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04 035 042 Corrugated Gaskets
04 035 042 Corrugated Gaskets
Corrugated gaskets are universally applicable sealing elements. Due to the wide range of shapes that they can be
produced in including rings, ovals, elongated ovals or
frames, with or without dividers, holes and retaining plates
they continue to be used in new areas. The gaskets can be
fully or partially coated. Corrugated gaskets with torque support have proven excellent when used with inflexible flanges.
Even with unmachined flanges, a satisfactory seal can be
achieved with the use of suitable soft-material layers. The
gaskets can be produced in all the usual sizes up to 6000
mm.
Gasket profiles
Profile
Cross-section
04
W1A
W1A-3
W1A-3F1
W11A
W12A
1.4571
PTFE
W1A-3
1.4571
graphite
1.4541
graphite
Materials
1.4541
PTFE
W1A, W11A
25
50
50 12,5 50
100 25 100
15
180
15
180
15
200
15
200
20
150
20
150
from
to
Surface pressure
limits for 20 C
N/mm2
Surface pressure
limits for 300 C
N/mm2
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
Corrugated gaskets
35
Corrugated gaskets
04
20C
v [N/mm2] 15
16
17
20
22
25
170
160
150
140
130
[N/mm2]
180
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
36
Corrugated gaskets
Corrugated gaskets
04
d2
DN
d1
10
16
25
40
63
100
10
15
20
18
22
27
48
53
63
48
53
63
48
53
63
48
53
63
58
63
74
58
63
74
25
32
40
34
43
49
73
84
94
73
84
94
73
84
94
73
84
94
84
90
105
84
90
105
50
65
80
61
77
89
109
129
144
109
129
144
109
129
144
109
129
144
115
140
150
121
146
156
100
125
150
115
141
169
164
194
220
164
194
220
170
196
226
170
196
226
176
213
250
183
220
260
200
250
300
220
273
324
275
330
380
275
331
386
286
343
403
293
355
420
312
367
427
327
394
461
350
400
450
356
407
458
440
491
541
446
498
558
460
517
567
477
549
574
489
546
-
515
575
-
500
600
700
508
610
712
596
698
813
620
737
807
627
734
836
631
750
-
660
768
883
708
819
956
800
900
813
915
920
1020
914
1014
945
1045
994
1114
Dimensions in mm
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
Corrugated gaskets
37
Corrugated gaskets
04
Class
NPS
d1
150
300
600
900
1500
2500
22
27
34
47,6
57,2
66,7
54,0
66,7
73,0
54,0
66,7
73,0
63,5
69,9
79,4
63,5
69,9
79,4
69,9
76,2
85,7
1
1
2
43
49
61
76,2
85,7
104,8
82,6
95,3
111,1
82,6
95,3
111,1
88,9
98,4
142,9
88,9
98,4
142,9
104,8
117,5
146,1
2
3
4
73
89
115
123,8
136,5
174,6
130,2
149,2
181,0
130,2
149,2
193,7
165,1
168,3
206,4
165,1
174,6
209,6
168,3
196,9
235,0
5
6
8
141
169
220
196,9
222,3
279,4
215,9
250,8
308,0
241,3
266,7
320,7
247,7
288,9
358,8
254,0
282,6
352,4
279,4
317,5
387,4
10
12
14
273
324
356
339,7
409,6
450,9
362,0
422,3
485,8
400,1
457,2
492,1
435,0
498,5
520,7
435,0
520,7
577,9
476,3
549,2
-
16
18
20
407
458
508
514,4
549,3
606,4
539,8
596,9
654,1
565,2
612,8
682,6
574,7
638,2
698,5
641,4
704,9
755,7
24
610
717,6
774,7
790,6
838,2
901,7
Dimensions in mm
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
38
Corrugated gaskets
Corrugated gaskets
Profile: W1A-3F1
04
The total thickness of a gasket with graphite layers as delivered is approx. 2.9 mm, made up of the 1.3 mm thick corrugated ring carrier and both 0.8 mm graphite layers.
Once fitted, the layers are pressed into the corrugation and
are chambered there, resulting in the creation of an extremely
elastic sealing element due to the pressure, with a leak rate
that is significantly lower than with traditional graphite flat
gaskets.
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
Corrugated gaskets
39
Corrugated gaskets
With these certifications, the gasket fulfils all the current regulatory requirements, particularly
TRB - Technical Regulations for Pressure Vessels TRB
600(1998)
04
Graphite PTFE
15
15
200
200
Min. temperature
-200
-200
Max. temperature
+500
+250
N/mm2
at 20 C:
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
40
Corrugated gaskets
Corrugated gaskets
Ordering example for a corrugated ring gasket, Profile W1A3, DN 100, PN 16, works standard 188, with a corrugated
ring carrier made of 1.4571 steel with a graphite layer.
Corrugated ring gasket, W1A-3, DN 100, PN 16, works standard 188, 1.4571/graphite
04
DN
d1
PN 10
d2
d3
PN 16
d2
d3
PN 25
d2
d3
PN 40
d2
d3
PN 63
d2
d3
PN 100
d2
d3
10
15
20
18
22
28
39
44
54
45
50
60
39
44
54
45
50
60
39
44
54
45
50
60
39
44
54
45
50
60
52
57
68
58
63
74
52
57
68
25
32
40
35
43
49
64
76
86
70
82
92
64
76
86
70
82
92
64
76
86
70
82
92
64
76
86
70
82
92
78
84
99
84
90
105
78
84
84
90
99 105
50
65
80
61
77
90
101
121
136
107
127
142
101
121
136
107
127
142
101
121
136
107
127
142
101
121
136
107
127
142
109
134
144
115
140
150
115 121
140 146
150 156
100
125
150
115
141
169
156
186
212
162
192
218
156
186
212
162
192
218
162
189
219
168
195
225
162
189
219
168
195
225
170
207
244
176
213
250
177 183
214 220
254 260
200
250
300
220
274
324
267
322
374
273
328
380
267
324
380
273
330
386
279
336
397
285
342
403
286
347
414
292
353
420
306
361
421
312
367
427
321 327
388 394
455 461
350
400
450
356
407
458
434
485
535
440
491
541
440
492
552
446
498
558
454
511
561
460
517
567
471
543
568
477
549
574
483
540
489
546
509 515
569 575
500
600
700
508
610
712
590
692
807
596
698
813
614
731
801
620
737
807
621
728
830
627
734
836
625
744
844
631
750
850
654
762
877
660
768
883
702 708
-
800
900
1000
813
915
1020
914 920
1014 1020
1114 1120
908 914
1008 1014
1119 1125
939 945
1039 1045
1144 1150
964 970
1074 1080
1184 1190
988 994
1108 1114
-
58
63
74
Dimensions in mm
Figures in bold:
For flanges with raised face, the surface pressure must be
recalculated and if necessary re-evaluated. In some cases the
gasket will not bear the installation tightening torque required by
the internal pressure.
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
Corrugated gaskets
41
Corrugated gaskets
Ordering example for a corrugated ring gasket, Profile W1A3 F1, NPS 4, Class 15, works standard 189, with a corrugated ring carrier and a eyelet made of 1.4571 steel with a
graphite layer.
Corrugated ring gasket, W1A-3 F1, NPS 4, Class 150, works
standard 189, 1.4571/graphite
04
NPS
d1
Class 150
d2
d3
Class 300
d2
d3
Class 600
d2
d3
Class 900
d2
d3
15
20
25
22
27
34
40
49
59
47,5
57,0
66,5
46
59
65
54,0
66,5
73,0
46
59
65
54,0
66,5
73,0
56
62
72
63,5
70,0
79,5
32
40
50
1
1
2
43
49
61
68
78
97
76,0
85,5
105,0
75
88
103
82,5
95,5
111,0
75
88
103
82,5
95,5
111,0
81
91
135
89,0
98,5
143,0
65
80
100
2
3
4
73
89
115
116
129
167
124,0
136,5
174,5
122
141
173
130,0
149,0
181,0
122
141
186
130,0
149,0
193,5
157
161
199
165,0
168,5
206,5
125
150
200
5
6
8
141
169
220
189
215
272
197,0
222,5
279,5
208
243
300
216,0
251,0
308,0
234
259
313
241,5
266,5
320,5
240
281
351
247,5
289,0
359,0
250
300
350
10
12
14
273
324
356
332
402
443
339,5
409,5
451,0
354
415
478
362,0
422,5
486,0
392
449
484
400,0
457,0
492,0
427
491
513
435,0
498,5
520,5
400
450
500
16
18
20
407
458
508
507
542
599
514,5
549,5
606,5
532
589
646
540,0
597,0
654,0
557
605
675
565,0
613,0
682,5
567
630
691
574,5
638,0
698,5
600
24
610
710
717,5
767
774,5
783
790,5
830
838,0
Dimensions in mm
Figures in bold:
For flanges with nubbins, the surface pressure must be
recalculated and if necessary re-evaluated. In some cases the
gasket will not bear the installation tightening torque required by
the internal pressure.
Kempchen Dichtungstechnik GmbH Tel. +49 (0)208 8482 0 Fax. +49 (0)208 8482 285 info@kempchen.de www.kempchen.de
42
Corrugated gaskets