PAGE: 01 OF 10
Doc. No.
RESOURCE INSPECTION CANADA INCORPORATED PAKISTAN PVT. LTD.
Rev
Date
00
APRIL2015
Prepared by
Initial
Description
RZIK
Date
Checked by
Initial
Date
ZR
Approved by
Initial
Date
AM
CLIENT
REFERENCE
CLIENT
PROJECT NO.
RESOURCE INSPECTION CANADA
INCORPORATED PAKISTAN PVT.
LTD.
PROJECT
INSPECTION AND TEST PLAN FOR PIPING
TITLE:
CHECKED
PREPARED
AMN
APPROVED
DATE
DOCUMENT NO
REV
00
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Item
No
Inspection Activity & Specific
Check Points
Acceptance Criteria,
Code & Standard
1.0
MATERIAL
RECEIVING &
STORAGE
INSPECTION
1.1
MATERIAL INSPECTION AND REVIEW OF
CERTIFICATES
ASME B-31.3
MATERIAL TAKE OFF
MATERIAL CERTIFICATE
1.2
METERIAL STORAGE AND MATERIAL
CONTROL
APPROVED PROCEDURE
2.0
WELDING
QUALIFICATION
2.1
WELDING PROCEDURE SPECIFICATION
APPROVED BY COMPANY
ASME B-31.3
ASME IX
APPROVED MS
2.2
WELDING PROCEDURE QUALIFICATION
TEST
PROJECT SPECIFICATION
ASME-IX
APPROVED WPS
APPROVED MS
2.3
WELDER QUALIFICATION TEST.
ASME-IX
PROJECT SPEC.
APPROVED MS
Definitions of Inspection & Test Plan Symbols :
DISCIPLINE :
Piping
Date :
Activity
W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Item
No
3.0
FABRICATION
OF SPOOLS
H - Hold Point
DOCUMENT
Formats/Ch
Inspection Activity & Specific
Check Points
Acceptance Criteria,
Code & Standard
3.1
WELDING AND SPOOL NUMBER
MARKING ON ISOMETRIC DRAWINGS
GENERAL PRECTICES
APPROVED PROCEDURE
3.2
CONFORMATION OF MATERIAL
APPROVED DRAWINGS
MATERIAL TAKE OFF
Document /
Format
List
4.0
JOINT
WELDING AND
REPAIR
3.3
FITUP AND ASSEMBLY CHECK BEFORE
WELDING
PROJECT SPECIFICATION
WPS AND DRAWINGS
3.4
MARKING OF SPOOL NUMBER
ISOMETRIC DRAWINS
4.1
INSPECTION OF WELDING
CONSUMABLE
APPROVED WPS
4.2
ASME IX, 31.3 AND WPS
4.3
VISUAL INSPECTION OF WELDING
JOINTS
GENERAL PRECTICE
4.4
MARKING OF WELDER I.D. AND WELD
NUMBER
ASME B 31.3 AND Sec V
4.5
NDE OF WELDED JOINTS
ASME B31.3 REPAIR WPS
4.6
REPAIRING OF DEFECTIVE JOINTS AND
REDIOGRAPHIC TESTING
AS APPROVED BY Format
Procedure
MAINTAINANCE OF WELDING RECORD
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN ( SITE)
Prepared By : RZIK
Item
Inspection Activity & Specific
Check Points
No
5.0
INSPECTION
OF
FABRICATED
ITEMS AND
RELEASED
FOR
TRANSPORTAT
ION
D
Acceptance Criteria,
Code & Standard
Document / Record
Formats/Check List
C
C
5.1
ENSURE THE QUANTITY OF FABRICATED
ITEMS IS TRUE TO RELEAS NOTE
PROJECT DRAWINGS
5.2
CHECK WELDER/SPOOL I.D. MARKER IS
CLEAR AND CORRECT
RELEASE NOTE
5.3
ENSURE ALL RELEVENT DOCUMENTS
REVIEWED SIGNED OFF AND IN PLACE
AS APPROVED BY
ENGINEER
5.4
RELEASE FOR TRANSPORTATION
AS APPROVED BY
ENGINEER
6.1
ACCEPTANCE OF PIPE/VALVE
SUPPORTS INSTALLATION
PROJECT SPECIFICATION
APPROVED DRAWINGS
ASME IX OR AWS D1.1
6.0
INSTALLATION
OF PIPE WORK
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
DISCIPLINE :
Piping
Date :
Activity
W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Item
Inspection Activity & Specific
Acceptance Criteria,
Docume
Check Points
No
7.0
PIPE WORK PREHYDROSTATIC TEST
Code & Standard
APPROVED DRAWINGS
PROJECT SPECIFICATION
ASME IX OR AWS D1.1
6.2
INSTALLATION OF PIPE WORK
6.3
INSTALLATION OF VALVES AND OTHER
INSTRUMENT
6.4
WELDING CONTROL
WPS
6.5
VISUAL INSPECTION OF WELDING
APPROVED DRAWINGS
WPS
APPROVED DRAWINGS
PROJECT SPECIFICATION
ASME B31.3
7.1
PREPARATION OF TEST PROCEDURE
ASME B31.3
APPROVED PROCEDURE
7.2
CALIBRATION OF PRESSURE GAUGES
ASME B31.3
APPROVED MS
7.3
REVIEW OF QC REPORTS AND
CHECKLISTS
APPROVED PROCEDURE
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
Formats
W - Witness Point S Spot Inspection R Document Review A1 100% Inspection
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Item
No
7.4
Documen
Inspection Activity & Specific
Check Points
REMOVEL OF CHECK VALVES
FLAPPERS AND OTHER
INSTRUMENTS /VALVES NOT
INCLUDED IN TEST
ASME B31.3
APPROVED MS
APPROVED
PROCEDURE
INSPECTION OF ALL MECHANICAL
JOINTS
APPROVED MS
APPROVED
PROCEDURE
7.5
7.6
PLACEMENT OF BLINDS VENTS,
PRESSURE GAUGES AND PRESSURE
RELIEF VALVES, etc.
8.1
8.0
HYDROSTATI
C TESTING
Acceptance Criteria,
Code & Standard
ACCEPTANCE OF TEST MEDIUM &
SYSTEM FILLING
Document / Record
Formats/Check List
APPROVED MS
APPROVED
PROCEDURE
ASME B31.3
APPROVED MS
PROJECT
SPECIFICATION
8.2
PRESSURIZING SYSTEM
ASME B 31.3
APPROVED MS
PROJECT
SPECIFICATION
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
W - Witness Point S Spot Inspection R Document Review A1 100% Inspection
Construc
Contract
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Ite
m
No
10.0
ABOVE GROUND
PIPE WORK
PAINTING
Inspection Activity & Specific
Acceptance Criteria,
Record
Check Points
Code & Standard
Formats/Check List
10.1
INSPECTION OF RELATIVE HUMIDITY,
AMBIENT TEMPERATURE, SURFACE
TEMPERATURE AND DEU POINT
10.2
SURFACE PREPARATION
APPROVED
PROCEDURE
SSPC-10
APPROVED MS
10.3
PAINT APPLICATION
APPROVED
PROCEDURE
10.4
FINAL INSPECTION OF PAINTING
APPROVED
PROCEDURE
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
W - Witness Point S Spot Inspection R Document Review A1 100% Inspection
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Item
No
11.0
UNDER GROUND
JOINT COATING
Inspection Activity & Specific
Check Points
Do
Acceptance Criteria,
Code & Standard
Record
Formats/Check List
Co
C
11.1
INSPECTION OF RELATIVE HUMIDITY,
AMBIENT TEMPERATURE, SURFACE
TEMPERATURE AND DEU POINT
11.2
SURFACE PREPARATION
APPROVED MS
APPROVED MS
APPROVED
PROCEDURE
SSPC-10
APPROVED MS
11.3
11.4
11.5
COATING APPLICATION
FINAL INSPECTION OF COATING
HOLIDAY TESTING
MANUFACTURER DATA
APPROVED MS
APPROVED
PROCEDURE
MANUFACTURER DATA
APPROVED MS
APPROVED
PROCEDURE
MANUFACTURER DATA
APPROVED
PROCEDURE
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
W - Witness Point S Spot Inspection R Document Review A1 100% Inspection
DISCIPLINE :
Piping
Date :
Activity
INSPECTION & TEST PLAN (SITE)
Prepared By : RZIK
Ite
m
No
12.0
BACKFILLING
Inspection Activity & Specific
Acceptance Criteria,
Record
Check Point Area
Code & Standard
Formats/Check List
12.1
INSPECTION OF BACKFILLING MATERIAL
APPROVED MS
12.2
INSPECTION OF TRENCHES
APPROVED MS
12.3
INSPECTION OF BACKFILLING
APPROVED MS
Definitions of Inspection & Test Plan Symbols :
H - Hold Point
W - Witness Point S Spot Inspection R Document Review A1 100% Inspection
