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Hidro Volan
Hidro Volan
99
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UDK 62-522:532.1
1. UVOD
1. INTRODUCTION
100
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2. KOMPONENTE HIDROSTATSKOG
UPRAVLJANJA
2. HYDROSTATIC STEERING
COMPONENTS
Osnovne
komponente
hidrostatskog
upravljanja
prikazane su na Slici 1. [1]. Sustav zapoinje pumpom
(2), koja je najee pogonjena dizelskim motorom. Ona
moe biti zajednika za hidrostatsko upravljanje i radnu
hidrauliku vozila ili moe biti iskljuivo namijenjena za
sustav upravljanja. Da bi se sustav zatitio od
preotereenja, u tlani vod pumpe ili u samoj pumpi
treba biti ugraen ventil za ogranienje tlaka (3). U
svakom sluaju, kod bilo kakva ekscesnog poveanja
tlaka pumpe, ventil se otvara i proputa radnu tekuinu u
spremnik (1). Upravljaki ureaj (4) prenosi funkcije
upravljakog kola (5) na kotae.
4
2
7
6
101
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Kardansko vratilo
Cardan schaft
Dobavni sklop
Metering unit
3. PRINCIP UPRAVLJANJA
3. STEERING OPERATION
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a)
b)
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104
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Prioritetni ventil
Priority valve
LS ventil za ogranienje
tlaka
LS relief valve
Sekundarni sustav
Secundary system
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T = GS f
B2
+ e2 .
8
(1)
e/B
Slika 8. Ovisnost koeficijenta trenja o omjeru e/B [1]
Figure 8. Coefficient of friction in dependence on ratio e/B [1]
Klip upravljakog cilindra proizvest e maksimalnu silu,
u momentu kada je krak poluge, koja spaja rukavac i
klipnjau, najmanji [3]:
Fmax =
(2)
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c)
b)
a)
Slika 9. Cilindri: a ) diferencijalni, b) s prolaznom klipnjaom, c) dva diferencijalna krino spojena [3]
Figure 9. Cylinders: a) differential, b) balanced, c) two differential cylinders cross connected [3]
Kod diferencijalnog cilindra maksimalna e sila biti kada
maksimalni tlak djeluje na veu povrinu klipa [3]:
Fmax =
D2
p.
4
Vv =
(3c)
V = As .
(3b)
(2 D 2 d 2 )
p.
4
(3a)
(D 2 d 2 )
p.
4
(4)
(5)
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Q p = Vv nv .
(6)
B2
0,2 2
+ e 2 = 80000 0,25
+ 0,12
8
8
T = 2450 Nm.
Prema izrazu (2) maksimalno potrebna sila koju mora
proizvesti klip cilindra je:
T
2450
Fmax =
=
= 24500 N.
rmin
0,1
S obzirom na veliinu sile procjena je da e za
upravljanje biti potreban jedan diferencijalni cilindar. Iz
izraza (3a), a uz pretpostavku da je maksimalni radni tlak
p = 160 bar, potrebni promjer klipa cilindra je:
B2
0,2 2
+ e 2 = 80000 0,25
+ 0,12
8
8
T = 2450 Nm.
Toward the term (2) maximum force, that the piston has
to produce is:
T
2450
Fmax =
=
= 24500 N.
rmin
0,1
Whereas with regard to force magnitude, the judgement is
that one differential is required. From term (3a), and
assuming that the maximum working pressure is
p = 160 bar, the required piston diameter is:
4 Fmax
4 24500
=
= 0,044 m
p
160 105
Prema tome minimalni promjer diferencijalnog cilindra je
D = 44 mm, te ga je potrebno odabrati iz kataloga
proizvoaa. Izbor veeg promjera od proraunatog,
znai neto manji tlak, kojega mora osigurati upravljaki
ureaj.
Ako se analizom geometrije upravljane osovine utvrdilo
da je potreban hod klipa cilindra s = 200 mm, tada je
potrebni volumen radne tekuine za hod klipa od
krajnjega lijevog do krajnjega desnog poloaja prema
izrazu (4) jednak:
4,4 2
D2
s=
20 = 304 cm3
4
4
Kapacitet upravljake jedinice, uz pretpostavljeni i = 4 ,
prema izrazu (5) jest:
V 304
Vv = =
= 76 cm3/okr,
i
4
uz potrebnu ulaznu brzinu upravljanja nv = 90 okr/min, a
prema izrazu (6), pumpa bi morala osiguravati protok:
Q p = Vv nv = 76 10 3 90 = 6,84 l/min.
4 Fmax
4 24500
=
= 0,044 m.
p
160 105
Consequently, the minimum diameter of the differential
cylinder is D = 44 , so we must choose it from the
producer catalogue. The choice of a greater piston
diameter that estimated is, means a slightly lower
pressure that the steering unit has to ensure.
If, according to the analysis of the geometry of the
steered axle, the required piston stroke is s = 200 mm,
then the required swept volume of the working fluid from
lock to lock position according to term (4) is:
D2
4,4 2
V = As =
s=
20 = 304 cm3.
4
4
The steering unit displacement, with supposed i = 4 ,
according to term (5) is:
V 307
Vv = =
= 76 cm3/rev,
i
4
and for the required steering speed nv = 90 rev/min, and
in accordance with the term (6), the pump has to ensure
the flow:
Q p = Vv nv = 76 10 3 90 = 6,84 l/min.
5. ZAKLJUAK
5. CONCLUSION
T = GS f
V = As =
T = GS f
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6. POPIS OZNAKA
6. LIST OF SYMBOLS
Povrina cilindra
irina kotaa
Promjer klipnjae
Promjer klipa
Krak rukavca
Koeficijent trenja
Maksimalna sila upravljanja
Fmax
cm2
m
cm
cm
m
N
GS
i
nv
okr/min
Protok pumpe
Qp
l/min
rmin
cm
Pump flow
Minimum effective arm
radius
Piston stroke
Nm
V
Vv
cm3
cm3/okr
Hod klipa
Moment na upravljanoj
osovini
Ukupni volumen cilindara
Kapacitet upravljake jedinice
A
B
d
D
e
f
Cylinder area
Tire breadth
Piston diameter
Rod diameter
Kingpin eccentric
Coefficient of friction
Maximum steering force
Vehicle weight supported by
the steered axle
Number of wheel rotation
Steering speed
LITERATURA
REFERENCES
[1] http://pirate4x4.com/tech/billavista/PRHydro_Steering/index2.html
[2] John R. Savage, Hydrostatic Steering Systems,
National Fluid Power Center, Issue 04/05, UK, 2005.
Pregledni lanak
Subject review