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Doc. No.

RESOURCE INSPECTION CANADA INCORPORATED PAKISTAN PVT. LTD.

Rev

Date

00

APRIL2015

Prepared by
Initial

Description

RZIK

Date

Checked by
Initial

Date

ZR

Approved by
Initial
Date
AM

CLIENT
REFERENCE

CLIENT

PROJECT NO.

RESOURCE INSPECTION CANADA


INCORPORATED PAKISTAN PVT.
LTD.

PROJECT

INSPECTION AND TEST PLAN FOR PIPING

TITLE:
CHECKED
PREPARED

AMN

APPROVED

DATE

DOCUMENT NO

REV

00

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Item
No

Inspection Activity & Specific


Check Points

Acceptance Criteria,
Code & Standard

1.0
MATERIAL
RECEIVING &
STORAGE
INSPECTION

1.1

MATERIAL INSPECTION AND REVIEW OF


CERTIFICATES

ASME B-31.3
MATERIAL TAKE OFF
MATERIAL CERTIFICATE

1.2

METERIAL STORAGE AND MATERIAL


CONTROL

APPROVED PROCEDURE

2.0
WELDING
QUALIFICATION

2.1

WELDING PROCEDURE SPECIFICATION


APPROVED BY COMPANY

ASME B-31.3
ASME IX
APPROVED MS

2.2

WELDING PROCEDURE QUALIFICATION


TEST

PROJECT SPECIFICATION
ASME-IX
APPROVED WPS
APPROVED MS

2.3

WELDER QUALIFICATION TEST.

ASME-IX
PROJECT SPEC.
APPROVED MS

Definitions of Inspection & Test Plan Symbols :

DISCIPLINE :
Piping
Date :
Activity

W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Item
No

3.0
FABRICATION
OF SPOOLS

H - Hold Point

DOCUMENT
Formats/Ch

Inspection Activity & Specific


Check Points

Acceptance Criteria,
Code & Standard

3.1

WELDING AND SPOOL NUMBER


MARKING ON ISOMETRIC DRAWINGS

GENERAL PRECTICES
APPROVED PROCEDURE

3.2

CONFORMATION OF MATERIAL

APPROVED DRAWINGS
MATERIAL TAKE OFF

Document /
Format
List

4.0
JOINT
WELDING AND
REPAIR

3.3

FITUP AND ASSEMBLY CHECK BEFORE


WELDING

PROJECT SPECIFICATION
WPS AND DRAWINGS

3.4

MARKING OF SPOOL NUMBER

ISOMETRIC DRAWINS

4.1

INSPECTION OF WELDING
CONSUMABLE

APPROVED WPS

4.2

ASME IX, 31.3 AND WPS

4.3

VISUAL INSPECTION OF WELDING


JOINTS

GENERAL PRECTICE

4.4

MARKING OF WELDER I.D. AND WELD


NUMBER

ASME B 31.3 AND Sec V

4.5

NDE OF WELDED JOINTS

ASME B31.3 REPAIR WPS

4.6

REPAIRING OF DEFECTIVE JOINTS AND


REDIOGRAPHIC TESTING

AS APPROVED BY Format
Procedure

MAINTAINANCE OF WELDING RECORD


Definitions of Inspection & Test Plan Symbols :

H - Hold Point

W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN ( SITE)


Prepared By : RZIK
Item

Inspection Activity & Specific


Check Points

No
5.0
INSPECTION
OF
FABRICATED
ITEMS AND
RELEASED
FOR
TRANSPORTAT
ION

D
Acceptance Criteria,
Code & Standard

Document / Record
Formats/Check List

C
C

5.1

ENSURE THE QUANTITY OF FABRICATED


ITEMS IS TRUE TO RELEAS NOTE

PROJECT DRAWINGS

5.2

CHECK WELDER/SPOOL I.D. MARKER IS


CLEAR AND CORRECT

RELEASE NOTE

5.3

ENSURE ALL RELEVENT DOCUMENTS


REVIEWED SIGNED OFF AND IN PLACE

AS APPROVED BY
ENGINEER

5.4

RELEASE FOR TRANSPORTATION

AS APPROVED BY
ENGINEER

6.1

ACCEPTANCE OF PIPE/VALVE
SUPPORTS INSTALLATION

PROJECT SPECIFICATION
APPROVED DRAWINGS
ASME IX OR AWS D1.1

6.0
INSTALLATION
OF PIPE WORK
Definitions of Inspection & Test Plan Symbols :

H - Hold Point

DISCIPLINE :
Piping
Date :
Activity

W - Witness Point S Spot Inspection R Document Review A1- 100% Inspection

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Item

Inspection Activity & Specific

Acceptance Criteria,

Docume

Check Points

No

7.0
PIPE WORK PREHYDROSTATIC TEST

Code & Standard


APPROVED DRAWINGS
PROJECT SPECIFICATION
ASME IX OR AWS D1.1

6.2

INSTALLATION OF PIPE WORK

6.3

INSTALLATION OF VALVES AND OTHER


INSTRUMENT

6.4

WELDING CONTROL

WPS

6.5

VISUAL INSPECTION OF WELDING

APPROVED DRAWINGS
WPS

APPROVED DRAWINGS
PROJECT SPECIFICATION
ASME B31.3

7.1

PREPARATION OF TEST PROCEDURE

ASME B31.3
APPROVED PROCEDURE

7.2

CALIBRATION OF PRESSURE GAUGES

ASME B31.3
APPROVED MS

7.3

REVIEW OF QC REPORTS AND


CHECKLISTS

APPROVED PROCEDURE

Definitions of Inspection & Test Plan Symbols :

H - Hold Point

Formats

W - Witness Point S Spot Inspection R Document Review A1 100% Inspection

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Item
No

7.4

Documen

Inspection Activity & Specific


Check Points

REMOVEL OF CHECK VALVES


FLAPPERS AND OTHER
INSTRUMENTS /VALVES NOT
INCLUDED IN TEST

ASME B31.3
APPROVED MS
APPROVED
PROCEDURE

INSPECTION OF ALL MECHANICAL


JOINTS

APPROVED MS
APPROVED
PROCEDURE

7.5

7.6
PLACEMENT OF BLINDS VENTS,
PRESSURE GAUGES AND PRESSURE
RELIEF VALVES, etc.
8.1
8.0
HYDROSTATI
C TESTING

Acceptance Criteria,
Code & Standard

ACCEPTANCE OF TEST MEDIUM &


SYSTEM FILLING

Document / Record
Formats/Check List

APPROVED MS
APPROVED
PROCEDURE

ASME B31.3
APPROVED MS
PROJECT
SPECIFICATION

8.2
PRESSURIZING SYSTEM

ASME B 31.3
APPROVED MS
PROJECT
SPECIFICATION

Definitions of Inspection & Test Plan Symbols :

H - Hold Point

W - Witness Point S Spot Inspection R Document Review A1 100% Inspection

Construc
Contract

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Ite
m
No

10.0
ABOVE GROUND
PIPE WORK
PAINTING

Inspection Activity & Specific

Acceptance Criteria,

Record

Check Points

Code & Standard

Formats/Check List

10.1

INSPECTION OF RELATIVE HUMIDITY,


AMBIENT TEMPERATURE, SURFACE
TEMPERATURE AND DEU POINT

10.2

SURFACE PREPARATION

APPROVED
PROCEDURE

SSPC-10
APPROVED MS
10.3

PAINT APPLICATION
APPROVED
PROCEDURE

10.4

FINAL INSPECTION OF PAINTING


APPROVED
PROCEDURE

Definitions of Inspection & Test Plan Symbols :

H - Hold Point

W - Witness Point S Spot Inspection R Document Review A1 100% Inspection

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Item
No

11.0
UNDER GROUND
JOINT COATING

Inspection Activity & Specific


Check Points

Do
Acceptance Criteria,
Code & Standard

Record
Formats/Check List

Co
C

11.1

INSPECTION OF RELATIVE HUMIDITY,


AMBIENT TEMPERATURE, SURFACE
TEMPERATURE AND DEU POINT

11.2

SURFACE PREPARATION

APPROVED MS
APPROVED MS
APPROVED
PROCEDURE

SSPC-10
APPROVED MS
11.3

11.4

11.5

COATING APPLICATION

FINAL INSPECTION OF COATING

HOLIDAY TESTING

MANUFACTURER DATA
APPROVED MS
APPROVED
PROCEDURE
MANUFACTURER DATA
APPROVED MS
APPROVED
PROCEDURE
MANUFACTURER DATA
APPROVED
PROCEDURE

Definitions of Inspection & Test Plan Symbols :

H - Hold Point

W - Witness Point S Spot Inspection R Document Review A1 100% Inspection

DISCIPLINE :
Piping
Date :
Activity

INSPECTION & TEST PLAN (SITE)


Prepared By : RZIK
Ite
m
No

12.0
BACKFILLING

Inspection Activity & Specific

Acceptance Criteria,

Record

Check Point Area

Code & Standard

Formats/Check List

12.1

INSPECTION OF BACKFILLING MATERIAL

APPROVED MS

12.2

INSPECTION OF TRENCHES

APPROVED MS

12.3

INSPECTION OF BACKFILLING

APPROVED MS

Definitions of Inspection & Test Plan Symbols :

H - Hold Point

W - Witness Point S Spot Inspection R Document Review A1 100% Inspection