STAATLICH AUTORISIERTE BAUTECHNISCHE VERSUCHSANSTALT ‘an der HTL Rankweil NEGRELLISTRASSE 50 FACHBEREICH FUR BAUSTOFFE UND BAUELEMENTE A-6830 RANKWEIL. TEL (08522) 24008 TEST REPORT ABOUT HVU M12x110 with HAS M12x160 HVU M20x170 with HAS M20x240 HVU M24x210 with HAS M24x290 loadbearing behaviour when set in concrete of C20 grade and subjected to static and dynamic pure tensile loading Brie! deserition of order (Ordering party HILTI Corporation IBV dept. ‘Addross of ordering party FL-9494 Schaen Date of order September 18, 1996 ‘Test material HU aanesive anchor capsules: M12x110, MZ0x170, M24x210 HAS threaded rods: M12x160, M20x240, M24x280, 5.8 grade Receipt of test material E Order no. 508/96 Date of issue Feb.12, 1997 Text 7 pages ‘Appendix 4 3 pages ‘Appendix 2 1 page ‘Appendix 9 © pages ‘Appendix 4 29 pages ‘1 this tat report is transcribed or copie, the wercing and nyt may rt he changed, nathing may be oie and ne adeione may bbe made, Extracts may only be copied or published wth the wrten permission ofthe testing slaon / y, qBAUTECHNISGHE VERSUCHSANSIALT Test Report No, 508196 Page 2017 er HTL Rankwol 4 MISCELLANEOUS The Hitti Corporation charged the Bautechnische Versuchsanstalt (Construction Testing Station) of the HTL Rankweil with the implementation and monitoring of tests to determine the loadbearing behaviour of the HVU adhesive system used with HBB anchor regs of the steel grade 5.8 when subjected to static and dynamic (pure) tensile loading. ‘The following testing programme was agreed with the ordering party: [Adhesive anchor | Anchor rod Base | Type of test No. of tests capsule material i HVUMi2xt10 [HAS Mi2x160, C20 | static loading steel grade 5.8 Tina = 50 Nm 3 HVUMTax110_ [HAS M12x160, 20 | dynamic loading Steel grade 5.6 Tine = 50 Nm 5 dynamic loading Ta = 25 Nm 3 VU M20x170 | HAS M20x240 20. | atatio loading steel grade 5.8 Tina = 240 Nm 3 VU M26240 [HAS M24290, 620 | static loading steel grade 5.8 Tina = 400 Nm 3 HVUM26240_ [HAS M24x280, G20 | dynamic loading steel grade 5.8 Ta = 400 Nm 5 dynamic loading Tat = 200 NM 3 The dynamio loading had to be applied accordance with the Hilti Sweep 2 programme. ‘2 combined dynamic testing programme ji twas arranged with the ordering party that testing would be carried out in the technical cenire of the Hilti Corporation, Schaan, Liechtenstein, where they would be implemented end ‘monitored by Dipl. Ing. W.Wechner (from testing station of the HTL Rankweil, Austia). 2) TEST MATERIAL HVU adhesive anchor capsules: HVU M12xt110 (1/2"%4 1/4") tem no, 256693/3 Man. 10. 565 878 ang Man. no. 597 015 HVU M20x170 (7/8" x 6 5/8") tem no. 29069518 Manno. $72 536. HVU Mz4x210 (1° x8 1/4") tem no. 2568965 Man. no. 578 552 ‘Threaded rods: HAS M12x160, stool grade 5.8 tem no, 8002/5 Man. no. 109 342/15 581 HAS M20x240, steel grade 5.8 tem no. 7004/4 no, = HAS M24x290, steel grade 5.8 item no. 7065/1 Man. no. 439.724[BAUTECHNIECHE VEROUCIIGANSTALT ‘et Reper Wo, 50098 Poge 3017 der HTL Randvel 3 TESTING 3.1 TEST PARAMETERS ‘Base material: Concrete siabs, measuring 235 x 130 x 40 em (620/25 GK 32 grade of concrete Date of casting: 09.02.1998 fox150: 28.2 MPa at an age of 42 days ‘eso: 39.8 MPa at an age of 339 days HVU capsule Hvu Mt2x1t0 [ VU Mz0x170 | _HVU M24x210) HAS threaded rod HAS M12x160 | HAS M20x240 | _HAS M24x290 Dri bit Tec 1420 | TeE-FY 2440 | TE-Y 26/40 Diameter of dri bit cutting edge, dew (mm) | 14.34 24.28 28.40 Hole depth, hy (am) | 110 170 210 [Anchorage length, Po (eum) | 110 170 210 Hammer dri TE2 TE-72 TET? [Setting tool Vienna toot | _Viennatooi | Vienna tool Tightening torque, Tat (wm | 5025 240- 400/200 Recommended load, Fee cy _| 14.1 314 53.9 Set in slab side: underside relative to concreting Driling & setting direction: vertically downwards Hole cleaning: ‘suction using vacuum cleaner Setting operation: rotary hammering using a hammer drill and setting tool Curing time: > 30 min. at room temperature Room temperature: approx.+ 20°C Rate of loading: 2 mm/min under static loading dynamic loading as per combined dynamic testing programme “Hit Sweep 2° 3.2 TEST PROCEDURE 3.21 SETTING THE ANCHOR RODS Each anchor hole was drilled vertically downwards into lying concrete slabs and then suction cleaned using a vacuum cleaner. ‘The actual hole depth and the hole diameter were measured and recorded. Afterwards, an HVU adhesive anchor capsule was inserted into the hole and the anchor rod driven into the hole under a rotary hammering action using a hammer drill and setting tool. The amount of anchor rod protruding from the hole Le. above the concrete surface, was ‘measured and the actual anchorage length then calculated,BAUTEGHNISCHE VERSUCHSANSTALT Test Kepar No, 30496 Page 40f7 ‘der HTL Ranke 3.22 STATIC TENSILE TESTS 323 After allowing a curing time of more than 30 minutes to pass, a connecting plate, measuring 120 x 90 mm, and an interchangeable sleeve suitable for the respective size of anchor were fastened to the concrete slab to apply the load to the anchor rod. The recommended torque was applied using a torque wrench. To apply the load, the conecting plate and testing device ‘were joined, ‘The load was applied continually at a rate of approx. 2 mm / min, until failure. To determine the load-displacement behavivus, te applied load and the anchor roa displacement were measured relative to the concrete surface. A lever arrangement was used to measure displacement of the free end of the anchor rod. The test readings were recorted ‘continually by means of a PC. Testing and measuring mewn: HVU capsules: HVU M12x110 HVU M20x170 HVU M24x210 HAS threaded rod__| HAS M12x160 HAS M20x240 HAS M24x290 Test no. Miz_1uptoMiz_s _[M20_1uptoMz0_s _ [M24_1 uploMza_3 Load application —_ | connection plate ‘connection plate ‘connection plate Inter. sleeve 8 14 inter. sleeve B2 er. sleeve B 3. Loading device Minipull no. 10 ‘Minipull no. 10 400 KN oylinder Jdrg.no. ROH 302.8678 _|drg. no. ROH 3020670 | control circuit RE Load measurement | Pull rod no. 7 Pull rod no. 7 400 KN load cell Burster 23271 Burster 23271 Displacement HEM W20TK, HEM W20TK, HEM WITK measurement no. 2370 no. 2370 no, 53303, MGC IV - MC55S MGC IV- Mcs5S MGC IV -MC55S 1V no. 31086 IV no, 31086 Wao. 31086 Data recording HP-Data logger 3852A | HP-Data logger 3852A | HP-Data logger 3852 A IV no, 29879) V no, 29879 IV no, 29878 ‘Software PC UNIMESS V.0.6.4 [PC UNIMESSV.0.64 |PC UNIMESS V.0.6.4 DYNAMIC LOADING AND TENSILE TESTS AFTER DYNAMIC LOADING ‘After a curing time of more than 30 minutes, @ connecting plate, measuring 120 x 90 mm, and an interchangeable sieeve suitable for the respective anchor size were fastened to the ‘concrete siab to transmit the load to the anchor rod. The recommended torque, or naif this figure, was applied using a torque wrench. To apply the load, the connecting plate was joined to the test equipment by @ hinged device First, the dynamic load and the shock load in accordance with the Hilti Sweep 2 programme ‘were applied. Afterwards, the anchor rod was loaded until failure during a static tensile test, while applying the load at a rate of 2 mm / min. ‘The applied load and the anchor rod displacement relative to the concrete surface were ‘measured to determine the load-displacement behaviour. To measure displacement of the ‘ree end of the anchor rod, a lever arrangement was used, The test readings were continually recorded by PC. BR #8DAUTECHINISCHE VERSUCHSANSTALT Test report No, 308/96 Page S07 er HTL Rankwei Test material and measuring equipment: HVU capsule HVUMi2x110 HVU M2210 HAS threaded rod __| HAS M12x160 HAS M24x290 Test no. M12 4 upto M1211 (M24_5 up lo M24_12 Load application Connecting plate Connecting plate Interchangeable sleeve B 14 _| Interchangeable sleeve B 3 Loading device 250 KN cylinder [250 KN cylinder Control circuit R3 ‘control circuit RS 400 kN cylinder _ control circuit R6 Load measurement | 250 kN load cell 250 KN load cell ____|400 kt load cel Displacement HBM WATK, no, 6365 HBM WITK, no. 6365 ‘measurement Mv 315 Mv 315 HBM WITK no. 53303 MGC IV- MCSSS, IV no. 31066 Data recording HP-Data logger 3852 A HP-Data logger 3497 Wao. 29879 Ino. 3431 HP-Data logger 3852 A I. IV no. 29879 ‘Software Dyn3Krec (Dynpeak or. Dyn3Krec Transrec Transrec PC UNIMESS V.0.6.4 PC UNIMESS V.0.6.4 Fig. 1: Loading and measuring arrangement ’ Fo re : Displacement ee Transducer nat HEM WiTk washer _| Int. Sleeve B 14, 83 Miz Oi 13.5m, te=12m M24 Di=26 mm, h=24mm, Connecting plate - BS Og Bearing area 8840 mm? 29560 Anchor rodBAUTECHNISCHE VERSUCHSANSTALT ‘Teot Report No. 50096 er HTL Rankwel Page vot Fig, 2: Loadina programme - Hilti Sweep 2 dynamic loading Combined dynamic testing programme Free 15 +10 shocks soo 10000 150 0000 aio Load cycles 4 TEST RESULTS 4.1 STATIC TENSILE TESTS ‘The test results are documented in detail in appendix 3 and summarised in the following table. HVU capsule HVU Mi2x110 | HVUM20x170 | HVUM24x210 HAS threaded rod HAS M12xte0_| HAS M20x240 | HAS M24x200 Number of tests 3 3 3 Tightening torque, Tin (Nm) 50 240 400 Ultimate (failure) load,Fun (KN) 52.37 145.5 198.8 Displacement at F. (mm) 0.63 1.60 1.79 During all tests, the mode of failure was breaking of the rod at the depth-of-embedment mark.BAUTECHNISCHE VERSUCHSANSTALT est eport No. 30898 Page 70f7 der HTL Ranke 42 DYNAMIC LOADING TESTS ‘The test results are documented in detail in appendix 4 and summarised in the following table. HVU capsule HVU Mi2x110 VU M24x210 HAS threaded rod HAS M12x160 HAS M24x290 Number of tests 5 3 5 3 Tightening torque, Tax Nm) | 50 25 400 200 Failure under dynamic loading no 0 no 0 Pure tension after dynamic a loading, Fom kN) | 51.56 51.63 196,7 200, Displacement at, s (mm| 0.77 079 174 179 ‘Mode of failure, pure ‘sxtreacngot | txpubout | Drooncete | Sebring of {tension after dynamic. oa nee | ene - toading 1) Only 4 test results were used to obtain the mean because concrete failure at a max. load ‘of 126.8 KN occurred during one test. During all tests, dynamic loading in accordance with Hilti Sweep 2 could be applied without a break occurring. Rankweil, February 12, 1997 Dipling. H. Kert ‘ip-tng. W. Wectner Delechn. Director Department manager Testing sation CNL bo scl Ly. bse” Gace