Steady State Simulation of Crude Oil Processing: Engr - Zaheer@uet - Edu.pk

Steady State Simulation of Crude Oil
Processing
Engr. Syed Zaheer Abbas
engr_zaheer@uet.edu.pk
Chemical Engineering Department

University of Engineering & Technology
Lahore
Process Description
Process Modeling by using Aspen HYSYS

Engr. S. Zaheer Abbas
The Crude Oil Column

Setting Session Preferences




Selecting Components

Defining a Fluid Package

Creating Hypo components

For creating Hypo components you have
to characterize oil (Petroleum Fluid) by
using the given Assay.
For our case the Laboratory Assay Data is
as,

10
Characterizing the Oil

11

12
Accessing the Oil Environment

13

14
Defining the Assay

15
For TBP Data

16
Light Ends

17
Entering Bulk Property Data

18
Entering TBP & Molecular Weight

Data

19
Entering Density & Viscosity Data

20
Cutting the Assay

21
HYSYS calculated the Blend based on the

following default values for the boiling point
ranges and number of cuts per range:
IBP to 800 F: 25 F per cut, generating [(800IBP)/25] hypo components
800 to 1200 F: 50 F per cut, generating 8 hypo
components
1200 to 1400 F: 100 F per cut, generating 2
hypo components
22
Calculated Properties

23
User Defined Range

24
Installing the Oil

25
Entering the Simulation

Environment

26
Specifying the Feed Conditions

27
Installing the Utility Steam Streams
Bottom
Steam
Diesel
Steam
AGO Steam
Temperature (F)
375
300
300
Pressure (psia)
150
50
50
Mass Flow
(lb/hr)
7500
3000
Mass flow of Water

(2500 lb/hr)

28
Installing Unit Operations

Separator
Furnace
Mixer
Column
Strippers
Pumps

29
Installing Separator

30
Installing the Crude Furnace

31

32

33
Installing the Mixer

34
Resizing the Icons in PFD

35
Adding an Energy Stream

Add an Energy Stream, in the Stream Name
field , change the name to Trim Duty.

36
Installing the Column

37
Pressure Profile Page
Entering the Initial Estimate Values

38
Entering inlet , outlet Streams and Number of Trays

39
Temperature Profile Page

40
Estimated Vapor Rate & Reflux Ratio

41
After Clicking Done

42
Adding Specification Values

On the Design tab, select the
Monitor Page
Select the Spec Page. Delete
Reflux Rate & Btms Prod
Rate.
Add
WasteH2O
Rate
Specification.
Select Column Draw Rate.

43
Installing the Side Strippers

44
Kerosene Stripper

45
Diesel & AGO Stripper

46
Side Strippers Summary

47
Installing the Pump Around

48

49
Summary.

50
Specification Table (Design--Monitor Page)

51
Adding Column Specification

Adding Over flash Specification
Select Column Liquid Flow as the Column Specification.
Over flash rate is 3-5% of total feed to the column.

52
Adding the Utility Specification

Select Column Duty as Column Specification

53
Final Changes to Specification

Design
Monitor
Specification
Distillate Rate Specification : 2e4 (bbl/day)
Activate
Over flash, Kero Reb Duty, Vapor Prod Rate
Deactivate
Reflux Ratio, WasteH2O Rate, KeroSS BoilUp Ratio

54
Running the Column

55
Column Profile

56

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Steady State Simulation of Crude Oil

Chemical Engineering Department

Process Modeling by using Aspen HYSYS

The Crude Oil Column

Process Modeling by using Aspen HYSYS

Setting Session Preferences

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Defining a Fluid Package

Process Modeling by using Aspen HYSYS

Creating Hypo components

Process Modeling by using Aspen HYSYS

Characterizing the Oil

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Accessing the Oil Environment

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Defining the Assay

Process Modeling by using Aspen HYSYS

For TBP Data

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Entering Bulk Property Data

Process Modeling by using Aspen HYSYS

Entering TBP & Molecular Weight

Process Modeling by using Aspen HYSYS

Entering Density & Viscosity Data

Process Modeling by using Aspen HYSYS

Cutting the Assay

Process Modeling by using Aspen HYSYS

HYSYS calculated the Blend based on the

Process Modeling by using Aspen HYSYS

User Defined Range

Process Modeling by using Aspen HYSYS

Installing the Oil

Process Modeling by using Aspen HYSYS

Entering the Simulation

Process Modeling by using Aspen HYSYS

Specifying the Feed Conditions

Process Modeling by using Aspen HYSYS

Installing the Utility Steam Streams

Mass flow of Water

Process Modeling by using Aspen HYSYS

Installing Unit Operations

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Installing the Crude Furnace

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Process Modeling by using Aspen HYSYS

Installing the Mixer

Process Modeling by using Aspen HYSYS

Resizing the Icons in PFD

Process Modeling by using Aspen HYSYS

Adding an Energy Stream

Process Modeling by using Aspen HYSYS

Installing the Column

Process Modeling by using Aspen HYSYS

Pressure Profile Page