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CONTENTS
CAD EXPERIMENTS
I.
DRAWING EXPERIMENTS USING AUTO CAD

1) Knuckle Joint
2) Cotter joint with sleeve
II.
3D MODELLING EXPERIMENTS USING SOLID WORKS

1) Oldham coupling
2) Screw jack
3) Universal coupling
III.
ANALYSIS EXPERIMENTS
1) Static analysis of beam using ANSYS
2) Static analysis of truss using ANSYS
3) Static analysis of plate using SOLID WORKS
IV.
CAM EXPERIMENTS
1) Manual part programming & Machining using Auto CAD
for CNC Turning
2) Manual part programming using Auto CAD for CNC
Milling
3) Robot programming through computer
V.
VI.
VIVA QUESTIONS
OBJECTIVE TYPE QUESTIONS
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Page1
DRAWING EXPERIMENTS USING AUTO CAD
Page2
1. Cotter joint with sleeve

Aim : To draw the cotter joint with sleeve using Auto CAD.
Procedure
1. Set limits of Auto CAD screen. Set units Type : Decimal, Insertion scale :
Millimetres
2. Insert line types Centre line and Dashed line into the drawing using Linetype
command.
Page3
3. Draw the centre line. Draw the two shafts by taking diameter of the shaft as
30mm and increasing the diameter to 1.3D inside the sleeve as shown in the
figure. Use line command and spline command for drawing cut sections of the
rods at the ends.
4. Draw a sleeve over the rods by taking diameter as 2.5D and length as 8D. using
trim command remove required portion of the sleeve and rods to insert cotters.
Cotter length is 4D, width 1.3D and taper is 1:30.
5. Represent the top half in section by applying hatching using hatch command.
Represent invisible portion of the rods and cotters in the sleeve with dashed lines.
6. Drawing the projections from the front view draw the top view using line, arc or
circle, fillet and trim commands.
7. Create a new layer using layer command and set color for layer to display
dimensions. Name this layer as Dim
8. Create a new dimension style. Draw all dimensions of the drawing in Dim layer.
Precautions
1. Use zoom and Pan Commands properly while doing trim and fillet operations at
very small dimensions.
2. Use line type scale command(lts) for correct display of dashed and center lines.
3. Use hatchedit command to adjust the hatching of the sections.
4. Draw all the dimensions in new layer only.
Result
Cotter joint with sleeve has been drawn successfully using Auto CAD software.
Page4
2. Knuckle Joint
Aim : To draw the Knuckle using Auto CAD.
Procedure
1. Set limits of Auto CAD screen. Set units Type : Decimal, Insertion scale :
Millimetres
2. Insert line types Centre line and Dashed line into the drawing using Linetype
command.
3. Draw the centre line. Draw the pin in the top view by taking D as diameter 4D as
length. Draw the Eye end and Forked end using line, circle and arc commands.
Page5
Draw a octagon and draw the octagonal ends of the rods by drawing projections
from the octagon drawn in the side view. Erase the octagon after drawing
projections.
4. Draw the collar by taking 1.5D diameter and 0.5D as length. Draw the pin inside
the collar.
5. Represent partial section by applying hatching using hatch command.
6. Drawing the projections from the top view draw the front view using line, arc or
circle, fillet and trim commands.
7. Create a new layer using layer command and set color for layer to display
dimensions. Name this layer as Dim
8. Create a new dimension style. Draw all dimensions of the drawing in Dim layer.
Precautions
1. Use zoom and Pan Commands properly while doing trim and fillet operations at
very small dimensions.
2. Use line type scale command(lts) for correct display of dashed and center lines.
3. Use hatchedit command to adjust the hatching of the sections.
4. Draw all the dimensions in new layer only.
Result
Knuckle joint has been drawn successfully using Auto CAD software.
Page6
3D MODELLING EXPERIMENTS USING

SOLID WORKS
Page7
1. Oldham coupling
Aim : To make the part model, Assembly and Drawing of the Oldham coupling using
Solidworks.
Procedure
Part modelling
1. Flange : Select work plane in the side view and create a sketch. Draw a circle of
100mm dia in the sketch and extrude it to 20mm. Take a new sketch in the top
Page8
view and draw a rectangle of 10X12mm and create a slot using extruded cut
feature. Create a hub of 60mm diameter using extrude feature. Create hole with
key way for the shaft of 30mm diameter.
2. Central disc : Select the work plane in the side view and create a new sketch.
Draw a circle of 100mm diameter and extrude it to 20mm. Remove the unwanted
portion using extruded cut feature and create the projection on both sides of the
central disc.
3.
Shaft : Select the work plane side view and create a sketch with circle of 30mm
diameter using extrude feature. Create key way using extruded cut feature.
4. Key : Select the work plane side view and create a sketch with rectangle D/4 as
width and length.
Assembly : Create a sub assembly using shaft and key using coincidence mates. Create a
main assembly by taking a cental disc as main part. Assemble flanges to the central disc
and insert sub assembly of shaft and key to flanges.
Drawing : Create a new drawing file. Insert the assembly into drawing and project the
side view and front view. Take a sectional view from the side view. Draw the dimensions
using smart dimensing.
Precautions
1. Select the Work plane properly based on the views required in the drawing.
2. Use the constraineds properly while drawing sketches.
3. Select the correct mates between the parts.
Result : Parts, Assembly and Drawing of the Oldham coupling done using Solid Works.
Page9
2. Screw Jack
Aim : To make the part model, Assembly and Drawing of the Screw jack using
Solidworks.
Page10
Procedure
Part modelling
1. Body : Select the work plane in the front view. Draw the sketch for the body with
given dimensions and revolve it using revolve feature to get body of screw jack.
2. Nut : Select the work plane in the front view. Draw the sketch for the nut with
given dimensions and revolve it using revolve feature.
3. Screw : Select the work plane in the front view. Draw the sketch for the screw
with given dimensions and revolve it using revolve feature. Select the work plane
in the side view and make a through hole using extruded cut feature. Make a M12
tapped hole at the top of screw using hole feature.
4. Cup : Select the work plane in the front view. Draw the sketch for the cup with
given dimensions and revolve it using revolve feature. Create a work plane in the
side view and draw a hole and make a semi circular cut using the extruded cut
option. Repeate the same procedure in the front work plane.
5. Washer : Select the work plane in the front view. Draw the sketch for the washer
with given dimensions and revolve it using revolve feature.
6. Screw : Select the work plane in the front view. Draw the sketch for the washer
with given dimensions and revolve it using revolve feature.
7. Tommybar : Select the work plane in the front view. Draw the sketch for the
tommy bar with given dimensions and revolve it using revolve feature.
Assembly
Create a sub assembly with Cup,washer and screw. Insert the Body as main part.
Use proper mates to assemble remaining parts sub assembly.
Page11
Drawing
Insert the assembly into a new drawing file and project the front view and top
view. Create the sectional front view to get the details of screw and washer in the
drawing. Mark the dimensions for the entire drawing using smart dimensing.
Precautions
Result : Parts, Assembly and Drawing of the Screw Jack prepared using Solid Works.
Page12
3. Universal Coupling
Aim : To make the part model, Assembly and Drawing of the Universal coupling using
Solidworks.
Page13
Procedure
Part modelling
1. Fork : Select the front work plane and draw the sketch for the vertical portion of
the fork. Select the top face and create the sketch for top part of the fork. Use the
mirror feature to get the bottom part of the fork. Create the hub and shaft for fork
using extrude feature.
2. Central block : Select top work plane Draw the sketch with two concentric
circles and extrude them. Select the front work plane Draw the sketch with two
concentric circles according to the given dimensions and extrude them.
3.
Shaft : Select the work plane side view and create a sketch with circle of 30mm
diameter using extrude feature. Create key way using extruded cut feature.
4. Key : Select the work plane side view and create a sketch with rectangle D/4 as
width and length.
Assembly : Create a sub assembly using shaft and key using coincidence mates. Create a
main assembly by taking a central block as main part. Assemble Forks to the central
block and insert sub assembly of shaft and key to flanges.
Drawing : Create a new drawing file. Insert the assembly into drawing and project the
side view and front view. Take a sectional view from the side view. Draw the dimensions
using smart dimensing.
Precautions
Page14
Result : Parts, Assembly and Drawing of Universal Coupling prepared using Solid
Works.
ANALYSIS EXPERIMENTS
Page15
1. Static Analysis of a Beam

Aim : To find the deflections at the nodes and to draw the shear force and bending
moment diagrams of beam shown in figure.
7000N/m
10000N
5000N/m
Cross section area=0.01m
Young's Modulus=2e7 N/m

4
Moment of Inertia=7.95e-6 m
Poisson ratio=0.3
All dimensions are in metres only
Data Given :
Cross sectional Area of beam = 0.01m 2
Youngs modulus = 2 107 N / m 2
Poissons ratio = 0.3
ANSYS Procedure
1. Pre processor : A typical analysis in ANSYS begins with pre processing where data
such as the geometry, materials and element types are specified.
i)
ii)
iii)
Set preferences : The preferences dialog box allows to choose the desired
engineering discipline for context filtering of menu choices.
- Turn on structural
- Select structural discipline options as h-method
Define element types and options : Select proper element from this dialog
box.
Preprocessor Element type Add/Edit/Delete Select Beam 2DElastic3
Define real constants : Real constant provide additional geometry
information. In this problem cross sectional area and moment of inertia are
Page16
iv)
v)
the real constants. Moment of inertia is needed to identify the shape of the
cross section.
Cross section area = 0.01m 2
Moment of inertia = 7.95 106 m 4 or 7.95e-6 m4
Define material properties : Material properties are constitutive properties
of a material such as youngs modulus and poissons ratio.
In this problem Youngs modulus = 2 107 N / m 2
Modeling : This problem has Discretised into three elements formed from
four nodes. In the world co-ordinate system the co-ordinates of the four
nodes are as follows.
1(0,0) , 2(7.5,0) , 3(10,0) , 4(12.5,0)
Preprocessor Modeling Create Nodes InActive CS
After entering co-ordinates of each node click on Apply to enter next node
click on O.K after entering the last node.

Elements : In this problem Beam cross section is not varying so no need to
set the element attributes.
Preprocessor Modeling Create Elements ThruNodes
Select two nodes to create an element. Then click on Apply and repeat the
same procedure for the complete beam.

2. Solution : Boundary conditions(Displacement constraints) and loads can be applied
in this stage.
i)
Displacement Constraints :
Solution Loads Apply Structural Displacements On Nodes
Select Node-1 as displacement constraint and click on Apply . In this dialog
box click on All DOF and Click on O.K
Select Node-3 and click on Apply . In this dialog box click on UY and click on
ii)
iii)
O.K .
Applying forces :
Solution Loads Apply Pressure on Beams
Select the element where the continuous varying load is acting. In this dialog
box enter pressure at Node I = 5000N/m, Pressure at Node J = 7000N/m.
Solution Loads Apply Force/Moment on Nodes
Select Node-4 and click on Apply . In this dialog box select UY and enter
UY= 10, 000 N
Solve : Solution Solve Current L.S
3. Post processor : Post processor is used to review the results through graphics display
and tabular listing.
Page17
Shear Force and Bending Moment diagrams can be obtained by defining element
table.
Define sequence numbers 2 and 8 for Shear Force diagram.
Define sequence numbers 6 and 12 for Bending Moment diagram
General Post processor Element table Define table Add
In this dialog box scroll down the left text box and select By sequence num Type 2 in
the right side down text box. Then click on Apply . Repeat the same procedure for
8,6,12 numbers.
Shear force diagram:
General Post processor Plot Results Line Element Res
In this dialog box select Element table item at Node I =2
select Element table item at Node J =8
Click on O.K .
Bending Moment diagram:
General Post processor Plot Results Line Element Res
In this dialog box select Element table item at Node I =6
select Element table item at Node J =12
Click on O.K .
Page18
2. Static Analysis of a Truss

Aim : To find the deflections at the nodes for the truss configuration shown in figure.
Page19
Data Given :
Cross sectional Area of beam = 0.01m 2
2.5
At Node-5 Force is acting at an angle = tan 1
1
= 68.11
Inclined force at Node-5 F1=44480N.
Horizontal component of Force F1 = 44480 cos ( 68.11) =16525.6N
Vertical component of Force F1 = 44480 sin ( 68.11) = 41298.64N
Force acting at Node-8 is in vertically downward direction i.e F2=44480N
Based on the truss dimensions Co-ordinates of the nodes in World Co-ordinate system
are as follows :
1-(0,0) , 2-(12,0) , 3-(2.4,6) , 4-(9.6,6) , 5-(-3,12) , 6-(3,12) , 7-(9,12) , 8-(15,12) , 9(3,16.5) , 10-(9,16.5). All dimensions are in meters only.
ANSYS Procedure
4. Pre processor : A typical analysis in ANSYS begins with pre processing where data
such as the geometry, materials and element types are specified.
i)
ii)
Set preferences : The preferences dialog box allows to choose the desired
engineering discipline for context filtering of menu choices.
- Turn on structural
- Select structural discipline options as h-method
Define element types and options : Select proper element from this dialog
box.
Page20
iii)
iv)
v)
Preprocessor Element type Add/Edit/Delete

Select Beam Link-2D spar-1.
Define real constants : Real constant provide additional geometry
information. In this problem links of the entire truss configuration is of same
cross sectional area.
Cross section area = 0.01m2
Define material properties : Material properties are constitutive properties
of a material such as youngs modulus and poissons ratio. Assume the
material as isotropic.
In this problem Youngs modulus = 2 107 N / m 2
Modeling : This problem has Discretised into 17 elements formed from 10
nodes. In the world co-ordinate system the co-ordinates of the four nodes are
as follows.
1-(0,0) , 2-(12,0) , 3-(2.4,6) , 4-(9.6,6) , 5-(-3,12) , 6-(3,12) , 7-(9,12) , 8(15,12) , 9-(3,16.5) , 10-(9,16.5). All dimensions are in meters only.
Preprocessor Modeling Create Nodes InActive CS
After entering co-ordinates of each node click on Apply to enter next node
click on O.K after entering the last node.
Elements : In this problem link is assumed as isotropic so no need to set the
element attributes.
Preprocessor Modeling Create Elements ThruNodes
Select two nodes to create an element. Then click on Apply and repeat the
same procedure for the complete truss.
5. Solution : Boundary conditions(Displacement constraints) and loads can be applied

in this stage.
i)
Displacement Constraints :
Solution Loads Apply Structural Displacements On Nodes
Select Node-1 as displacement constraint and click on Apply . In this dialog
box click on All DOF and Click on O.K
Select Node-2 and click on Apply . In this dialog box click on UY and click on
ii)
O.K .
Applying forces :
Solution Loads Apply Force/Moment on Nodes
Select Node-5 and click on Apply . In this dialog box select UX and enter
UX= 16525N.
Again pick node-5 UY= 41298N
Node-8 UY= 44480N
Page21
iii)
Solve : Solution Solve Current L.S
6. Post processor : Post processor is used to review the results through graphics display
and tabular listing.
General Post processor Plot Results Nodal Solution
In this dialog box select items to be contoured as DOF Solution and translation as
USUM.
Item to be plotted is Def+Undeformed. Then click on O.K
3. Static Analysis of a Plate

Page22
Aim : To find the VonMosses stress distribution and factor of safety for the given plate.
Procedure
Part Model
Prepart model by taking a work plane in the front view. Draw the sketch with
given dimensions and extrude it to get the given plate.
Analysis
1. To start analysis in solid works add the solid works simulations menu in the menu
bar. To add the menu Select tools ->Options->Solidworks simulation.
2. Select new study from solid works simulation give a name to that study.
3. Follow the simulation tool bar. Select the contraints button and select left side
edge of the plate to fix the plate.
4. Add material to the model. Select material from the material library. For the given
plate select steel.
5. Click on apply force button enter force as 10240N.
6. Select Mesh and RUN button to solve the problem.
7. Click on Result button to get the results in the required format.
Precautions
1. Select correct edge or face while applying constraints or forces.

2. Refine the mesh size till the convergence occurs in induced stresses.
Result : VonMosses stresses and factor of safety are determined for given plate.
Page23
CAM EXPERIMENTS
Page24
1. MANUAL PART PROGRAMMING & MACHINING

USING AUTO CAD FOR CNC TURNING
Step Turning Component to be produced in a CNC Turning Machine
Page25
Table Indicating the End-Point Coordinates
MANUAL PART PROGRAM

O1234;
G28 U0;
G28 W0;
M06 T02;
M03 S1500;
G00 X10 Z5;
G01 X10 Z2;
G71 U0.3 R1;
G71 U0.2 W0.2 P10 Q20 F50;
N10 G01 X10 Z-20;
G01 X15 Z-20;
G01 X15 Z-30;
G01 X20 Z-30;
G01 X20 Z-40;
N20 G01 X26 Z-40;
G70 P10 Q20 F25;
G28 U0 W0;
M05;
M30;
Page26
2. MANUAL PART PROGRAMMING USING AUTO

CAD FOR CNC MILLING
Page27
MANUAL PART PROGRAM

MAIN PROGRAM
O1234;
G00 G17 G54 G90 G80 G40;
G00 Z100;
M03 S2000;
G00 X-10 Y-10;
G00 Z10 M09;
G01 Z0 F300;
M98 P2000 L20;
M98 P2001 L1;
G00 Z10;
Page28
G00 X100 Y50;

G01 Z0 F300;
M98 P2002 L30;
M98 P2003 L1;
G00 Z100 M09;
M30;
PART SUB-PROGRAM - (ROUGH CONTOUR MILLING)

O2000;
G01 G91 Z-0.5 F300;
G01 G90 X-10 Y9 F300;
G01 X191 Y9 F300;
G01 X191 Y91 F300;
G01 X9 Y91 F300;
G01 X9 Y-10 F300;
G01 X-10 Y-10 F300;
M99;
PART SUB-PROGRAM (FINISH CONTOUR MILLING)

O2001;
G01 G90 G42 D1 X-10 Y10 F300;
G01 X190 Y10 F300;
G01 X190 Y90 F300;
G01 X10 Y90 F300;
G01 X10 Y-10 F300;
G01 G40 X-10 Y-10 F300;
M99;
Page29
PART SUB-PROGRAM (ROUGH POCKET MILLING)

O2002;
G01 G91 Z-0.5 F300;
G01 G90 G40 X106 Y50 F300;
G03 X106 Y50 I-6 J0 F300;
G01 X112 Y50 F300;
G03 X112 Y50 I-12 J0 F300;
G01 X118 Y50 F300;
G03 X118 Y50 I-18 J0 F300;
G01 X124 Y50 F300;
G03 X124 Y50 I-24 J0 F300;
G01 X128 Y50 F300;
G03 X128 Y50 I-28 J0 F300;
G01 X100 Y50 F300;
M99;
PART SUB-PROGRAM (FINISH CONTOUR MILLING FOR

POCKET)
O2003;
G01 G90 G41 D1 X129 Y50 F300;
G03 X129 Y50 I-29 J0 F300;
G03 X100 Y79 I-29 J0 F300;
G01 X100 Y50 F300;
M99;
Page30
3. Robot Programming through computer
HOME ALL
SPEED 60
JOINT A1 22.64 A2 -90.08 A3 90.08 A4 0.00 A5 90.00 A6 0.00
JOINT A1 22.64 A2 -55.75 A3 59.43 A4 0.00 A5 90.00 A6 0.00
GRIPPER OPEN
JOINT A1 22.64 A2 -55.75 A3 69.63 A4 0.00 A5 66.10 A6 0.00
GRIPPER CLOSE
JOINT A1 22.64 A2 74.99 A3 84.03 A4 0.00 A5 66.10 A6 0.00
JOINT A1 -90.97 A2 -74.79 A3 84.03 A4 0.00 A5 66.10 A6 0.00
JOINT A1 -90.97 A2 -48.99 A3 75.16 A4 0.00 A5 66.10 A6 0.00
JOINT A1 -90.97 A2 -48.99 A3 76.38 A4 0.00 A5 53.32 A6 0.00
GRIPPER OPEN
JOINT A1 -90.97 A2 -71.03 A3 79.89 A4 0.00 A5 53.32 A6 0.00
JOINT A1 -2.46 A2 -71.03 A3 79.89 A4 0.00 A5 53.32 A6 0.00
-Run the program
Page31
VIVA QUESTIONS
1) DefineAutomation?
Answer:Automationmaybedefinedastheprocessofhavingmachinesfollowa
predetermined sequence of operations with little or no human labour, using
specialized equipment and devices that perform and control manufacturing
processes.
2) DefineCADandCAM.
Answer:
CAD may be defined as any design activity that involves the
effective use if computer to create, modify or document
engineeringdesign.
CAM may be defined as an effective use of computers and
computertechnologyinthe
planning, management and control of the manufacturing
function.
3) DefineCAD/CAM.
Answer:CAD/CAMisatechnologymovinginthedirectionofgreaterintegration
of design & manufacturing & It will provide the technology base for the
computerintegratedfactoryofthefuture.
4) DefineCAE?
Answer: It becomes a comprehensive tool to form a link throughout at
engineeringindustry.Thus,CAEisacombinationoftechniquesinwhichmanand
machineareblendedintoaproblemsolvingteam,intimatelycouplingthebest
characteristicsofeach.
5) WhatarethebasicstepsinvolvedinShigleyDesignProcess.
Answer:
1)RecognitionofNeed
2)DefinitionofProblem
3)Synthesis
4)AnalysisandOptimization
5)Evaluation
6)Presentation
6) ExplainthetermProductlifecycle.
Page32
Answer:AManufacturedproducthasalife.Thedemandforaproductdoesnot
last long. The lifecycle is driven by customers and markets, which demand the
product. The product cycle begins with a concept, and idea for a product. This
concept is cultivated, refined, analyzed, improved upon and translated into a
planfortheproductthroughthedesignengineeringprocess.
7) WhatdoyoumeanbyIslandsofautomation?
Answer:Theindividuallyautomatedworkstationsorprocessesarecalledislands
of automation. In other words the term islands of automation represents the
various technologies that facilitate manufacturing automation in isolation,
withouthavingintegratedwithothermanufacturingtechnologies.
8) ExplainGeometricModelling?
Answer:GeometricModellingreferstocomputercompatibleandmathematical
representation of geometry. Only mathematical representation of geometry is
notenough.Onlyvisualrepresentationofgeometryisnotenough.
9) Whatarethe3basictypesofGeometricModelling?
Answer:1)Wireframemodelling,2)surfacemodelling,3)SolidModelling
10) WhatismeantbyRapidPrototyping?
Answer: It is developed as an alternative to subtractive processes. These
methods are unique in that they add and bond materials in layers to form
objects&alsoforproducingcomplexpartgeometries.
11) Whatisproductionplanningandproductioncontrol?
Answer: Production planning is a preproduction activity. It is the pre
determination of manufacturing requirements such as manpower, materials,
machines,andmanufacturingprocess.
Production control, through control mechanism, tries to take corrective action
totakecorrectiveactiontomatchtheplannedandactualproduction.
12) Whatisgrouptechnology(GT)?
Answer: Group technology (GT) is a manufacturing philosophy to increase
productionefficiencybygroupingavarietyofpartshavingsimilaritiesofshape,
dimension,and/orprocessroute.
Page33
13) Whatisapartfamily?
Answer:Apartfamilyisacollectionofpartswhicharesimilareitherbecauseof
geometric shape and size or because similar processing steps are required in
theirmanufacture.
14) Listthegeneralmethodsusedforgroupingpartsintopartfamilies.
Answer:
1.Visualinspection,
2.Partsclassificationandcodingsystem,and
3.Productionflowanalysis
15) Listanysixcodingsystemsthatarewidelyrecognizedinindustries.
Answer:
1.Opitzclassificationsystem,
2.MICLASSsystem,
2.DCLASSsystem,
4.CODEsystem,
5.KK3system,and
6.CUTPLANsystem.
16) WhatismeantbyCAPP?
Answer: CAPP refers to Computer Aided Process Planning. CAPP is used to
overcomethedrawbacksofmanualprocessplanning.Withtheuseofcomputers
on the process planning one can reduce the routine electrical work of
manufacturingengineers.Alsoitprovidestheopportunitytogeneraterational,
consistentandoptimalplans.
17) Writetheactivitiesofproductioncontrol.
Answer:
1.Shopfloorcontrol; 2.Inventorycontrol;
3.ManufacturingResourceplanning(MRPII)
4.Justintimemanufacturingsystems.
18) WhatisBOM?
Answer: The bill of materials (BOM) designates what items and how many of
eachareusedtomakeupaspecifiedfinalproduct.
19) DefineCIM.
Answer:CIMistheintegrationofthetotalmanufacturingenterprisethroughthe
use of integrated systems and data communication coupled with new
managerialphilosophiesthatimproveorganizationalandpersonnelefficiency.
20) WhatarethebasicapproachesofCAPP?
Answer:
1.Retrieval(orVariant)CAPPsystem
Page34
2.GenerativeCAPPsystem.
21) DefineFMS?
Answer: A Flexible Manufacturing System (FMS) is an individual machine or
group of machines served by an automated material handling system that is
computercontrolledandhasatoolhandlingcapability.
22) WhatarethecomponentsofFMS?
Answer:
1.Processingstationsorworkstations
2. Material handling
andstorage
3.Computercontrolsystem
4.Humanlabour
23) WhatismeantbyNC?
Answer:NCcanbedefinedasaformofprogrammableautomationinwhichthe
processiscontrolledbynos,lettersandsymbols.
24) WhatarethebasicelementsofNCMachinesystem?
Answer:
1.Programofinstructions 2)MachineControlUnit
3.NCMachinetool
4)NCcuttingtools
25) Whatarethetoolpositioningmethods?
Answer:
1)Absolutepositioningmethod
2) Incremental Positioning
Method
26) DifferenttypesofNCmotioncontrolsystems.
Answer:
1)Pointtopointcutmode
2)Straightcutmode
3)Contouringcutmode
27) Explaintheterms,Fixedzero&Floatingzero.
Answer: Fixed zero: The origin is always located at the same position on the
machinetable
Floating Zero: To set the zero point at any position on the machine table. This
featureiscalledfloatingzero.
28) Whatisthecodeusedforspindlerotation,clockwiseandcounterclockwise.
Answer:M03forspindleCW,M05forspindleCCW
Page35
29) FunctionofM33code.
Answer:Threadcuttingconstantlead
30) FunctionofG90,G91.
Answer:AbsoluteInput,IncrementalInput.
31) FunctionofG81G89.
Answer:Canneddrillingandboringcycle.
32) FunctionofAdaptivecontrol.
Answer:Machinecontrolunitsforwhichfixedspeedsandfeedsaredetermined
byfeedsaredeterminedbyfeedbacksensorsratherthanbybeingprogrammed.
33) DatabaseManagementsystem(DBMS),explain.
Answer: A software system for managing data and making such features as
interrogation,maintenance,andanalysisofdataavailabletousers.
34) WhatistheuseofF3keyinAutoCAD?
Answer:OSNAPON\OFF
35) WhatistheuseofXPLODEcommand?
Answer: This command is used to convert a polyline object into individual
objects.
36) UseofPEDITcommandinAutoCAD.
Answer: This command is used to edit the existing polyline object on the
drawingscreen.
37) FunctionofWBLOCKcommandinAutoCAD.
Answer:Thiscommandisusedtocreateblockswithselectedobjectsfromthe
drawingscreenwhichcanberecalledatanytimeinanyotherdrawingfile.
38) WhatistheuseofCommand,REVSURF?
Answer:Itcreatesrevolvedsurfacealongthegivenaxistogivenangle.
39) WhatisthefunctionofEXTRUDEcommand?
Page36
Answer:Thiscommandisusedtoaddmaterialtoaclosed2dpolylineobjectin
zdirectiontothegivendepthandtaperangle.
40) WhataretheBooleanoperationsinAutoCAD?
Answer:UNION,SUBTRACT,INTERSECT,INTERFERE.
OBJECTIVE TYPE QUESTIONS

1) CAD/CAMistheinterrelationshipbetween
A) Marketinganddesign
B)Manufacturingandmarketing
C) Engineeringandmarketing
D)EngineeringandManufacturing
2) Twodiscipline,whichareusuallytiedbyacommondatabaseare
A) Marketinganddesign
B)Manufacturingandmarketing
C) Engineering and marketing
D)
Engineering
and
Manufacturing
3) CAEandCAMarelinkedthrough
A) A common data base and communications system
B) NC tape programming and automated design
C) Assembly automation and tool production
D) Parts production and testing
4) CAD/CAMishardwareoriented,
A)Numericalcontrol
B)Documentation
C)Software
D)Communications
5) KeyhardwareitemswhichtiesaCAD/CAMsystemtogetheris
A)Keyboard
B)Graphicsworkstation
C)Digitizer
D)Plotter
6) Item,whichbestdescribesaCAMtechnologyis
A)Numericalcontrol
B)Documentation
C)Drafting
D)GeometricModelling
7) Grouptechnologybringstogetherandorganizes
A)Partsandsimulationanalysis
B)Documentationandanalysis
C)Automationandtoolproduction
D) Common parts, problems, and
tasks
8) Fourbasicelementsarerequiredforanautomatedmachinetoolorproduction
processareinputinterface,memory,outputinterfacesand
A)Logic
B)NCtapeprogramming
Page37
B)Software
D)Computergraphicsworkstation
9) Automationmeans
A)Increasedproductivity
B)Workerscontrollingmachines
C)AssistingandreplacinghumansbymachinesD)Allofthese
10) Useofmoderncontroltechnologyinautomationsystems
A)Reducedcost
B)Increasesyield
C)Improvereliability
D)Allofthese
11) Aflexiblemanufacturingsystemmaybe
A)Anautomatedassemblyline
B)Expensivetoalter
C)Verydifficulttochangewhennewproductsareintroduced
D)Allofthese
12) Numericcontrol
A)Appliesonlytomillingmachine
B)Isamethodforproducingexactnumberofpartsperhour
C)Isamethodforcontrollingbymeansofsetofinstructions
D)Allofthese
13) WhatarethecomponentstypicalNCsystems?
A)Tapeinput
B)Controller
C)Machinetool
D)Allofthese
14) Flexiblemanufacturingallowsfor
A)Factorymanagement
B)AutomatedDesign
C)ToolDesign
D) quick and in expensive product

design
15) Aprogrammablecontroller
A)Allowsfastermachinecheckout
B) Is easier to repair than standard
relaylogic
C)Hasallthelogicstatusmaintainedinmemory D)Allofthese
16) Thebenefitisofnumericalcontrolonmachinesare
A)Reducedfixturing
B)reducednonproductivetime
B)Improvedqualitycontrol
D)Allofthese
17) ThebenefitsofCADare
A)Improveddesignaccuracy
B)Shorterleadtimes
C)Minimumtranscriptionerrors
D)Allofthese
18) IntegrationofCADandCAMiscalled
A)CIM
B)CAE
D)CADalone
C)CAMalone
Page38
19) Robotsarespecifiedby
A)Controlsystem
B)Axisofmovement
C)Payload
D)Allofthese
20) AdvantageofNCis
A)Reducedmanufacturingtime
B)Reducedfixturing
C)Reducednonproductivetime
D)Allofthese
21) ThemainfunctionsofCADare
A)Drafting
B)Geometricmodelling
C)Documentation
D)Allofthese
22) CADdisplayconfigurability,whichallowsworkwithoutanyhostsupportis
A)Highlyintelligence
B)Lowintelligence
C)mediumintelligence
D) one with no secondary storage

capacity
23) WhichofthefollowingitemsbestdescribesaCAMtechnology
A)Drafting
B)Numericalcontrol
C)Documentation
D)GeometricModelling
24) ANCmachinetoolsystemhasreplaced
A)Handactionoftheoperator
B)brainoftheoperation
C)Handandbrainoftheoperator
D)noneofthese
25) NCmachineiseconomicaltouseespeciallywhenonehastomanufacture
A)Smallquantityofpartsproducts
B)Newproduct
C)Largevarietywithsmallnumberofproducts
D)Noneofthese
26) In pointtopoint NC machine tool system the movement of tool to the next
point
A)Isofmostsignificance
B)isofnosignificance
C)NextpositionoftheworkisachievedbymovingthehobD)AandC
27) WhichofthefollowingisnotconsideredamethodofinputcontrolinaCAD
system?
A)Programmablefunctionbox
B)Joystick
C)Plotter
D)Touchterminal
28) OperatorinteractiondirectlywithCRTisaccomplishedvia
A)VectorScanning
B)Adigitizingtablet
C)AStylus
D)ATouchterminal
29) Thetermthatisusedforgeometricmodelinglikesolidmodeling,wireframe
modelinganddraftingisknownas:
A) Softwarepackage
B)Operatingsystem
C) Application software
D) None of these
30) Thenervecenterorbrainofanycomputersystemisknownas
Page39
A)CPU
B)Storagedevices
C)ALU
D)Monitor
31) Followingisnotaoperatingsystemsoftware
A)Windows
B)UNIX
C)VAX/VMS
D)IDEAS
32) 2 DCADmodelwillhave
A)Zerothickness
B)Constantthickness
C)Variablethickness
D)None
33) No.oftangentsrequiredtodescribecubicsplines
A)1 B)2
C)3 D)4
34) Furgusoncurvesarealsocalledas
A)BSplines
B)Cubicspline
C)RationalBsplines D)Beziercurve
35) Computerwillperformthedataprocessingfunctionsin
A)N.C
B)C.N.C
C)D.N.C
D)BothAandB
36) APTstandsfor
A)AutomaticallyProgrammedTool
B)AutomatedPartTool
C)AutomatedPalletTool
D)Noneoftheabove
37) CNCdrillingmachineisconsideredtobe
A)PTPcontrolledmachine
B) Continuous path controlled

machine
C)Servocontrolledmachine
D)Adaptivecontrolledmachine
38) Thefollowingcodeisusedtospecifyfeedrateinmm/minis
A)G28
B)G40
C)G94
D)G90
39) Linearinterpolationisaccomplishedby
A)G00
B)G01
C)G02
D)G03
40) EIAStandardpunchtapehas
A)Eightregularcolumnofholes
B)Sevenregularcolumnofholes
C)Nineregularcolumnofholes
D)Tenregularcolumnofholes
41) InOPITZcode,plainsurfacearerepresentedin
A)1digit
B)2nddigit
C)3rddigit
D)4thdigit
42) Cellularmanufacturingsystemisdesignedonthebasisof
A)JIT
B)MRP
C)GT
D)Layout
Page40
43) KK3systemconsistsof
A)21digits
B)22digits
C)23digits
D)25digits
44) Fordevelopmentofaprocessplanfornewparts,thebestis
A)Variantprocessplan
B)Generativeprocessplanning
C)GTplanning
D)Noneoftheabove
45) Capacityplanningisconcernedwith
A)Howmanymachinesrequired
B)howmuchlabourrequired
C)BothA&B
D)None
ANSWERS
1) D
12) D
14) D
25) A
27) C
38) C
40) A
2) B
13) B
15) C
26) B
28) A
39) B
41) D
3) A
4) C
5) B
6) A
7) D
8) A
9) D
10) D 11) A
16) D 17) D 18) A 19) C 20) D 21) C 22) D 23) D 24) A

29) A 30) A 31) D 32) B 33) B 34) B 35) B 36) A 37) A
42) C
43) A 44) B 45) C
Page41

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CONTENTS

DRAWING EXPERIMENTS USING AUTO CAD

3D MODELLING EXPERIMENTS USING SOLID WORKS

DRAWING EXPERIMENTS USING AUTO CAD

1. Cotter joint with sleeve

3D MODELLING EXPERIMENTS USING

1. Static Analysis of a Beam

Cross section area=0.01m

Young's Modulus=2e7 N/m

All dimensions are in metres only

click on O.K after entering the last node.

same procedure for the complete beam.

2. Static Analysis of a Truss

Cross sectional Area of beam = 0.01m 2

Preprocessor Element type Add/Edit/Delete

5. Solution : Boundary conditions(Displacement constraints) and loads can be applied

Solve : Solution Solve Current L.S

3. Static Analysis of a Plate

1. Select correct edge or face while applying constraints or forces.

1. MANUAL PART PROGRAMMING & MACHINING

Step Turning Component to be produced in a CNC Turning Machine

Table Indicating the End-Point Coordinates

MANUAL PART PROGRAM

2. MANUAL PART PROGRAMMING USING AUTO

MANUAL PART PROGRAM

G00 X100 Y50;

PART SUB-PROGRAM - (ROUGH CONTOUR MILLING)

PART SUB-PROGRAM (FINISH CONTOUR MILLING)

PART SUB-PROGRAM (ROUGH POCKET MILLING)

PART SUB-PROGRAM (FINISH CONTOUR MILLING FOR

3. Robot Programming through computer

-Run the program

OBJECTIVE TYPE QUESTIONS

D) quick and in expensive product

D) one with no secondary storage

B) Continuous path controlled

16) D 17) D 18) A 19) C 20) D 21) C 22) D 23) D 24) A

43) A 44) B 45) C

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