Bai Gioi Thieu Ve Cong Nghe Day Sieu Nhiet Composite (New) PDF

Ti u ha hiu qu s dng nng
lng trn cc ng dy trn

khng
Gii thiu v cng ngh dy dn mi

Aluminum Composite Core Conductors(ACCC)
Ths.Nguyn Ngc Tng
Trng phng Thit b in, Cng ty TNHH pht trin k thut VN
CTC Cable Presentation November 30, 2009
Thnh ph HCM 12/2010
Copyright 2007-9
Cable Corporation All Rights Reserved
VTD
Co.CTCLtd.,
Qu trnh pht trin cng ngh dy dn

So snh da trn s tng
ng v trng lng/ lc
cng ca cc loi dy
(~1.000 Kg/1 Km)
1. GAP
265mm2
Nhit cao cng

vi vng thp
2.
Cng ngh
truyn thng
ACSR
ACSS Hen
242 mm2
3. Invar reinforced
e.g.: 225 mm2
4.
ACSR Lion
238mm2
Mc ch l ti a ha vt liu
s dng gim tn tht
Tuy nhin hp kim
thng km hiu qu
AAAC Upas
362mm2
(Al 305 mm2)
Copyright Co.
2007-9 CTC
VTD
Ltd.,
ACCR
322mm2
Cc vn phi tnh n vi dy dn
nhit cao
c tnh ca nhm t ra 3 hn ch khi s dng dy
nhm nhit cao
Gim lc cng
Nhm hay hp kim nhm u mm nhit cao
Tng vng
Tng t nh trn nhm lm tng vng v ko im
un ca dy thp xung,
Tng tn hao in nng
Tn hao I2r s tng t l thun vi nhit
VTD
Co.
Copyright
2007-9 Ltd.,
CTC Cable Corporation All Rights Reserved
Mc tiu s 1 l kh nng dn in
V c bn vic tng tnh dn in cn n t vic tng tit
din mt ct ngang ng ngha vi vic tng vt liu dn in
Dy li Composite
Dy tit din
hnh thang lm
tng tit din
ACCC Drake:
516.9mm2 (1020 kcmil )
1,558 Kg/km
Dy li composite
ACSS :
486 mm2 (959.6 kcmil)
1,960 Kg/km
Dy hnh thang
ACSR Drake:
403 mm2 (795 kcmil)
1,627 Kg/km
Tng mt ct ca nhm
ng ngha tng tnh dn
in
VTD
Co.CTCLtd.,
Copyright 2007-9
Ci thin lc cng do nh v
chc chn hn dy thp
Tng tnh dn in li nh
hn dy thp, cho php tng
28% lng nhm so vi dy
ACSR
Gim ti a vng trn
ng dy
Dy dn li bng si cacbon
- Dy dn bng li composite gia cng
L gii php c bit n t lu

Mt vi nghin cu v s dng li si cacbon nhng khng
thnh cng
Mt s vn chnh:
S khng tng thch/ phn ng n mn gia li si carbon
v lp v nhm
Tnh km bn vng ca si carbon lm cho n thng b v
nt khi ni
Gii thiu mt gii php u tin c bng sng ch

05/ 2004
Copyright Co.
2007-9 CTC
VTD
Ltd.,
M t dy dn ACCC
Thit k dy ACCC s dng :
Mt lp si thy tinh bo
v bn ngoi carbon bo
v n khi n mn; v
Sng to ra kiu ni bo
v composite khi lp t
Tng 28% lng nhm = Tng cng sut, gim tn hao, nhit thp
vng chc tng 25% & nh hn 60% so vi dy ACSR lm gim s lng v
vt liu khi thit k ct
H s gin n nhit thp = gim vng khi lm vic nhit cao
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
S kt hp cc u im
1. GAP
265mm2
2.
ACSS Hen
242mm2
Dy nhit
cao vi
vng thp
3. Steel reinforced
Various mm2
4.
ACSR Lion
238mm2
ACCR
322mm2
AAAC Upas
362mm2
Al 305 mm 2
Copyright
2007-9 Ltd.,
VTD
Co.
ACCC 360 mm2

Al 381 mm 2
Ti a vt liu
dn in
gim tn tht
Bng so snh cc loi dy

ACSR
Lion
ACSS
Hen
INVAR
Hen
GAP
265
ACCR
636-T16
AAAC
Upas
ACCC 380
Amsterdam
238
242
225
265
322
362
369
Outside Diameter (mm)
22.30
22.43
21.21
22.61
25.15
24.71
23.55
Weight (kg/km)
1,095
1,111
1,190
1,095
1,068
1,000
1,085
100
93
110
108
112
105
110
0.1448
0.1391
0.1482
0.1358
0.1048
0.1096
0.0930
Gross Power @1000 Amps (MW)
381
381
381
381
381
381
381
Loss Power @1000 Amps (MW)
30.4
29.7
32.5
28.5
20.2
21.2
17.6
Net Power @1000 Amps (MW)
351
351
349
353
361
360
363
Conductor Temp @1000 Amps (oC)
133
130
142
126
96
100
90
Initial Tension @15oC (kN)
20.1
18.7
22
21.5
22.3
20.9
24.4
Current (ampacity) @75oC
695
710
678
721
844
821
881
846
860
821
873
1,057
1,001
1,067
1159
1,165
1,112
1,186
1,394
1376
1,466
Sag: 400m span @ 20% RTS@1000A (m)
14.32
14.51
12.07
13.75
11.93
13.72
9.84
Sag: 400m span @ 20% RTS@75oC (m)
13.12
13.38
11.60
12.26
11.67
12.55
9.80
13.65
13.90
11.77
13.13
11.97
13.73
9.86
15.15
15.39
12.29
14.70
12.85
16.90
10.03
Area of Al (mm2)
RTS (kN)
AC-Resistance at 75oC (ohms/km)
Test Condition: Length=60km, 1 circuit, Voltage=220kv , Ambient Temp=20oC, Stringing Temp=15oC, wind speed=0.60m/sec, elevation=50m, Latitude=48 oN, Azimuth=E-W, absorptivity=0.6,
emissitivity=0.6
Copyright 2007-9
VTD
Co.CTCLtd.,
So snh vng
C s kho st l dy Drake, test ti 1600 amps, khong ct 70 m

VTD
Co.
Copyright
2007-9 Ltd.,
So snh vng gia dy ACSR v ACCC

1. Cng ng knh v trng lng (ACCC Drake v ACSR)

VTD
Ltd.,
CopyrightCo.
2007-9 CTC
So snh vng gia dy ACSR v ACCC

2. Cng dng in nh mc (ACCC drake v ACSR Curlew)

Copyright 2007-9 CTC Cable Corporation All Rights Reserved
VTD Co. Ltd.,
So snh hiu qu
TARGET CURRENT = 750 Amps
Type
Size
(mm2)
R-AC @ 75oC
Ohms/km
Temp (oC) @
target current
Gross
Power
(MW)
Power
Loss
(MW)
Net
Power
(MW)
Cost of not
using ACCC 1
year ($M)
Cost of Losses
over 1 year ($M)
ACSR Lion
238
0.01448
83
286
15.0
271
6.57
$2.63
ACSS Hen
242
0.13911
81
286
14.4
272
6.31
$2.37
Invar Hen
225
0.14822
87
286
15.6
270
6.83
$2.89
GAP 265
265
0.13579
79
286
13.9
272
6.09
$2.15
AAAC Upas
362
0.10963
67
286
10.8
275
4.73
$0.79
ACCC 380
369
0.09298
61
286
9.0
277
3.94
$0.00
TARGET CURRENT = 1,350 Amps

Type
Size
(mm2)
R-AC @ 75oC
Ohms/km
Temp (oC) @
target current
Gross
Power
(MW)
Power
Loss
(MW)
Net
Power
(MW)
Cost of Losses
over 1 yr ($M)
Cost of not using

ACCC 1 year ($M)
ACSR Lion
238
0.01448
236
514
69.7
444
30.53
$13.67
ACSS Hen
242
0.13911
236
514
70.3
444
30.79
$13.93
Invar Hen
225
0.14822
259
514
77.8
436
34.08
$17.21
GAP 265
265
0.13579
265
514
66.6
447
29.17
$12.31
AAAC Upas
362
0.10963
169
514
45.8
468
20.06
$3.20
ACCC 380
369
0.09298
153
514
38.5
476
16.86
$0.00
Test Condition: Length=60km, 1 circuit, Voltage=220kv, Ambient Temp=20oC, Stringing Temp=15oC, wind speed=0.60m/sec,
elevation=50m, Latitude=48 oN, Azimuth=E-W, absorptivity=0.6, emissitivity=0.6
VTD Co. Ltd.,
Generation cost assumption ($/kwh)
$0.10
Usage Loading at (% of target current):
50%
nh gi tui th
Baseline Temperature
10% Increase in Temperature
20% Increase in Temperature
Lc tc ng (lbf)
20000
17500
15000
12500
10000
40
60
80
100
D bo tui th (nm)
VTD
Co. Ltd.,
120
140
Cc th nghim i vi dy ACCC
Th nghim li:
Th nghim c kh:
Th nghim in:
2.1.1 Tensile Testing

2.1.2 Flexural, Bending & Shear Tests
2.1.3 Sustained Load Tests
2.1.4 Tg Tests
2.1.5 CTE Measurements
2.1.6 Shear Testing
2.1.7 Impact and Crush Testing
2.1.8 Torsion Testing
2.1.9 Notched Degradation Testing
2.1.10 Moisture Resistance Testing
2.1.11 Long Term Thermal Testing
2.1.12 Sustained Load Thermal Testing
2.1.13 Cyclic Thermal Testing
2.1.14 Specific Heat Capacity Testing
2.1.15 High Temperature Short Duration
2.1.16 High Temperature Core Testing
2.1.17 Thermal Oxidation Testing
2.1.18 Brittle Fracture Testing
2.1.19 UV Testing
2.1.20 Salt Fog Exposure Tests
2.1.21 Creep Tests
2.1.22 Stress Strain Testing
2.1.24 Micrographic Analysis
2.1.25 Dye Penetrant Testing
2.1.26 High Temperature Shear Testing
2.1.27 Low Temperature Shear Testing
2.2.28 Stress Strain Testing

2.2.29 Creep Testing
2.2.30 Aeolian Vibration Testing
2.2.31 Galloping Tests
2.2.32 Self Damping Tests
2.2.33 Radial Impact and Crush Tests
2.2.34 Turning Angle Tests
2.2.35 Torsion Tests
2.2.36 High Temperature Sag Tests
2.2.37 High Temperature Sustained Load
2.2.38 High Temperature Cyclic Load Tests
2.2.39 Cyclic Ice Load Tests
2.2.40 Sheave Wheel Tests
2.2.41 Ultimate Strength Tests
2.2.42 Cyclic Thermo-Mechanical Testing
2.2.43 Combined Cyclic Load Testing
2.2.44 Conductor Comparison Testing
2.3.45 Resistivity Testing

2.3.46 Power Loss Comparison Testing
2.3.47 Ampacity
2.3.48 EMF Measurements
2.3.49 Impedance Comparison Testing
2.3.50 Corona Testing
2.3.51 Radio Noise Testing
2.3.52 Short Circuit Testing
2.3.53 Lightning Strike Testing
2.3.54 Ultra High Voltage AC & DC Testing
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
Th nghim h thng:
2.4.55 Current Cycle Testing
2.4.56 Sustained Load Testing
2.4.57 Ultimate Assembly Strength Testing
2.4.58 Salt Fog Emersion Testing
2.4.60 Static Heat Tests
2.4.61 Suspension Clamp Testing
2.4.62 Thermo-Mechanical Testing
2.4.63 Cyclic Load Testing
Th nghim mi trng:
2.5.64 Ambient Temperature
2.5.65 Tension, Sag, and Clearance
2.5.66 Conductor Temperature
2.5.67 Electric Current
2.5.68 Wind Speed and Direction
2.5.69 Solar Radiation
2.5.70 Rainfall
2.5.71 Ice Buildup
2.5.72 Splice Resistance
2.5.73 Infrared Measurements
2.5.74 Corona Observations
2.5.75 Electric and Magnetic Fields
2.5.76 Wind and Ice Load Measurements
2.5.77 Vibration Monitoring
2.5.78 Typhoon Test
Di dy ACCC
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
Ph kin ng b
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
V Nh sn xut CTC CABLE

Tr s chnh: Irvine, California, USA
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
ACCC: Gii php trn ton th gii

Cc nh sn xut c bn quyn ch to
US and Canada:
Belgium (EC):
China:
Middle East (Bahrain):
Indonesia (1):
Indonesia (2):
Korea:
Russia:
Colombia:
Copyright
2007-9 Ltd.,
VTD
Co.
ang sn xut
ang sn xut
ang sn xut
ang sn xut
ang sn xut
ang sn xut
ang nh gi tnh kh thi
ang nh gia tnh kh thi
ang kho st tnh kh thi
Kinh nghim lp t
> 8800 km (141 d n tnh ti ht 2009)

Quc Gia:

VTD Co. Ltd.,
USA
China
Poland
Spain
Portugal
Mexico
Chile
Indonesia
Belgium
Germany
South Africa
France (test)
UK (test)
Brazil (test)
Nh thu:
AEP
APS
PacifiCorp
Sierra Pacific (NV Energy)
National Grid US
Austin Energy
Xcel Energy
MI PUD
KS PUD
KAMO
OG&E
Ozark Electric
WAPA
Hn 15,000 Kha v no
Gim bc x nhit ra mi trng

Thnh ph California tiu th 300,000 GWh mi nm;
Chi ph xp x 32 t USD mi nm;
Xp x 9% lng in b tn tht trong qu trnh truyn
ti v phn phi;
Trong , c 2-3% lin quan ti tn tht trong qu trnh
truyn ti;
Bng cch s dng dy ACCC s gim c 35% : tit
kim ~US$224,000,000 mi nm;
Gim c 2,328,242 tn CO2: Tng ng vi vic
447,740 chic xe hi c th lu thng trn ng.
CopyrightCo.
2007-9 CTC
VTD
Ltd.,
Tm lc cc u im ca dy ACCC
Vi vic tng 28% lng nhm cng vi tit din dy hnh thang, so vi dy
ACSR c cng ng knh, dy ACCC c kh nng mang ti > gp i;
Gim 35% tn tht truyn ti, mang li nng lng cho nhiu ngi cng s
dng, gim chi ph pht in
Dy dn ACCC s dng li cng ngh c nhit/ carbon/ thy tinh, rt bn vng
v gim vng khi lm vic nhit cao
C th thay dy m khng cn thay kt cu ct, gim chi ph u t cc ng
dy mi
C th dng thay th cho cc h thng ct yu, tit kim chi ph ct i vi cc
ng dy thay mi
Dy ACCC c th hot ng hiu qu nhit cao (180o C)
S dng cc phng php lp t thng thng, khng cn cc dng c c
bit
Thn thin vi mi trng
Li c n hi ln lm gim tc tc dng u ct khi c gi mnh
VTD
Ltd.,
CopyrightCo.
2007-9 CTC

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Ti u ha hiu qu s dng nng

lng trn cc ng dy trn

Gii thiu v cng ngh dy dn mi

Qu trnh pht trin cng ngh dy dn

Nhit cao cng

CTC Cable Presentation November 30, 2009

CTC Cable Presentation November 30, 2009

CTC Cable Presentation November 30, 2009

L gii php c bit n t lu

Gii thiu mt gii php u tin c bng sng ch

CTC Cable Presentation November 30, 2009

CTC Cable Presentation November 30, 2009

ACCC 360 mm2

Bng so snh cc loi dy

Outside Diameter (mm)

Gross Power @1000 Amps (MW)

Loss Power @1000 Amps (MW)

Net Power @1000 Amps (MW)

Conductor Temp @1000 Amps (oC)

Initial Tension @15oC (kN)

Current (ampacity) @75oC

Current (ampacity) @100oC

Current (ampacity) @175oC

Sag: 400m span @ 20% RTS@1000A (m)

Sag: 400m span @ 20% RTS@75oC (m)

Sag: 400m span @ 20% RTS@100oC (m)

Sag: 400m span @ 20% RTS@175oC (m)

C s kho st l dy Drake, test ti 1600 amps, khong ct 70 m

So snh vng gia dy ACSR v ACCC

CTC Cable Presentation November 30, 2009

So snh vng gia dy ACSR v ACCC

CTC Cable Presentation November 30, 2009

VTD Co. Ltd.,

TARGET CURRENT = 1,350 Amps

Cost of not using

VTD Co. Ltd.,

Generation cost assumption ($/kwh)

Usage Loading at (% of target current):

2.1.1 Tensile Testing

2.2.28 Stress Strain Testing

2.3.45 Resistivity Testing

CTC Cable Presentation November 30, 2009

CTC Cable Presentation November 30, 2009

CTC Cable Presentation November 30, 2009

V Nh sn xut CTC CABLE

CTC Cable Presentation November 30, 2009

ACCC: Gii php trn ton th gii

CTC Cable Presentation November 30, 2009

> 8800 km (141 d n tnh ti ht 2009)

CTC Cable Presentation November 30, 2009

VTD Co. Ltd.,

Gim bc x nhit ra mi trng

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