Professional Documents
Culture Documents
003 TTL Kuliah 3 PDF
003 TTL Kuliah 3 PDF
MESIN
TE-091237 - TEKNIK
TENAGA LISTRIK
Dosen :
A) Ir.Teguh Yuwono
B) Prof.Ir.Hadi Sutrisno
C) Ir.Syariffuddin Mahmudsyah,M.Eng.
D) Ir.Sjamsjul Anam,MT
Semester Gasal
Gasal Tahun Akademik 2009
2009--2010
2010
JURUSAN TEKNIK MESIN
FAKULTAS TEKNOLOGI INDUSTRI ITS
Materi Kuliah :
1. The Magic Of Electricity
2. Electrical Principles and Wiring Materials.
3. PRINCIPLES OF ELECTRIC MOTORS : DC
Motors, Brushless DC Motors, Stepper Motors,
AC Motors, Squirrel Cage Induction Motors,
Energy Efficient Motors, Economic Analysis
Motors, Motor Failure, Motor Efficiencies, Motor
Rewinding, Transmission of Motor Power,
Variable Frequency Drives.
TheMagic Of
Electricity
by Syariffuddin Mahmudsyah
ELECTRICITY AT WORK
Electricity: A form of
energy associated
with a flow of
electrons whose
movements can
create fields of force
and generate energy
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
Electricity is
is aa form
form of
of energy.
energy. It
It is
is generated
generated by
by
Electricity
millions
millions of
of free-flowing
free-flowing electrons
electrons whose
whose
movements
movements create
create force
force fields
fields and
and generate
generate
energy from
from motion.
motion. When
When you
you do
do things
things like
like surf
surf
energy
the Net,
Net, heat
heat something
something in
in the
the microwave,
microwave, watch
watch
the
TV,
TV, and
and turn
turn on
on the
the light
light in
in your
your bedroom,
bedroom, you
you are
are
using
using electricity.
electricity.
If
If you
you want
want to
to understand
understand electricity,
electricity, you
you first
first
need
need to
to know
know aa little
little about
about matter,
matter, atoms,
atoms, and
and
electrons. Matter
Matter is
is anything
anything that
that takes
takes up
up space
space
electrons.
or has
has mass.
mass. Everything
Everything you
you can
can touch
touch is
is made
made of
of
or
matter.
matter. Atoms
Atoms are
are the
the very
very small
small "building
"building
blocks"
blocks" of
of matter.
matter. Everything
Everything you
you touch
touch is
is matter
matter
and is
is made
made up
up of
of atoms
atoms (lots
(lots and
and lots
lots of
of atoms!).
atoms!).
and
These very
very small
small atoms
atoms are
are made
made up
up of
of an
an even
even
These
smaller nucleus
nucleus and
and one
one or
or more
more small
small electrons
electrons
smaller
circling
circling the
the nucleus.
nucleus. Electrons
Electrons always
always have
have aa
negative
negative ("-")
("-") electric charge, and it is this
electric charge
charge that
that is
is responsible
responsible for
for what
what we
we
electric
call
call electricity.
electricity.
Did You Know? Electrons don't really race from
one end
end of
of the
the wire
wire to
to the
the other
other like
like sprinters
sprinters at
at aa
one
track
track meet.
meet. In
In an
an electric
electric current
current the
the electrons
electrons
jump
jump from
from one
one atom
atom to
to another,
another, pushing
pushing other
other
electrons in
in front
front of
of them
them as
as they
they go.
go. They
They really
really
electrons
behave more
more like
like runners
runners in
in aa relay
relay race,
race, passing
passing
behave
along
along the
the baton
baton (electrical
(electrical energy)
energy) from
from one
one atom
atom
to
to the
the next.
next. The
The electrons
electrons don't
don't actually
actually travel
travel
very
very fast,
fast, but
but the
the electrical
electrical energy
energy that
that they
they
create travels
travels at
at the
the speed
speed of
of light!
light! Remember
Remember
create
that
that electrons
electrons carry
carry aa negative
negative electrical
electrical charge.
charge.
When
When electrons
electrons move
move from
from one
one place
place to
to another
another
they
they take
take that
that negative
negative charge
charge with
with them.
them. It
It is
is this
this
movement of
of charge
charge that
that we
we refer
refer to
to as
as
movement
electricity! So
So if
if you
you can
can get
get aa bunch
bunch of
of electrons
electrons
electricity!
to
to cooperate
cooperate and
and all
all head
head in
in the
the same
same direction,
direction,
you've got
got electricity!
electricity!
you've
STATIC ELECTRICITY
If you walk across a carpet,
electrons move from the rug
to you. Now you have extra
electrons. Touch a door
knob and ZAP! The
electrons move from you to
the knob. You get a shock.
ELECTRICITYON THEMOVE
In this electrical circuit
below the electrical
current flows from one
terminal through a
metallic plate that is
highly conductive, a
switch and a fuse to
complete the electrical
circuit. If there is a
break or gap in any of
these the circuit will not
be complete and the light
will not illuminate.
A fuse is a safety
device that breaks
the circuit if to
much electricity is
passing through it.
ELECTRICITY
KILLS
The average
lightning bolt
carries about
30,000 amps of
charge, has 100
million volts of
electric potential,
and is about 50,000
F.
Microshock is a direct
current path to the
heart tissue
Macroshock is current
flowing across intact
skin and through the
body. Current traveling
from arm to arm or
between an arm and a
foot is likely to traverse
the heart and so is
much more dangerous
than current traveling
between a leg and the
ground.
SAFETY
The term "ground" refers to a
conductive body, usually the
earth. "Grounding" a tool or
electrical system means
intentionally creating a lowresistance path to the earth.
When properly done, current
from a short or from lightning
follows this path, thus preventing
the buildup of voltages that
would otherwise result in
electrical shock, injury and even
death. When you create that
path to ground is when shock or
electrocution occurs.
Ground fault circuit interrupter
(GFCI) are good idea when
plugging devices such as a tvs,
toaster, and or tools into walls.
FATHERSOF ELECTRICITY
Ben Franklin an American writer, publisher, scientist
and diplomat, who helped to draw up the US
Constitution also helped to discover the magic of
electricity. Franklin started working with electricity in
the 1740's and believed that lightning was a flow of
electricity taking place in nature. In 1752 Franklin
proved this theory that lightning was a form of
electrical energy by fastening a iron spike to a silken
kite, which he flew during a thunderstorm, while
holding the end of the kite string by an iron key.
When lightening flashed, a tiny spark jumped from the
key to his wrist. The experiment proved Franklins
theory, but was extremely dangerous- He could easily
have been killed.
ELECTRICLIGHT
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
When an electric current passes through a wire, the atoms not only
produce heat when they resist the movement of electrons, they
may also change some of the electrical energy into light. In 1878
1878
Joseph Swan,
British scientist,
scientist, invented
invented the
the incandescent
incandescent
Swan, aa British
filament lamp and within twelve months Thomas
Thomas Edison
Edison made a
similar discovery in America. Light bulbs contain very thin wires,
called filaments, which force the electrons to travel through an
extremely small area. The resistance is further increased by
making the wire very long and coiling it up to fit into a small space .
The wire resists the current so much that the filament becomes hot
enough to glow white. Swan and Edison later set up a joint
company to produce the first practical filament lamp. Prior to this,
this,
electric lighting had been by crude arc lamps. Edison used his DC
DC
generator to provide electricity to light his laboratory and later
later to
to
illuminate the first New York street to be lit by electric lamps, in
September 1882. Edison's successes were not without
controversy, however although he was convinced of the merits of
DC for generating electricity, other scientists in Europe and
America recognized that DC brought major disadvantages.
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
10
Michael Faraday
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
11
JamesWatt
QuickTime and a
TIFF (Uncompressed) decompressor
are needed to see this picture.
James
James Watt
Watt When
When Edison's
Edison's generator
generator was
was coupled
coupled
with
with Watt's
Watt's steam
steam engine,
engine, large
large scale
scale electricity
electricity
generation became
became aa practical
practical proposition.
proposition. James
James
generation
Watt,
Watt, the
the Scottish
Scottish inventor
inventor of
of the
the steam
steam condensing
condensing
engine,
engine, was
was born
born in
in 1736.
1736. His
His improvements
improvements to
to
steam
steam engines
engines were
were patented
patented over
over aa period
period of
of 15
15
years, starting
starting in
in 1769
1769 and
and his
his name
name was
was given
given to
to
years,
the electric
electric unit
unit of
of power,
power, the
the Watt.Watt's
Watt.Watt's engines
the
used
used the
the reciprocating
reciprocating piston,
piston, however,
however, today's
today's
thermal
thermal power
power stations
stations use
use steam
steam turbines,
turbines,
following the
the Rankine
Rankine cycle, worked out by another
following
famous Scottish
Scottish engineer,
engineer, William
William J.M
J.M Rankine,
in
famous
Rankine, in
1859.
1859.
A steam engine is
is an
an external
external combustion
combustion heat
heat
A
engine
engine that
that makes
makes use
use of
of the
the thermal
thermal energy
energy that
that
exists
exists in
in steam,
steam, converting
converting it
it to
to mechanical
mechanical work.
work.
Steam engines
engines were
were used
used as
as the
the prime
prime mover
mover in
in
Steam
pumps, locomotives,
locomotives, steam
steam ships
ships and
and steam
steam
pumps,
tractors, and
and were
were essential
essential to
to the
the Industrial
Industrial
tractors,
Revolution.
Revolution. They
They are
are still
still widely
widely used,
used, particularly
particularly
for
for electrical
electrical power
power generation
generation using
using the
the steam
steam
turbine. A
A steam
steam engine
engine requires
requires aa boiler
boiler to
to boil
boil
turbine.
water
water to
to produce
produce steam.
steam. The
The expansion
expansion
or
or
contraction
contractionof steam exerts force upon a piston or
turbine
turbine blade,
blade, whose
whose motion
motion can
can be
be harnessed
harnessed for
for
the work
work of
of turning
turning wheels
wheels or
or driving
driving other
other
the
machinery. One
One of
of the
the advantages
advantages of
of the
the steam
steam
machinery.
engine
engine is
is that
that any
any heat
heat source
source can
can be
be used
used to
to raise
raise
steam
steam in
in the
the boiler;
boiler; but
but the
the most
most common
common is
is aa fire
fire
fueled by
by wood,
wood, coal
coal or
or oil
oil or
or the
the utilization
utilization of
of the
the
fueled
heat energy
energy generated
generated in
in aa nuclear
nuclear reactor.
reactor.
heat
12
PowerTransmission
Power station
station generators
generators make
make
11 )) Power
electricity at
at 11000
11000 to
to 25000
25000
electricity
volts.
volts. To
To deliver
deliver electricity
electricity with
with
as
as little
little waste
waste as
as possible
possible aa very
very
high
high voltage
voltage must
must be
be used.
used. So
So
transformers
transformers at
at the
the transmission
transmission
sub-station
sub-station step
step up
up the
the voltage
voltage up
up
to
to 765,000
765,000 volts.
volts.
22 )) Electricity
Electricity can
can be
be carried
carried over
over the
the
countryside
countryside on
on overhead
overhead lines
lines or
or
underground cables.
cables. Pylons
Pylons over
over
underground
the ground
ground are
are ugly
ugly but
but they
they are
are
the
much cheaper
cheaper to
to make
make and
and erect
erect
much
than underground
underground cables
cables as
as you
you
than
can see.
see.
can
To avoid
avoid power
power cuts
cuts caused
caused by
by lightning,
lightning,
33 )) To
electricity supply
supply lines
lines are
are
electricity
arranged in
in an
an inter-connecting
inter-connecting
arranged
grid. If
If one
one of
of the
the supplies
supplies to
to aa
grid.
factory
factory is
is cut
cut off,
off, it
it can
can still
still get
get its
its
supply from
from another
another line.
line.
supply
44 )) When
When the
the electricity
electricity reaches
reaches the
the second
second
of
of the
the two
two main
main substations,
substations, it
it is
is
still
still at
at aa very
very high
high voltage.
voltage. StepStepdown
down transformers
transformers in
in the
the
substation
substation reduce
reduce the
the voltage
voltage to
to aa
lower
lower level
level which
which is
is carried
carried on
on
smaller,
smaller, lighter
lighter pylons.
pylons.
5
)
The
final
link
in
the
chain
from power
power
5 ) The final link in the chain from
stations to
to commercial
commercial and
and
stations
residential facilities
facilities is
is the
the
residential
transmission of
of the
the stepped-down
stepped-down
transmission
voltage.
voltage.
13
Alternating
Current
14
21stCentury Electricity
If we go on using coal, oil and gas as
fast as we do now, they could be
used up in under 100 years. So
scientists are looking for other ways
of producing electricity. If you want
to help these scientist, tell your
friends what you have learned and
grow to love and understand the
magic of electricity even more.
15
ElectricalPrinciples
andWiring Materials
Lecturer :
Ir.Syariffuddin Mahmudsyah,M.Eng.
16
17
electricity
Volts- a measure of electric pressure
Watts- measure of the amount of energy or
work that can be done
Watts= Volts x Amperes Volts= Watts
Amperes=Watts
Amperes
Volts
18
Ohms Law
Ohm-
19
or steel
Permanent magnet- hold magnetism
permanently
Poles- north and south
Magnetic flux- lines of magnetic force
Magnetic field- magnetic pattern
20
ElectricMotors
Magnetism
21
Circuits
Circuit-
22
ElectricalSafety
Shock-
23
ElectricalSafety
Use
24
Electrical Safety
Use
25
Electrical Safety
Place
26
Electrical Safety
Keep
appliance dry
Do not use switches, outlets, fixture, or
extension cords that are cracked or damaged
Follow manufactures instructions
27
Service Entrance
Entrance
28
ServiceEntrance
Service
29
Meter
Meter-
Watthour-
30
BranchCircuits
Branch
31
Types of Cables
Nonmetallic
32
Voltage Drop
A
33
Wire Identification
Type
34
Wire Identification
Positive
35
What is electricity?
The collection or flow of
electrons in the form of
an electric charge
36
37
38
39
Why do you
think this
machine
affects the
hair of the
children in the
picture?
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
40
41
42
43
Water pressure
and voltage
behave in
similar ways.
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
44
45
46
47
48
49
50
I=
3V
2
I = 1.5 amps
51
52
53
54
55
56
E = P X time
P=IV
P = (2A) (120 V) = 240 W
E = (240 W) (4 h) = 960Wh = 0.96 kWh
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
57
Whatis
magnetism?
58
59
60
61
62
What is an electromagnet?
When an electric current is passed through a coil of wire
wrapped around a metal core, a very strong magnetic
field is produced. This is called an electromagnet.
63
Whatis a galvanometer?
A galvanometer is an electromagnet that interacts with a
permanent magnet. The stronger the electric current
passing through the electromagnet, the more is interacts
with the permanent magnet.
Galvanometers are
used as gauges in
cars and many other
applications.
The greater the current passing through the wires, the stronger
the galvanometer interacts with the permanent magnet.
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
64
65
66
Simple as that!!
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
67
68
69
70
ElectricMotors
Classification / types
DC Motors
AC Motors
Stepper Motors
Linear motors
Function
Power conversion - electrical into mechanical
Positional actuation electrical signal to
position
71
MOTORS
72
73
DCMotors
DC Motors
Fundamental characteristics
Basic function
Series
Shunt
Combination
Torque characteristics
Modelling
74
End view
Time 0
End view
Time 0+
75
Natureof commutation
Power is applied to armature
windings
From V+
Through the +brush
Through the commutator
contacts
Through the armature (rotor)
winding
Through the brush
To V-
76
DC motorwiring topologies
77
SeriesWound DC Motors
Armature and field connected in a series circuit.
Apply for high torque loads that do not require precise speed
regulation. Useful for high breakaway torque loads.
locomotives, hoists, cranes, automobile starters
Starting torque
300% to as high as 800% of full load torque.
Speed regulation
Less precise than in shunt motors
Diminished load reduces current in both armature and field
resulting in a greater increase in speed than in shunt motors.
No load results in a very high speed which may destroy the motor.
Small series motors usually have enough internal friction to prevent
high-speed breakdown, but larger motors require external safety
apparatus.
78
Starting torque
125% to 200% full load torque (300 for short periods).
79
CompoundWound DCmotors
80
Permanentmagnet DCmotors
81
PermanentMagnet DCMotors
Have permanent magnets rather than field windings but with
conventional armatures. Power only to armature.
Short response time
Linear Torque/Speed characteristics similar to shunt wound
motors. Field magnetic flux is constant
Current varies linearly with torque.
82
ModelingDC Motors
A linear speed/torque curve
can be used to model DC
motors. This works well for
PM and compound designs
and can be used for control
models for narrow ranges for
the other configurations
Model will assume!
Linearity
Constant thermal
characteristics
No armature inductance
No friction in motor
83
DCMotor Modeling
From the circuit
V IR Eb
Motor equations
Eb K e
Power is:
T K t I
Substituting the above:
T
V R K e
Kt
V
T
R
Kt Ke K t
KV
Ts e
R
R
n
T
K K
e t
R 2
P TTn
T
K K
e t
Max power is:
Pmax
V2
4R
Units:
K e [Vs / rad ]
K t [Nm / A]
84
Application
Use motor voltage and no-load speed to calculate K t
K t = Ke in SI units
Use stalled rotor torque, V, and Ke to find R
Note, R varies with speed and cannot be measured at rest
85
DC motorcontrol H-bridge
Switches control direction
A switches closed for
clockwise
B switches for counterclockwise
86
H-Bridgeimplementation
Elements in box are
available as single IC
87
Brushlessdesigns
Commutation is done
electronically
Encoder activated switching
Hall effect activated switching
Back EMF driven switching
PM armature
Wound/switched fields
Application
Few wearing parts (bearings)
Capable of high speed
Fractional HP
Servos
Low EMC
88
StepperMotors
Description
Generally a two phase motor
permanent magnet rotor and wound fields
Rotor normally has many poles
200 poles = 1.8 degrees per step
89
WindingConfigurations
Bi-polar design
6 wire
Unipolar design
4 wire
90
An Electric Motor
91
92
Torcman Motor
14 magnets = 14 Poles
Magnetic field goes around 7 times for 1 rev of Outrunner
Outrunner type motors have more torque than same size brushed motor
93
ACMotors
AC Motors
Fundamental characteristics
Types
Fractional horsepower (single phase)
Integral
Single phase (Cap start Induction run)
Three phase
94
FractionalHorsepower Designs
Shaded Pole (low starting torque, simple, cheap)
uses a short circuited coil embedded in face of field to cause one
side of field to be magnetized before the other
95
ACMotor Model
E
Im
2f Lm
T kI w
I s I m2 I w2
96
ACMotors
Relationship between number of poles and motor synchronous
speed f=60 c/s
Poles
Synchronous
120f
Speed
Ns
P
(RPM)
2
3600
1800
1200
N Ns
(100%slip)
100
97
98
99
Torque/speedcurve
100
101
Motorcharacteristics
Enclosure / frame
Voltage / frequency
3 or 1 phase
Poles / speed
Service factor
60 Hz
50 Hz
115
380
200
400
230
425
460
220/380
575
Efficiency
102
BREAK- FULL
NEMA STARTING STARTING DOWN
LOAD
DESIGN TORQUE CURRENT TORQUE SLIP
A
Normal
High
High
Normal
Normal
Normal
High
Normal
Low
Normal
Loaded compressor
Loaded conveyor
Very high
Low
-------
High
Low
TYPICAL
APPLICATIONS
Mach. Tools, Fans
103
Locked
Rotor
Torque
% FL
Pull-up
Torque
% FL
Breakdown
Torque
% FL
Locked
Rotor
Current
% FL
Slip
%
Efficiency
70-275
65-190
175-300
NA
0.5-5
Med-High
B
(most
common)
70-275
65-190
175-300
600-700
0.5-5
Med-High
200-285
140-195
190-225
600-700
1-5
Med
275
NA
275
600-700
5-8
Low
74-190
60-140
160-200
800-1000
0.5-3
High
104
PWMVariable FrequencyDrives
Variable frequency drives use AC to DC converter then a
DC to AC converter (inverter)
Inverter frequency and voltage output can be varied to allow
motor speed to be varied.
Very efficient and cost effective variable speed for 1 HP and up
105
106
107
External Fan
(Windage)
Rotor or Armature
Windage-Lam)
Bearing
(Friction)
108
109
Purchase cost
Operating cost
Simple payback period
Life cycle cost
110
Automobile
60 HP Motor
$18,000
$4,000
Annual Use
12,000 miles/yr
4,000 hours
Efficiency
30 miles/gallon
89.2%
$2.80/gallon
$440/yr
$10,036
Operating Cost as a %
2%
250%
Purchase Price
Fuel/Energy Cost
of Purchase Price
111
14K
12K
8K
6K
10K
4K
2K
0
Motor A
95%
Efficiency
Motor B
91.6%
Efficiency
112
$2
60
$3
75
$4
75
Rewound Standard
86% Efficiency
New High-Efficiency
92% Efficiency
KW Required
8.7 KW
8.5 KW
8.1 KW
Monthly KWh
5200 kwh
5100 kwh
4860 kwh
$77.43
$75.65
$72.09
$182.00
$178.50
$170.10
$0
$5.28
$17.24
22 Months
12 Months
Payback
113
.04/kwh
.06/kwh
.08/kwh
.10/kwh
.12/kwh
HP
HIGH STD.
10
93.2
88.5
$149
$223
$298
$372
$447
25
93.0
90.2
$218
$327
$436
$545
$654
50
93.6
90.2
$526
$790
$1,053
$1,316
$1,579
100
95.4
91.0
$1,325
$1,987
$2,650
$3,312
$3,975
114
The following formula, based on the relationship between the efficiency of the old
motor and replacement motor, can be used to calculate electricity cost savings.
hp
= motor horsepower
0.746 = conversion of hp to kW
L
= loading in percent, typically assumed to
be 100 percent
C
H
= number of operating hours/year (8000 for
continuous)
Eold = efficiency of old motor. Generally, motors
lose some efficiency when re-wound (1.5 percent
loss is assumed)
Enew = efficiency of new motor.
x [(1/0.905) (1/0.958)]
= $2,191 saved per year
To calculate the time required to
recover the extra initial investment of a
new motor, we use the following
formula:
Payback = (motor cost utility rebate
estimated rewind cost) / savings per
year
For the example, the payback might be:
Payback = ($6,756 - $1,352 - $874) /
$2,191 = 2.07 years
115
Motor
Efficiencies
Table
116
Motor Failures
117
Analytical
Tools
Surge test
Growler
Core Loss Test
Vibration Test
Analyze
Failure
Check
Winding
Bearings
Starter
Wiring
Miscellaneous problems
Washdown
Load Problems
Analyze
Damage
Major
Winding
Bearings
End bells
Shaft
Rotor
Stator
Balance
YES
Take Care of
Problem
Is it a
Critical
Application?
NO
Install Tracking
Number on Motor
Minor
Winding
Bearings
Balance
hours/year?
NO
Do electrical
acceptance
test
Do vibration
acceptance test
Purchase New
Motor
Rebuild Old
Motor
118
MotorsEfficiencies
Rewound versus Premium Efficiency Motors
E f fic ie n c y
1.00
Premium
0.90
Rewound
0.80
0.70
0.60
0
25
20
15
12
10
75
60
50
40
30
25
20
15
10
5
7.
1.
0.50
HP
119
Failed Motor
(50 hp)
???
Std. Efficiency Motor
EPACT Efficiency Motor
High Efficiency Motor
Premium Efficiency Motor
Top-Premium Motor
120
Motor Rewinding
121
122
When To Rewind
123
124
125
Cooling Tower
Fan
Cooling Water
(inlet)
Cooling
Tower
Ai
r
Variable Frequency
Drive
Cooling Water
Temperature
signal
Cooling Water
(outlet)
Chiller
Sub Bahasan : The Magic Of Electricity-The Principles of
Electrical Motors
126
Effects of
variable speed
(inverter)
controls of
centrifugal pump
systems driven
by premiumefficiency motors
127
128
DOMO
ARIGATO
GOZAIMASU !
129