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Lptrnhplcvngdngnvoquitrnhmvphnloisnphmdngbintngimstscada 150130044538 Conversion Gate01
Lptrnhplcvngdngnvoquitrnhmvphnloisnphmdngbintngimstscada 150130044538 Conversion Gate01
LI NI U
-----Hin nay trong cng nghip hin i ho t nc, yu cu ng dng t ng ho
ngy cng cao vo trong i sng sinh hot, sn xut (yu cu iu khin t ng, linh
hot, tin li, gn nh). Mt khc nh cng ngh thng tin, cng ngh in t pht
trin nhanh chng lm xut hin mt loi thit b iu khin kh trnh PLC.
thc hin cng vic mt cch khoa hc nhm t c s lng sn phm ln, nhanh
m li tin li v kinh t. Cc Cng ty, x nghip sn xut thng s dng cng ngh lp
trnh PLC s dng cc loi phn mm t ng. Dy chuyn sn xut t ng PLC gim
sc lao ng ca cng nhn m sn xut li t hiu qu cao p ng kp thi cho i sng
x hi. Qua n ny chng em s gii thiu v lp trnh PLC v ng dng n vo qui
trnh m v phn loi sn phm dng bin tn gim st SCADA ca cng ty, x nghip sn
xut. Trong thc t lp trnh PLC c th c s dng nhiu hng phn mm sn xut nh
l hng Siemens-c, Omron-Nht bn, Goldstar-Hn Quc, tu thuc vo i tc, tim
lc ca Cng ty, x nghip s dng cng ngh ca hng.
Trn y l mt phn nh v chng trnh iu khin vit cho h thng iu khin m v
phn loi sn phm theo kch thc. Trong qu trnh thc hin chng trnh cn gp nhiu
kh khn l ti liu tham kho cho vn ny ang rt t,v hn hp, n lin quan n
nhiu vn nh phn iu chnh ng c. Mc d rt c gng nhng kh nng, thi gian
c hn v kinh nghim cha nhiu nn khng th trnh khi nhng sai st rt mong s
ng gp kin b sung ca cc thy c gio, cc bn sinh vin n ny c hon
thin hn.
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L MINH THUN
LI CM N
----- Vi lng bit n su sc, em xin chn thnh cm n :
Qu thy c Khoa C Kh-B Mn C in T truyn t cho chng em nhng kin thc
qu bu trong sut thi gian qua .
Xin chn thnh cm n C L TH KIU NGA n cn ch bo, hng dn chng em trong
sut qu trnh thc hin n .
Cui cng xin chn thnh cm n gia nh, cc bn b cng kha quan tm, h tr v ng
vin gip chng em hon thnh n ny.
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..........
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..................................................................................................................................................
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TP H Ch Minh thng 6 nm 2012
GVPB
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NHN XT CA HI NG BO V N TT NGHIP
-----
...........
TP H Ch Minh Thng 6 Nm 2012
HI NG BO V
MC LC
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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LI CM N.................................................................................................................. 2
MC LC........................................................................................................................... 6
MC LC HNH NH......................................................................................................8
CHNG I: T VN .............................................................................................12
1.1. L do chn ti:...................................................................................................12
1.2. Thc trng ti:...................................................................................................13
1.3. Nhim v:................................................................................................................ 13
1.4. Kh khn ca ti:..............................................................................................14
1.5. Hng gii quyt:...................................................................................................14
2.1. Thit k:..................................................................................................................14
2.1.1. Phng n ra:..............................................................................................14
2.1.2. Phng n thc t:...........................................................................................16
2.2. THI CNG:............................................................................................................17
2.2.1. C KH:...........................................................................................................17
2.2.1.1. Chn vt liu:.............................................................................................17
2.2.1.2. NG C:.................................................................................................22
2.2.1.3. B TRUYN XCH:.................................................................................24
2.2.1.4. PITTNG:.................................................................................................24
2.2.2. in in T..................................................................................................28
2.2.2.1 CM BIN..................................................................................................28
2.2.2.2. Van kh nn:...............................................................................................32
2.2.2.3. Bin Tn(A024)..........................................................................................33
2.2.2.3. Tng quan v PLC S7 200 v bi ton phn loi sn phm....................39
i.
ii. S khi......................................................................................................39
iii. Cu hnh phn cng:....................................................................................43
iv. Kt ni vi my tnh.....................................................................................47
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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2.2.3. Lp Trnh:.........................................................................................................56
2.2.3.1. c trng c bn ca WinCC...................................................................57
2.2.3.2. Cu hnh Wincc..........................................................................................59
a. Cc loi Project.............................................................................................59
b. Phn mm PC access kt ni PLC v WinCC............................................60
2.2.3.3. Lu Gii Thut:..................................................................................68
CHNG III: KT QU V HNG PHT TRIN...............................................69
3.1. Kt qu:................................................................................................................... 69
3.2. Hng pht trin:...................................................................................................70
TI LIU THAM KHO:...............................................................................................70
MC LC HNH NH
Hnh 2.1: M hnh phn loi sn phm cao thp
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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Hnh 2.2: M hnh phn loi sn phm cao thp ca Thnh Hng
Hnh 2.3: M hnh thit k 3D ban u
Hnh 2.18: xch bnh vt
Hnh 2.4: khung bn
Hnh 2.5: bi
Hnh 2.6: part bo v bi
Hnh 2.7: part bo v xch
Hnh 2.8: b li
Hnh 2.9: truc nh
Hnh 2.10: bu lng ai c
Hnh 2.11: thanh st
Hnh 2.12: dy ai
Hnh 2.13: bng ti
Hnh 2.14: chn ng bng ti
Hnh 2.15: Part gi chc chn ng v mt bn
Hnh 2.16: bn m hnh
Hnh 2.17: ng c AC
Hnh 2.18: xch bnh vt
Hnh 2.19: Xylanh
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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GVHD: L TH
Hnh 2.51: cp kt ni
Hnh 2.52: s ni cp
Hnh 2.53: Cp USB/PPI Multi-Master
Hnh 2.54: Giao din ca S7-200 Simulator 2.0 English
Hnh 2.55: Vit chng trnh bng phn mm Step 7 Micro Win
Hnh 2.56: Hnh bin dch chng trnh: File/Export
Hnh 2.57: t tn tp tin v chn Save (*.awl)
Hnh 2.57: M file cn m phng *.awl
Hnh 2.58: Chn loi CPU cn m phng
Hnh 2.59: Chy m phng chng trnh PLC
Hnh 2.60: Quan st cc n bo trng thi ng vo ra trn PLC
Hnh 2.61: Dng chng trnh PLC
Hnh 2.62: Module m rng
Hnh 2.63: giao din Win CC
Hnh 2.64: Cc loi Project
Hnh 2.65: m phn mm PC Access 1.0
Hinh 2.66: thit k s trm trong pc access
Hnh 2.67: t tn cho PLC
Hnh 2.68: add item vo PLC
Hnh 2.69: m t chc nng ca bin
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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GVHD: L TH
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GVHD: L TH
GVHD: L TH
CHNG I: T VN
1.1. L do chn ti:
Ngy nay vi s pht trin ca cng nghip in - in t, k thut s cc h
thng iu khin dn dn c t ng ha. Vi nhng k thut tin tin nh vi x
l, PLC, vi mch s c ng dng vo lnh vc iu khin, th cc h thng iu
khin c kh th s, vi tc x l chm chp t chnh xc c thay th bng cc
h thng iu khin t ng vi cc lnh chng trnh c thit lp trc.
Trong qu trnh hot ng cc nh xng, x nghip hin nay, vic tit kim
in nng l nhu cu rt cn thit,bn cnh nghnh cng nghip ngy cng pht
trin cc cng ty x nghip a t ng ha vo sn xut tin ch cho vic
qun l dy chuyn v sn phm cho ton b h thng mt cch hp l l yu cu
thit yu(gim st SCADA).s tit kim c nhiu thi gian cng nh khu qun l
mt cch d dng.
p ng c yu cu em tin hnh nghin cu ti liu iu khin lp
trnh vi PLC v gii quyt c vn t ra.
Vi s ng ca c L Th Kiu Nga. Em tin thnh thc hin ti:
M V PHN LOI SN PHM THEO KCH THC GIM ST
SCADA .
1.2. Thc trng ti:
ti: M V PHN LOI SN PHM THEO KCH THC
GIM ST SCADA c nhiu sinh vin ca cc trng nghin cu v thc
hin. V cng c nhiu sinh vin thit k nhng m hnh n gin.
1.3. Nhim v:
Thit k m hnh c kh.
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GVHD: L TH
Tm hiu ng c AC.
Tm hiu cm bin quang.
c ti liu kh nn.
Tm hiu PLC S7-200
Nghin cu chng trnh STEP 7.
Tm hiu v Win CC.
Kt ni Win CC vi PLC.
Tm hiu v bin tn.
1.4. Kh khn ca ti:
Kh tm ng c, bin tn, PLC.
Chi ph thit k ti kh cao.
Kh khn trong vic lp trnh v giao tip PLC.
1.5. Hng gii quyt:
Tp trung lm c kh sm hn d nh.
Tm mua ng c, PLC, bin tn, cm bin, xy lanh.
Tm hiu cc kh khn qua Internet tm ra hng gii quyt tt nht.
c cc ti liu v bin tn, PLC.
c ti liu t ng ha vi win cc (ti liu trn mng).
Cch gim st SCADA.
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GVHD: L TH
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GVHD: L TH
Hnh 2.2: M hnh phn loi sn phm cao thp ca Thnh Hng
c im:
- M hnh thit k p, kh hay.
- Kt cu c kh chc chn.
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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Hn ch:
- C kh tn km.
- i hi thit k c chnh xc cao.
Phng n la chn:
T 2 phng n trn nhm chng em la chn phng n 1.
Thit k ban u:
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GVHD: L TH
GVHD: L TH
Hnh 2.5: bi
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GVHD: L TH
Part bo v bi ng thi
gi chc trc
Part bo v xch
Hnh 2.6: part bo v bi
Hnh 2.8: b li
nh
Trong m hnh chng em s dng vt v bu lng gng cc chi tit li vi nhau.
Hnh 2.10: bu lng ai c
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GVHD: L TH
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GVHD: L TH
Hnh 2.12: dy ai
-Bng ti hon thin:
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GVHD: L TH
bn
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GVHD: L TH
Hnh 2.17: ng c AC
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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GVHD: L TH
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GVHD: L TH
GVHD: L TH
1. Piston
2. m kn piston
5.m kn trc
6. Vng chn bi
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3. Trc piston
4. Dn hng
7. Np xylanh
8, 13. Ca lu cht
NGUYN CNG HI
L MINH THUN
9. Thn xylanh
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GVHD: L TH
12. xy lanh
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GVHD: L TH
GVHD: L TH
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S kt ni:
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GVHD: L TH
Hnh 2.28: s kt ni
c im thng s k thut:
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GVHD: L TH
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GVHD: L TH
Nu khng tnh n lc ma st, lc chuyn ng trn cn Pittong c tnh theo cng thc:
F = p.A
A Din tch lm vic ca Pittng.
Din tch lm vic ca Pit tng pha khoang pittng c tnh theo cng thc:
A=
D2
4
d: ng knh piston
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Bin tn
Delta
Hin nay trn th trng c rt nhiu loi bin tn c cc cng ty,x nghip
ang s dng,sau y chng em xin gii thiu v mt loi bin tn ca
MITSUBISHI A024 dy cng la loi bin tn chng em s dng lm trong n
ny.
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Nhn Seting
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S khi.
Thit b lp trnh
B nh
B x l ( CPU )
Giao din vo
Giao din ra
Ngun cung cp
Hnh 2.43: s khi
Phn cng PLC c 5 b phn c bn:
B x l: cn gi l b x l trung tm (CPU) , l linh kin cha b vi x l. B x
l bin dch cc tn hiu vo v thc hin cc hot ng iu khin theo chng
trnh c lu trong b nh ca CPU , truyn cc quyt nh di dng tn hiu
hot ng n cc tn hiu ra.
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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iii.
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485
truyn v nhn d liu
khng dng
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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Kt ni vi my tnh.
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Hnh 2.51: cp kt ni
Ty theo tc truyn gia my tnh v CPU m cng tc 1,2,3 c v tr
thch hp. Thng thng i vi CPU 22x th tc truyn thng t l 9.6 kbaud
( tc cng tc 1,2,3 c t theo th t l 010 )
Ty theo truyn thng l 10 bit hay 11 bit m cng tc 7 c t v tr thch hp.
Khi kt ni bnh thng vi my tnh th cng tc 7 chn ch truyn thng 11
bit ( cng tc 7 t v tr 0 )
Cng tc 6 cp RS232/PPI Multi-Master c s dng kt ni port truyn
thng RS232 ca 1 modem vi S7-200 CPU. Khi kt ni bnh thng vi my tnh
th cng tc 6 c t v tr data Comunications Equipment (DCE) (cng tc 6
v tr 0) . Khi kt ni cp PC/PPI vi mt modem th port RS232 ca cp PC/PPI
c t v tr Data Teminal Equipment (DTE) (cng tc 6 v tr 1).
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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Hnh 2.52: s ni cp
Cp USB/PPI Multi-Master.
Hnh dng ca cp:
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Hnh 2.55: Vit chng trnh bng phn mm Step 7 Micro Win
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n bo trng thi
Chng trnh
dng LAD
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gii quyt cng vic, t vic xy dng h thng c qui m nh v va khc nhau,
cho ti vic xy dng h thng c qui m ln nh MES: H thng qun l vic thc
hin sn xut Manufacturing Excution Systems
Tu theo kh nng ca ngi thit k cng nh cc phn cng h tr khc
m WinCC v ang c pht trin trong nhiu lnh vc khc nhau.
ng dng ph bin nht ca WinCC l:
Khi mt h thng dng chng trnh WinCC iu khin, thu thp d liu
t qu trnh, n c th m phng bng hnh cc s kin xy ra trong qu trnh iu
khin di dng cc chui s kin. WinCC cung cp nhiu hm chc nng cho mc
ch hin th, thng bo bng ha, x l thng tin o lng, cc tham s cng
thc, cc bng ghi bo co, v.vp ng yu cu cng ngh ngy mt pht trin v
l mt trong nhng chng trnh ng dng trong thc t.
Cc chc nng ca WinCC:
Lp cu hnh hon chnh.
Hng dn gii thiu v vic lp cu hnh.
Thch ng vic n nh, gi v lu tr cc d n
Qun l cc d n
C kh nng ni mng v son tho cho nhiu ngi s dng trong mt
project.
Qun l phin bn
Din t bng th ca d liu cu hnh
iu khin v t cu hnh cho cc hnh v/cu trc h thng
Thit lp cu hnh ton cc
SVTH: NGUYN VN THIT
NGUYN L QUC CH
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Chn loi diver l OPC cho vic lin kt wincc vi S7-200 thng qua PC
access 1.0
Click chut phi vo OPC Groups ri chn system Parameter ,mn hnh
OPC item manager xut hin
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Khi phn mn s t ng Add Tag va chn vo trong phn mn , sau khi hon
thnh phn add tt c cc tag th thot ra khoi phn thit k . Khi chng trnh
wincc s to ra nhng tag m ly trong phn mn PC access
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begin
Bang tai
No
Cm Bin1=0
Yes
Piston1 iv
No
No
CB cao =1
CB cao =1
CB cao =1
CB Thp=1
CB cao =0
Yes
Yes
Vt i thng
Piston2 i ra
No
Vt b y loi
CB m=1
B m +1
Yes
end
Hnh 2.74: lu gii thut
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Hnh 3.1: kt qu t c
Phn c kh: th phi chn ng c cho ph hp, bng ti phi lm chnh xc nu
khng s khng hoi ng c m. Do thi gian ngn nn nhm ch lm c
nhng phn n gin.
in in T : c thit k kh p v n nh.
Lp trnh: m hnh chy c nh mong mun, c th gim st SCADA khi m
hnh hot ng.
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