gls Ge 12 alee Goo] oe ay 8] + Co rS3oa|us (wos (sn 37 | 9 Ca a i] © 69) & cole ef Ee , [8 Gale eS 25) 8 8] FS 3 (63]t Gan e8 (ua) 3 9] 4 23 loa|9 baer tah 2 [0 Cay a i) ton] & wale a eC 8 | 99 (62/120 (182)| 85 (129)] 18 (13)| 7 (21) 1 9s tre 0} 28 | fa P5503 esas ert] 8 3/18 & 4s) @ cao) 7 ashe of € (el 5 | wales Ceafas 29) 20 (8) 8 {9 125 3] buon (| 8 ]2 33 $2503] Gani] 8 [102 ENGINE STARTERS For On-Highway Vehicles OPERATING BENEFITS Low Weight - increases cash generating payloads Of up to 250 pounds per truck by eliminating starter batteries and electrical cables. + Simple Installation - One electrical connection and ‘one air connection substantially simplifies installa- tion. Optional O-ring face seals virtually eliminate leak-cown potential + Longer Life - Two to three times longer life than conventional electric starters. Flow-through turbine design tolerates liquid or foreign matter in the air stream. + Less Air Consumption - New, super-elficient tur- bine drive increases the number of starts you get from a smaller, lighter tank. + No Lubrication Necessary - Eliminates problems and expenses associated with supply air lubricator systems. Because the Model 45M has no internal rubbing parts, exhaust air is clean. + Low Noise - Turbine drive produces significantly less noise than competitive designs. + Reliability - Reduced battery usage means more up-time; enviornmentally cleaner, less hazardous operation; less electrical load on remaining battery. + Better Starts - Factory adjusted RPM range offers optimum RPM at -20° as well as at 270° F. Costes an mer le ston pats US, 0707, 50856, TD! TURBOSTARTTIWO Engine Starters FROM TECH DEVELOPMENT INC.Model 45 M Engine Starter Installation Drawing GENERAL DATA Ae inetHousng $1 Gotten ring of Serine eseny 5 2 peer 2 Grobor Astonsiy £2 Sie nowsng 7 —_ 2.67 Cperang Range 91088 Vots 06 (678) fo 20°F 10 270°F -28° Co 132°C t 5.30 4010150 PSI 2810 10.3 Bar ~ (134.6) woot eb w5ke S owing hate SAE 289 her eee nce uti 210 AM wot 8 . . ‘Opie! 2800 PAA reest ot 28 APA (For 1.5" NPT insert, add 1.2* to O/A height) craving shows dmesins inches and ines) PART NUMBER CONFIGURATION CHART 45MB 0301A- 061-3 A= 2025 B = 15.95 INLET THREAD com eee or aeNer pesone ite Oe Ae 21 ter wate nt 02 = SAEZ 3 11/4NPT tothe Containme SL Stes | Sntne conten vmmows _| __ raw seee0 Wa we pun tie oon —_ Of = RH, 68 pitch, 11 teeth 1s 02 RH, 8/10 pitch, 12 teeth 2 = 2500RPM oe LA SW pk eet 122 UR sttopicn, teteom ___nueen otnozztes ce rvowho8 oTaTION a= FiGHT to: (19.13 - (485.9) 13.88 0.25 [* 4) —_ 3.624 3.621 PILOT DIA. - SAE 3 (92.05) (91.97) 1.80 (45.7) A t ‘6 E i Proven Face 2.00 (60.8) LL 0.94 (23.9) Pinion Travel 0.75 (19.0) Pinion Mesh LH (CCW) RH (CW) — ~ Rotation Rotation OMPONENT ORIENTATION ate the Drive Housing (F) to weve diferent tive othe Gearbox Assembly (E). Youmay also 1 Housing (A eightaliferent positions elalive went Ring (6). The starters motor and tive are line for easy insalation. 12 bolts equally spaced permit drive housing to rotate to 12 positions. Three 0.66 (16.76) dia. holes equally spaced on a 5.75 (148.1) DBC for SAE 3 mounting.{5800 Poe Ave., PO. Box 14587 Dayton, Otio 45414-4557 Tok (513) 898-9600/TWX. 810-472. 2822/F0X: (513) 698-8431 ik | model 45M . ( Engine Starters — INSTALLATION PLUMBING DIAGRAM ‘8.20 amp fuse should be instalodin the ‘A tlay val is intgra othe 45M stator, flscvical connection between the I the vohiso has an air pioted olay valve ‘tarot sultch and the 45M solenoid. Key Switch $20 Hoso or 1-14" Pipe ‘Data Plato with Preseure Rating Init Proseure Check Pert te" NPT INSTALLATION INFORMATION Solenoid valves. The TURBOSTARTTWO™ does not ‘The drawing above shows a typical Model 45M instal- require these items. lation. WARRANTY Tech Development inc. offers a 2 year / 200,000 mile warranty with the TDI TURBOSTARTTWO™. The Model 45M is @ product with designed-in quality. It is lighter, longer lasting, and will demonstrate superior performance in cold or hot weather conditions. SYSTEM ACCESSORIES + A tank pressure of 120 PSIG (8.3 Bar) generally provides reliable starting throughout the Model 45M operating range. The maximum pressure limit for the ‘Model 45M is 150 PSIG (10.3 Bar). * Because turbine starters are sensitive to flow restric- tions, use uniform hose or tubing for connecting the supply air line. You may substitute a split flange “otra 2 oescnirnes adaptor for the supplied threaded air inlet adaptor as 2.20908 Ai Tank, 83 Gallon, 14" x 84 \ the hose fitting 2er2ape Air Tank, 55 Gallon, 26° x St 2.22908 Air Tank, 45 Gailon, 14° x 72 + Ifyou are replacing a vane-type starter, you will also 42427 Cradle Bracket Kit, 24" Dia. Tank need to remove any in-line lubricator and relay! 4245 Cradle Bracket Ki, 14° Dia, Tank