ROVER 25 & MG ZR ELECTRICAL LIBRARY Publication Part No. RCLO537ENG Published by MG Rover Group After Sales © MG Rover Group Ltd 2003 All sights reserved. No part ofthis publication may be reproduce, stored ina rtieval system or transmitted in any frm, electron, mechanical, recording or oer means without prior written permission from MG Rover Group LimitedCONTENTS INTRODUCTION ..........04+ ABOUT THIS DOCUMENT ....... ELECTRICAL PRECAUTIONS ABBREVIATIONS ..... aoe HOW TO USE THIS DOCUMENT FAULT DIAGNOSIS ....... WIRE COLOUR CODES .. FUSE DETAILS ENGINE COMPARTMENT FUSE BOX ... PASSENGER COMPARTMENT FUSE BOX EARTH POINTS AND HEADERS .... CONNECTOR .... CIRCUIT REFERENCE NUMBERS .... ROVER 25/MG ZR 1INTRODUCTION ABOUT THIS DOCUMENT General This document is intended to assist in diagnosing electrical faults, and should be used in conjunction with the Electrical Circuit Diagrams. The document is divided into the following sections. 1. INTRODUCTION - Includes Electrical Precautions, a list of Abbreviations and general information on how to use this document. 2. FUSE DETAILS - Provides details of location, rating in Amperes, and circuit(s) protected. 3. EARTH POINTS AND HEADERS — Provides details of earth points and earth headers, including a plan view of the vehicle to aid location 4. CIRCUIT REFERENCE NUMBERS - Provides a list of circuit reference numbers against a model or feature to which they apply. 5. CONNECTOR DETAIL — Details of connectors including a location photograph, face view and pin-out table. NOTE: Before starting electrical checks on the vehicle, ensure that relevant mechanical functions operate satisfactorily. References References to the LH or RH side given in this document are made when viewing the vehicle from the rear. Operations covered in this document do not include reference to testing the vehicle after repair. It is essential that work is inspected and tested after completion and, if necessary, a road test of the vehicle is undertaken, particularly where safety related items are concerned. ‘CAUTION: Before undertaking any electrical work on a vehicle ALWAYS read the ELECTRICAL PRECAUTIONS. ROVER 25/MG ZR 11INTRODUCTION Battery Voltage Open Circuit Voltage Test Before commencing diagnosis of electrical problems, verify the condition of the battery is acceptable by using the open circuit voltage test. 1. Switch off all electrical loads on the vehicle. 2. Adjust digital multimeter to read de volts on the appropriate scale. 3. Connect test probes across battery terminals ensuring that polarity is correct and record the voltage displayed. A reading of 12.3 V or more is acceptable; any battery which reads less than this will need charging. NOTE: If the vehicle has been used within a period of 8 hours prior to the test, surface charge must be removed from the battery by switching the headlamps on for approximately 30 seconds. Wait a further 60 seconds before checking the open circuit voltage. Battery voltage is used as a known reference for ascertaining whether or not circuits are receiving sufficiently high voltage for components to function correctly. This reference is only a guide since most electronic circuits are designed to function over a wide range of voltages. In addition, consideration must be given to readings affected by voltage drop across certain components and fluctuations due to cable lengths. 1.2 Rover 25/MG ZRINTRODUCTION ELECTRICAL PRECAUTIONS General The following guidelines are intended to ensure the safety of the operator whilst preventing damage to the electrical and electronic components fitted to the vehicle. Where necessary, specific precautions are detailed in the relevant sections of this document, reference of which should be made prior to commencing repair operations. Equipment — Prior to commencing any test procedure on the vehicle, ensure that the relevant test equipment is working correctly and any harness or connections are in good condition. This particularly applies to mains lead or connections. WARNING: Before commencing work on an ignition system, all high tension terminals, adaptors and diagnostic equipment for testing should be inspected to ensure that they are adequately insulated and shielded to prevent accidental personal contact and to minimise the risk of shock. Wearers of surgically implanted pacemaker devices should not work in close proximity to ignition circuits or diagnostic equipment. Polarity — Never reverse connect the vehicle battery and always observe correct polarity when connecting test equipment. High Voltage Circuits — Whenever disconnecting live HT circuits, always use insulated pliers and never allow the open end of the HT lead to come into contact with other components, particularly ECU's. Since high voltage spikes can occur on the terminals of the coil while the engine is running, exercise caution when measuring the voltage at these points. Connectors and Hamesses — The engine compartment of a vehicle is a particularly hostile environment for electrical components and connectors. Always ensure these items are dry and oil free before disconnecting and connecting test equipment. Never force connectors apart either by using tools or by pulling on the wiring harness. Always ensure locking tabs are disengaged before removal and note orientation to enable correct reconnection. Ensure that any protective covers and substances are replaced if disturbed. Before removing a faulty component, refer to the Workshop Manual for removal procedures. Ensure the ignition switch is turned to the 'OFF' position, the battery is disconnected (see Battery Disconnecting) and any disconnected hamesses are supported to avoid any undue strain at the terminals. When replacing the component keep oily hands away from electrical connection areas and push connectors home until any locking tabs fully engage. Battery Disconnecting Before disconnecting the battery, switch off all electrical equipment. If the radio is to be serviced, ensure the security code has been deactivated. When the battery is disconnected, certain data such as radio code and clock time will be lost. CAUTION: To prevent damage to electrical components, ALWAYS disconnect the battery when working on the vehicle electrical systems. The earth lead must be disconnected first and reconnected last. Always ensure that battery leads are routed correctly and are not close to any potential chafing points. ROVER 25/MG ZR 1.3INTRODUCTION Battery Charging Recharge the battery out of the vehicle and keep the top well ventilated. While being charged or discharged, and for approximately fifteen minutes afterwards, batteries emit hydrogen gas. This gas is inflammable. WARNING: Always ensure any battery charging area is well ventilated and that every precaution is taken to avoid flames and sparks. Disciplines CAUTION: Switch off ignition prior to making any connection or disconnection in the system as electrical surge caused by disconnecting 'live' connections can damage electrical components. Ensure hands and work surfaces are clean and free of grease, swarf, etc. as grease collects dirt which can cause tracking or high-resistance contacts. When handling printed circuit boards, treat them as you would a disc — hold by the edges only; note that some electrical components are susceptible to body static. Connectors should never be subjected to forced removal or refit, especially inter-board connectors. Damaged contacts will cause short-circuit and open-circuit conditions. Prior to commencing testing, and periodically during testing, touch a good earth, i.e. cigar lighter socket, to discharge body static as some electrical components are vulnerable to static electricity. Grease for Electrical Connectors ‘Some under bonnet and under body connectors are protected against corrosion by the application of a special grease during production. Should connectors of this type be disturbed, repaired, or replaced, a grease of this type should again be applied. Do not apply grease to any connectors that do not have grease applied as standard. NOTE: The use of other greases must be avoided as they can migrate into relays, switches, etc. contaminating the contacts and leading to intermittent operation or failure. 1.4 Rover 25/MG ZRINTRODUCTION ABBREVIATIONS General A [Ampere ABS Anti-lock Braking System ac Alternating current AIC [Air Conditioning BUS Databus Cav [Cavity Cet (Circuit CDL Central Door Locking Col Colour dc Direct current DCU Diagnostic Control Unit ECM Electronic Control Module ECT Engine Coolant Temperature ECU Electronic Control Unit F Fuse FL Fusible Link GU Gearbox Interface Unit HRW Heated Rear Window ht High tension 1sO International Organisation for Standardisation tH Left Hand LHD Left Hand Drive MFU Multi-Function Unit PWM Pulse Width Modulated R Relay RF Radio Frequency RH Right Hand RHD Right Hand Drive SRS Supplementary Restraint System Vv Volt VIN Vehicle Identification Number w Watts Rover 25/MG ZR 1.5INTRODUCTION HOW TO USE THIS DOCUMENT Fuse Details Contains information on fuse functions and values and should be used together with the power distribution circuit diagrams to establish which systems share a common power supply and to ensure that correct value fuses are fitted. Earth Points and Headers ‘Shows a plan view of the vehicle with location of all earth points. Supporting photographs and connector detail information appear in the Connector section. Connector Details This section is effectively an index of every electrical connector on the vehicle, including headers and eyelets. A page is dedicated to each connector, with the information presented ina standard format. The connector number is displayed on each page header to ease reference. Connector information comprises: Connector Number - The assigned number, prefixed 'C’. Connector Name — Usually derived from the component to which the connection is made Male/Female — If applicable, identifies the gender of the connector pins (NOT the housing) as Male or Female. Generally, connectors mating directly into a component have Female pins. Colour - If applicable, the colour of the connector housing is shown. NATURAL is used to describe connectors with a clear/translucent plastic finish. Location Statement - Used in conjunction with the photograph to determine the location of the connector. Photograph — Shows the location of the subject connector. In most cases the photograph will indicate the amount of trim removal necessary to reveal the connector. For convenience some photographs identify more than one connector. Face View — An outline of the connector housing, viewed from the front, showing pin numbers (if applicable). Pin-out Table — A three column table, detailing the colour and position of each wire in the connector: 1.6 Rover 25/MG ZRINTRODUCTION Cav Col Cet 1 GR ALL 2 B ALL 1. Cav: The connector pin (cavity) number. 2. Col: The colour of wire populating the connector pin. 3. Cet: Identifies the model or feature which uses the wire. ‘ALL' means applicable to all models in the range fitted with the feature or system in question. In instances where different models, features or systems require different colour wires to be fitted in a cavity, each instance of the cavity is included in the Pin- out table. Note: Wires may not be fitted to all cavities Example - 12 pin Connector Cav Col Cet 2 G ALL 4 GW 7 4 GB 35 4 Gw 12 5 LGB ALL 6 GB 7 6 Gw 35 6 GB 12 8 B ALL Where necessary a table listing the circuit reference numbers against a description of the model or features which may or may not be fitted, can be found at the beginning of the Connector section. A sample of a typical table is shown below: Cet Model or feature L Series K Series K Series with VVC K Series with A/C L Series with A/C ye Non A/C No] ox] 8] 0] m9] +] ROVER 25/MG ZR 1.7INTRODUCTION FAULT DIAGNOSIS General When diagnosing an electrical fault, follow the steps below: 1. 2. Study the circuit diagram appropriate to the reported fault to ensure a good understanding of circuit operation. Study the power distribution, fuse details and earth distribution diagrams and identify other circuits which share fuses and/or earth points. Check whether these circuits operate correctly. . Using the photographs contained in the Connector section, locate a point on the circuit (approximately half way between supply and earth) which is easily accessible. .. Check that the pin-out details of the connector are correct and that the correct signals exist at the correct terminals. . Continue to the next point on the circuit which is easiest to access and repeat the above. . Continue with this approach until a fault is found, rectify the fault and then verify that the circuit operates correctly. CAUTION: Never probe directly into the front face of a connector. This can damage the terminal and cause a failure. Always probe the back of a terminal, taking care not to damage the terminal or any seals. Never probe the wire insulation. On small diameter cables this can cut the conductors. It may also allow moisture into the cable, causing corrosion. 1.8 Rover 25/MG ZRINTRODUCTION WIRE COLOUR CODES General The following list contains wire colour codes used on the vehicle harnesses. Code Colour Black Green Pink Light Green Brown Orange Purple Red Slate (Grey) Blue White <| =| c] | 2] Xo] of 2/5] a] | Yellow Rover 25/MG ZR 1.9FUSE DETAILS Introduction Fuses are mounted in one of two fuse boxes. One fuse box is located in the LH side of the engine compartment, and the other is located beneath the steering column. The engine compartment fuse box contains three different types of fuse: 1. Blade type fuse — Small, pull out, male fuse, used to protect circuits from 5 A to 30 A. 2. J-case fuse — Square shaped, pull out, female fuse, used to protect circuits from 30 Ato 60A 3. Bolt down fuse — Also known as a fusible link, used to protect circuits from 40 A to 250A. The passenger compartment fuse box contains blade type fuses only. ROVER 25/MG ZR 21FUSE DETAILS ENGINE COMPARTMENT FUSE BOX M86 5162 Relays (R) 1. . Starter motor relay. . Cooling fan relay. . Main relay. . Blower motor relay. . Front fog lamp relay. AIC compressor clutch relay. NOORON Fuel pump relay. Rover 25/MG ZRFUSE DETAILS Link Rating Vehicle |Function FLA 150A All Alternator. FL2 40A All Ignition switch. Seat relay. FL3 40A All Ignition switch. FL4 40A All Fuse 1, fuse 3, fuse 5, fuse 7 and fuse 9 of the passenger compartment fuse box. Window lift relay. FL5 40A Not used, FLO 80A LU Series _ [Glow plug relay. FL7 40A All Starter relay, fuse 20 of the passenger compartment fuse box. FL8 20A All Condenser fan, cooling fan relay, fuel pump relay, cooling fan motor. FLO 40A All Lighting switch, daylight running unit, daylight running relay. FLI0 30A All Blower relay, cigar lighter relay, HRW relay. FLT 40A All Cooling fan relay. FLI2 40A All ABS ECU. ROVER 25/MG ZR 2.3FUSE DETAILS Fuse Rating Vehicle | Function FA TOA [Series |EGR Solenoid, MAF sensor, HO,S, speed transducer. Fi 0A K Series |Purge control valve, HO,S. Fi 0A EM-CVT __ [Automatic transmission selector, GIU, F2 20A L Series __ [Fuel pump, ECM. F2 20A K Series [Fuel injector No.1, 2, 3 and 4, ECM, valve increase solenoid, valve decrease solenoid, ignition coils 1 and 2 F3 T0A L Series __|Glow plug relay. F3 0A K Series [HO,S, CMP sensor. Fa T0A All AIC relay, cooling fan relay. FS 15A All Anti-theft alarm ECU, alarm sounder relay. F6 15A All Front fog lamp relay. F7 15A All Hazard warning switch. FB 15A All ECM. Fo T0A All AIC relay. Fi0 20A K Series __|Fuel cut-off switch. 24 Rover 25/MG ZRFUSE DETAILS PASSENGER COMPARTMENT FUSE BOX LI 0D Rt R2 C8) G7) Cs) Cas) R3 Ra / ca as a ayn CO ez G0 Gay RS RG C25) G1) @® GoGo sG37 R7 RB =< = P86 0293 Relays (R) 1. Window lift front. 2. Window lift rear. 3. Rear wiper. 4. Seat heat. 5. Window lft isolate. 6. Alarm sounder. 7. Sunroof. 8. D-Light running. Fuse Rating _|Function Fi 5A MFU F2 20A Window lift rear RH. FS TOA Fog lamps rear Fa 20A Window lift rear LH FS TOA Interior lamps, (inc Loadspace), IPK, Buckle switch RH, Head unit, Clock, Folding mirror ECU. F6 20A Window lift passenger. F7 30 A [Sunroof FB 20A Window lift driver Fo 20A Power wash F10 TOA Headlamp mainbeam RH. Fit TOA DAL interior illumination (Scand) Fi2 TOA Headlamp mainbeam LH. ROVER 25/MG ZR 2.5FUSE DETAILS Fuse Rating _ Function Fig TOA Front side light LH, Tail lamp LH, Headlamp level LH, IPK, Glovebox lamp, Clock, MFU, Interior illumination. Fi4 10A Headlamp mainbeam RH FI5 10A Front side light RH, Tail lamp RH, Headlamp level RH, No. plate lamp. FI6 10A Headlamp dip LH FA7 20A Blower motor. Fi8. 20A Seat heat. Fig 10A IMFU, Radio, Sub woofer F20 10A (Crank relay coil. Fai 15A Front wipers. F22 10A Mirrors, ACG, G/Box secondary speed sensor. F23 0A ABS ECU. F24 10A Brake lamps, Reverse lamps. F25 10A Alarm ECU, Blower relay coil, Auto selector lamp, Indicators, Clock, IPK. F26 15A Rear wiper, Heated washer jets, A/C switch illumination, Heated seat relay coil, DRL relay (Scand). F27 5A SRS DCU. 2.6 Rover 25/MG ZREARTH POINTS AND HEADERS General The following illustration indicates the general position of each earth point and earth header ‘on the vehicle. Refer to the Connector section for more information. cossel BHD cos62 al C1547 k Series e CLO004 Refer to the Circuit Diagrams for details of electrical components and their associated earth points. ROVER 25/MG ZR 3.1CONNECTOR CIRCUIT REFERENCE NUMBERS CONNECTOR APPLICABILITY General The following table lists the circuit reference numbers against a description of the model or feature to which they apply. This information should be used in conjunction with the connector pin out tables, on the following pages, to determine the wire configuration of the vehicle being worked on. Cet Model or feature 7 T Serres 2 K Series 3 K Series with VWWC 4 K Series with AIC 5 L Series with A/C 6 AIC 7 Non A/C 8 COL 9 ABS 10 Electric windows 17 Front and rear electric windows 12 Front electric windows 13 Electric mirrors 4 Folding door mirrors 15 Volumetric alarm 16 Perimetric alarm 7 Alarm Sounder 18 Non alarm sounder 19 CD player 20 Radio/cassette player 24 Electric sunroof 22 Daylight running lamps 23 Non daylight running lamps 24 Seat belt warning 25 EM-CVT 26 EM-CVT (Japan only) 27 Manual 28 EM-CVT with AIC Rover 25/MG ZR 41CONNECTOR Cet Model or feature 29 AIC (Scandinavia only) 30 K Series with A/C (Scandinavia only) 3t L Series with A/C (Scandinavia only) 32 Front fog lamps 33 Overspeed warning a4 Heated washer jets 35 Headlamp power wash 36 5 Door 37 Development 38 PDC 39 Remote switch 40 Non MG models 4.2 Rover 25/MG ZRCONNECTOR DETAILS co001 Cav Col Cet 1 GR ALL 2 B ALL Description: Lamp - Direction indicator /hazard warning - Front - LH Location: Behind LH front indicator lamp Colour: BLACK Gender: Female ROVER 25/MG ZRco0002 CONNECTOR DETAILS Cav Col Cet 1 Gw ALL 2 B ALL Lamp - Direction indicator / hazard warning - Front - RH Location: Behind RH front indicator lamp Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0003 Cav Col Cet 1 PY ALL 2 B ALL Description: Horn Location: Behind LH side of front bumper Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Description: Horn Location: Behind LH side of front bumper Colour: BLACK Gender: Female Cav Col Cet 1 B ALL 2 PY ALL ROVER 25/MG ZRCONNECTOR DETAILS C0005 Description: Motor - Cooling fan - 1 Location: Front LH side of engine compartment Colour: BLACK Gender: Female Cav Col Cet 1 BS 4 1 UP 28 2 B 4 2 PO 28 3 B 2 4 U ALL ROVER 25/MG ZRC0005 CONNECTOR DETAILS Cav Col Cet 1 UP. ALL 2 B ALL Description: Motor - Cooling fan - 1 -L Series Location: Front RH side of engine compartment Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0007 Cav Col Cet 1 B 16 2 BP 16 Description: Switch - Bonnet Location: Rear af engine compartment - centre Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Descripti Location: Colour: Gender: Cav Col Cet 1 B ALL 2 LGB ALL Pump - Washer - Windscreen - LHD Behind RH side of front bumper BLACK Female ROVER 25/MG ZRCONNECTOR DETAILS C0008 Cav Col Cet 1 LGB ALL 2 B ALL Description: Pump - Washer - Windscreen - RHD Location: Behind RH side of front bumper Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 B ALL 2 RB ALL 4 B ALL 5 UK ALL 6 US ALL Description: Headlamp - LH Location: Front corner of engine compartment - LH side (2) PONISI Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0011 Cav Col Cet 1 B ALL 2 RO ALL 4 B ALL 5 UB ALL 6 UG ALL Description: Headlamp - RH Location: Front RH side of engine compartment (82) YPGLIE110) Colour: BLACK Gender: Female ROVER 25/MG ZRC0012 CONNECTOR DETAILS Cav Col Cet 1 Gw ALL 2 B ALL Description: Lamp - Side repeater - Front - RH Location: Behind RH side repeater lamp yeytoatz0 BLACK Female Colour: Gender: ROVER 25/MG ZRCONNECTOR DETAILS C0013 Cav Col Cet 1 GR ALL 2 B ALL Description: Lamp - Side repeater - Front - LH Location: Behind LH side repeater lamp YPY 1001/0 Colour: BLACK Gender: Female ROVER 25/MG ZRC0016 CONNECTOR DETAILS Cav Col Cet 1 B ALL 2 LGw ALL 3 PN ALL 5 UY ALL 6 U ALL 7 NLG ALL 8 PY ALL Description: ECU - Multi function Location: — Behind front of centre console tat a]e B2,22.2 Roe @ Colour: WHITE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS co021 Cav Col Cet 1 B ALL 2 LGB ALL Description: Pump - Washer - Rear screen - LHD Location: Behind RH side of front bumper Colour: RED Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Descripti Location: Colour: Gender: Cav Col Cet 1 LGB ALL 2 B ALL Pump - Washer - Rear screen - RHD Behind RH side of front bumper ype10'31 RED Female ROVER 25/MG ZRCONNECTOR DETAILS C0026 Cav Col Cet 1 BW ALL 3 B ALL Description: Switch - Brake fluid level - LHD Location: Rear LH side of engine compartment a ____ ADUEDOD Colour: BLACK Gender: Female ROVER 25/MG ZRC0026 CONNECTOR DETAILS Cav Col Cet 1 BW ALL 3 B ALL [P5336 J mae Description: Switch - Brake fluid level - RHD Location: Rear RH side of engine compartment a a {___ AUELeN Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS c0028 Cav Col Cet 1 NP ALL 2 Y ALL 3 NW ALL 4 WR 24 5 BY ALL 6 G ALL 7 R ALL CL0048 Description: Switch - Ignition Location: Under steering cow! Colour: BROWN Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS fotor - Wiper - Windscreen - LHD Location: Rear of engine compartment - driver's side Colour: BLACK Gender: Female Cav Col Cet 1 B ALL 2 Gs ALL 3 ULG ALL 4 NLG ALL 5 RLG ALL ROVER 25/MG ZRCONNECTOR DETAILS C0030 Cav Col Cet 1 B ALL 2 GS ALL 3 ULG ALL 4 NLG ALL 5 RLG ALL Sr Description: Motor - Wiper - Windscreen - RHD Location: Rear af engine compartment - driver's side Colour: BLACK Gender: Female ROVER 25/MG ZRC0033 CONNECTOR DETAILS Cav Col Cet 1 PW ALL Description: Switeh - Door - RH - LHD Location: RH ‘A’ post ——_. = AALIIO10 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0033 Description: Switch - Door - LH - RHD Location: LH ‘A'post AALI101€ Colour: BLACK Gender: Female Col PW Cet ALL ROVER 25/MG ZRC0035 CONNECTOR DETAILS Cav Col Cet 1 GS ALL 2 LGG ALL 3 ULG ALL 4 RLG ALL 5 B ALL 7 LGP ALL 8 LGB ALL Description: Switch - Wiper - Front Location: RH side of steering column YPC 10004 Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0036 Cav Col Cet 1 GR ALL 2 LGN ALL 4 GW ALL Description: Switch - Direction indicator Location: LH side of steering column YPC: 10002) Colour: NATURAL Gender: Female ROVER 25/MG ZRC0040 CONNECTOR DETAILS Cav Col Cet 1 OU ALL 3 WU ALL 4 B ALL 7 WY ALL 16 P ALL Descripti Location: Diagnostic socket - LHD Behind LH console clasing panel 16 9 C1 cy > it \ Cc OOOoOoo00o00 OOOOOONOOO ST YPC “07920 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0040 y Description: Diagnostic socket - RHD Location: Behind RH console clasing panel 16 9 fan ry 5 it ve ooo000000 ooonooooono Colour: BLACK Gender: Female Cav Col Cet 1 OU ALL 3 WU ALL 4 B ALL 7 WY ALL 16 P ALL ROVER 25/MG ZRC0041 CONNECTOR DETAILS Cav Col Cet 1 U ALL 3 NS ALL 4 R ALL 5 UW ALL 6 NS ALL Description: Switch - Lighting Location: LH side of steering column Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0046 Cav Col Cet 1 BW 11 3 NU 11 4 RB 11 5 B 11 Description: Switch - Isolation - Window lift Location: — Behind driver side of fascia 210520980 946 950 26C)7C 988 )9¢ 106 AUST Colour: NATURAL Gender: Female ROVER 25/MG ZRC0047 CONNECTOR DETAILS Cav Col Cet 1 LGY ALL 2 UY ALL 3 PR ALL 4 GR 1 6 GO ALL 7 PO 24 8 WB ALL 9 LGw ALL 10 YK ALL 1 P ALL 12 YR ALL Description: Main harness to fascia harness - LHD 13 R 25 Location: — Behind driver side of fascia 14 SK ALL 15 SB ALL 16 OK ALL 17 OB ALL 18 YK ALL 19 YB ALL sasasasoce ese seseseson ese 20 [UK [ALL peeeer SPeTeTeTe pTaTT: ai [Yo [att 22 GB ALL ern z [ee [x Colour: NATURAL 24 GU ALL Gender: Male ROVER 25/MG ZRCONNECTOR DETAILS C0047 Cav Col Cet 1 LGY ALL 2 UY ALL 3 PR ALL 4 GR 1 5 LGO ALL 6 YG 1 6 GO 2 7 PO 24 8 WB ALL 9 | lew | ALL io | YK | ALL Description: Main harness to fascia hamess - RHD 17 P TALL Location: Behind RH side of fascia 421 -VAT TALL 14 SK ALL 15 SB ALL 16 YK ALL 17 YB ALL 18 OK ALL 19 OB ALL 20 UK 16 wens 24 YO | ALL Colour: NATURAL 22 | GB | ALL Gender: Male 23 | UR 9 24 GU ALL ROVER 25/MG ZRC0051 CONNECTOR DETAILS Cav Col Cet 1 RB ALL 4 B ALL Heater contro! illumination - LHD Location: — Behind front of centre console _fl In Ole] Oe} O)n| Ol SIE = Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0051 Cav Col Cet 1 RB ALL 4 B ALL Description: Heater control illumination - RHD Location: — Behind front of centre console a] Ole] Ole} Os} nie SIs =a Colour: BLACK Gender: Female ROVER 25/MG ZRC0052 CONNECTOR DETAILS Cav Col Cet 1 NK ALL 2 WB ALL Description: /gnition coil -2 Location: Top of engine Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0053 Description: Alternator / generator Location: Front RH side of engine compartment Colour: BLACK Gender: Female Cav Col Cet 1 NY ALL 2 GK ALL ROVER 25/MG ZRC0054 CONNECTOR DETAILS Cav Col Cet PS ALL Description: Switch - Door - LH- LHD Location: LH A'post ——_. = AALIIO10 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0054 Description: Switch - Door - RH - RHD Location: RH ‘A’ post AALI101€ Colour: BLACK Gender: Female Col PS Cet ALL ROVER 25/MG ZRC0056 CONNECTOR DETAILS Cav Col Cet 1 SB ALL 2 LGP ALL Description: Motor - Blower Location: Behind passenger side of fascia i fay Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0057 Description: ECU - Alarm - LHD Location: — Behind driver side of fascia Colour: GREEN Gender: Female Cav Col Cet 1 NK ALL 4 Ss ALL 6 GW ALL 7 GR ALL 10 PR ALL 11 SR 16 12 PK 16 ROVER 25/MG ZRC0057 CONNECTOR DETAILS Cav Col Cet 1 NK ALL 4 s ALL 6 Gw ALL 7 GR ALL 10 PR ALL 11 SR 16 12 PK 16 Description: ECU - Alarm - RHD- Location: Behind driver side of fascia YPC 10831 Colour: GREEN Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0058 Cav Col Cet 1 KB ALL 2 GB ALL 3 SB ALL 4 YB ALL 5 B ALL 6 SW 6 Description: Switch - Blower motor - LHD Location: — Behind front of centre console ek sky dg ds 11 4k Colour: NATURAL Gender: Female ROVER 25/MG ZRC0058 CONNECTOR DETAILS Cav Col Cet 1 KB ALL 2 GB ALL 3 SB ALL 4 YB ALL 5 B ALL 6 SW 6 ‘Switch - Blower motor - RHD Location: — Behind front of centre console ely sy gi gtk Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0061 Description: ECU - Alarm - LHD Location: — Behind driver side of fascia NO CONNECTOR FACE Colour: ORANGE Gender: Female Cav Col Cet 1 GK ALL 2 B 8 4 BO 8 6 PW 16 7 PS 16 8 PB 17 9 US ALL 10 BG ALL 11 ° 8 13 K 8 14 NB 15, 16 WU ALL 17 UK 16 18 BP 16 19 BK 8 20 WB 15 24 PR 16 22 BR 16 23 BW ALL 23 BR 2 24 OU ALL 25 YR 8 26 P ALL ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 GK ALL 2 B ALL 4 BO. ALL 6 PW ALL 7 PS ALL 8 PB ALL 9 US ALL 10 BG ALL 11 Oo 8 13 K 8 - 14 NB 15 Description: ECU - Alarm - RHD 16 WU ALL Location: — Behind driver side of fascia 17 UK 16 18 BP 16 19 BK ALL 20 WB. 15 21 PR 16 NO CONNECTOR FACE 22 BR 16 23 BW ALL 23 BR 2 24 OU ALL 25 YR 16 Colour: ORANGE 26 P ALL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0062 Cav Col Cet 1 LGG ALL 3 YR ALL 4 LGO ALL 5 oO 35 6 PB ALL 7 SB ALL 8 NP ALL 10 PO 24 12 U ALL 13 YR ALL 14 BK 24 Description: ECU - Multi function 15 GN ALL Location: — Behind front of centre console 16 OU ALL 17 LGB ALL _ — 18 RB ALL 19 RO 32 eee): meee 14 BOERS 26 22 [BO | ALL 23 | LGB | ALL PS 24_[ RY | ALL PPC T T2089 26 LGP ALL Colour: GREY Gender: Female ROVER 25/MG ZRC0064 CONNECTOR DETAILS Cav Col Cet 1 RY ALL 2 RB ALL 4 B ALL 5 UY ALL > Description: Switch - Fog guard lamp - Rear Location: Behind centre console mF Ficy BBB Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0065 Cav Col Cet 1 RB 32 2 RB 32 4 RO 32 5 B 32 i ~ Description: Switch - Fog lamp - Front Location: Behind centre console Colour: WHITE Gender: Female ROVER 25/MG ZRC0066 Description: Switch - Mirror - LHD Location: — Behind driver side of fascia Colour: BLACK Gender: Female CONNECTOR DETAILS Cav | Col | Cet 1 BN 13 2 BY 13 3 SW 13 4 LG 13 5 BU 13 6 B 13 7 BP 13 8 OU 14 ROVER 25/MG ZRCONNECTOR DETAILS C0066 Description: Switch - Mirror - RHD Location: — Behind driver side of fascia Colour: BLACK Gender: Female Cav Col Cet 1 BY 13 2 BN 13 3 SW 13 4 LG 13 5 BP. 13 6 B 13 7 BU 13 8 UB 14 ROVER 25/MG ZRCONNECTOR DETAILS Description: Main harness to fascia harness - LHD Location: — Behind driver side of fascia Colour: NATURAL Gender: Male Cav Col Cet 1 G ALL 2 UG ALL 3 NY ALL 4 B ALL 5 GR ALL 6 Gw ALL 7 BW ALL 8 WO ALL 9 UG 9 10 B ALL 12 RB ALL 13 K ALL 14 Ww ALL 15 UK ALL 16 UB ALL ROVER 25/MG ZRCONNECTOR DETAILS C0067 Description: Main hamess to fascia harness - RHD Location: — Behind driver side of fascia Colour: NATURAL Gender: Male Cav Col Cet 1 G ALL 2 UG ALL 3 NY ALL 4 B ALL 5 GR ALL 6 GW ALL 7 BW ALL 8 wo ALL 9 UG 9 10 B ALL 12 RB ALL 13 K ALL 14 Ww ALL 15 UK ALL 16 UB ALL ROVER 25/MG ZRC0070 CONNECTOR DETAILS Cav | Col | Cet [1 |.RO | ALL | 2 G | AL 3 B_ | ALL Description: Motor - Headlamp levelling - RH Location: Front RH side of engine compartment PCAN GAC Colour: BROWN Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0071 Cav Col Cet 1 RB ALL 2 G ALL 3 B ALL Description: Motor - Headlamp levelling - LH Location: Front comer of engine compartment - LH side YPC 1GAO) Colour: BROWN Gender: Female ROVER 25/MG ZRC0072 CONNECTOR DETAILS Cav Col Cet 1 BO. ALL 2 RB ALL 4 B ALL 5 LGO ALL | poo i Description: Switch - Heated rear screen Location: — Behind centre console Colour: BLUE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0074 Col RB Cet ALL Description: Cigar lighter illumination Location: Behind front of centre console Colour: NATURAL Gender: Female ROVER 25/MG ZRC0075 CONNECTOR DETAILS Cav Col Cet 2 GY ALL 3 GP ALL Description: Switch - Brake pedal Location: Behind driver side of fascia NO CONNECTOR FACE Colour: YELLOW Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0079 Description: Switch - Wiper - Rear Location: RH side of steering column g <= 3 pobd 4|[5|(6 phd Lots yee noga Colour: NATURAL Gender: Female Cav Col Cet 1 OU ALL 3 LG@s ALL 4 LGB ALL 5 BG ALL 6 LGs ALL ROVER 25/MG ZRC0081 CONNECTOR DETAILS Cav Col Cet 1 B 12 2 BY 12 3 B 12 4 SB 12 5 SG 12 Description: Switch - Window - Driver door Location: — Beneath centre console Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0081 Cav Col Cet 1 B 12 2 SB 12 3 B 12 4 BY 12 5 SG 12 Description: Switch - Window - Driver door Location: — Beneath centre console ¥PG1 19040) Colour: NATURAL Gender: Female ROVER 25/MG ZRC0082 CONNECTOR DETAILS Cav | Col | Cet [_4_| PB | ALL | 5 w | A 6 J ALL Description: Air bag harness to rotary coupler Location: Adjacent steering column BO aaHA 123,45 6 yrcd Colour: WHITE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0084 Cav Col Cet 2 PR ALL 3 B 15 4 P ALL 5 NB 15 6 B ALL 7 WB 15 8 G ALL Description: Main hamess to roof harness Location: — Behind driver side of fascia i Colour: NATURAL Gender: Female ROVER 25/MG ZRC0087 CONNECTOR DETAILS Cav Col Cet 1 B 12 2 R 12 3 B 12 4 U 12 5 NY 12 Description: Switch - Windo) Location: Beneath centre console YP 19046 Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0087 Cav Col Cet 1 B 12 2 U 12 3 B 12 4 R 12 5 NY 12 Description: Switch - Window - Passenger door Location: Beneath centre console Colour: NATURAL Gender: Female ROVER 25/MG ZRC0088 CONNECTOR DETAILS Relay - Cooling fan Location: LH side of engine compartment S/o anf dis 6 Bfie An i ee Sis oh a a Colour: BLACK Gender: Female Cav Col Cet PS NK PU UY U 0] | o| a] a] 1 al alo} oo] UP. ROVER 25/MG ZRCONNECTOR DETAILS co089 Cav Col Cet 1 B ALL 2 U ALL Description: Cigar lighter Location: Behind front of centre console AFUS199 Colour: BLACK Gender: Female ROVER 25/MG ZRC0091 CONNECTOR DETAILS Cav Col Cet 1 BW ALL Description: Switch - Handbrake Location: — Beneath centre console Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS co092 Cav Col Cet 1 SK 20 2 SB 20 3 YK 20 4 YB 20 5 OK 20 6 OB 20 7 UK 20 8 UB 20 33 ceaititll |S Description: Radio /casselte player Location: Behind radio Colour: BROWN Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 G ALL 3 B ALL 5 RB ALL Description: Switch - Headlamp levelling - LHD Location: Behind driver side of fascia Colour: LIGHT BLUE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0093 Description: Switch - Headlamp levelling - RHD Location: Behind driver side of fascia yeotwsta Colour: LIGHT BLUE Gender: Female Cav Col Cet 1 G ALL 3 B ALL 5 RB ALL ROVER 25/MG ZRC0096 CONNECTOR DETAILS | poo i Descripti Location: Colour: Gender: Switch - Hazard warning Behind centre console NATURAL Female Cav Col Cet 1 G ALL 2 NO ALL 3 LGK ALL 4 RB ALL 5 B ALL 6 Gw ALL 7 LGY ALL 8 GR ALL 9 LGN ALL ROVER 25/MG ZRCONNECTOR DETAILS co098 33 ceaititll |S Description: Radio /casselte player Location: Behind radio (Hamer | [eee yeornea Colour: GREY Gender: Female Cav Col Cet 2 Ww 20 3 K 20 4 P 20 6 RB 20 7 LGw 20 8 B 20 ROVER 25/MG ZRC0104 CONNECTOR DETAILS Cav Col Cet 1 PW 36 4 " Description: Switch - Door - Rear - LH Location: in LH B' post ——_. = AALIIO10 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0108 Col PW Cet 36 Description: Switch - Door - Rear - RH Location: in RH B' post AALI101€ Colour: BLACK Gender: Female ROVER 25/MG ZRCo111 CONNECTOR DETAILS Cav Col Cet 1 NK 36 2 SU 36 3 ‘SN 36 5 Oo ALL 7 K ALL ‘Main harness to RH rear door harness Location: in RH'B’ post msricy aosgaad Co Cc Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0112 mee ik Description: Main hamess to LH rear door harness Location: in LH B' post mrs kicy ooeaae 123,45 6 Colour: NATURAL Gender: Female Cav Col Cet 1 NR 36 2 SP 36 3 SR 36 4 oO ALL 5 K ALL ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 GB ALL 2 ‘WP ALL 3 B ALL 4 B ALL Description: Fuel tank Location: Beneath rear of vehicle LH side Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0119 Description: Lamp - Boot Location: Behind luggage compartment light aC AALI101€ Colour: BLACK Gender: Female Col PR Cet ALL ROVER 25/MG ZRC0120 CONNECTOR DETAILS Cav Col Cet 1 P ALL Location: Behind luggage compartment light ——_. = AALIIO10 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0121 Cav Col Cet 1 UY ALL 2 RB ALL 3 B ALL 4 GP. ALL 5 GR ALL 6 GN ALL e274 bs li Description: Lamp - Tail -LH Location: Behind luggage compartment carpet LH side Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 YU 2 3 YG 2 ‘Switch - Inertia fuel cut-off Location: Rear of engine compartment - centre Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0125 Cav Col Cet 1 GN ALL 2 GW ALL 3 GP. ALL 4 B ALL 5 RO ALL 6 UY ALL "CLO133 Description: Lamp - Tail - RH Location: Behind luggage compartment carpet RH side Colour: BLACK Gender: Female ROVER 25/MG ZRC0126 CONNECTOR DETAILS Cav Col Cet 21 2 R 21 q Motor - Sun roof Location: — Front of headlining in the centre APUSSFS Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0127 Col Cet Description: Clutch - Compressor - Air conditianing (A/C) Location: Lower RH front of engine compartment Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS P6267 Description: Lamp - Rear number plate - RH Location: Behind number plate lamp ——_= AALIIO10 Colour: BLACK Gender: Female Cav Col Cet RO. ALL ROVER 25/MG ZRCONNECTOR DETAILS C0139 6267 Description: Lamp - Rear number plate - RH Location: Behind number plate lamp AALI101€ Colour: BLACK Gender: Female Col Cet ALL ROVER 25/MG ZRCONNECTOR DETAILS P6267 Description: Lamp - Rear number plate - LH Location: Behind number plate lamp ——_= AALIIO10 Colour: BLACK Gender: Female Cav Col Cet RO. ALL ROVER 25/MG ZRCONNECTOR DETAILS co141 6267 Description: Lamp - Rear number plate - LH Location: Behind number plate lamp AALI101€ Colour: BLACK Gender: Female Col Cet ALL ROVER 25/MG ZRCONNECTOR DETAILS Location: Colour: Gender: Cav Col Cet 1 NK ALL 2 BO. ALL Purge control valve Rear LH side of engine compartment WPCA 2894 BLACK Female ROVER 25/MG ZRCONNECTOR DETAILS C0155 Description: Sensar - Needle lift Location: Front of engine - centre Colour: BROWN Gender: Female Cav Col Cet 1 N ALL 2 B ALL ROVER 25/MG ZRC0156 CONNECTOR DETAILS Cav Col Cet 1 NK ALL 2 WO ALL Description: /gnition coil - 1 Location: Top of engine Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0160 Cav Col Cet 1 WO ALL 2 GN ALL 3 GY ALL 4 GU ALL 9 B ALL 10 NR ALL Description: Engine harness to main harness Location: Rear af engine compartment Colour: GREY Gender: Male ROVER 25/MG ZRC0162 CONNECTOR DETAILS Cav Col Cet 1 WO ALL 2 UY ALL 3 UW ALL 4 U 6 5 GU ALL 6 BR 25 7 GU ALL 8 R 25 9 RW 6 10 GN ALL Engine harness to main hemess 4 RO 2 Location: Rear LH side of engine compartment 12 Gy ALL 13 BW 25 14 YO 25 Colour: GREY Gender: Male ROVER 25/MG ZRCONNECTOR DETAILS C0163 Description: Switch - Reverse - K Series Location: Above gearbox AP US#29 Colour: BLACK Gender: Female Col GN Cet ROVER 25/MG ZRC0163 CONNECTOR DETAILS Cav Col Cet 1 GN ALL Description: Switch - Reverse -L Series Location: Gearbox - front Colour: BLACK Gender: Male ROVER 25/MG ZRCONNECTOR DETAILS C0164 oo Description: Sensor - Heated oxygen (HO2S) Location: — Top front of engine - LH side red (@ BELTS ey ypc 110750 Colour: BLACK Gender: Male Cav Col Cet 1 UY 2 2 UW 2 3 GU 2 4 NU. 2 ROVER 25/MG ZRC0165 CONNECTOR DETAILS Cav Col Cet GU ALL Sensor - coolant temperature gauge - K Series Location: Top front of engine - RH side Colour: BLUE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0165 1 GU ALL Description: Sensor - coolant temperature gauge - L Series Location: Front of engine - centre ULe36 Colour: BLACK Gender: Male ROVER 25/MG ZRC0166 CONNECTOR DETAILS Description: Switch - Reverse - K Series Location: Above gearbox BLACK Male Colour: Gender: Cav Col Cet 1 GY 3 ROVER 25/MG ZRCONNECTOR DETAILS C0166 Col GY Cet ALL Description: Switch - Reverse -L Series Location: Gearbox - front AP US#29 Colour: BLACK Gender: Female ROVER 25/MG ZRC0167 CONNECTOR DETAILS Cav Col Cet 1 GN 27 2 GY 27 Description: Switch - Reverse Location: Above gearbox Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0168 Cav Col Cet 1 WU ALL 2 UP ALL Description: Sensor - Crankshatt position (CKP) -K Series Location: Centre rear of engine Colour: WHITE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 KB ALL 2 KG ALL Sensor - Engine coolant temperature (ECT) Location: Top front of engine - RH side cS HPC 14920 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0171 Description: Engine harness to injector harness Location: Below inlet manifold Cav Col Cet 1 NK ALL 2 YU ALL 6 YG ALL 7 YR ALL 8 KB ALL 9 YW ALL 10 YN ALL 11 NK ALL 12 YP. ALL 13 RG ALL 15 WB 2 16 Wo 2 Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS P6281 Location: Colour: Gender: Cav Col Cet 1 KB ALL 2 YW ALL C Description: Sensor - Inlet air temperature (IAT) Tap of engine yee! ano BLACK Female ROVER 25/MG ZRCONNECTOR DETAILS C0175 Cav Col Cet 1 KP. ALL 2 GY ALL 3 KB ALL Description: Sensor - Throttle position (TP) Location: Below inlet manifold 1030 Colour: BLACK Gender: Female ROVER 25/MG ZRC0176 CONNECTOR DETAILS Cav Col Cet 1 NK 2 2 YP 2 3 BS 2 Description: Sensor - Camshaft position (CMP) Location: LH side of engine compartment Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0177 Description: (dle air contral valve (IACV) Location: Top ofengine YPG117420) Colour: BLACK Gender: Female Cav Col Cet 1 KU 2 2 OG 2 3 Os 2 4 OU 2 ROVER 25/MG ZRC0179 CONNECTOR DETAILS Cav Col Cet 1 NR 3 Description: Solenoid - Starter motor - K Series Location: Above gearbox ——_= AALIIO10 Colour: NATURAL Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0179 Col NR Cet ALL Description: Solenoid - Starter motor -L Series Location: Above gearbox AALI101€ Colour: BLACK Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS Cav Col Cet 1 OB 3 2 NK 3 Description: Solenoid - Valve - Increase Location: Top of engine Colour: BLUE Gender: Female ROVER 25/MG ZRCONNECTOR DETAILS C0181 Description: Solenoid - Valve - Decrease Location: Top of engine Colour: BROWN Gender: Female Cav Col Cet 1 OK 3 2 NK 3 ROVER 25/MG ZR