Mobile Concrete Mixing Unit M1 / M2 High capacity plants for quality concrete on siteQuality concrete on site - with mobile units from Stetter ‘The plan: Mobility for nigh capacity units. At any major Bullsing site, where higher quantties of high quality concrete have to be supplied for @ certain period of time, tha use of mobile mixing unite is quickly ‘granting economic advantages. ‘A preroquiite is that the unt can be put into elfect quickly ard at low costs. Examples: all building sites with a restricted period of diraton ‘such as road building, embankment bulding, buildin of reuse dumps and airports. Exactly for such requirements Stetter has laid out his ‘mobie mixing units: Mobily cn lowbed semitaiess, quck instalaton by fully fixed, pre-mounted compact units. “The innovation: After having sols roughly 200unts of he seties Mt and M2 world-wide, Stetterhas made use ofall the experience gathered to work outa reve sed model withou changing the standard plan. The resut: numerous Ueotul and Handy changes olferng even mare comlort and econemic ceticioney. With regard to capacity the models M2 are in ro way inferior tothe big statorary units. With the M2 unt you are ina position to froduce high {quanthies of easy mixed concrete without problems owing 10 various tully automatic centro! units. Ths & the reason why the modui M2 IS ‘pow frequently used as a statorary unit with »modile options Advantages 1@ The (comoatmant batches) plant doos net need « foundation any more ard can be set up direct on solid pain ground ‘© Execution with eriarges compartment batchar fers 50 to 70 my active storing capacity @ ‘n-ine dosage with tree selection of chambers and avalable in popular szes # Execution wtout foundaton as an option fr ageregates and cement / filer ‘Compete pluggable cable comections save time and instalation etfors Larger cabin; thus instalation ofthe power unit inthe cabin 's possibe (© Easy access to admixture weighing facitios {@ Facilitated weighing of aggregatee via a weighing conveyor batt ‘@ Double wing doors at both sides inthe skip area makes easy ‘access for maintenance possible «© Practical: cement silos of 64 - 96 my’ (0 2.9/3.2 m) also on mobile foundatonsSolid technology for precise production of concrete ‘Stetter-trough mixer for M1 For production of quality concrete at ow energy and fow wear and tear at the same time Stetter manufactures Stettertrough maxes In thio mixer spring-mounted, easily adjustable mining ame with wear protected rubber sleeves and mixing shovele made of epecial hard ‘ast iron or thermoplasties for optimum blanding of the mix in horizontal as wel asin vertical direction are installed, ‘The bottom ofthe trough is made of wearing plates or of hard cas ron ties, depending on the requirements. The inside and outside walls of the maxing tough are rrade of tum-over wear sheets, as optional equipment ‘outside wals made of ies. The cove’ ofthe mixer can be opened up to 50% for cleaning and maintenance works, The empiying into the “dscharge hopper is effactes via an empying gate ora down tap. Twin-shaft mixer for M2 For the use in high capacity operations we recommend the utilisation ‘halt tough mer of the make BHS. Ths mixer grants the jon of quality concrete within the shortest mixing times: te a very high mixing intensity this mixer is very robust and resistant fo wear. In case of ths mixer type the actual mixing precess is done in the centre of the mixer, nat in the area of the trough wal, Wear resistant tles, emptying gate in the centre, crive location ‘ensuring easy rraintenance and @ long fe sealing of miser shafts are further positive features. ‘Admixture weighing system Upon request equipment with ‘wochamber admixture scale for double salety and to avoid decel eration of mixing procedures. Emptying of tne admixtures via fempyying pumps, fully automatic rinsing Admixtures are ai buted over the whole mixture via RAG ‘An idee adcition 10 the system: the mobile rest concrete recycing plant ~ RAG ~ rothing to waste For recycling water's mixing water wihien ean again bo used for the ext maxing precess, as well at the gravel and the sarc, ‘Compartment batcher Foldable lateral wals of the com: partment batcher, tront wals ang intermediate wals with pin cow: lectors for quick fixing Fecommendable accessories: Enlarging elements for miagie separating wal to avod unwanted mixing of aggregates upon feeding bby moane of shove! loader. Cover fer compartmant batchor Water scale Dosing of the acded water quanti ties i etfectee fully auomatic wa a patented scale and pump and nozzle systom. The water system is laid out n a way to enable easy poration with trash water, rocye: ling water and waim water. Aftor weighing a spacial pressure water ump conveys the added water into the mixerVersatility and mobility for operation on the whole wide world Vorsattity — with the model Mi raspectively M2 anything can be mixed: No matter whathor it dry mictur, ready-mixed concrate of any consistency, HGT (hydraulically combined carrying layers). mixing ‘of recyeling matarial, mortar, flowing cement flor et. The intense anc thorough mixing o! the three materals water, cement and agnreqates is done by, depending on the type of unit, @ Setter trough mixer or 2 twin-shaft trough mixer ofthe make BHS. Two different types of silos for aggregates are at the customer's cho.ce: sto with feur boxes which ae fed va the ramps on both sides: the feeding bucket serves as a weighing Container at the same time ‘The execution with in-line dosing feeder (in-line silo and weighing conveyor belt) in any requested length 's usually fed via a ore-side amo. In any climatic zone: arctic coldness, tropical humidity, extremely hot weather coadtion — the models Stetier Mi / M2 can be perfectly equipped for any reauire- ‘ment. The winter model provides steam injection and additon of warm water for concrete preducts at temperatures to - 30°C. But even in the hottest desert cimate of Bahrain or in tropical and humid Thaland the Sletter models have stood the test and proved ther efficiency, BSS ccMobility and Mounting 7 of he whole unit ‘consists of fully stale e thoroughly plenned the bulidng site is effected by means ot rane is used. AS the re-mounted compact unts the od within @ days provided thatthe For a disascombly and remounting tho vnit can again be roady fo nin one week it the necessary pre-woks are olleciod AS quickly as the unitis despatched its installed. After measuring the it's put By crane on @ compact plain base wihout loundation and is ing aligned. The components, wich ae foldable by means of jonts are erected by craze, put into pesiton and fixed. No welding works are necessary 1 roiatable upper part has to be erected from transport postion to unclonal postion, The Supporto! the upper pars snigidly cormected 10 1 foundatien platorm by means of fang bots The lateral ramp wats lor access tothe ramp form a unit withthe com partment batcher. They ust have tobe fil wih sand and gravel and be compacted to form a rrnp. The wirterproo! housing superstructure (optional equipment) is mounted in one day,Control units for highest requirements Stettar mobile units can be supplied with dferent conto! units which ‘ae ~ of course ~ designed and manufactured by Stettet! These contro Units are located in an integrated contol room or a separate container For unis up to the size of 1m’ the low-cost model dosing control unt INC 80 is used in general. Utilisation is done in an easy way va graphic ‘splay with integrated push buttons on the basis of Windows™ For production only vary few pushes on the butons are require. NG 80 Panet For bigger concrate quantities from 2 m’ upwards further control uns are at your disposal. These cortrol units provide medular configuration accordirg to the customers’ request. MC 150s specially designed for high fexbilty and hgh expandabitty. The variable desgn of ths control unit permits the use for any kind of systems AS the requirements to dosng and weighing systems become more land more complex Stetter has put the new generation of control units IMC 400 on the market. A graptic surtace that is easy and comfortable In use, net comecton of working sites, the use of a SOL data base, ‘automatic planning of predustions ard contreling of soveral works are tony some of the main features, This cor of contol unita ie suppliod in 18 docktop exocution ofthe type 960 and 970 and i cuited forall ypee of eystome, They however require a soparate operating container ora ‘operating room 2 the building site.Table of Comparison / Control units MC80 / MC 150 / MC400 Recommendations for M-systems Main features of Comparison cao meio | CIO M1 plant x & s M2 and bigaer _e . | Foreign languages - ° e . | Pring of devery roles ° . Pring of reoerd or ° . [Recon af eros ° . a 7 ° ° Manual consumption ° on Administraton of master data ° ° | ito mi dois # e008 $0000 Max. of sales SS Number of aber To 2 2 Integrated Measuring of consistency oe e . Creston of sos ortenin ross wor ° ° | Settlement of orders. 2 e e Compatiy for network ° ° Indaton ong evel ° ° | Shit to next sic . ‘Auvomat produdion planing - ° rep planing I ° Prodsten phases I . Contig of several wos I ° Matera Aagregates: 7 6/6 6/20 8 /any qty. erent Be siz | a/amay Fier i vito | 2/anr ay Water ae 378 378 “Adxtre pe Adinture sale a8 3/3 3/8 Hop eon ° ° °Technical Data mobile units Tova unit Required space Gutout Total length Total wath Total height without sto Conerete ematirg rent Tota weignt Operating votoge Comecting power Transport dimensions Loading eight Loading lenin total / base Loading wat Control unit ype Desengtion| Mixer unt Mixer ype ier ving power Wied cycles Compacted tesh concrete Drying Max. gain size round/oroken | Feader stip Drive power Medium speed Skipwey amber of weighing calle | Compressor Type of compressor System pressure | ‘Volume of pressure vessel Cement weighing system Weighing capacty ho. of weighing cots | water weighing system Weighing capacty No. af weighing cats | Aawesate compartment batcber Capacity Number o! chambers | Batching gates, | Fileg Fie eae | Filing widn por chamber | | Aggregate in-line io capacty execution) No.of chambors Batching cates Filing | Filing ge Filing width per chamber Wie of bet ‘unum wansport capacity Weighing capacity Weight FF stetter 'K member of the SCHWING Group o™ (vm) m ( (m om 0) “ (vay ov im ( cw (™ (m) (rom) « (rvs) (pee) (oan) (ty i) (ums) i) (uns) om o ™ (units) TZiRS wzsRS TZiRs (wit Mouse) rziRs ox. RS Stetter GmbH Dr-Kai-Lenz-Gt-70 -D:67700 Nemmingen Postfach 1942 0.87680 Memmingon Tol 08331/ 78-0 Fax: 0.89.91 / 78-275 eMail: inbo@ tet Internet: ww stetorde M1 spprox 400/530 6 a7 19/30 90 40 2/10 200/400 120 as 12:15 /9.1 RS =98/89 25. corso contol unt Mc.80/ NC 150 7.1000 58 18 80/60 os: 02 to 150 500 3 250 0 4 5 by shovel dozer 495 a2 4x30 8 by shovel dozer a7 316 08 330 2500 o M2 ‘approx. 489 /690 9 BT 22/41 10.88 430 30/19 360/400 200 a4 185/125 2125/9 30 Desktop contol unt 950/MG150 / MC 400 xx 2.0 (48) es 42-46 2 3 30/60 3 05, 10.0 piston compressor to 250 +200 3 ‘500 1 7 4 5 by shove dozer 3 33 192 (seperding on 6x22 2 by shovel dozer 482 35 10 540 5000 25 Subject to technical modtcations Iastraton for information only Printodin Germany