; se 18.0 18.4 1.1.01 18.1.02 18.1.03 18.1.03.01 PERMANENT COLOUR COATED METAL CLADDING General Description Work included: This section covers the fumishing and installation of single ‘skin metal cladding as shown in contract drawings including making cut outs for various openings for doors. windows, ducts, pipes ete and fixing of such ‘components with the cladding arrangement with necessary flashing, sealant as required as per contract drawings. The contractor shall furnish all labour, ‘materials, tools and equipment required to complete the work. Applicable Codes and Standards The following codes and standards are intended to provide an acceptable level of quality for materials and products, The contractor may propose alternative codes and standards provided they give an equivalent degree of quality as the referred codes and standards and are submitted for consultants/owner's approval. ASTM American Society for Testing Materials a) A446Zine-coated (Galvanized) steel sheets of structural quality. Coils and cut lengths. b) A611Steel, cold rolled sheet ‘Submittals the contractor shall submit to the owner the following items for review before ‘commencing work. a) Samples ) Three 300 x 300 mm pieces of precoated and preformed metal sheet. ji) Edge sealing and flashing, b) Manufacturer's literature indicating the nature of preformed profiled, colour coating, manufacturer's recommended installation, instructions and maintenance procedure. SEPC - 1 x 525 MW Tuticorin Thermal Power Project Stage-IV at Thoothukudi, Tamil Nadu VOL-V-SEC-C3 - 198 | DCPL-12Z05° Sep 18.1.03.02 18.1.03.03, 18.1.04 182 18.2.01 18.2.01.01 18,2.01.02 18,2.01.03 ¢) Manufacturer's certification of compliance with each delivery. @) Shop Drawings ‘Showing fabrication details of single skin metal cladding with preformed sheet profile and total colour thickness for profiled installation and erection, anchorage, fasteners and details of accessories, metal flashing and its fixing including various openings for doors, windows, louvers, pipes etc. Test Reports ‘Two copies of Test Reports and Source of Quality Control Tests. ‘Supplier Certificates. ‘Two copies of technical data showing that the proposed finish product is suitable for the environmental conditions of the job site and that the materials meet specification requirements. Product Handling Delivery of Materials to job site in manufacturer's original unopened packaging. Identify contents with name of manufacturer, brand name, thermal value and applicable standard. Store materials in an area protected from adverse climatic conditions, ‘moisture and open flame or spark and shall be stored off the ground with one fend elevated for drainage. The sheets shall be protected from inclement weather with a waterproof covering with ventilation to avoid condensation. Propucts, General All goods and products covered by these specifications shall be procured from, manufacturer duly approved by the owner Cladding material shall be of "Rib and Flute" design to ensure wide spanning and quick recovery after being subjected to excessive load. Single skin ‘materials shall be interlocking type 150mm wide strip. ‘Material shall be prefabricated panel shall be conformed to relevant ASTM or alternative codes and standard. Troughed galvanized M.S. sheets having 0.6 mm minimum base metal thickness (bare material) with minimum rate of SEPC - 1 x 525 MW Tuticorin Thermal Power Project Stage-IV at Thoothukudi, Tamil Nadu VOL-V-SEC-C3 - 199 DOPL-1220518.2.01.04 18.2.01.05 18.2.01.06 18.2.01.07 18.3 18.3.1 183.464 18.3.1.2 18.3.2 18.3.2.4 galvanization of 275 gms./sq.m. as per IS-277 of minimum yield strength of 250MPa as per |S-513(or High tensile steel sheet coated with zine aluminium alloy @ 150 gms./sq.m. of 0.5 mm minimum base metal thickness and having minimum yield strength of 350 MPa, as per AS-1397 ) shall be used for the cladding system, The outside exposed face of the steel shall be permanently colour coated with PVF2 Poly vinyl fluoride coating of dry film thickness(DFT) 20 microns (minimum), of approved colour/shade and the inner side (intemal face) shall be coated with same paint of minimum DFT 20 microns over primer of off- white shade. Panel size shall be largest available size. Sealants Penetration and end laps in sheeting shall be sealed with a non-hardening approved sealant as recommended by the manufacturer. Profile HDPE Filler a) Profile HDPE Filler shall be dying cut in profile to match the profile of the sheet. b) Metal flashing shall be of similar material and colour of sheet ExEcuTION Inspection The contractor shall examine the area, which will be covered, and the masonry wall where the edge of the single skin cladding will be fixed and the structural alignments. Contractor shall correct any unsatisfactory conditions prior to start of work. Installation Metal permanently coated panel shall be fixed over structural members with joints overlapped and fastened using stainless steel fasteners self-drilling type or as recommended by the manufacturer. SEPC - 1 x 525 MW Tuticorin Thermal Power Project Stage-IV at Thoothukudi, Tamil Nadu VOL-V-SEC-C3 - 200 DCPL-12205SE Serc 18.3.2.2 18.3.2.3 183.24 18.3.2.5 18.3.26 18.3.3 Single skin wall cladding shall be installed strictly as per manufacturer specification and details. Since driling of holes in sheets for finding results in leakage and uprooting of screws during cyclone etc. standing seam type of self looking sheet is needed for safety against uprooting during cyclone etc. All end laps of profiled sheeting and joints of flashing shall be sealed properly with non-hardening natural cure silicon sealant or as recommended by the manufacturer. Accessories like fasteners, tape, and foam fillers, flashing etc. as required shall be provided as per recommendation of manufacturer. The extemal panels shall be fixed with the help of concealed runners: aluminium strip with cut outs to hold the panels and fastened on side girts. The runners shall be concealed and no fasteners are to penetrate the panels. Contractor shall make cut out of doors, windows, louvres, pipe, ducts or other cut outs as required as per contract drawings along with flashing, leak proof sealing etc as required for these cut outs/wall openings. Clean-Up Remove sealant splatters and smears remove steel particles generated by drilling to avoid damage. SEPC - 1 x 525 MW Tuticorin Thermal Power Project Stage-IV at Thoothukudi, Tamil Nadu VOL-V-SEC-C3 - 201 DePL-12205