KILN SEALS:GRAPHITE PLATE TECHNOLOGY

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"

:
-1 ) (
-2 ) (

REFRENCE:ITECA SOCADEI

" "89

 .

.
.

.
Lamellar Seal FLS
Lamellar
kcal/kg clinker .

kcal/kg clinker 1 .

Lamella seal Flsmidth

:
.

.
) (:

False air

) (
.

10
.

RUN OUT .

STAINLESS STEEL
.

4 5

10-40 KCAL/KG Clinker

NOSE RING SEAL

.

.
)Direct energy saving -I (
-1 30 C .
1100 C .
-2 :

 ) FUME BOX ( False air

.
:
p mmAq .

-3 ) (energy saving :

-4 : 4.7 m 5000 t/day 6 mm

.

 5000 t/day :

1 :30 us$

0.0048 us$ 1000

66,000,000 .

) 4 (
4x66.000.000=264.000.000). (

Savings in US$ / year

10 mm gap
8 mm gap
6 mm gap
4 mm gap

45

30

20

200 000
180 000
160 000
140 000
120 000
100 000
80 000
60 000
40 000
20 000
0

Kiln back end pressure in mm

6 .
. .

)Indirect energy saving -II (

. IDFan
. KCAL/KGCLIN .

INLET GRAPHIT SEAL

 :
Nose ring seal
.
.
.
:

10 .

...
.

:

.
.
.
.
.



.

.
)Direct energy saving -I (
-1 30 C .
1100 C .

-2 :

.
False air
Baffle plate . :

p mmAq .

-3 ) (energy saving :

-4 : 4.7 m 5000 t/day 20 mm

.

 5000 t/day :

.0074 US$ 117 .

) 4
4X117.000.000=478.000.000 ( .

Savings in US$ / year

20 mm gap
15 mm gap
10 mm gap
5 mm

180 000
160 000
140 000
120 000
100 000
80 000
60 000
40 000
20 000
0

Hood pressure in mm
20 .
. .

)Indirect energy saving -II (

.
%0,5 %1 800KCAL/KG Clinker
330 48,000,000 ) 48840 us$ ( :

Kiln

OUTLET GRAPHIT SEAL

OUTLET GRAPHIT SEAL

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