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VHF FM TRANSCEIVER

TK-2160
SERVICE MANUAL
2003-8 PRINTED IN JAPAN
B51-8652-00 (S) 1214

CONTENTS

Antenna
(KRA-26: Option)

Knob (CH-SELECTOR)
(K29-9280-13)

Knob (VOLUME)
(K29-9278-13)

Cabinet assy
(A02-3826-33)

Knob (PTT)
(K29-9279-03)

Does not come with antenna.


Antenna is available as an option.

GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
OPERATING FEATURES ..................................... 3
REALIGNMENT .................................................... 4
DISASSEMBLY FOR REPAIR .............................. 5
CIRCUIT DESCRIPTION ....................................... 7
INSTALLATION .................................................. 11
TERMINAL FUNCTION ...................................... 12
SEMICONDUCTOR DATA ................................. 13
COMPONENTS DESCRIPTION ......................... 14
PARTS LIST ........................................................ 15
EXPLODED VIEW ............................................... 23
PACKING ............................................................ 24
ADJUSTMENT ................................................... 25
PC BOARD
TX-RX UNIT (X57-672X-XX) ........................ 30
SCHEMATIC DIAGRAM ..................................... 34
BLOCK DIAGRAM .............................................. 38
LEVEL DIAGRAM ............................................... 40
KSC-30 ................................................................ 41
SPECIFICATIONS ............................ BACK COVER

TK-2160
GENERAL / SYSTEM SET-UP
INTRODUCTION

PERSONAL SAFETY

SCOPE OF THIS MANUAL

The following precautions are recommended for personal


safety:
DO NOT transmit until all RF connectors are verified secure
and any open connectors are properly terminated.
SHUT OFF and DO NOT operate this equipment near
electrical blasting caps or in an explosive atmosphere.
This equipment should be serviced by a qualified technician
only.

This manual is intended for use by experienced technicians


familiar with similar types of commercial grade communications
equipment. It contains all required service information for the
equipment and is current as of the publication date. Changes
which may occur after publication are covered by either Service
Bulletins or Manual Revisions. These are issued as required.

ORDERING REPLACEMENT PARTS


When ordering replacement parts or equipment information,
the full part identification number should be included. This
applies to all parts, components, kits, or chassis. If the part
number is not known, include the chassis or kit number of
which it is a part, and a sufficient description of the required
component for proper identification.

Unit
Model
& destination

TX-RX Unit

TK-2160 K,M X57-6720-10

Frequency range

Remarks

136~174MHz

IF1 : 49.95MHz
LOC : 50.4MHz

SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment
procedures contained within.

SYSTEM SET-UP
Merchandise received
License and frequency allocated by FCC
Frequency range (MHz) RF power

Choose the type of transceiver


Transceiver programming

Are you using the optional antenna?

TX/RX 136~174

NO

Delivery

Type
TK-2160 (K,M)

A personal computer (IBM PC or compatible), programming


interface (KPG-22), and programming software (KPG-82D)
are required for programming.
(The frequency, TX power HI/LOW, and signalling data are programmed
for the transceiver.)

YES

KRA-22 or KRA-26
Optional antenna

YES

KMC-17 or KMC-21
Speaker microphone

NO

Are you using the speaker microphone?

5.0W

(Option)

TK-2160
OPERATING FEATURES
1. Operation Features

GETTING ACQUAINTED

Installing the (Optional) Antenna

Antenna

Screw the antenna into the connector on


the top of the transceiver by holding the
antenna at its base and turning it clockwise
until secure.

1 2

Installing the Belt Clip


Note: When first installing the belt clip, you must remove the
battery pack from the rear of the transceiver.

2
3

Remove the two screws from the


rear of the transceiver, then remove
the small, plastic black covering that
was held in place.
Insert the belt clip mount into the
space on the rear of the transceiver.
Using the 2 screws, affix the belt
clip in place.

Note: Do not dispose of the plastic


black covering! If you remove
the belt clip, replace the covering
into the space on the rear of the
transceiver. Either this covering
or the belt clip must be in place,
otherwise the battery pack may
not remain installed properly.

Installing the Cover over the


Speaker/ Microphone Jacks
Note: When installing the speaker/
microphone jack cover, you must
remove the battery pack from the
rear of the transceiver.
If you are not using a speaker/
microphone, install the cover over the
speaker/ microphone jacks using the
supplied screw.
Note: To lift the cover after it has been installed, use a piece
of hardened plastic or metal, such as a small screwdriver.
Lift the cover by its tab, beside the screwhole, taking
care not to damage the cover.

Installing the (Optional) Speaker/ Microphone


Note: When installing the optional
speaker/ microphone and its
locking bracket, you must
remove the battery pack from
the rear of the transceiver.
1

Insert the speaker/ microphone


plugs into the speaker/ microphone
jacks.
Attach the locking bracket using the supplied screw.

Note: To lift the locking bracket after it has been installed,


use a piece of hardened plastic or metal, such as a small
screwdriver. Lift the bracket by its tab, beside the
screwhole, taking care not to damage the bracket.

6
7

Microphone

Speaker

The transceiver is shown with the optional KNB-24L battery


pack.

q LED indicator
Lights red while transmitting. Lights green while receiving.
Flashes orange while receiving a 2-Tone, DTMF, or
FleetSync signal that matches the one set up in your
transceiver. If programmed by your dealer, flashes red when
the battery power is low while transmitting.

w Channel Switch
Rotate to select a channel from 1 to 16.

e Power switch/ Volume control


Turn clockwise to switch ON the transceiver. Rotate to
adjust the volume. To switch OFF the transceiver, turn
counterclockwise fully.

r AUX key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.

t PTT (Push-to-Talk) switch


Press this switch, then speak into the microphone to call a
station.

y Side 1 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is None.

u Side 2 key
This is a PF (Programmable Function) key. Press it to activate
its auxiliary function (page 4). The default setting for this
key is Squelch Off Momentary. Press each key to activate
its auxiliary function.

i SP/MIC jacks
Connect an optional speaker/ microphone here.
3

TK-2160
OPERATING FEATURES / REALIGNMENT
Programmable Auxiliary Functions

3-2. Connection procedure

The AUX, Side 1, and Side 2 keys can be programmed


with the auxiliary functions listed below:
2-Tone Encode
Emergency 1
Monitor Momentary
Monitor Toggle
None
RF Power Low
Scan
Scan Temporary Delete
Scrambler
Squelch Off Momentary
Squelch Off Toggle

1. Connect the TK-2160 to the personal computer with the


interface cable.
2. When the POWER is switched on, user mode can be
entered immediately. When the PC sends a command,
the radio enters PC mode.
When data is transmitting from the transceiver, the red
LED lights.
When data is received by the transceiver, the green LED
lights.

This function can be programmed only on the AUX key.

3-3. KPG-22 description


(PC programming interface cable: Option)

REALIGNMENT

The KPG-22 is required to interface the TK-2160 with the


computer. It has a circuit in its D-subconnector (25-pin) case
that converts the RS-232C logic level to the TTL level.
The KPG-22 connects the SP/MIC connector of the TK-2160
to the computers RS-232C serial port.

1. Modes
User mode
PC mode

Data programming
mode
PC test mode

Mode
User mode
PC mode
Data programming
mode
PC test mode

Notes:
The data stored in the personal computer must match the
model type when it is written into the EEPROM.
Change the TK-2160 to PC mode, then attach the interface
cable.

3-4. Programming software description


PC tuning mode

Function
For normal use.
Used for communication between the
radio and PC (IBM compatible).
Used to read and write frequency data
and other features to and from the radio.
Used to check the radio using the PC.
This feature is included in the KPG82D.

KPG-82D is the programming software for TK-2160


supplied on a CD-ROM. This software runs under Windows
98, ME, Windows 2000 or XP on an IBM-PC or compatible
machine.
The data can be input to or read from TK-2160 and edited
on the screen. The programmed or edited data can be printed
out. It is also possible to tune the transceiver.

IBM-PC

KPG-22

2. How to Enter Each Mode


Mode
User mode
PC mode

Operation
Power ON
Received commands from PC

3.PC Mode

Gray
Gray/Black
1.5D-XV Lead wire
1.5D-XV Shield wire

KPG-82D
RF Power meter
or SSG

Tuning cable
(E30-3216-05)

3-1. Preface
The TK-2160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.

Fig. 1

} SP
} MIC

TK-2160
DISASSEMBLY FOR REPAIR
1. Separating the case assembly from the chassis.

3. How to remove the battery terminal block.

1. Remove the volume knob z.


2. Remove the two screws x.
3. Lift the chassis c, and remove it from the case assembly.
Note: After separating the case assembly from the chassis,
remove the channel knob.

1. Remove the two screws /, then pull out the back cover .
2. Remove the screw .

Packing

Channel knob

2. Separating the chassis from the TX/RX unit.


1. Remove the two screws v fixing the TX/RX unit B/2.
2. Remove the twelve screws b and two screws n fixing
the TX/RX unit A/2.
3. Remove the solder from the antenna terminal using a
soldering iron m, then lift the unit off.

TX/RX UNIT A/2

b
b
b

b
.

b
n

v
v
TX/RX UNIT B/2

Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron ..
Note: The two screws n of TX/RX unit A/2 are fixing the
battery terminal block ,.

TK-2160
DISASSEMBLY FOR REPAIR
Installation of chassis and cabinet assy

Assembling
Installation of battery terminal block and
packing

Do not press this area, top


packing easily deform.

Install them so that no distortion or deformation occurs.

Installation of speakers and cushion, and wire


styling of speakers

First, mount the set to the cabinet assy.

Second, press down the Chassis to the


cabinet assy as shown in the diagram.
Wire Styling

Install the cushion


according to the
guide.

Good Condition

NG Condition

Install the speakers so that they do not protrude from the


cushion. Perform the wire styling of speakers as shown in a
photograph.

Attaching the cushion


Attach the cushion as shown in Fig. 1.
After mount, packing
should be in this
condition.

Packing protruded out.

G13-2017-04
Take screw B and
MIC edge as reference
line when sticking.

G13-2020-04
A

Packing deform.

G13-2018-04
Stick between screw
A and B.

Fig. 1
Note: Cushion must not cover the screws A,B and C.

Note:
Take care that the packing does not protrude from the
chassis or case.
Replace the protruded or deformed packing with a new one.

TK-2160
CIRCUIT DESCRIPTION
3) IF Amplifier Circuit

1. Frequency Configuration
The receiver utilizes double conversion. The first IF is 49.95
MHz and the second IF is 450 kHz. The first local oscillator
signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary
frequencies. Fig. 1 shows the frequencies.
ANT TX/RX: 136 ~ 174MHz (K,M)

CF
450kHz
SP
MCF

RF
AMP

ANT SW

AF
AMP

IF SYSTEM
49.95MHz
50.4MHz
X3 multiply
TCXO

16.8MHz

RX: 185.95 ~ 233.95MHz


(K,M)

TX: 136 ~ 174MHz (K,M)

RF
AMP

TX
AMP

MIC
PLL
VCO

MIC
AMP

The first IF signal is passed through a four-pole monolithic


crystal filter (XF401) to remove the adjacent channel signal.
The filtered first IF signal is amplified by the first IF amplifier
(Q402) and then applied to the lF system IC (IC401). The
IF system IC provides a second mixer, second local
oscillator, limiting amplifier, quadrature detector and RSSI
(Received Signal Strength Indicator). The second mixer
mixes the first IF signal with the 50.4MHz of the second
local oscillator output (TCXO X1) and produces the second
IF signal of 450kHz.
The second IF signal is passed through the ceramic filter
(CF401) to remove the adjacent channel signal. The filtered
second IF signal is amplified by the limiting amplifier and
demodulated by the quadrature detector with the ceramic
discriminator (CD401). The demodulated signal is routed
to the audio circuit.

Fig. 1 Frequency configuration


4) Wide/Narrow Switching Circuit

2. Receiver
The frequency configuration of the receiver is shown in Fig. 2.
ANT

RF AMP
Q404

BPF

BPF

MIXER
Q403

TUNE

1st Local

MCF
XF401

IF AMP
Q402

ANT SW
TUNE

Narrow and Wide settings can be made for each channel


by switching the demodulation level.
The WIDE (high level) and NARROW (low level) data is
output from IC805, pin 54.
When a WIDE (high level) data is received, Q401 turn off.
When a NARROW (low level) data is received, Q401 turn on.
Q401 turns on/off with the Wide/Narrow data and the
IC401 detector output level is switched to maintain a
constant output level during wide or narrow signals.

CF401
IC602
AF Amp

IC601
AF VOL

IC401
IF,MIX,DET

IC605
AF PA

Q402

SP

AQUA

AFOUT
IC401
FM IF SYSTEM

X1
Q4
X3 multiply

TCXO

16.8MHz

2nd Local

QUAD

IFO

Fig. 2 Receiver section


C409
R408

1) Front End (RF AMP)


The signal coming from the antenna passes through the
transmit/receive switching diode circuit, (D204,D206,D208
and D212) passes through a BPF (L411 and L412), and is
amplified by the RF amplifier (Q404).
The resulting signal passes through a BPF (L407 and L409)
and goes to the mixer. These BPFs are adjusted by variable
capacitors (D402,D403,D404 and D405). The input voltage
to the variable capacitor is regulated by voltage output from
the microprocessor (IC805).

2) First Mixer
The signal from the front end is mixed with the first local
oscillator signal generated in the PLL circuit by Q403 to
produce a first IF frequency of 49.95 MHz.
The resulting signal passes through the XF401 MCF to cut
the adjacent spurious and provide the opitimun
characteristics, such as adjacent frequency selectivity.

Q401
W/N

R409

CD401

H : Wide
L : Narrow

5R

Fig. 3 Wide/Narrow switching circuit


5) Audio Amplifier Circuit
The demodulated signal from IC401 is amplified by IC602,
and goes to AF amplifier through IC601.
The signal then goes through an AF volume control
(VR801), and is routed to an audio power amplifier (IC605)
where it is amplified and output to the speaker.

TK-2160
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit
This function generates a TONE signal sound even if the
AF volume of the transceiver is the minimum.
A TONE signal is sent through Q602 to the AF amplifier
when, in the FPU, TONE Volume Fixed is set to ON.

(3) MSK (Fleet Sync)


Fleet Sync utilizes 1200bps and 2400bps MSK signal is
output from pin 6 of IC601. And is routed to the VCO.
When encoding MSK, the microphone input signal is muted.
RECEIVE SIGNALING

IC601
AQUA

IC601

FM IF IC401

VOL

IC602
IF Amp
SIGNAL
DTMF

IF Amp

IC605
TA7368F

IC805 BEEP
CPU

AQUA

QT/DQT

TONE VOL FIXED


Q602
BEEPSW

Hi: ON
LOW: OFF

IC605
AF PA

IC805
LSDI

AN SQL

+
HSDI
SP MUTE

SP

CLK,DATA,
STD,LOADN
IC603
BPF & COMPALATER

CPU

SP-J

Q608
SW

Q603,604,607
SW

2-TONE

SP

Fig. 5 AF amplifier and squelch


Output Level (mV)

[VOL Position vs Output Level]

(4) DTMF
The DTMF input signal from the IF IC (IC401) is amplified
by IC602 and goes to IC601. The decoded information is
then processed by the CPU.

500

ON
25
Min

OFF
Center

Max

Fig. 4 Tone volume fixed circuit

3. PLL Frequency Synthesizer


The PLL circuit generates the first local oscillator signal for
reception and the RF signal for transmission.

7) Squelch
Part of the AF signal from the IC enters the FM IC (IC401)
again, and the noise component is amplified and rectified
by a filter and an amplifier to produce a DC voltage
corresponding to the noise level.
The DC signal from the FM IC goes to the analog port of
the microprocessor (IC805). IC805 determines whether
to output sounds from the speaker by checking whether
the input voltage is higher or lower than the preset value.
To output sounds from the speaker, IC805 sends a high
signal to the SP MUTE line and turns IC605 on through
Q603,Q604,Q607 and Q608. (See Fig. 5)

8) Receive Signalling
(1) QT/DQT
The output signal from IF IC(IC401) enters the
microprocessor(IC805) through IC601. IC805 determines
whether the QT or DQT matches the preset value, and
controls the SP MUTE and the speaker output sounds
according to the squelch results.
(2) 2-TONE
Part of the received AF signal output from the AF amplifier
IC602, and then passes through an audio processor
(IC601), goes to the other AF amplifier IC603, is compared,
and then goes to IC805. IC805 checks whether 2-TONE
data is necessary. If it matches, IC805 carries out a
specified operation, such as turning the speaker on. (See
Fig. 5)

1) PLL
The frequency step of the PLL circuit is K:2.5,5,6.25 or
7.5kHz, M:6 or 6.25kHz.
A 16.8MHz reference oscillator signal is divided at IC1 by a
fixed counter to produce an oscillator (VCO) output signal
which is buffer amplified by Q9 then divided in IC1 by a
dual-module programmable counter. The divided signal is
compared in phase with the 5 or 6.25kHz reference signal
from the phase comparator in IC1. The output signal from
the phase comparator is filtered through a low-pass filter
and passed to the VCO to control the oscillator frequency.
(See Fig. 6)

2) VCO
The operating frequency is generated by Q6 in transmit
mode and Q5 in receive mode. The oscillator frequency is
controlled by applying the VCO control voltage, obtained
from the phase comparator, to the varactor diodes
(D3,D5,D7 and D8 in transmit mode and D4,D6,D9 and D10
in receive mode). The RX pin is set high in receive mode
causing Q8 and Q12 to turn Q6 off and Q5 on.
The TX pin is set high in transmit mode. The outputs from
Q5 and Q6 are amplified by Q9 and sent to the RF amplifiers.

TK-2160
CIRCUIT DESCRIPTION
IC601
Q6
TX VCO

D3, 5, 7, 8
LPF

Q7
DOUBLER

AGC
MIC
AQUA

LPF

IC606
BUFFER

Q5
RX VCO

D4, 6, 9, 10

VCO

Q11
RF AMP

Q9
BUFF AMP

LPF

Q8, 12
T/R SW

IC805
RX

DTMF/2 TONE

TX

LSDVCO

LPF

LSDTCXO

LPF

X1
PLL IC IC1

CPU

TCXO

5kHz/6.25kHz
1N

Fig. 8 Microphone amplifier


PLL DATA
PHASE
COMPARATOR

CHARGE
PUMP

2) Drive and Final Amplifier

REF OSC

The signal from the T/R switch (D201 is on) is amplified by


the drive amplifier (Q207) to 50mW.
The output of the drive amplifier is amplified by the RF power
amplifier (Q211) to 5.0W (1W when the power is low). The
RF power amplifier consists of two MOS FET stages. The
output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
D206) and applied to the antenna terminal.

1M
5kHz/6.25kHz

X1
16.8MHz

Fig. 6 PLL circuit


3) Unlock Detector
If a pulse signal appears at the LD pin of IC1, an unlock
condition occurs, and the DC voltage obtained from C19,R6
and Q1 causes the voltage applied to the microprocessor
to go high. When the microprocessor detects this condition,
the transmitter is disabled, ignoring the push-to-talk switch
input signal. (See Fig. 7)

From
T/R SW
(D201)

Q206
Pre-DRIVE
AMP

Q207
DRIVE
AMP

VG

VG

ANT

D204
D206

Q211
RF
POWER AMP

ANT
SW

LPF

VG
VDD

+B
R264

5C

R265
R270
IC201
(1/2)
IC805

R6
R7
Q1

IC1

PCTV
(IC805)

UL

Fig. 9 Drive and final amplifier and APC circuit

R16
CPU

LD
PLL IC

IC201
(2/2)

C19

Fig. 7 Unlock detector circuit

4. Transmitter System
1) Microphone Amplifier
The signal from the microphone passes through the IC601.
When encoding DTMF, it is turned OFF for muting the
microphone input signal by IC601.
The signal passes through the Audio processor (IC601) for
the maximum deviation adjustment, and goes to the VCXO
modulation input.

3) APC Circuit
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
The voltage drop at R264, R265 and R270 is caused by the
current flowing through the RF power amplifier and this
voltage is applied to the differential amplifier IC201(1/2).
IC201(2/2) compares the output voltage of IC201(1/2) with
the reference voltage from IC805. The output of IC201(2/2)
controls the VG of the RF power amplifier, drive amplifier
and pre-drive amplifier to make both voltages the same.
The change of power high/low is carried out by the change
of the reference voltage.

4) Encode Signalling
(1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
9

TK-2160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
modulation input. TX deviation is adjusted by the CPU.

C834

X801
XOUT
IC805

(2) DTMF/2 TONE


High-speed data is output from pin 2 of the CPU. The signal
passes through a low-pass CR filter, and provides a TX and
SP out tone, and is then applied to the audio processor
(IC601). The signal is mixed with the audio signal and goes
to the VCO.
TX deviation is adjusted by the CPU.
(3) MSK (Fleet Sync)
The MSK input signal from the IF IC is amplified by IC602
(1/2) and goes to pin 31 of IC 601. The signal is demodulated
by MSK demodulator in IC 601. The demodulated data goes
to the CPU for processing.

Q810
Hi: OFF
LOW: ON

Fig. 10 Frequency shift circuit


2) Memory Circuit
Memory circuit consists of the CPU (IC805) and an EEPROM
(IC804). An EEPROM has a capacity of 64k bits that contains
the transceiver control program for the CPU and data such
as transceiver channels and operating features.

5. Power Supply
There are 3.5V power supply for PLL circuit and five 5V
power supplies for the microprocessor: 5M,5MS,5C,5R, and
5T. 5M is always output while the power is on. 5M is always
output, but turns off when the power is turned off to prevent
malfunction of the microprocessor.
5C is a common 5V and is output when SAVE is not set to
OFF.
5R is 5V for reception and output during reception.
5T is 5V for transmission and output during transmission.

6. Control Circuit
The control circuit consists of a microprocessor (IC805) and
its peripheral circuits. It controls the TX-RX unit. IC805 mainly
performs the following:
(1) Switching between transmission and reception by the
PTT signal input.
(2) Reading system, group, frequency, and program data
from the memory circuit.
(3) Sending frequency program data to the PLL.
(4) Controlling squelch on/off by the DC voltage from the
squelch circuit.
(5) Controlling the audio mute circuit by the decode data input.
(6) Transmitting tone and encode data.

1) Frequency Shift Circuit


The microprocessor (IC805) operates at a clock of
7.3728MHz. This oscillator has a circuit that shifts the
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if
Beat Shift is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver.

BSHIFT

IC805

IC804

CPU

EEPROM

Fig. 11 Memory circuit


3) Low Battery Warning
The battery voltage is checked using by the microprocessor.
The transceiver generates a warning tone when it falls below
the warning voltage shown in the table.
(1) The red LED blinks when the battery voltage falls below
the voltage (1) shown in the table during transmission.
(2) The red LED blinks when the battery voltage falls below
the voltage (2) shown in the table during transmission.
Note:
The transceiver checks the battery voltage during reception
even when, in the FPU, the Battery Warning status function
is set to On TX (default setting).
However, the LED does not blink during reception. During
transmission, the LED blinks to generate the warning tone
of a low battery voltage.
(3) The transceiver immediately stops transmission when
the battery voltage falls below the voltage (3) shown in
the table. A message tone beeps while the PTT switch
is released.
Battery Case

Li-ion Battery Ni-Cd Battery Ni-MH Battery

(1)

6.2[V]

6.5[V]

6.2[V]

6.2[V]

(2)

7.6[V]

7.1[V]

6.8[V]

7.0[V]

(3)

5.9[V]

6.2[V]

5.9[V]

5.9[V]

SB

IC805

R833
88

CPU
R834

Fig. 12 Low battery warning


10

TK-2160
CIRCUIT DESCRIPTION / INSTALLATION
INSTALLATION

4) Battery Type Detection


The transceiver automatically detects the battery type,
measuring the resistance between the S-terminal and +
terminal on the battery pack and changes the supplied
voltage to the S-tarminal as below. The microprocessor then
detects the battery type.
Resistor value

Battery type

Input voltage of S-terminal

1.8M

Li-ion

0.3~1.3V

560k

Ni-Cd

1.3~2.6V

220k

Ni-MH

2.6~5.0V

OPEN

Battery case

0~0.3V

7. Control System
Keys and channel selector circuit.
The signal from the keys and channel selector are directly
input to the microprocessor, as shown in fig. 13.

1. Optional Board
Remove the TX/RX unit from the radio before installing the
optional board in the radio.
The procedure for removing the TX/RX unit is described in
the DISASSEMBLY FOR REPAIR section in the Service
Manual.
Install the optional board on the back of the TX/RX unit.
For details on installation of the optional board, refer to
Installation Information supplied with the optional board.
When installing the optional board, also refer to the chart in
TERMINAL FUNCTION section (page 12) given in the Service
Manual.
Note: To install and use the Scrambler Board, remove R601
and R647 from the front of the TX/RX unit.

Channel selector

R647

C627

R618

R622

C628

R616
L806

C613

R625
C846

CP810
75
76

R836

+ C610
C847

R695

R621

R624

L804

VCC

51
50

R855

CP809

10
9

CP813

CE

R856

R835

+
C630

R631

CP812

C636

R627

R623

17
16

32
1

C622

R629

CP803

25
26

C640

C642

C634

R632
R601

R641

CP808

C641

R642

C646

R647

C635

C632

R839

C4

R840

C608
R608

C625

IC601

R643

R634

R2
R3

C1

R1

C3

Fig. 13 Control system

R610

C606

C631

C621

C648

R615

R640

R626

C643

C618

SW2

C619

R617

76

R609
R613

C614

C633

SW1

R633

R607
C645

C609

C607

R628

AUX SW

SIDE 1 75

SIDE 2

R601

74

R696

IC805
CPU

PTT
SW

C637

AUXSW
70
EN1
69
EN2
68
EN3
67
EN4

34

R636

PTT

CP814

TX-RX UNIT (X57-6720-10)


Component side view

11

TK-2160
TERMINAL FUNCTION
CN801
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

GND
SB
A3
TXAFI
A2
A6
A1
A5
A4
NC
5C
DEO
TXAFI
DEO
NC

GND
Switched B
AUX3
Transmit AF input
AUX2
AUX6
AUX1
AUX5
AUX4
Non connection
DC 5V
Discriminator signal output
Transmit AF input
Discriminator signal output
Non connection

16

ALT

Sidetone input

17
18
19
20

NC
NC
NC
GND

Non connection
Non connection
Non connection
GND

Designation

Function

Condition
Output Voltage/7mA load
Load >100k
Input sensitivity/Impedance (1kHz std. dev.)
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Output Voltage/10mA load
Output voltage/Impedance (1kHz std. mod.)
Input sensitivity/Impedance (1kHz std. dev.)
Output voltage/Impedance (1kHz std. mod.)
Input sensitivity/Impedance
(1kHz rated AF power/Vol. MAX)

Value
Vss
DC (Battery terminal) 0.5V
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
28050mVrms @22k Load
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
Non connection
5.00.5V
28050mVrms @2.2k Load
28050mVrms @22k Load
28050mVrms @2.2k Load
Non connection
7 3mVrms @22k Load
Non connection
Non connection
Non connection
Vss

Solder point connection


Designation
Function
MIC_I
Mic input
MIC_O
RA_I
RA_O
A1
A2
A3
A4
A5
A6
SB
GND
5C
TXAFI
DEO
LSDFO
ALT

12

Condition
Input sensitivity/Impedance (1kHz std. dev.)
Output voltage/Impedance (1kHz 15mVrms mic input)
Output voltage/Impedance (1kHz 100mVrms mic input)
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX)
Output voltage/Impedance (1kHz std. mod.)
Output voltage/Impedance (1kHz system mod.)
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Load >100k
Output Voltage/7mA load

Value
73mVrms @22k Load
2.61.0mVrms @2.2k Load
Mic o utput
9020mVrms @100k Load
Receiver AF input
7520mVrms @22k Load
15050mVrms @2.2k Load
Receiver AF output
29050mVrms @100k Load
AUX1
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX2
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX3
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX4
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX5
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
AUX6
(Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
Switched B
DC (Battery terminal) 0.5V
GND
Vss
DC 5V
Output Voltage/10mA load
5.00.5V
Transmit AF input
Input sensitivity/Impedance (1kHz std. dev.)
28050mVrms @22k Load
Discriminator signal output Output voltage/Impedance (1kHz std. mod.)
28050mVrms @2.2k Load
Received sub-tone output Output voltage/Impedance (150Hz 15% mod.)
18050mVrms @2.2k Load
Sidetone input
Input sensitivity/Impedance (1kHz rated AF power/Vol. MAX) 73mVrms @22k Load

TK-2160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
Pin function
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52

Port
Name
PCTV
DTMF
HSDI
EEPDAT
EEPCLK
BYTE
CNVSS
AUX5
AUX6
RESET
XOUT
VSS
XIN
VCC
NC
INT
RDF/FD
TCLK/
DTRDI
NC
LSDVCO
NC
LSDTCXO
NC
BEEP
OPTDET
NC
NC
NC
AUX4
AUX2
NC
NC
TXD
PTT/RXD
STD
BBDIR
BBCLK
BBDI/O
NC
TDATA/
DTRCLK
DTRLOADN
AUX3
AUX1
NC
NC
DSW
BEEPSW
AFCOUT
AFMUTE
NC
TX
RX

I/O

Function

O
O
I
I/O
O
I
I
O
O
I
O
I
I
I
I

APC/BPF control data output.


DTMF, 2TONE.
High speed data input (2TONE).
EEPROM data input/output.
EEPROM Clock
GND.
GND.
Option Board 5
Option Board 6
CPU reset.
CPU clock.
GND.
CPU clock.
+5V.
NC
Battery voltage monitor input Low battery : L
Base Band IC Data input

Base Band IC Data input

O
I
O
I
O
I
O
I/O
I/O
I
I
O
O
I/O
-

NC
Low speed data output (VCO).
NC
Low speed data output (TCXO).
NC
Beep output.
Option detect input
NC
NC
NC
Option board port 4
Option board port 2
NC
NC
Serial data.
PTT on : L/Serial data.
Base Band IC Data input
Base Band IC Data output
Base Band IC clock output
Base Band IC Data input/output
NC

Base Band IC Data output

O
O
O
O
O
O
O
O
O

Base Band IC Data output


Option board port 3
Option board port 1
NC
NC
APC voltage discharge Switch
Beep switch.
AF amp power supply control
RX audio mute
NC
TX VCO power supply switch
RX VCO power supply switch

Pin
No.
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

Port
I/O
Name
BSHIFT
O
W/N
O
NC
APCSW
O
SAVE
O
5TC
O
5RC
O
VCC
5MSC
O
VSS
NC
NC
NC
NC
EN4
I
EN3
I
EN2
I
EN1
I
NC
LEDTX
O
LEDRX
O
AUXSW
I
SIDE1
I
SIDE2
I
NC
NC
SIM1
I
SIM2
I
NC
PLLUL
I
RFCLK
O
RFDAT
O
PS
O
PLLSTB
O
BATTSEL
I
BATT
I
VOX
I
RSSQL
I
ANSQL
I
LSDI
I
THM
I
AVSS
NC
VREF
AVCC
NC
NC
NC
-

Function
Beet shift switch.
W/N switch Wide:H
NC
APC switch output.
Battery save output.
5T control output.
5R control output.
+5V.
5M control output.
GND.
NC
NC
NC
NC
CH selector input 4.
CH selector input 3.
CH selector input 2.
CH selector input 1.
NC
RED LED lights control output
GREEN LED lights control output
Key input (Emergency).
Side key 1 input.
Side key 2 input.
NC
NC
Destination select 1.
Destination select 2.
NC
PLL unlock detect input. unlock : L
PLL clock output. Latch : L
PLL data output.
PLL power save output.
PLL strobe output.
Battery distinction input.
Battery voltage input.
VOX input.
Received signal strength indicator input.
Squelch level input.
Low speed data input (QT/DQT).
Thermistor input.
GND.
NC
+5V.
+5V.
NC
NC
NC

TX:L
RX:L

13

TK-2160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-672X-XX)

14

Ref. No.
IC1
IC201
IC401
IC601
IC602
IC603(1/2)
IC603(2/2)
IC604
IC605
IC606
IC801
IC802
IC803

Use/Function
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC
IC

Operation/Condition
PLL system
Comparator (APC)
FM IF system
Audio processor
AF AMP
HSD AMP
HSD AMP
VOX AMP
AF Power AMP
AF AMP
Voltage regulator / 5V
Voltage detector / Reset
Voltage detector / INT

IC804
IC805
IC806
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q206
Q207
Q208
Q209
Q210
Q211
Q212
Q213
Q400
Q401
Q402
Q403
Q404
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
Q802(1/2)
Q802(2/2)
Q803(1/2)
Q803(2/2)

IC
IC
IC
Transistor
Transistor
Transistor
Transistor
FET
FET
Transistor
FET
Transistor
Transistor
Transistor
FET
FET
FET
Transistor
FET
Transistor
FET
FET
Transistor
FET
Transistor
Transistor
FET
FET
FET
FET
Transistor
Transistor
Transistor
Transistor
Transistor
FET
Transistor
FET
FET
Transistor
Transistor

EEPROM
Microprocessor
Flip Flop
Level shift
Level shift
Level shift
Tripler
VCO / RX
VCO / TX
Doubler
DC switch / TX VCO
RF Buffer AMP
Ripple filter
RF AMP
DC switch / RX VCO
Pre-drive AMP
TX Drive AMP
APC switch
APC switch
APC switch
TX Final AMP
APC switch
APC switch
W/N switch / TX
W/N switch / RX
IF AMP
Mixer
RF AMP
AF Mute
Beep switch
DC switch / SP Mute
DC switch
MIC AGC
MIC AGC
DC switch / SP Mute
SP Mute switch
5T switch
5TC switch
SAVE switch
AVR / 5C
AVR / 5T

Ref. No.
Q804
Q805(1/2)
Q805(2/2)
Q806
Q807
Q808
Q809
Q810
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D201
D203
D204
D206
D208
D212
D401
D402
D403
D404
D405
D603
D604
D605
D606
D801
D802
D803
D805

Use/Function
Operation/Condition
Transistor
5C switch
Transistor
LED switch / Green
Transistor
LED switch / Red
Transistor
Transistor
Transistor
Transistor
FET
diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Diode
Variable
capacitance diode
Diode
Diode
Diode
Zener diode
Diode
Diode
Diode
Diode
Diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Variable
capacitance diode
Diode
Diode
Diode
Diode
Diode
LED
LED
Diode

AVR / PLLB
PLLB switch
5MS switch
5R switch
Beet shift switch
Shift switch
Frequency control / TX VCO
Frequency control / RX VCO
Frequency control / TX VCO
Frequency control / RX VCO
Frequency control / TX VCO
Frequency control / TX VCO
Frequency control / RX VCO
Frequency control / RX VCO
Shift switch
Modulator
Current steering
Shift switch
TX/RX RF switch
APC protect
ANT switch
ANT switch
ANT switch
ANT switch
TX/RX RF switch
RF BPF tuning
RF BPF tuning
RF BPF tuning
RF BPF tuning
Limitter
Detector
Detector
Detector
5M protector
LED / Red
LED / Green
Reverse protection

TK-2160
PARTS LIST
CAPACITORS

CC 45 TH 1H 220 J
1 2 3
4
5 6

Capacitor value

Color*

CC45

010 = 1pF

1 = Type ... ceramic, electrolytic, etc.


2 = Shape ... round, square, ect.

4 = Voltage rating
5 = Value

100 = 10pF

3 = Temp. coefficient

6 = Tolerance

102 = 1000pF = 0.001F

0 = 22pF
Multiplier

101 = 100pF

2nd number
1st number

103 = 0.01F
Temperature coefficient

1st Word
Color*
ppm/

Black
0

Red
-80

Orange Yellow Green


-330
-150
-220

Blue
-470

Violet
-750

2nd Word

G
30

ppm/

H
60

(%)

D
0.5

0.25

G
2

J
5

K
250

L
500

60ppm/

Example : CC45TH = -470

Tolerance (More than 10pF)

Code

J
120

(Less than 10pF)

K
10

M
20

X
+ 40
- 40

No code

+ 80 + 100 More than 10F -10


- 20
-0
Less than 4.7F -10

+50

B
0.1

Gode
(pF)

C
0.25

D
0.5

F
1

G
2

+75

Voltage rating

2nd word
1st word

1.0

1.25

1.6

2.0

2.5

3.15

4.0

5.0

6.3

8.0

1
2

10
100

12.5 16
125 160
1000 1250 1600

C C 7 3

40
50
63
80
25 31.5
250 315 400 500 630 800
2000 2500 3150 4000 5000 6300 8000

(EX)

S L 1 H 0 0 0

(Chip)(CH,RH<UJ,SL)

1 = Type
2 = Shape

C K 7 3

3 = Dimension
4 = Temp. coefficient

35
-

Dimension (Chip capacitors)

Refer to the table above.


1

20
200

Chip capacitors

(EX)

F
3

F
4

1 H 0 0 0
5

Z
7

(Chip)(B,F)

Dimension code
Empty
A
B
C
D
E
F

5 = Voltage rating
6 = Value
7 = Tolerance

RESISTORS
Chip resistor (Carbon)

(EX)

R K 7 3
1

5.6 0.5
4.5 0.5
4.5 0.5
4.5 0.5
0.4
0.2
0.3
0.2

5.0 0.5
3.2 0.4
2.0 0.3

T
Less than 2.0
Less than 2.0

Less than 2.0


1.25 0.2 Less than 1.25
2.5 0.3 Less than 1.5
1.6 0.2 Less than 1.25
1.25 0.2 Less than 1.25
0.8 0.2 Less than 1.0

3.2
3.0
2.0
1.6

1.0 0.05 0.5 0.05

0.5 0.05

Dimension

2 B

0 0 0

L
T

(Chip)(B,F)
W
Carbon resistor (Nomal type)

(EX)

R D 1 4
1

B
3

B
4

Dimension (Chip resistor)

2 C 0 0 0
5

J
7

1 = Type
2 = Shape

5 = Rating wattage
6 = Value

3 = Dimension

7 = Tolerance

4 = Temp. coefficient

Dimension code
E
F
G
H

3.2 0.2 1.6 0.2


2.0 0.3 1.25 0.2
1.6 0.2 0.8 0.2
1.0 0.05 0.5

0.05

T
1.0
1.0
0.5 0.1
0.35 0.05

Rating wattage

Code Wattage Code Wattage Code Wattage


1J

1/16W

2C

1/6W

3A

1W

2A
2B

1/10W
1/8W

2E
2H

1/4W
1/2W

3D

2W

15

TK-2160
PARTS LIST
indicates safety critical components.
New Parts.
Parts without Parts No. are not supplied.
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.

L: Scandinavia
Y: PX (Far East, Hawaii)
Y: AAFES (Europe)

K: USA
T: England
X: Australia

P: Canada
E: Europe
M: Other Areas

TK-2160 (Y50-578X-XX)
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts


42

TK-2160

1B

Parts No.
T07-0369-05

Description
SPEAKER

TX-RX UNIT (X57-672X-XX) 0-10 : K, M

1
2
3

1B
2B
3A

A02-3826-33
A10-4068-01
A82-0054-02

CABINET ASSY
CHASSIS
REAR PANEL

D802
D803

B30-2156-05
B30-2157-05

LED(RED)
LED(YELLOW)

4
5
6
6
7

3A
2D
1C
1C
3B

B01-0694-03
B09-0676-03
B62-1716-00
B62-1747-00
B72-2153-04

ESCUTCHEON
CAP
ACCESSORY
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE

C1
C2
C3
C4
C5

CK73GB1H822K
CK73GB1H102K
CK73GB1E123K
CK73GB0J225K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

8200PF
1000PF
0.012UF
2.2UF
1000PF

K
K
K
K
K

8
9
10
11
12

3A
3B
2A
2A
3A

E04-0446-05
E37-1085-05
E37-1101-05
E37-1102-05
E72-0416-13

RF COAXIAL RECEPTACLE(SMA)
FLAT CABLE
SPEAKER WIRE(RED)
SPESKER WIRE(BLACK)
BATT TERMINAL BLOCK

C6
C7
C8
C9
C10

CK73GB1H103K
CK73GB1H102K
CC73GCH1H100D
CK73GB1H103K
CC73GCH1H100D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
1000PF
10PF
0.010UF
10PF

K
K
D
K
D

13
14
15
16
17

2B
3B
3A
3A

G10-1315-04
G11-4090-04
G11-4254-04
G11-4287-04
G11-4289-04

FIBROUS SHEET(CABINET)
SHEET(FINAL FET)
SHEET(PTT)
SHEET(TERMINAL BLOCK)
SHEET(CHASSIS)

C11-13
C14
C15
C16
C18,19

CC73GCH1H101J
C92-0713-05
CK73GB1H102K
CC73GCH1H470J
CK73GB1C104K

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

100PF
10UF
1000PF
47PF
0.10UF

J
6.3WV
K
J
K

18
19
20
21
22

2B
2B
2B
2B
3A

G13-2001-04
G13-2014-04
G13-2017-04
G13-2018-04
G13-2019-04

CUSHION(CHASSIS)
CUSHION(CHASSIS BOTTOM)
CUSHION
CUSHION
CUSHION

C22
C23
C24
C25
C27

CK73GB1C104K
CK73GB0J225K
C92-0713-05
CK73GB1H102K
CK73GB1H102K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

0.10UF
2.2UF
10UF
1000PF
1000PF

K
K
6.3WV
K
K

23
24
25
26
27

2B
3A
2B
1B
3B

G13-2020-04
G53-1579-02
G53-1580-03
G53-1581-22
G53-1582-03

CUSHION
PACKING
PACKING(CHASSIS)
PACKING(SPEAKER)
PACKING(BATT TERMINAL BLOCK)

C28
C30
C31
C32
C33

CC73GCH1H560J
CC73GCH1H220J
CC73GCH1H560J
C92-0002-05
CC73GCH1H470J

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

56PF
22PF
56PF
0.22UF
47PF

J
J
J
35WV
J

28
29
30

3C

H12-3150-02
H25-2345-04
H52-1981-02

PACKING FIXTURE
PROTECTION BAG
ITEM CARTON CASE

31
32
33
34
35

2A
2D
2C
3A
3A

HOLDER
HARDWARE FIXTURE ACCESSORY
HOOK
ACCESSORY
SPACER(CH KNOB)
SPACER(CH KNOB)

CK73GB1H102K
CC73GCH1H680J
C92-0560-05
CK73GB1H102K
C92-0504-05

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP-TAN

1000PF
68PF
10UF
1000PF
0.68UF

K
J
6.3WV
K
20WV

J19-5454-03
J21-8464-04
J29-0701-05
J30-1275-04
J30-1281-04

C34
C35
C36
C37
C38,39

J30-1283-04

SPACER

C40
C41
C42
C43
C44

CK73GB1H471K
CK73GB1H103K
CK73GB1H183K
CK73GB1A105K
CK73FB1A225K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

470PF
0.010UF
0.018UF
1.0UF
2.2UF

K
K
K
K
K

K29-9278-13
K29-9279-03
K29-9280-13

KNOB(VOLUME)
KNOB(PTT)
KNOB(CH SELECTOR)

N14-0583-04
N14-0805-04
N30-2604-46
N30-2612-46
N30-3006-45

CIRCULAR NUT(CH)
CIRCULAR NUT(VOLUME)
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW
PAN HEAD MACHINE SCREW

C45
C46
C47
C48
C49

CC73GCH1H120J
CC73GCH1H090B
CC73GCH1H040B
CK73HB1C103K
CK73HB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

12PF
9.0PF
4.0PF
0.010UF
1000PF

J
B
B
K
K

N35-3004-45
N78-2040-46
N83-2005-46

BINDING HEAD MACHINE SCREW


PAN HEAD TAPTITE SCREW
PAN HEAD TAPTITE SCREW

C50
C52
C53
C54
C55

CC73GCH1H120J
CC73GCH1H050B
CC73HCH1H560J
CC73HCH1H220J
CC73GCH1H050B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

12PF
5.0PF
56PF
22PF
5.0PF

J
B
J
J
B

R31-0650-05

VARIABLE RESISTOR

S60-0420-05

ROTARY SWITCH

C56,57
C58
C59
C60
C61

CC73HCH1H270J
CC73GCH1H150J
CC73HCH1HR75C
CC73GCH1H070B
CC73HCH1H070B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

27PF
15PF
0.75PF
7.0PF
7.0PF

J
J
C
B
B

1D

36
37
38
39

1A
1B
3A

A
B
C
D
E

3A
3A
3A
3B
3A,3B

F
G
H

2D
3A,3B
2A,2B

40

2A

41

2A

16

K
M

Destination

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

C62
C63
C64
C65
C66

CK73GB1E103K
CC73GCH1H220J
CC73GCH1H4R5B
CC73HCH1H120J
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
22PF
4.5PF
12PF
1000PF

K
J
B
J
K

C344
C349
C351
C352
C353

CC73GCH1H820J
CC73GCH1H030B
CK73GB1H102K
CC73GCH1H270G
CC73GCH1H270J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

82PF
3.0PF
1000PF
27PF
27PF

J
B
K
G
J

C67
C69
C70
C71
C72

CK73HB1C103K
CK73GB1E103K
C92-0714-05
CC73HCH1H0R5B
CC73HCH1H040B

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

0.010UF
0.010UF
4.7UF
0.5PF
4.0PF

K
K
6.3WV
B
B

C355
C356
C358
C359
C360

CK73GB1H102K
CC73GCH1H060D
CC73GCH1H100D
CC73GCH1H240J
CC73GCH1H120J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
6.0PF
10PF
24PF
12PF

K
D
D
J
J

C73
C74
CC75,76
C77
C78

CK73GB1H102K
CC73HCH1H0R5B
CK73HB1H102K
C92-0713-05
CK73HB1H102K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

1000PF
0.5PF
1000PF
10UF
1000PF

K
B
K
6.3WV
K

C362
C363
C365
C368
C400

CC73GCH1H110J
CC73GCH1H070D
CC73GCH1H330J
CC73GCH1H030C
CK73GB0J225K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

11PF
7.0PF
33PF
3.0PF
2.2UF

J
D
J
C
K

C80
C81
C82-84
C85
C86

CC73HCH1H330J
CC73HCH1H150J
CK73HB1H102K
CC73HCH1H100D
CC73GCH1H090D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

33PF
15PF
1000PF
10PF
9.0PF

J
J
K
D
D

C401
CC402,403
C405
C406
C407

CK73GB1H182K
CC73GCH1H271J
CC73GCH1H390J
C92-0713-05
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

1800PF
270PF
39PF
10UF
0.010UF

K
J
J
6.3WV
K

C87
CC201,202
C203
C212
C241

CC73GCH1H060B
CK73GB1H102K
CC73GCH1H470J
CK73GB1H102K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

6.0PF
1000PF
47PF
1000PF
1000PF

B
K
J
K
K

C408
C409
C410
C411-413
C414

CK73GB1C104K
CC73GCH1H680J
CK73GB1H102K
CK73GB1C104K
CC73GCH1H330J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
68PF
1000PF
0.10UF
33PF

K
J
K
K
J

C242
C243
C246
C248
C249

CC73GCH1H390J
CK73GB1C104K
CK73GB1H102K
CK73GB1H102K
CC73GCH1H100D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

39PF
0.10UF
1000PF
1000PF
10PF

J
K
K
K
D

C415
CC416,417
C418
C419
C420

CK73GB1H102K
CK73GB1H103K
CK73GB1H102K
CC73GCH1H010B
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
0.010UF
1000PF
1.0PF
0.10UF

K
K
K
B
K

C255
C258
C265
C273
C277

CK73GB1H102K
CK73GB1C104K
CC73GCH1H220J
CC73GCH1H101J
CC73GCH1H270J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
0.10UF
22PF
100PF
27PF

K
K
J
J
J

C421
C422
C424
C425
C426

CC73GCH1H080B
CK73GB1H103K
CK73GB1H103K
CC73GCH1H150J
CC73GCH1H020B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

8.0PF
0.010UF
0.010UF
15PF
2.0PF

B
K
K
J
B

C280
C282
C285
C286
C288

CK73GB1H102K
CC73GCH1H100D
C92-0565-05
CK73GB1A105K
CK73GB1H102K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

1000PF
10PF
6.8UF
1.0UF
1000PF

K
D
10WV
K
K

C427
C428
C429
C430
C432

CK73GB1H103K
CC73GCH1H150J
CK73GB1H102K
CC73GCH1H120J
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
15PF
1000PF
12PF
1000PF

K
J
K
J
K

CC290,291
C292
C293
CC295,296
C297

CK73GB1H102K
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H050B
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
100PF
1000PF
5.0PF
1000PF

K
J
K
B
K

C434
C435
C436
C437
C438

CK73GB1H103K
CK73GB1H102K
CC73GCH1H050B
CC73GCH1H020B
CC73GCH1H090B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
1000PF
5.0PF
2.0PF
9.0PF

K
K
B
B
B

C298
C299
C300
C301
C302

CK73GB1H103K
CK73GB1C104K
CK73GB1A105K
CK73GB1H102K
CC73GCH1H180J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
0.10UF
1.0UF
1000PF
18PF

K
K
K
K
J

C439
C440
C441
C442
C443

CK73GB1H102K
CK73HB1H102K
CK73GB1H102K
CK73HB1A104K
CK73GB1A105K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
1000PF
1000PF
0.10UF
1.0UF

K
K
K
K
K

C308
C309
C312
C317
C320

CK73GB1H103K
CC73GCH1H100D
CC73GCH1H820J
CC73GCH1H100D
CC73GCH1H220J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
10PF
82PF
10PF
22PF

K
D
J
D
J

C444
C445
C446
C447
C448

CC73GCH1H050B
CC73GCH1H020B
CC73GCH1H010C
CC73GCH1H470J
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

5.0PF
2.0PF
1.0PF
47PF
1000PF

B
B
C
J
K

C326
C329
C333
C338
C341

CC73GCH1H220J
CK73GB1H102K
CC73GCH1H120J
CC73GCH1H220J
CC73GCH1H100D

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

22PF
1000PF
12PF
22PF
10PF

J
K
J
J
D

C456
C462
CC463,464
CC465,466
C467

C92-0714-05
CK73HB1H102K
CC73GCH1H040B
CK73GB1H102K
CC73GCH1H270J

CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP C

4.7UF
1000PF
4.0PF
1000PF
27PF

6.3WV
K
B
K
J

Destination

17

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

C468
C469
C472
C474
C475

CC73GCH1H010B
CK73GB1H102K
CK73GB1H102K
CK73GB1H102K
CC73GCH1H4R5B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0PF
1000PF
1000PF
1000PF
4.5PF

B
K
K
K
B

C660
C661
C662,663
C664
C667

CK73GB1A105K
CK73GB1H471K
CK73GB1C104K
CK73GB1H102K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1.0UF
470PF
0.10UF
1000PF
1000PF

K
K
K
K
K

C476
C477
C478
C479
C480

CC73GCH1H0R5B
CC73GCH1H330J
CK73GB1H102K
CC73GCH1H040B
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.5PF
33PF
1000PF
4.0PF
1000PF

B
J
K
B
K

C668
C669
C671
C672,673
C674

CK73GB1H103K
CK73GB1H102K
CK73GB1C104K
CK73GB1H472K
CC73GCH1H221J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
1000PF
0.10UF
4700PF
220PF

K
K
K
K
J

C481
C483
C484
C485
C486

CC73GCH1H220J
CC73GCH1H100D
CC73GCH1H040B
CK73GB1H471K
CC73GCH1H040B

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

22PF
10PF
4.0PF
470PF
4.0PF

J
D
B
K
B

C675,676
C677
C678
C679
C680

C92-0804-05
CK73GB1H332K
CK73FB1C474K
CC73GCH1H101J
C92-0560-05

CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP-TAN

1.5UF
3300PF
0.47UF
100PF
10UF

16WV
K
K
J
6.3WV

C487
C602
C604
C605
C606

CK73HB1A104K
CK73GB1A224K
CK73GB1C104K
C92-0632-05
CK73GB1H332K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

0.10UF
0.22UF
0.10UF
6.8UF
3300PF

K
K
K
6.3WV
K

C681
C684
C686
C687
C688

CK73GB1C683K
CK73GB1C104K
CK73GB1C473K
C92-0560-05
CC73GCH1H221J

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

0.068UF
0.10UF
0.047UF
10UF
220PF

K
K
K
6.3WV
J

C607
C608
C609
C610
C611

CK73GB1H103K
CK73GB1H392K
CK73GB1H103K
C92-0714-05
CK73GB0J105K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

0.010UF
3900PF
0.010UF
4.7UF
1.0UF

K
K
K
6.3WV
K

C689
C690
C691
C692
C693

CK73GB1C223K
CK73GB1H102K
C92-0665-05
CC73GCH1H221J
CK73GB1H471K

CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C

0.022UF
1000PF
100UF
220PF
470PF

K
K
6.3WV
J
K

C613-615
C618
C619
C621,622
C624

CK73GB1C104K
CK73GB1C104K
CK73GB1H472K
C92-0714-05
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

0.10UF
0.10UF
4700PF
4.7UF
0.10UF

K
K
K
6.3WV
K

C695
C696
C801
C802
C803,804

CK73GB1H102K
CK73GB1A224K
CK73GB1A105K
CK73GB1H103K
CK73GB1A105K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
0.22UF
1.0UF
0.010UF
1.0UF

K
K
K
K
K

C625
C627
C628
C629
C630

CC73GCH1H680J
CK73GB1E123K
CK73GB1H222K
CK73GB1H103K
CC73GCH1H101J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

68PF
0.012UF
2200PF
0.010UF
100PF

J
K
K
K
J

C805
C807
C809
C811
C812

CK73GB1H102K
CK73GB1H102K
CK73GB1A105K
CK73GB1C104K
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
1000PF
1.0UF
0.10UF
0.010UF

K
K
K
K
K

C631
C632
C633
C634
C635

CK73GB1E123K
CK73GB1C104K
CC73GCH1H020B
CK73GB1H102K
CK73GB1C104K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.012UF
0.10UF
2.0PF
1000PF
0.10UF

K
K
B
K
K

C814
C815
C816,817
C818
C819

CK73GB1H103K
CK73GB1A105K
CK73GB1H102K
CK73GB1H103K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.010UF
1.0UF
1000PF
0.010UF
1000PF

K
K
K
K
K

C636
C637
C638
C639
C640

CK73GB1C683K
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H470J
CC73GCH1H101J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.068UF
100PF
1000PF
47PF
100PF

K
J
K
J
J

C820,821
C822
C823
C825
C828

CK73GB1A105K
CK73GB1H102K
CK73GB1H103K
C92-0713-05
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C

1.0UF
1000PF
0.010UF
10UF
1000PF

K
K
K
6.3WV
K

C641,642
C643
C645
C646
C647

CK73GB1C104K
CC73GCH1H680J
CK73GB0J225K
CK73GB1H821K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
68PF
2.2UF
820PF
1000PF

K
J
K
K
K

C830
C833
C834
C835,836
C837

CK73GB1C104K
CK73GB1A105K
CK73GB1C104K
CK73GB1A105K
CK73GB1H102K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.10UF
1.0UF
0.10UF
1.0UF
1000PF

K
K
K
K
K

C648,649
C650
C652
C653
C654

CK73GB1C104K
C92-0713-05
CK73GB1H102K
CK73GB1A224K
CK73GB1H103K

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

0.10UF
10UF
1000PF
0.22UF
0.010UF

K
6.3WV
K
K
K

C840
C841
C842
C843
C845

CK73GB1H102K
CK73GB1H103K
CC73GCH1H150J
CC73GCH1H030C
CC73GCH1H150J

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

1000PF
0.010UF
15PF
3.0PF
15PF

K
K
J
C
J

C655
C656
C657
C658
C659

CK73GB1E223J
CK73GB1C104K
CC73GCH1H470J
CK73GB1C104K
CK73GB1H103K

CHIP C
CHIP C
CHIP C
CHIP C
CHIP C

0.022UF
0.10UF
47PF
0.10UF
0.010UF

J
K
J
K
K

C846
C847
C848
C849
C850

CK73GB1H103K
C92-0712-05
CC73GCH1H101J
CK73GB1H471K
CK73GB1H103K

CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C

0.010UF
22UF
100PF
470PF
0.010UF

K
6.3WV
J
K
K

18

Destination

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

C852,853
C854
CTC1,2

CK73GB1H102K
CK73GB1H103K
C05-0384-05

CHIP C
1000PF K
CHIP C
0.010UF K
CERAMIC TRIMMER CAP(10PF)

CN801
J601

E40-5932-05
E11-0457-05

PIN ASSY SOCKET


PHONE JACK

F801

F53-0190-05

FUSE

J99-0374-04

ADHESIVE TAPE

L79-1582-05
L72-1008-05
L40-4795-85
L40-1581-86
L92-0138-05

TUNING COIL
CERAMIC FILTER
SMALL FIXED INDUCTOR(4.7UH)
SMALL FIXED INDUCTOR(0.15UH)
FERRITE CHIP

L40-1085-92
L92-0141-05
L40-1075-92
L40-1001-86
L40-1802-86

SMALL FIXED INDUCTOR(100NH)


FERRITE CHIP
SMALL FIXED INDUCTOR(10NH)
SMALL FIXED INDUCTOR(10UH)
SMALL FIXED INDUCTOR(18UH)

L40-2775-92
L40-1502-86
L40-1502-86
L41-3378-14
L41-2278-14

SMALL FIXED INDUCTOR(27NH)


SMALL FIXED INDUCTOR(15UH)
SMALL FIXED INDUCTOR(15UH)
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR

L18
L19,20
L21
L23
L24,25

L40-2275-92
L40-1001-86
L40-2785-92
L92-0138-05
L40-1085-92

SMALL FIXED INDUCTOR(22NH)


SMALL FIXED INDUCTOR(10UH)
SMALL FIXED INDUCTOR(270NH)
FERRITE CHIP
SMALL FIXED INDUCTOR(100NH)

L208
L209
L213
L214
L216

L40-1085-92
L92-0138-05
L40-2775-92
L40-4775-92
L40-1585-54

SMALL FIXED INDUCTOR(100NH)


FERRITE CHIP
SMALL FIXED INDUCTOR(27NH)
SMALL FIXED INDUCTOR(47NH)
SMALL FIXED INDUCTOR(150NH)

L217
L218
L219
L220
L221

L92-0149-05
L40-2775-54
L34-4577-05
L92-0149-05
L34-4563-05

FERRITE CHIP
SMALL FIXED INDUCTOR(27NH)
AIR-CORE COIL
FERRITE CHIP
AIR-CORE COIL

L222
L223
L224
L225
L226

L34-4573-05
L34-4563-05
L40-2295-85
L34-4576-05
L34-4575-05

AIR-CORE COIL
AIR-CORE COIL
SMALL FIXED INDUCTOR(2.2UH)
AIR-CORE COIL
AIR-CORE COIL

L227
L228
L229
L230
L401

L34-4567-05
L40-5675-92
L34-4566-05
L40-1092-81
L92-0138-05

AIR-CORE COIL
SMALL FIXED INDUCTOR(56NH)
AIR-CORE COIL
SMALL FIXED INDUCTOR
FERRITE CHIP

L402
L403
L404
L405
L406

L40-3975-92
L40-5685-85
L40-2785-92
L40-1285-92
L40-2785-92

SMALL FIXED INDUCTOR(39NH)


SMALL FIXED INDUCTOR(0.56UH)
SMALL FIXED INDUCTOR(270NH)
SMALL FIXED INDUCTOR(120NH)
SMALL FIXED INDUCTOR(270NH)

L407
L408
L409
L411
L412

L41-6878-14
L92-0138-05
L41-6878-14
L41-6878-14
L41-5678-14

SMALL FIXED INDUCTOR


FERRITE CHIP
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR
SMALL FIXED INDUCTOR

CD401
CF401
L1
L3
L5
L6
L7
L8
L9
L10
L11
L12
L14
L16
L17

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

L413
L416
L601
L602
L801

L40-3975-92
L40-5681-86
L92-0140-05
L92-0149-05
L92-0149-05

SMALL FIXED INDUCTOR(39NH)


SMALL FIXED INDUCTOR(0.56UH)
FERRITE CHIP
FERRITE CHIP
FERRITE CHIP

L802
L803-807
X1
X801
XF401

L92-0140-05
L92-0138-05
L77-1932-05
L77-1933-05
L71-0617-05

FERRITE CHIP
FERRITE CHIP
TCXO(16.8MHZ)
CRYSTAL RESONATOR(7.3728MHZ)
MCF(49.95MHZ)

RCP1,2
RCP3,4
RCP801,802
CP803-805
CP806

RK75HA1J473J
RK75HA1J102J
RK75HA1J473J
RK75HA1J102J
RK75HA1J473J

CHIP-COM
CHIP-COM
CHIP-COM
CHIP-COM
CHIP-COM

47K
1.0K
47K
1.0K
47K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

CP807
CP808
CP809-818
R1
R2

RK75HA1J102J
RK75HA1J472J
RK75HA1J102J
RK73GB1J223J
RK73GB1J103J

CHIP-COM
CHIP-COM
CHIP-COM
CHIP R
CHIP R

1.0K
4.7K
1.0K
22K
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R3
R4
R5
R6
R7

RK73GB1J473J
R92-1252-05
RK73GB1J224J
RK73GB1J473J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47K
0 OHM
220K
47K
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R9
R12
R13
R14
R15

RK73GB1J393J
RK73GB1J101J
R92-1252-05
RK73GB1J222J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

39K
100
0 OHM
2.2K
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R16
R17
R18
R19
R20,21

RK73GB1J102J
RK73GB1J101J
RK73GB1J474J
RK73GB1J100J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
100
470K
10
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R22
R23
R24
R25
R26

RK73GB1J561J
RK73GB1J121J
RK73GB1J471J
RK73GB1J103J
RK73GB1J223J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

560
120
470
10K
22K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R27
R28
R29
R30
R31

RK73GB1J103J
RK73GB1J472J
RK73GB1J103J
RK73GB1J393J
RK73GB1J472J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
4.7K
10K
39K
4.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R32
R33
R35
R37
R38

RK73GB1J104J
RK73HB1J103J
RK73HB1J223J
RK73HB1J274J
RK73HB1J271J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100K
10K
22K
270K
270

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R39
R40
R41
R42
R43,44

RK73GB1J220J
RK73HB1J221J
RK73GB1J331J
RK73GB1J683J
RK73HB1J220J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22
220
330
68K
22

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R46
R47
R49
R50
R51

RK73HB1J154J
RK73HB1J472J
RK73HB1J101J
RK73HB1J332J
RK73HB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

150K
4.7K
100
3.3K
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

19

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

RK73GJ1J333D
RK73HB1J331J
RK73GJ1J104D
RK73HB1J222J
RK73HB1J470J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

33K
330
100K
2.2K
47

D
J
D
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R440
R441
R443
R457
R459

RK73GB1J470J
RK73GB1J221J
RK73HB1J224J
RK73HB1J104J
RK73GB1J184J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47
220
220K
100K
180K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R60
R61
R201
R202
R203

RK73GB1J472J
RK73GB1J103J
RK73GB1J101J
RK73GB1J472J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

4.7K
10K
100
4.7K
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R460
R461
R462
R463
R465

RK73GB1J104J
RK73GB1J101J
R92-1252-05
RK73GB1J105J
RK73GB1J105J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100K
100
0 OHM
1.0M
1.0M

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R214
R215
R252
R254
R256

RK73GB1J223J
RK73GB1J103J
RK73GB1J331J
R92-1252-05
RK73GB1J683J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22K
10K
330
0 OHM
68K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R466,467
R468
R469
R601
R602

R92-0670-05
RK73GB1J332J
RK73GB1J221J
R92-1252-05
RK73GB1J184J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
3.3K
220
0 OHM
180K

J
J
J
J

1/16W
1/16W
1/16W
1/16W

R257
R258
R259
R260
R261-263

RK73GB1J473J
R92-1252-05
RK73GB1J150J
RK73GB1J331J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47K
0 OHM
15
330
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R603
R604
R607-609
R610
R612

R92-1252-05
RK73GB1J184J
RK73GB1J103J
RK73GB1J472J
RK73GB1J682J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
180K
10K
4.7K
6.8K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R264,265
R267
R268
R269
R270

RK73EB2ER39K
RK73GB1J123J
RK73GB1J820J
RK73GB1J473J
RK73EB2ER39K

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0.39
12K
82
47K
0.39

K
J
J
J
K

1/4W
1/16W
1/16W
1/16W
1/4W

R613
R615
R616
R617
R618

RK73GB1J824J
RK73GB1J334J
R92-1252-05
RK73GB1J103J
RK73GJ1J364D

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

820K
330K
0 OHM
10K
360K

J
J
J
J
D

1/16W
1/16W
1/16W
1/16W
1/16W

R272-277
R278
R279
R280
R281

RK73GH1J154D
RK73GB1J103J
RK73GB1J473J
R92-1252-05
RK73GB1J222J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

150K
10K
47K
0 OHM
2.2K

D
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R621
R622
R623
R624
R625

RK73GB1J473J
RK73GB1J684J
RK73GB1J274G
RK73GB1J822J
RK73GB1J563J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

47K
680K
270K
8.2K
56K

J
J
G
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R282
R283,284
R285,286
R287
R401

RK73GB1J105J
RK73GB1J104J
RK73GB1J271J
R92-1252-05
RK73GB1J100J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0M
100K
270
0 OHM
10

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R626,627
R628
R629
R630
R631

RK73GB1J184J
RK73GB1J224J
RK73GB1J394J
RK73GB1J684J
RK73GB1J394J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

180K
220K
390K
680K
390K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R403
R404
R406
R407
R408

RK73GB1J102J
RK73GB1J334J
RK73GB1J332J
RK73GB1J474J
RK73GB1J332J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
330K
3.3K
470K
3.3K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R632
R633
R634
R636
R637

RK73GB1J823J
RK73GB1J223J
RK73GB1J103J
RK73GB1J474J
RK73GB1J394J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

82K
22K
10K
470K
390K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R409
R412
R413
R414
R415

RK73GB1J392J
RK73GB1J122J
RK73GB1J124J
RK73GB1J681J
RK73GB1J472J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.9K
1.2K
120K
680
4.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R639
R640
R641,642
R643
R644,645

RK73GB1J393J
RK73GB1J184J
RK73GB1J124J
RK73GB1J154J
RK73GB1J472J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

39K
180K
120K
150K
4.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R416
R417
R418
R419
R421-424

RK73GB1J101J
R92-1252-05
RK73GB1J561J
RK73GB1J221J
RK73GB1J823J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

100
0 OHM
560
220
82K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R646
R647
R648
R649
R650

RK73GB1J223J
R92-1252-05
RK73GB1J103J
RK73GB1J104J
RK73GB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

22K
0 OHM
10K
100K
1.0K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R425
R427
R428,429
R431
R433

R92-1252-05
RK73GB1J105J
RK73HB1J562J
RK73GB1J105J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
1.0M
5.6K
1.0M
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R651
R652
R653
R654
R655,656

R92-1252-05
RK73GB1J273J
RK73GB1J392J
RK73GB1J103J
RK73GB1J105J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
27K
3.9K
10K
1.0M

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R434
R435
R436
R437
R438

RK73HB1J103J
RK73HB1J224J
RK73HB1J473J
RK73HB1J224J
RK73GB1J471J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

10K
220K
47K
220K
470

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R657
R658
R660
R661
R665

RK73GB1J332J
RK73GB1J103J
RK73GB1J154J
RK73GB1J684J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.3K
10K
150K
680K
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R55
R56
R57
R58
R59

20

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Destination

New

Ref. No. Address parts

Parts No.

Description

R666
R667
R668
R669
R670

RK73GB1J822J
RK73GB1J104J
RK73GB1J473J
RK73GB1J222J
RK73GB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

8.2K
100K
47K
2.2K
1.0K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R851
R852
R854
R855-857
R858

R92-1368-05
RK73HB1J473J
RK73GB1J680J
RK73HB1J102J
R92-1368-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

R671
R672
R673
R674
R675

RK73GB1J683J
RK73GB1J102J
RK73GB1J272J
R92-1252-05
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

68K
1.0K
2.7K
0 OHM
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

R859
R860
VR1

RK73GB1J104J
RK73GB1J223J
R12-7491-05

CHIP R
100K
J 1/16W
CHIP R
22K
J 1/16W
TRIMMING POT.(68K)

S802-805

S70-0457-05

TACT SWITCH

R676
R677-679
R681
R682
R683

RK73GB1J151J
R92-1252-05
RK73GB1J222J
RK73GB1J100J
RK73GB1J474J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

150
0 OHM
2.2K
10
470K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

MIC60

T91-0543-05

MIC ELEMENT

R684
R686
R687
R688,689
R691

RK73GB1J182J
RK73GB1J471J
RK73GB1J102J
RK73GB1J101J
RK73GB1J333J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.8K
470
1.0K
100
33K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D2
D3-10
D11
D12
D13

HSC277
1SV325
HSC277
1SV278
MA2S111

DIODE
VARIABLE CAPACITANCE DIODE
DIODE
VARIABLE CAPACITANCE DIODE
DIODE

R692
R693
R694,695
R696
R697

R92-1252-05
RK73GB1J273J
R92-1252-05
RK73GB1J103J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
27K
0 OHM
10K
0 OHM

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D14
D201
D203
D204
D206

HSC277
HSC277
HZU5CLL
HVC131
HVC131

DIODE
DIODE
ZENER DIODE
DIODE
DIODE

R698
R802
R803,804
R805
R807

RK73GB1J152J
RK73GB1J101J
R92-1252-05
RK73GB1J153J
RK73GB1J103J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.5K
100
0 OHM
15K
10K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D208
D212
D401
D402-405
D603-606

HVC131
HVC131
HSC277
1SV305
RB706F-40

DIODE
DIODE
DIODE
VARIABLE CAPACITANCE DIODE
DIODE

R808
R809
R810
R811
R812

RK73GB1J102J
RK73GB1J272J
RK73GB1J334J
RK73GB1J332J
RK73GB1J334J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

1.0K
2.7K
330K
3.3K
330K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

D801
D805
IC1
IC201
IC401

RB521S-30
1SR154-400
MB15E03SL
TA75W01FU
TA31136FN

DIODE
DIODE
MOS IC
MOS IC
MOS IC

R813
R814
R815
R816
R817

RK73GB1J332J
RK73GB1J153J
R92-1252-05
RK73GB1J224J
RK73GB1J272J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

3.3K
15K
0 OHM
220K
2.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

AQUA
TC75S51FE
TC75W51FU
TC75S51FE
TA7368F

MOS IC
MOS IC
MOS IC
MOS IC
MOS IC

R818
R819
R820
R821
R823

RK73GB1J821J
RK73GB1J103J
RK73GB1J561J
RK73GB1J331J
RK73GB1J102J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

820
10K
560
330
1.0K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

TC75S51FE
XC6204B502MR
PST9134NR
XC61CN5002NR
CAT24WC64JI

MOS IC
MOS IC
MOS IC
MOS IC
ROM IC

R824
R825
R827
R828
R829

RK73GB1J183J
RK73GB1J473J
RK73GB1J102J
RK73GB1J332J
RK73GB1J272J

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

18K
47K
1.0K
3.3K
2.7K

J
J
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

30622MCA-7G7GP
TC7W74FU
DTC144EE
UMG9N
KTC4082

MPU
MOS IC
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR

R830
R833,834
R835,836
R839,840
R841

RK73GB1J821J
RK73GH1J474D
RK73HB1J102J
RK73GB1J473J
R92-1252-05

CHIP R
CHUP R
CHIP R
CHIP R
CHIP R

820
470K
1.0K
47K
0 OHM

J
D
J
J
J

1/16W
1/16W
1/16W
1/16W
1/16W

Q5,6
Q7
Q8
Q9
Q10

2SK508NV(K52)
2SC5108(Y)
2SJ347
2SC5108(Y)
2SC4617(S)

FET
TRANSISTOR
FET
TRANSISTOR
TRANSISTOR

R842
R844
R845
R847,848
R849

R92-1368-05
RK73GB1J473J
R92-1368-05
RK73GB1J102J
R92-1252-05

CHIP R
CHIP R
CHIP R
CHIP R
CHIP R

0 OHM
47K
J 1/16W
0 OHM
1.0K
J 1/16W
0 OHM J 1/16W

Q11
Q12
Q206
Q207
Q208

2SC5108(Y)
2SJ347
2SK3077
2SK2596
DTC114EE

TRANSISTOR
FET
FET
FET
DIGITAL TRANSISTOR

2SK879(GR)
DTC114EE
2SK2595

FET
DIGITAL TRANSISTOR
FET

IC601
IC602
IC603
IC604
IC605
IC606
IC801
IC802
IC803
IC804
IC805
IC806
Q1
Q2,3
Q4

Q209
Q210
Q211

Destination

0 OHM
47K
J 1/16W
68
J 1/16W
1.0K
J 1/16W
0 OHM

21

TK-2160
PARTS LIST
TX-RX UNIT (X57-672X-XX)
New

Ref. No. Address parts

Parts No.

Description

Q212
Q213
Q400
Q401
Q402

2SK1824
DTA144EE
2SK1824
DTA144EE
2SC4649(N,P)

FET
DIGITAL TRANSISTOR
FET
DIGITAL TRANSISTOR
TRANSISTOR

Q403,404
Q601,602
Q603
Q604
Q605

3SK318
2SK1824
DTC144EE
2SA1362(GR)
2SC4116(Y)

FET
FET
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR

Q606
Q607
Q608
Q801
Q802

2SA1586(Y,GR)
DTC144EE
2SK1588
UMG3N
UPA672T

TRANSISTOR
DIGITAL TRANSISTOR
FET
TRANSISTOR
FET

Q803
Q804
Q805
Q806
Q807

FP210
UMG3N
UMG9N
KTA1298(Y)
UMG3N

TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR

Q808,809
Q810
TH1,2

DTA123JE
2SK1824
B57331V2104J

DIGITAL TRANSISTOR
FET
THERMISTOR

22

Destination

New

Ref. No. Address parts

Parts No.

Description

Destination

TK-2160
EXPLODED VIEW
B

37
1

702
38
700

701
26

42
10
H
11

23 H
H H
H
H
H
H

TX-RX Unit (A/2)

25

21
20

18

40
41
14

19
31

17
A

9
TX-RX Unit (B/2)

34

15

24
C
3

27

8
12

39

16

35

16

E
E
22

705
(K only)

704
(K only)
703
(M only)

A
B
C
D
E
F
G
H

:N14-0583-04
:N14-0805-04
:N30-2604-46
:N30-2612-46
:N30-3006-45
:N35-3004-45
:N78-2040-46
:N83-2005-46

Parts with the exploded numbers larger than 700 are not supplied.

23

TK-2160
PACKING
D

30.ITEM CARTON CASE


(H52-1981-02)

6. INSTRUCTION MANUAL
(B62-1716-00):K
(B62-1747-00):M

33.HOOK
(J29-0701-05)

706

F. BINDING HEAD MACHINE SCREW


(N35-3004-45)
32.HARDWARE FIXTURE ACCESSORY
(J21-8464-04)

5. CAP
(B09-0676-03)

28.PACKING FIXTURE
(H12-3150-02)

24

Parts with the exploded numbers larger than 700 are not supplied.

TK-2160
ADJUSTMENT
Test Equipment Required for Alignment

10.

Distortion Meter

11.
12.

Spectrum Analyzer
Tracking Generator

13.
14.

8 Dummy Load
Regulated Power Supply

5.
6.
7.
8.

Frequency Range
Frequency Stability
Frequency Range
Voltage Range
Frequency Range
Output
Capability
Input Level
Measuring Range
Center frequency
Output Voltage

The following parts are required for


adjustment
1. Antenna connector adapter
The antenna connector of this radio uses an SMA terminal.
Use an antenna connector adapter [SMA(f) BNC(f) or
SMA(f) N(f)] for adjustment. (The adapter is not provided as
an option, so buy a commercially-available one.)

2. Repair Jig (Chassis)


Use jig (part No.: A10-4082-03) for repairing the TK-2160.
Place the TX-RX unit on the jig and fit it with screws.
The jig facilitates the voltage check and protects the final
amplifier FET when the voltage on the flow side of the TX-RX
unit is checked during repairs.

Connect the power cable properly between the battery jig


installed in the transceiver and the power supply, and be sure
output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
connection may damage the transceiver, or the power supply
or both.
When using the battery jig in user mode, the transceiver
assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
not performed. Refer to page 10 for details.
Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
voltage drop may occur within the power cable, between the
power supply and the battery jig, especially while the
transceiver transmits.
SCHEMATIC DIAGRAM

3. Battery Jig (W05-0909-00)

R1

C1

C3

9.

Deviation Meter
Digital Volt Meter
(DVM)
Oscilloscope
High Sensitivity
Frequency Counter
Ammeter
AF Volt Meter
(AF VTVM)
Audio Generator (AG)

100m/25V

3.
4.

470P/25V

Power Meter

Major Specifications
136 to 174MHz.
Frequency modulation and external modulation.
-127dBm/0.1V to greater than -47dBm/1mV
50.
136 to 174MHz.
Vicinity of 10W
136 to 174MHz.
10mV to 10V DC
High input impedance for minimum circuit loading.
DC through 30MHz.
10Hz to 1000MHz.
0.2ppm or less.
5A.
50Hz to 10kHz.
1mV to 10V.
50Hz to 5kHz or more.
0 to 1V.
3% or less at 1kHz.
50mV to 10Vrms.
DC to 1GHz or more
50kHz to 600MHz
100mV or more
Approx. 8, 3W.
5V to 10V, approx. 3A
Useful if ammeter equipped.

C2

2.

Frequency Range
Modulation
Output
Input Impedance
Operation Frequency
Measurement Range
Frequency Range
Measuring Range
Input Impedance

100P/25V

Test Equipment
Standard Signal Generator
(SSG)

1.8M

1.

+ Terminal (Red)
Terminal (Black)

+ Terminal
(Red)

Terminal
(Black)

Power cable
Power
supply

25

TK-2160
ADJUSTMENT
Adjustment points TX-RX unit (X57-672)
Component side view
TXD

PTTO
SP

SP+

SP MUTE
PTTI
(RXD)

DET

Frequency (MHz) K, M type

RSSI

X57-672 A/2
Component side

Channel No.
1
2
3
4
5
6
7~16

VR1
CV

GND
AUX
PTT
S-1
S-2

BATT+

Frequency and signalling


The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
the adjustment procedure to obtain the frequencies you want
in actual operation.

RESET

ANT

VR1 : Frequency adjustment


RSSI : Band-pass wave form test point

RX Frequency
155.05000
136.05000
173.95000
155.00000
155.20000
155.40000

TX Frequency
155.10000
136.10000
173.90000
155.00000
155.20000
155.40000

RX
None
None
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
None
2 Tone:
A:321.7Hz
B:928.1Hz
None
None
MSK Code

TX
None
100Hz Square Wave
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 254.1Hz
DQT D023N
DQT D754I
DTMF 159D
DTMF tone 9
2 Tone:
A:321.7Hz
B:928.1Hz
Single Tone:1000Hz
MSK
MSK Code

Signalling

Foil Side View


ALT2

BPF
A4
A3
A4
A1

LSDFO

X57-672 A/2
Foil side
ALT

CV

TC1

TC2

5C
DEO
TXAFI
PTT

MIC O
RA O
A6
A4
GND
SB
RA I
MIC I

ANT

Signalling No.
1
2
3
4
5
6
7
8
9
10
11

TC1 : Transmit lock voltage adjustment


TC2 : Receive lock voltage adjustment
CV : Lock voltage adjustment terminal.

Fig. 1 Adjustment points

12
13
14

Preparations for tuning the transceiver


Before attempting to tune the transceiver, connect the unit
to a suitable power supply.
Whenever the transmitter is tuned, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
8W dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
Adjustment Frequency
K,M
TEST CH
Center
Low
High
Low
High

26

RX
155.050MHz
136.050MHz
173.950MHz
145.550MHz
164.550MHz
155.000MHz
155.200MHz
155.400MHz

TX
155.000MHz
136.000MHz
174.000MHz
145.500MHz
164.500MHz
155.000MHz
155.200MHz
155.400MHz

TK-2160
ADJUSTMENT
Common Section
Item
1.Setting

2.VCO lock
voltage
RX
3.VCO lock
voltage
TX

Condition

Measurement
Test equipment
Terminal

1) BATT terminal votage:7.5V


2) SSG standard modulation
[Wide] MOD:1kHz,DEV:3kHz
[Narrow] MOD:1kHz,DEV:1.5kHz
1) CH:High
Power meter
DVM
2) CH:Low
3) CH:High
PTT:ON
4) CH:Low
PTT:ON

ANT
CV

Parts

Adjustment
Method

Specifications/
Remark

TC2

ADJ

3.8V 0.2V

TC1

Check
ADJ

0.6V or more
3.8V 0.2V

Check

0.6V or more

Transmitter Section
Item

Condition

1.Frequency 1) CH:Center
Adjust
2) PTT:ON
2.High power TEST CH: Center
Adjust
Low
Low
Center
High
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
3.Low power TEST CH: Center
Adjust
Low
Low
Center
High
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
4.Max deviation TEST CH: Center
Adjust
Low
[Wide]
Center
High
AG:1kHz/150mV
Dev meter filter
LPF:15kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON

Measurement
Test equipment
Terminal
Frequency counter ANT

Adjustment
VR1

Power meter
Ampere meter

Programming
Software:KPG-82D

Parts

Method

Specifications/
Remark
Ceter frequency
50Hz
4.8W 0.1W
2.0 A or less

1.0W 0.1W
1.0 A or less

Power meter
Dev meter
Oscilloscope
AG
AF VTVM

ANT
SP/MIC connector

4.2kHz
(According to
the lager +,)

50Hz

2.1kHz
(According to

50Hz

the lager +,)


5.VOX 1
Writing

TEST CH:Center
AG:1KHz/60mV

Power meter
Dev meter
Oscilloscope
AG
AF VTVM

27

TK-2160
ADJUSTMENT
Item
6.VOX 10
Writing
7.DQT TCXO
Balance
Writing
8.DQT VCO
Balance
Adjust
[Wide]

Condition
TEST CH:Center
AG:1KHz/4.0mV
TEST CH:Center
(Wide/Narrow)

Measurement
Test equipment
Terminal
Power meter
ANT
Dev meter
SP/MIC connector
Oscilloscope
ANT
AG
AF VTVM

TEST CH: Center


Low
High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow]
TEST CH:Center
PTT:ON
9.QT Deviation TEST CH:Center
Adjust
Low
[Wide]
High
LPF:3kHz
HPF:OFF
[Narrow]
10.DQT Deviation
Adjust
[Wide]

[Narrow]
11.Tone Deviation
Adjust
[Wide]
[Narrow]
12.DTME Deviation
Adjust
[Wide]
[Narrow]
13.MSK Deviation
Adjust
[Wide]

[Narrow]
14.BATT
Detection
Writing

28

PTT:ON
TEST CH:Center
PTT:ON
TEST CH: Center
Low
High
LPF:3kHz
HPF:OFF
PTT:ON
TEST CH:Center
PTT:ON
TEST CH:Center
LPF:15kHz
HPF:OFF
PTT:ON
TEST CH:Center
PTT:ON
TEST CH:Center
LPF:15kHz
HPF:OFF
PTT:ON
TEST CH: Center
PTT:ON
TEST CH: Center
Low
High
LPF:3kHz
HPF:OFF
PTT:ON
TEST CH:Center
PTT:ON
BATT terminal voltage:5.9V
PTT:ON

Adjustment
Parts
Method
Programming
Software:KPG-82D
Programming
Write
Software:KPG-82D

Specifications/
Remark

230 hex
(Wide/Narrow)

Make the
demodulation
wave into
square waves

Power meter
DVM

ANT
BATT terminal

0.8kHz

40Hz

0.4kHz

40Hz

0.75kHz

40Hz

0.35kHz

40Hz

3.0kHz

100Hz

1.5kHz

100Hz

3.0kHz

100Hz

1.5kHz

100Hz

3.0kHz

100Hz

1.5kHz

100Hz

Write

BATT terminal
voltage:5.9V

TK-2160
ADJUSTMENT
Item
15.BATT
Detection
Check

Measurement
Test equipment
Terminal
1) BATT terminal voltage:5.5V Power meter
ANT
PTT:ON
DVM
BATT terminal
2) BATT terminal voltage:7.5V
PTT:ON
Condition

Adjustment
Parts

Method
Check

Specifications/
Remark
Blinking of LED
No blinking of
LED

Receiver Section
Item
1.BPF Wave
form ADJ

2.Sesitivity
check
[Wide]

3.Sesitivity
check
[Narrow]
4.Squelch
threshold
writing
[Wide]
5.Squelch
threshold
writing
[Narrow]
6.Squelch
tight
writing
[Wide]
7.Squelch
tight
writing
[Narrow]
8.RSSI writing
[Wide]

Condition
TEST CH:Center
Low
Low
Center
High
High
SSG otuput:103 dBm(1.58V)
TEST CH:Center
Low
Low
Center
High
High
SSG otuput:117 dBm(0.3V)
SSG MOD:3kHz
TEST CH:Center
SSG otuput:115 dBm(0.4V)
SSG MOD:1.5kHz
TEST CH:Low
SSG otuput:122 dBm(0.18V)
SSG MOD:3.0kHz

Measurement
Test equipment
SSG
DVM
Oscilloscope
AF VTVM

Terminal
ANT
RSSI

ANT

Adjustment
Parts
Method
Programming
RSSI MAX
Software:KPG-82D

Specifications/
Remark

Check

12dB SINAD or
more

Check

12dB SINAD or
more

Programming
write
Software:KPG-82D

Squelch open

TEST CH:Center
SSG otuput:120 dBm(0.22V)
SSG MOD:1.5kHz

Squelch open

TEST CH:High
SSG otuput:117 dBm(0.3V)
SSG MOD:3.0kHz

Squelch open

TEST CH:Center
SSG otuput:116 dBm(0.35V)
SSG MOD:1.5kHz

Squelch open

TEST CH:Center
SSG otuput:123 dBm(0.16V)
SSG MOD:off
9.RSSI writing TEST CH:Center
[Narrow]
SSG otuput:122 dBm(0.18V)
SSG MOD:off

29

TK-2160
TX-RX UNIT
(X57-6720-10)

10

11

Component side

12
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6

13

Foil side

30
14

SP+

Q606

C681

R674

Q605 R672

R675

C852

R816

L601

C687

R684

DET

R814

CP802

R819
C816
R807

C805

3 4

Q802
1 6
C823

C812

C818
R805
R55

R261
CP801

Q212 G
D
R263
S
R280

R279
R283

C329

TH1

S
Q209

C290

C286

C301

Q213

1
8
IC201
4
5

+ C285
C282

R275

C292

R258

C258

R270

Q208

R284

R281
R278

R282

C291

Q210

ANT

D203

F801
R274

L801

R272

R820

R265

R264

C828

R821

R57

BATT+

D802

C833
R829

C814

R825
C830

D803

R679

R689

R673

C802

C675

R809
1 5
Q801

R808

5MS

C669

OPT
DET

MIC
IN

MIC

R823

2 3

R688

C667

C809

R811

C804

C690

R859
SP

R694

R833

Q803
C811

R834

C840

1 5

PTTI
(RXD)

SPO

R686

R813

3
4

R817

C820

R802

Q804
2 3

R818

C815

R681

PTT/
RXD

R692

C692

SPI

R697

TXD

R678

L602

C688

R687

Q809

AE

TXD

R276

NC

R277

PTTO

R273

J72-0895-09 A/2

D805

9G
4Q
6M
8M
6L
3L
9N
8K
8K
9O
7Q
8R
7O
8O
8O
8H
7H
9G
9F
9H
9N
5M
2N
4M
3M
5J
4J
4M
4L
4G
6I
4F
3G
7D
6K
6J
3E
9R
8H
5M
7K
5K
5K
8C
8C
9E

L230

TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)

R815

Address

R803

C834

IC201
IC601
IC602
IC603
IC604
IC605
IC606
IC802
IC803
IC804
IC805
IC806
Q1
Q2
Q3
Q208
Q209
Q210
Q212
Q213
Q400
Q601
Q602
Q603
Q604
Q605
Q606
Q607
Q608
Q801
Q802
Q803
Q804
Q805
Q806
Q807
Q809
Q810
D203
D603
D604
D605
D606
D802
D803
D805

PC BOARD

1 5

Ref. NO.

Q805

2 3

MIC601

C835

R824
R827
5 1
3 2
Q807 R

TK-2160

PC BOARD

TX-RX UNIT (X57-6720-10) Component side view (J72-0895-09)


R618

R622

C628

C627

R616
L806

R695

R624

C613

R625
L804

C846

R835

CP810

51
50

75
76

CE

Q400

CP817

C850
C848

R849

R848

S
D
G

R854

CP811
C854

1
8
IC806
5
4

C845

C842

R845

R844

CP806

RESET

R851

CP4

R852

R857

CP807

CP3

TXD1

R842

26
25

R847

CP2

2 3
Q3
1 5

Q1
2 3
Q2
1 5

CLK1
100
1

IC804

R436

R428

R860

R648

CP1

R657

R434

C841

C6
R7
R6
C41

S
D
G

RTS1

RXD1

L803

Q810

X801

R26

C42

C443

CP815

CP818 CP816

IC805

CP814

EPM

C843

S-2

R435

CV

C487

S-1

R32
R30

C400

PTT

R29

GND AUX

R656

C442

R653
C43

R443

R650

C654

1 5
3 4
IC606

C440 R437

C668

R841

C23

R9
8

R654

C2
R658

5
4
IC603

R429

C817

4 1

C659

C656

R812

C661

R810

R661

C821

R660

C663

C807
IC803
3 2

VR1

R4

R651

R5

D604
R649

R12

CP813

C849

CP805

L807

VCC

R856

R621

CP809

+ C610

C847

C643

CP812

CP808

C630

R631

C622

R629

10
9

R855

R627

R623

17
16

32
1

C621

R641

C633

C646

CP803

25
26

C640

C642
R601

R696

R613
C648
R636

C641

C635

C632

R858

R645

C625

R839

C4

R836

R603

C650

R642

R647

R608
R2
R3

C3

C1
R602

R840

C619

C618
R610

C608

C412

Q601
IC602
C629 C624

4 3
5 1

C602

TH2

R639
R644

C664

C662

4 3
5 1
IC604

R604

G
D
S

R637

R652

C657

R1

C631

IC601

R643

R634

R626

C853

C653

C822

R433
RSSI

D603

C658

C660

3 2
Q807 R830

IC802

5 1

R655

Q806

R827

C836

C655

L805

C672

D605
R824

R828

C833

C647

+ C605

C638

R825
C830

C673

C639

C652

R630

C675

605 R672

Q607

R640

R615

C606

R669

C696

C695

C676

R673

C669
C667

R666

R668

Q606
D606

SP MUTE

C684

R693

Q608

Q603

C678

C604

C689

R617

R683

R677

S
C691

Q604

R691

R682

10

R632

C614

R665
C686

C645

C671

R633

R607

C634

C607

C637

IC605

R612

C609

C679

C611

R671

R679

C692

R670

C677

R628

G
D
S

R667

CP804

R676

R611

R609

C674

C680 +

C612

C636

2
Q602

10

11

12
S802
EMG

S803
PTT

S804
SW1

S805
SW2

J72-0895-09 B/2
13

31
14

TK-2160

PC BOARD

TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)


2

D402

L209

12

32

L407

C445

C280

C80

C72

R51

L24
C49

C56

L19

L17

TC2

C67

C57

L10

L14

D6

D10
D9

AUX GND

R269

R44

R267

Q5 G

J72-0895-09 B/2

13

14

PTT

C249
R262

R56

Q11
C75

C64

11

S-1

C248

10

S-2

C246

C243

C81

R38
C65

C71

R254
R252

L208
C241

C212

D4

L9

C242

R50

Q9

R46
C61

D3

D8
D7

C82

C83

C84

R58

R59
C85

D
G Q6
S

L20
C48

L12

L406

Q206
DS

R201

SG

L214
R214

C202

R215

C74

C60
TC1

R43

C69

C54

C59

R37
R35

Q8

S
D
G

L23

L16

C447
C444

C201

L25

Q10

D13
C44

R33

D12

R416

L403

Q403

C429
C434

GD

C427
C432

GS

R417
R419

R422

L405
R203

C426

D401

C418

Q7

R42

L7
+

R49

C70 +

C39

R25
R24

R23

R421

C415
L413

C437

L402

C425

C428

R468

C408

C485

C405
C66

R41

D14

C76

C52

C50

C78

C77 +

CV

G
D
S

C448
R427

C441

R423

R202

D5

C36

C45

R47

C53

R19

C86

R27

L8

C47
C37

C25
8

+
C32

C34

L5

C22

R22

R15

C24 +

R21

R20

L404 BPF
C446

R424

C203

Q12

5M

C430

D201

R31

C14 +

C649

R418

R425

R60

C55

C62
C12
9

16

D2

R16

C18

PTT

IC1

19

C19

5C DEO TXAFI

C13

C11

R13

C46

C15

AUX3
AUX2
AUX1
AUX4
5C
TXAFI

1 GND
R698

MIC I

R28

C38

20
GND

CN801

RA I

R39

C439

R415

L21

C73

C10
ALT

SB

DEO
DEO
ALT

2
SB
TXAFI
AUX6
AUX5

GND

R61

L11

C7

C9
R14

L1

C8

7
A5

R404

C436

L18
C40

RA O
A6

R401

C438

C58

X1
MIC O

+ C406

R469

R40

C5

C401

C407

C87

C27

C63

R17

C16

C402

L3
D11
C403

LSDFO

R403

R407

R406

C420

C435

R408

C417

R409

IC401

R18

Q4

A1

L401

L416
R412

A2

C421
C422

Q402

C30

C28

A3

R413
C416

C31

A4

16

L6

C409

C33

C35

C411

XF401
C424

C414

R646

C413

Q401

R414

CD401

C837

D801

CF401

C615

R804
L802

C410

C803

Q808

C801

5
1

IC801

C419

C825

C819

ALT2

PC BOARD

TK-2160

TX-RX UNIT (X57-6720-10) Foil side view (J72-0895-09)


2
J72-0895-09 A/2

NC

AE
SPI

PTT/
RXD

R416

OPT
DET

5MS

TXD
SPO

J601
EXT. MIC/SP

MIC
IN

VR801
POWER/AF VOL

MIC

C480

D212
D208

C352

Component side
L229

C363

C362

C358

C359

C368
C351

C349

C341

L224

C356
R286

L223

C333

C338

C344

D206
C355

D204

L222

C302

8
L227

R285

L221

C296

R268
C288

C295

R267
R269

C360

C353

L225

C312

C478

D404

C483
C365

R287

C326

C317

C299

C484

G Q211 D

C693

S801

L412

L220

C308

C476

L411

C481

L218

L219

R463
R465

D405

R257

C300

C297

R262

C320

C277

C477

R466

C265

C298

C309

L217

L216

R260

C255

S Q207

C248

C243

R256

R467

R462

L408

C463

C474

C479

R441
C469

L226

R457

C462

R460

R259
G

C280

C472

L228

L409

C475

R461

C293

C249

R252

209

R438

C486

L213

C246

SG

C456

C464

C444

R254

C467

R440

C273

C447

R425

R431

Q404
DG

C465

L407

R427

C468

C466

C445

C448

R459

D403

D402

BPF

ANT

Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
Layer 6

Foil side
10
TX-RX UNIT
(X57-6720-10)
Ref. NO.
IC1
IC401
IC801
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q206
Q207
Q211
Q401

Address
8D
4F
3D
5E
8I
8G
6F
8G
8H
7G
7H
7G
6I
6K
8K
3G

Ref. NO.
Q402
Q403
Q404
Q808
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13

Address
4G
4I
5L
3C
8E
9H
9I
9G
9I
9G
9G
9I
9I
6F
9G
7G

Ref. NO.
D14
D201
D204
D206
D208
D212
D401
D402
D403
D404
D405
D801

Address
6F
7H
9M
9M
8N
7N
6G
5J
5K
5N
5N
3D

11

12

13

33
14

TK-2160

SCHEMATIC DIAGRAM

TX-RX UNIT (X57-6720-10)

PLLB

L5

Q3
UMG9N

1k

0.1u

CP2
47k*2

C19

CP1
47k*2
Q2
UMG9N

R16

PLLB

10

C37

R19

10

R25

10k

C39

C38

C36

C32

0.22u35

LD
PLLCLK
PLLDATA
PS
LE

AF AMP

5C
5T
B
SAVE
VOLOUT
LOCAL
5R

47k

2.2u

5.6k

0.1u

SB

10k

Q400
2SK1824

C440

C487

1u

C442

C400

R428

R434

C443

EN1
EN2
EN3
EN4
BATT
MOD

VR801
R31-0624-05

W/N SWITCH/TX

VDD

R802
100
R803

1000p

5.6k

VSS
5C

R436

0.1u
R437

REVERSE
PROTECTION

R429

220k

R435

R443

220k
IC606
TC75S51FE

220k

D805

C828

1000p

0.68u20

470

0.68u20

R24

120

R22

R23

10u6.3 560

R21

1000p

C25

10u6.3

0.1u
C24

1000p

9
CLOCK
FIN
8

11
LE
6

GND

XFIN

DATA

12
PS
DO
5

14

15

13
ZC
4

VP

VCC

LD/FOUT

OSCOUT

OSCIN
2

1
0.1u

C18

R20
R:3.63V

5C
5T
B
SAVE

BATT

R815

C22

0.01u

C6
F801

1SR154-400

7.5V
L801

DET

CV

LD
PLLCLK
PLLDATA
PS
LE

BATT

C14
10u 6.3

R7

R15

47k

IC1
MB15E03SL

PLL SYSTEM
R6

16

100p
C13

Q1
DTC144EE

C12

100p

CP4
1k*2

C11

Q1-3
LEVEL SHIFT

100p

C34

1000p

CP3
1k*2

0
BATTSEL

5R

SB
68p

C35

100n

C31

47p
L6

22p

56p

47p

C30

56p

C16

C28

R18
R14
2.2k

5R

100 C33

1000p

C27

L3
150n

1000p
0

0.01u

470k

C15
R13

100

C8

17

L1
4.7u

X1
16.8MHz

R17

10p

GND OUTPUT

1000p
C9

R5

C10

18

10p

2.2u

+DC

VC

C7

47k

1000p

10k

39k

2.57V

220k
C5

22k

R12

R860
C23
C4

C1

19

R3

0.012u

20

R2

C3

CN801

R1

8200p

R9

2.2u
R4

5C

VR1
R12-7491-05

22k

1000p

C2

1000p

R816

220k
C852

BATTSEL

5TC
5RC
5MSC
AUXSW

Q4
KTC4082
TRIPLER

16
ALT

S801
S60-0420-05

15
14

S1

DEO

SIDE1
SIDE2

EN1

13
TXAFI

S2

12

EN2

DEO
11
5C

LD

5C

S3

EN3

10
S4

EN4

X57-672 1/4

SAVE SWITCH
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

T:5V
R:0V

1u

1000p

C821

4
OUT
C817

NC
1

EMG

PTT
S803
PTT

C822

SW1

1000p

VOUT
VSS

1000p

SW1
S804

SW2

RESET

S805
SW2
VOLIN

1u

VOLTAGE
DETECTOR
/INT
IC803
XC61CN5002NR

S802

4.88V

330k

C807

0.1u

EMG

R810

1u

C833

1k

R827

R823
1k

330k

VEE2

5
1u

C836

IC802
PST9134NR

18k

R824
R825
47k

C830

10k

R819

C837

1u

C803

1u

PLLB

3.3k

820
R828

VOLTAGE
DETECTOR
/RESET

820

R818

C801

1u
R830

1u
C820

C815

Q802(2/2)

AUX3

34

2.7k

R817

5TC SWITCH

R814
15k

C816

1000p

10k
C805

R807

Q802(1/2)

NC

5V

5M

2.7k

AUX1

R829

Q808
DTA123JE

R812

PLLB
SWITCH

R805
15k

CE

Q806
KTA1298(Y)

Q807
UMG3N

1000p

ALT

Q802
UPA672T

VOUT

VSS

L802

1000p

VIN

3.67V
AVR/PLLB

C835

DEO

Q801
UMG3N
5T SWITCH
Q804
UMG3N
5C SWITCH

1u

R809

AUX2

C802
0.01u

AUX4

R813
3.3k

C809

SB
TXAFI

R811
3.3k

2.7k

1k

R808

Q803(2/2)
AVR/5T

GND

5V

Q803(1/2)
AVR/5C

Q803
FP210

1u

C804

SB
DEO
ALT
TXAFI
AUX4
AUX3
AUX2
AUX1
LSDTCSO
AUX6
AUX5
SAVE

5V
5

10u6.3

SB
1

5MS SWITCH

IC801
XC6204B502MR

7.23V

C819

D801
R804 RB521S-30

VEE1

7.5V

AUX3

1000p
C825

5M PROTECTOR
3

PS
LE

5RC
5MSC
5TC
AUXSW
SIDE1
SIDE2

VOLTAGE
REGULATOR/5V

TXAFI

C823

T:5V
R:0V

VCC

R834
470k

0.01u

0.01u
0.01u
0.01u

0.1u

AUX2

C812
C814
C818

C811

Q809
DTA123JE

5R SWITCH
5C

470k
(D)

6
AUX6

VIN

7
AUX1

BATT

NC

R833

8
AUX5

1000p

AUX4

(D)
C840

PLLCLK
PLLDATA

L805

PTTSW
5MS
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

TK-2160

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6720-10)

T:3.96V
R:0V

MODULATOR
R26

R29

C43

R32

R35

22k

10k

1u

100k

22k

R37

C80

C81

33p

15p

L24

100n

R49

100

R46

150k

DC SWITCH
/TX VCO
Q8
2SJ347

C75

270

0.01u

R40

10u

C69

L20

0.5p
(B)

1000p

C60

RF BUFFER AMP

C71

7p (B)

1SV278
C61

10p

T:4.14V
R:0V

Q9
2SC5108(Y)

7p
(B)

C59

0.75p (B)

22p
L16

15u

L12

R43
22

33n

56p

D12

1SV325

C54

C53

TC1

C48

330

C66
1000p

Q6 VCO/TX
2SK508NV(K52)

D8

D5 1SV325

0.01u

T:1.76V
R:1.86V

T:1.35V
R:1.33V

SHIFT
SWITCH

10u
D3 1SV325

68k

R42

6p(B)

9p
C87

PLL IC
F_IN AMP

D7
1SV325

D3,5,7,8
TX VCO
L9

C72
4p (B)

L21
270n
C73

T:3.58V
R:3.58V

Q7
2SC5108(Y)

HSC277

22n

C86
D14
10k

L18
15p
C63

10k

22p

C58
D11

12p

C50

12p

R27

L23

270k
C70

22

Q10
2SC4617(S)
C78
C77

10u6.3

1000p

4.25V

TX
RX

RX

5C
5T
B
SAVE
VOLOUT
LOCAL
5R

4.7k

C76

CURRENT
STEERING

1000p
R47

C67

270

0.5p (B)

0.01u

R38

10u

C74

L19

12p

22n

L17

C65

TC2

DC SWITCH
/RX VCO

T:0V
R:4.14V

RIPPLE FILTER

4.5p
(B)

C64

C57

27p

15u

L14

1SV325
D6

1000p

1SV325

C49

D4

10k
2.2u

C44

27p

D10
1SV325

RX

T:3.96V
R:0V

R44

C56

18u
R33

1SV325

L10

10p

L7

VCO/RX
Q5
2SK508NV(K52)

D13
MA2S111

D9
D4,6,9,10
RX VCO

Q12
2SJ347

T:0V
R:4.93V

4.7u6.3

39k

R30

0.018u

C42

0.01u

SHIFT SWITCH
C41

C40

L11

10n
C45

R31

4.7k

4p (B)
L8

27n

C47

5p
(B)

R61

5p
(B)

HSC277

9p (B)

22

C55

R41

C52

C46

HSC277

470p

C62

SHIFT SWITCH

4.7k
D2

0.01u

R28

1000p

R39

PLLB

5C
5T
B
APCSW
VOLOUT
LOCAL
5R

SAVE

EN1
EN2
EN3
EN4
BATT
MOD

THM
MOD
5M

22u6.3

ANSQL

5TC
5RC
5MSC
AUXSW

TH2

180k

100k

-t

W/N

AUX5
RESET

DSW

CP814 1k*2
DTMF
CP815 1k*2
DTRLOADN
STD
EPM

CP816 1k*2
DI/O
SCLK

TDATA/DTRCLK

CP817 1k*2

DIR

32
31

CP818 1k*2

30
29
28

RTS1
CLK1

BEEP

R842
R858
R857
1k

TXD1

XOUT

AUX1
AUX2
AUX3
AUX4

0
RXD1

R859
100k

L806

1k
1k

CE

36
35
34
33

27
26

BEEF
OPTDET

LSDTCXO

41
40
39
38
37

R855
R856

BSHIFT

LSDTCXO

RESET

CP811
1k*2

AUX6

45
44
43
42

1k*2
AFMUTE

24
25

LSDVCO

20
21
22
23

TCLK/DTRDI

INT
RDF/FD

VCC

15
16
17
18
19
R852

47k

VSS
XIN

XOUT

AUX2
AUX4

CP813

50
49
48
47
46

VCC
LSDVCO
BEEP
XOUT
DTMF

R851
0

EEPROM

LSDFO

70
EN1
69
EN2
68
EN3
67
EN4
66
65
64
63
62
VSS
61
5MSC
60
VCC
59
5RC
58
5TC
57
SAVE
56
APCSW
55
54
W/N
53
BSHIFT
52
RX
51
TX

SDA

R845

VSS

AUX5
AUX6
RESET

SCL

VREF
97
AVCC
98
99
100

BYTE
CNVSS

A2

AVSS

PCTV

WP

BBCLK
BBDIR

TXD

47k

VCC

A1

BBDI/O

STD
PTT/RXD

R844

A0

IC805
30622MCA-7G7GP

1
2
3
4
5

DTRLOADN
TDATA/DTRCLK

MICROPROCESSOR

CP807
1k*2

CP806
47k*2
R841

IC804
CAT24WC64JI

95
96

C841
0.01u
L803

AUX3

EEPCLK

1000p

AUX1

6
7
8
9
10

PS
LE

DSW

HSDI
EEPDAT

CP805
1k*2

DTMF

PLLCLK
PLLDATA

5M

AFMUTE
AFCONT
BEEPSW

79
SIM1
80
SIM2
81
82
PLLUL
83
RFCLK
84
RFDAT
85
PS
86
PLLSTB
87
BATTSEL
88
BATT
89
VOX
90
RSSQL
91
ANSQL
92
LSDI
93
THM
94

CP804
1k*2

C853

SIDE2

11
12
13
14

L807

R836
1k

76
77
78

75
SIDE1
74
AUXSW
73
LEDRX
72
LEDTX
71

R835
1k

LD

TCLK/DTRDO
RFD/FD
XIN
LSDI
5M
VOLIN
PCTV
VOX
PTTSW
5MS
HSDI

LSDI
5M
PCTV
VOX

PTTSW
5MS
AUX5
AUX6
LSDTCSO
AUX1
AUX2
AUX3
AUX4
TXAFI
ALT
DEO
SB

RSSI

VSS
CP803
1k*2

VOLIN

R602

VCC

SIDE1
SIDE2

5M

0.22u

R603
C602

CP809
1k*2

L804

CP812

47k

CP810
1k*2

C847

R840

0.01u

47k

C846

R839

CP802
47k*2

1k*2

EN3
EN4

EN1
EN2

VCC

CP801
47k*2

LEDTX
LEDRX

0.1u

C834

Q805
UMG9N

LED/
GREEN

CP808
4.7k*2

330
R821

D802

LED
/RED
Q805(1/2)
LED SWITCH
/ GREEN
Q805(2/2)
LED SWITCH
/ RED

B30-2156-05
D803

BATTSEL

B30-2157-05

560
R820

SB

HSDI
AUX1
AUX2
AUX3
AUX4

OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
DEO
SB

X57-672 2/4

TK-2160

SCHEMATIC DIAGRAM

TX-RX UNIT (X57-6720-10)


TX FINAL AMP

5p
(B)

5p
(B)
C296

C295

82

27p

R268

150n

C277

330

L216

R260

1000p

1000p

47k
C288

12k
R269

1u
C290

10p

C282

C286

C273
22p

C255 1000p

R267

15

R259

T:3.88V(Hi)
1.32V(Low)
R:0V

5T

39n
C437

2p
(B)

2p
(B)

HZU5CLL

APC PROTECT

0.1u

L413

39n
C426

D203

C285

Q208
DTC114EE
C258

L402

4.7k

Q209
2SK879(GR)

C418

R261

9p
(B)

C438

15p

1000p

15p

C425

APC SWITCH
C428

R415

ATTCV
6.8u10

1000p

0.1u
C248

C243

C201

1000p

47
1000p

100k
(D)

C84

R57

1000p 27n

33k (D)

R55

APC SWITCH
R258

-t

C280 L218

5T

T:0V
R:2.85V

TH1
100k

R262

C265

68k

47k
R257

T:1.98V(Hi)
0.67V(Low)
R:0V

10p

330
L208

100n
C249

R252
C241

27n

1000p

T:5V
R:0V
R59

L213

R256

100

C212

10k

1000p

22k
R215

R214

4.7k

R202

C83

39p

T:1.5V(Hi)
0.51V(Low)
R:0V

1000p

R56

C242 R254 C246

1000p
L209

47p

R201

Q207
2SK2596

47n

HSC277

4.7k
D401

R60

100n

R58

1000p

Q211
2SK2595

TX DRIVE AMP

C203

330

C82 1000p

3.3k

10k
R51

2.2k
L25

10p

T:1.27V
R:0.94V

R50

D201
HSC277 C202 R203

C85

L214

T:1.3V
Q11
R:0.9V 2SC5108(Y)

PRE-DRIVE AMP
Q206
2SK3077

100p
L217

D201,401
TX/RX RF SWITCH
RF AMP

5C
5T
B
APCSW
VOLOUT
LOCAL
5R

B
APCSW

C422

0.01u

0.1u

C420

C415

1000p

C416

220
1.2k

0.01u

R469
R412

560n

L416

0.1u
OSCIN

XF401
L71-0617-05
49.95MHz

T:0V
R:0.74V

120k

680

C424

R416

0.01u

100

AF AMP
IC602
TC75S51FE

33p

0.01u

C629

8p(B)

C421

C414

IC401
TA31136FN
FM IF SYSTEM

IF AMP

T:0V
R:4.37V

1p(B)

MIXIN

C417 R414
0.01u
Q402
2SC4649(N,P)

C419

C413
2
MIXOUT

GND OSCOUT

N-REC
15

1
VSS

0.1u

R630 680k

X57-672 3/4

0.1u

1.5k

R698

390k

470k

100p

R636

C637

AGNDIN

R631

2p
(B)

C633

R640

180k

100p

C640

AMP4O

AMP4N

DTRAIN

25

24

AMP4P

23

AMP3O

AMP3N

AMP3P

20

19

VSS

XIN

4.7k

10u 6.3

R645

100p

R625

C624

C646
820p

RA_O
R628

R646

220k

22k

C642

82k

0.1u

C645
2.2u

C625

R627

R633

68p

180k

180k

22k

0.1u

10k

0.012u
R626

0.1u

100p

68

FLIP FLOP

C631

C649

R696

1000p

C615

GND

C850

R623
TCLK/DTRDO
RFD/FD
XIN

LSD LPF

C627
0.012u

OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
TXAFI
ALT
DEO
SB

R632

0.068u

R849

TCLK/DTRDO
RFD/FD
XIN
LSDI
5M
VOLIN
PCTV
VOX
PTTSW
5MS
HSDI

C632

C636

C628

CLR

2200p

PR

680k

0.01u

BEET SHIFT
SWITCH

R642
120k

R622

R643 C648
150k 0.1u

RA_I

RXAF

C634 0.1u

VCC

0.1u

R601

27
26

C635

X801
L77-1933-05
Q810
2SK1824

CK

C643
68p

EXPOUT

AUDIO PROCESSOR

R618

R641
120k

28

470p

0.01u

C849

7.3728MHz

C848

1k

15p

C842

R848

3p

RXAFIN

17

IC806
TC7W74FU
C854

29

DIR
XOUT

R854

C843

R616 16

820k

15p

C609

0.01u

C607

0.1u

R847
1k

BSHIFT

10k

R613

C845

XOUT

0.01u

10k

C614

18

15
R609

C641

R647
0

0.1u

30

SCLK

R607

10k

VOLOUT

FILTERO

22

14

R634

390k

RXINO

21

6.8k

R629

32
31

IC601
AQUA

RDF/FD

360k

1u

13

V REF

MIC_O

AGND

12
R612

MIC_I
(MM)

RXIN

TDATA/DTRCLK
DI/O

BEEP

56k

2
TXIN

TXINO

LIMLV

MOD

DTRLOADN
TCLK/DTRDO

11

VDD

9
STD

10

C639 47p

0.1u

DI/O
SCLK

TDATA/DTRCLK
DIR

LIMITTER

39k

R639

4.7u6.3
4.7u6.3

DTRLOADN
STD

C611

390k

D603
RB706F-40

C621
C622

R695

330k

R615

4.7u6.3

EXTLIMIN

C606

DTMF

C610
C613

C630

C410

R624
8.2k
A

4700p

4.7k

R621
47k

10k

10k

C619

0.1u

0.1u

180k

R617

R610
3900p

R608
C608

DSW

HSD LPF

C604

1000p

6.8u6.3
R604

3300p
C618

AFMUTE

RSSI
C605

R644

C412

R637

AF MUTE
Q601
2SK1824

VDD

T:0V
R:5V

5R

4.7k
C650

VCC
N-DET

3
14

13

0.1u
4

CD401

R409
3.9k

Q401
DTA144EE

R413

3.3k

W/N

16

0.01u

C411
5 0.1u

6 C408

IFIN
RSSI

DEC

QUAD FILOUT

IFOUT
12

C409

11

FILIN
AFOUT
9

C405

39p
3.3k

Q401
W/N SWITCH/RX
R408

1800p

C401

R468

R406
3.3k

270p

330k

1k
R404

R403

470p

C485

RSSI

470k

R407

270p
C403

68p

C406

C402

W:0V
N:5V

10u6.3
C407

THM
MOD

10

T:0V
R:4.95V

10

R401

5R
CF401
L72-1008-05

270k
LSD LPF

LSDI
5M
PCTV
VOX
PTTSW
5MS
HSDI
TXINO
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1
ALT
DEO
SB

TK-2160

SCHEMATIC DIAGRAM
TX-RX UNIT (X57-6720-10)

C358

C360

C363

10p

12p

7p

HVC131

3p

11p

6p

56n

D212

27p

24p

L228

D208
HVC131

8T

L225

C356

27p

C352

C353

270
R286

2.2u

L224

270
R285

C351 1000p

22p
10p

R287

ANT
CN13
1u

6T

L230

7T

C368

7T

C362

L229

1000p

C359

L227

HVC131

3p (B)

L226

82p
C349

12p

22p
C326

82p
10p
C317

C355

C341

C309 10p

D206

T:1.6V
R:0.4V

C320 22p

C308 0.01u

9T

L220

1u
C300

ANT SWITCH

C344
C338

3T
C333

5T
18p
C312

3T
C302

L219

L223

C299 0.1u

C297 1000p

L222

0.01u

1000p
C298

C293

L221

C365
33p

D208,212
ANT SWITCH

5T
R281

ATTCV

2.2k

R275
150k(D)

R278

R282

10k

1M
APC SWITCH
8

1
OUT1
IN1-

OUT-B

IN1+

IN2-

VEE

IN2+

150k
(D)

IC201
TA75W01FU
COMPARATOR (APC)

B
APCSW

100k

R276

150k
(D)

R277

1000p

C291

R273
150k (D)

R283

0.39

0.39
R270

0.39
R265

R264

C329

100p

(D)

1000p

R272
150k (D)

Q213
DTA144EE

VCC

47k

C292

R279

R274
150k

Note : The components marked with a dot ( )


are parts of layer1.

D204,206

D204
HVC131

T:0V
R:7.4V

IC1
IC201
IC401
IC601
IC602,604,606
IC603
IC605
IC801
IC802
IC803
IC804
IC805
IC806

:MB15E03SL
:TA75W01FU
:TA31136FN
:AQUA
:TC75S51FE
:TC75W51FU
:TA7368F
:XC6204B502MR
:PST9134NR
:XC61CN5002NR
:CAT24WC64JI
:30622MCA-7G7GP
:TC7W74FU

D2,11,14,201,401
D3-10
D12
D13
D203
D204,206,208,212
D402-405
D603-606
D801
D802
D803
D805

:HSC277
:1SV325
:1SV278
:MA2S111
:HZU5CLL
:HVC131
:1SV305
:RB706F-40
:RB521S-30
:B30-2156-05
:B30-2157-05
:1SR154-400

Q1,603,607
Q2,3,805
Q4
Q5,6
Q7,9,11
Q8,12
Q10
Q206
Q207
Q208,210
Q209
Q211
Q212,400,601,602,810
Q213,401
Q402
Q403,404
Q604
Q605
Q606
Q608
Q801,804,807
Q802
Q803
Q806
Q808,809

:DTC144EE
:UMG9N
:KTC4082
:2SK508NV(K52)
:2SC5108(Y)
:2SJ347
:2SC4617(S)
:2SK3077
:2SK2596
:DTC114EE
:2SK879(GR)
:2SK2595
:2SK1824
:DTA144EE
:2SC4649(N,P)
:3SK318
:2SA1362(GR)
:2SC4116(Y)
:2SA1586(Y,GR)
:2SK1588
:UMG3N
:UPA672T
:FP210
:KTA1298(Y)
:DTA123JE

3
L408

1000p

APC SWITCH
Q212
2SK1824

C465

4.7u6.3

Q210
DTC114EE

C456

C301

APC SWITCH

1000p

T:5V
R:0V

5p (B)

C436

5R

R280

180k
C474

1000p

100k
R459

R457

C478

D404
RF BPF TUNING

4p (B)
0

D405
RF BPF TUNING

1000p

D402,403
RF BPF TUNING

1000p
C480

1000p

C448

1000p
C466

R467 C484

22p
R466

10p

R433

PCTV

C483
56n

C481

1M
D405

1M
R465

1SV305
L412

33p

4p (B) 4p (B)

1SV305
R463

C476
L411

C479

C463

0.5p (B)
D404
C477

100k

1000p

4.5p
(B)

68n

100
R460

1p (B)
R441

R461 C475 R462


Q404
3SK318

220
C472

C467

27p
1SV305
C468

1M
D403

T:0V
R:1.77V

C462

47
T:0V
R:0.76V

4p
(B)

1000p

470
C469

1000p

L409

R440

4p
(B)

1SV305
R427

47p

2p (B)
D402
C447

68n
C445

L407

270n

82k
L406

T:0V
R:4.46V

C464 C486

1M
R431

82k

120n
R423

1000p
L405

82k

R422
0.01u

1000p
C434

220
C432

R419

1000p

C427

0.01u
C429

12p

T:0V
R:2.41V

T:0V
R:0.97V

Q404
RF AMP

T:0V
R:4.82V

R425 5p
0
(B)

C441
1000p
R424

MIXER
R418
560
C430

T:0V
R:2.48V

C444

Q403
3SK318

0.56u

L403

R417
0

82k
C439

1p

L404
270n

1000p
R421

C435

C446

BPF
T:0V
R:4.97V

68n

R284

100k

L401

R438

R263

27k

R693

0.022u

10
0.047u
R683

470k

R682

R688
100

2.2k

220p

R681

R692
0

R697
0

0
C690

1000p

R694

1.8k

R684

470

R689
100

L602

PTT/RXD
MIC
MICIN
OPTDET
5MS
AE
TXD
NC
SPO
SPI

J601

470p

C693

10u6.3

C687

C675

C672

1k
C647
1000p

0.1u

C652
1000p

C676

MIC601

R673
2.7k

Q606
2SA1586(Y,GR)
MIC. AGC

TXD

R687
1k

220p

D606
RB706F-40
C695 1000p

C688

1000p

C664

L601

R678

0.1u

D605,606
DETECTOR
SB

C681
0.068u

R672

C662

R675
10k

R679

Q605
2SC4116(Y)

D605
RB706F-40

4700p

VDD

PTT_O

MIC. AGC

1000p

C667

C658

Q607
DTC144EE

R686

C638

VSS
5

0.1u

1000p

C678

5MS

C655
0.022u

0.22u

C684

27k

C680
10u6.3

DC SWITCH
/SP MUTE

R674

R652

C673

0.22u

100k
C653

R649

DETECTOR

R655
1M

IC604
TC75S51FE

C669

VOX AMP

1u

150

C696

PTTSW

4700p

C660
R651
0

47p

1.5u16

C657

1.5u16

D604
RB706F-40

NF

C691
100u6.3

C692

PTT_I(RXD)

BEEP SWITCH

PCTV
VOX
PTTSW
5MS
HSDI
TXINO
OPTDET
AFCO
BEEPSW
PTT(CPU)
TXD1

68k

Q603
DTC144EE

R671

DC SWITCH
/SP MUTE

8.2k

R666

C663

10k

220p

C674

47k

R668

SP MUTE

HSD AMP
R658

C679 100p

6 R676
RIPPLE

1000p

0.01u

R660

VSS

7
PHASE

1k

C677

PRE-GND

VIN

3300p

R669

8
3

R670

2.2k

C668

150k

0.47u

470p

0.1u

3.3k

10k

R657

VDD

100k

Q602
2SK1824

R667

C659

R654

0.01u

C654

10k

R648

0.1u

680k
C661

C656

1M

R656

1k

R661

R650

DC SWITCH
Q604
2SA1362(GR)

0.01u

IC603
TC75W51FU

3.9k

9
VCC PW-GND

0
R653

0.1u

SP MUTE SWITCH
Q608
2SK1588

C686

C671

R677

POUT

1
R665

SB

10

33k

IC605
TA7368F
1

C689

ALT2
VOLOUT

R691

AF POWER AMP

37
X57-672 4/4

TK-2160
BLOCK DIAGRAM
X57-672 (A/2)

D2,D11,D14
HSC277
IC1
MB15E03SL

Q2,Q3
UMG9N
PLLDATA
PLLCLK
LE
PS

TX:272.00~348.00MHz
RX:371.90~447.90MHz

BPF

PLLDATA
PLLCLK
LE
PS

LEVEL
CONV

RX
IC803
XC61CN5002NR

IC802
PST9134NR

PLLB

Q6 2SK508NV(K52)
D3,D5,D7.D8 1SV323
D12 1SV272

PLL

Q1 DTC144EE
INT

INT

RESET

RESET
LD

D801
RB521S-30

IC801
XC6204B502MR

PROTECT

AVR

LEVEL
CONV

LPF

TX
VCO

MOD

Q8 2SJ347
SB

5C

5M

PLLB
16.8MHz

Q808 DTA123JE
5MS
LSDTCXO
Q803 FP210 (1/2)
Q804 UMG3N

5C

CH SW

DC
SW
DC
SW

RX
VCO

LSDVCO

PLLB

Q12 2SJ347

AF
AMP

MOD

5R

RX

SAVE

DC
SW

5C

5RC

EN3

D4,D6,D9,D10
1SV325
Q5
2SK508NV(K52)

LPF

IC606
TC75S51EE

Q809 DTA123JE

EN2

LPF

5MSC

AVR

EN1

TX

X1
L77-1932-05

DC
SW

DC
SW

Q802 UPA672T (1/2)

EN4
Q803 FP210 (2/2)
Q801 UMG3N

Q4 KTC4082
50.4MHz
X3

5T

AVR

MOD

Q401
DTA144EE

Q400 2SK1824

DC
SW

BATTSEL

5R
CD401
L79-1582-05

5TC
SW

SW

W/N

W/N

Q802 UPA672T (2/2)


450kHz

BATT +

IC601 AQUA

PROTECT

5R
IC602
TC75S51EE
DEO

D805 1SR154-400

AUDIO

AF
AMP

5R
Q601
2SK1824
MUTE
SW

5R
AFMUTE
IC603
IC603
TC75W51FU(1/2) TC75W51FU(2/2)

PROCESSOR

5MS

LPF

COMP

5R

5R

HSDI

SB

PWR SW
/ VOL

DI/O
AGC
Q605 2SC4116(Y)
Q606 2SA1586(Y,GR)
D605,D606 RB706F-40
Q608
2SK1588
SP

IC605
TA7368F

MUTE
SW

Q602
2SK1824

AF
AMP

SW

DTRLOADN
TDATA/DTRCLK
SCLK
DIR
BEEP
DTMF
AQUAXIN
ALT
TXAFI

STD
RDF/FD
TCLK/DTRDO
LSDI

BEEP

BEEPSW
Q607 DTC144EE
DC
SW

Q604 2SA1362(GR)
IC806 TC7W74FU

DC
SW
AQUAXIN

SB

1/2

SB
5M
DC
SW

AFCONT

Q603 DTC144EE

MIC

IC604
TC75S51FE

D604
RB706F-40

VOX
AMP

DET

5MS

38

VOX

TK-2160
BLOCK DIAGRAM

Q7
2SC5108(Y)
TX/RX:136.00~174.00MHz

X2

PLLB

Q11
2SC5108(Y)

D201,D401
HSC277

Q206
2SK3077

Q207
2SK2596

Q211
2SK2595

D204,D206,D208,D212
HVC131

BUFF
AMP

RF
AMP

T/R
SW

RF
AMP

RF
AMP

RF
AMP

ANT
SW

5C

5C

Q9
2SC5108(Y)

5T

5R5T
Q208
DTC114EE
Q209
2SK879(Y)

ANT
LPF

5T
SB
IC201
TA75W01FU

Q213
DTA144EE
DC
SW

DC
SW

CURRENT
DET

Q212 2SK1824

DSW
DC
SW

APCSW

Q10 2SC4617(S)
D13 MA2S111

DC
SW

APCSW

Q210 DTC114EE
RIPPLE
FILTER

5C

PCTV
RX:185.95~223.95MHz

IC401
TA31136FN

Q402
2SC4649(N,P)

XF401
L71-0617-05

Q403
3SK318

D402,D403
1SV305

Q404
3SK318

D404,D405
1SV305

MCF

1st
MIXER

BPF

RF
AMP

BPF

5R

PCTV

5R

PCTV

IF
AMP

49.95MHz
5R
CF401 L72-1008-05
FM IF
SYSTEM

CF
450kHz
SB
D802
B30-2156-05

SB
D803
B30-2157-05
AUX

RSSI
ANSQL

AUX

LED

LED

(RED)

(GREEN)
PTT
PTT

5R

Q805
UMG9N (1/2)

Q805
UMG9N (2/2)
SIDE1
DC
SW

DC
SW

LEDTX

LEDRX

SIDE1

SIDE2
SIDE2

X57-672 (B/2)
IC804
AT24C64N10SI18

IC805 M30622MCA7G7GP

EEPDAT
EEPROM

Q810 2SK1824
SW

BSHIFT

HSDI
LSDI
STD
RDF/FD
TCLK/DTRDO
VOX
PTT
SIDE1
SIDE2

EN1
EN2
EN3
EN4
AUX2
AUX1
AUX2

MICROPROCESSOR
SAVE
5TC
5MSC
5RC
DTRLOADN
TDATA/DTRCLK
SCLK
DIR

XOUT
XIN

AFCONT
BEEPSW
W/N
AFMUTE
SIM1
SIM2
BEEP
DTMF

LSDVCO
LSDTCXO
TX
RX
PLLDATA
PLLCLK
LE
PS

AUX1 LEDTX
AUX3 LEDRX
AUX4
AUX5
AUX6
APTV
APCSW
DSW

AUX3
AUX4
AUX5
AUX6

X801 L77-1933-05
7.3728MHz

ALT

5M
DI/O
AUX2
TXD

OPTION CONNECTOR

INT
RESET
LD
THM
BATTSEL
BATT
OPTDET
RSSI
ANSQL

EEPCLK

TXAFI
DEO
SB
5C

39

40

AF (1kHz)

16mVrms

TX

AQUA

IC601

119.5dBm

C648

RX

AQUA

IC601

C44

500mW

C475

Q404

115.0dBm

PLL

C81

RF (CENTER FREQUENCY)

VCO

IC605

320mVrms

C645

16mVrms

AF (1kHz)

C365

117.0dBm

RF (CENTER FREQUENCY)

C85

RXLO

D201
D401

2dBm

C441
XF401

C417

118.0dBm

C203

Q206

2.7dBm

C246

Q207

12.6dBm

RF (CENTER FREQUENCY)

106.0Bm

IC401
FM IF
SYSTEM

AF
(1kHz)

358mVrms

IC602

217mVrms

IF2
(450kHz)

C344

4.8W

AG is set to the MIC input becomes 3kHz DEV. at


1kHz MOD. (WIDE)
To make measurements in the AF section, connect
the AC level meter.
In the RF section, use a 1000pF coupling capacitor.

Q211

31.8dBm

To make measurements in the AF section, connect


the AC level meter. (ANT input : -53dBm, 1kHz FM,
3kHz DEV(WIDE).)
In the RF section, use a 1000pF coupling capacitor.
(The display shows the SSG input value required to
obtain 12dB SINAD Without Local Level.)

C414

104.0dBm

IF1 (49.95MHz)

TK-2160
LEVEL DIAGRAM

TK-2160
KSC-30
Operating flow chart
POWER ON

INITIALIZATION

INSERT BATTERY

New

Ref. No. Address parts

Parts No.

Description

Does S terminal
connect?

Destination

NO

KSC-30
BOTTOM
UPPER

K
T
E

J1
0
J2

IC1
NJM78L10A
10V
3 IN
OUT 1

0
R33

J4
0

IC2
HEF4541BP

TP
Rt

Rt2

33k 180k
2
Ct 2.2u

13

Rs 470k

12

4 NC

R35

6RESET

56k

J3

Vdd

OUT 8

Vdd

1u

R31
0

Q3
2SA1015(Y)

LED1
R1

C9

Q1
2SA146 9

R27

B1+ 200m A

R12

1k

R5

D1
MTZJ2.0B

-1

R312
R10 12

1000p

R2

470p

1k

10k

1000p
C16

Vadp

INPUT-

Vadp

10

Q8
2SC945

C17

R28

-2
B2+ 200m A

R17

1k

470p

1N4148 3.9k

1N4148

C20
1000p

470p

R14

C21

D5

C28

R13

D3

3.9k

B-

Q5

2SC945

D4
1N4148

R15

Q7
2SC945

100k

R16

1000p

470p

56k

C26

D9

C13

R18
100k

Vadp

NC11

INPUT+

Vdd14

OUTPUT

ELECTRIC CIRCUIT MODULE


AC ADAPTER 120V AC 60HZ
AC ADAPTER 230V AC 50HZ
AC ADAPTER 230V AC 50HZ

56k

W02-3671-08
W08-0479-05
W08-0513-05
W08-0558-15

Charging complete
(approx. 11hours)
LED OFF

C25

PAN HEAD TAPTITE SCREW

C24
470p

N83-2610-45

C5

CUSHION

0.1u

G13-1547-08

Vdd

DC JACK
RELAY TERMINAL

R7

E03-0453-08
E23-1190-08

Battery is not
correspond
LED OFF

Charging
200mA
Red LED turn on
(Charging timer start counting)

470p

Vs : High
(Li-ion)

Distinguish the
kinds of battery

K,T
E

RESET

BADGE
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE

COM

B43-1151-08
B62-1754-08
B62-1755-08
B72-2209-08

C14

YES

Vs : Low
(Ni-Cd or Ni-MH)

CABINET
CABINET

C15

A02-3656-08
A02-3841-08

470p

41

TK-2160
SPECIFICATIONS
K, M TYPE
General
Frequency Range ............................................................. 136~174MHz (K, M)
Number of channels ......................................................... Max. 16
Number of groups ............................................................ Max. 16
Channel Spacing ............................................................... 25kHz, 30kHz (Wide) 12.5kHz, 15kHz (Narrow)
PLL Channel Stepping ...................................................... K : 2.5kHz, 5kHz, 6.25kHz, 7.5kHz
M : 5kHz, 6.25kHz
Operating Voltage ............................................................ 7.5 VDC20%
Battery Life ....................................................................... More than 9 hours at 5 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range .......................................... 30C to +60C (22 F to +140 F)
Dimensions and Weight
With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)

Receiver (Measurements made per EIA standard EIA-603)


Sensitivity
EIA 12dB SINAD ........................................................... 0.25V (Wide)/0.28V (Narrow)
Selectivity ......................................................................... 70dB (Wide)/62dB (Narrow)
Inter modulation ............................................................... 65dB (Wide)/60dB (Narrow)
Spurious response ........................................................... 65dB
Audio Power Output ........................................................ 500mW
Frequency Stability ........................................................... 2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)

Transmitter (Measurements made per EIA standard EIA-603)


RF Power Output ............................................................. 5W/1W
Spurious and Harmonics .................................................. 70dB
Modulation ....................................................................... 16KF3E (Wide)/11KF3E (Narrow)
FM Noise .......................................................................... 45dB (Wide)/43dB (Narrow)
Audio Distortion ............................................................... Less than 5%
Frequency Stability ........................................................... 2.5ppm
Channel Frequency Spread .............................................. 38MHz (K, M)

KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan

KENWOOD U.S.A. CORPORATION

KENWOOD ELECTRONICS ITALIA S.p.A.

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745,
U.S.A.

Via G. Sirtori, 7/9 20129 Milano, Italy

KENWOOD ELECTRONICS CANADA INC.

Bolivia, 239-08020 Barcelona, Spain

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

KENWOOD ELECTRONICS DEUTSCHLAND GMBH

KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.

Rembrcker Str. 15, 63150 Heusenstamm, Germany

(A.C.N. 001 499 074)


16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113, Australia

KENWOOD ELECTRONICS BELGIUM N.V.

KENWOOD ELECTRONICS (HONG KONG) LTD.

Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium

Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Kwai Fong, N.T., Hong Kong

KENWOOD ELECTRONICS FRANCE S.A.


13, Boulevard Ney, 75018 Paris, France

KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.

KENWOOD ELECTRONICS U.K. LIMITED

Sales Marketing Division


1 Ang Mo Kio Street 63, Singapore 569110

KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom

KENWOOD ELECTRONICS EUROPE B.V.


Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands

42

KENWOOD IBERICA S.A.

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