Sree ately tte) Uv Uses re ( eeSince its launch in 2000, TATA TISCON has been redefining India’s rebar market. It is the first brand in India to introduce TMT rebars with technological support from Morgan, USA. As India’s leading brand of rebars TATA TISCON has been constantly innovating and developing radical solutions in its business. Rebars are specified and assessed from the functional point of view over mainly two dimensions - mechanical properties and chemical properties. The desired mechanical properties e.g. strength, ductility, bendability are achieved by designing the right chemistry and controlling various rolling parameters. As part of the chemistry, any rebar necessarily contains two harmful impurities, Sulphur (S) and Phosphorus (P) in varying levels which reduce the strength of steel in extreme hot and cold conditions. Therefore lowering the content makes the steel bett r. In fact, 70% rebars in India are manufactured by crude processes from scrap by Induction Furnace Route. These processes increase the content of harmful impurities in steel A superior and controlled steel making practice can reduce the levels of these impurities, In the last revision of the Indian Standard of rebars (BIS) in 2008, this aspect has been factored in and a new superior category of rebar called 'D’ has been introduced in the BIS. The step is in the direction of improving the overall quality of steel of Indian steel producers. The BIS guidelines make it an imperative to inform customers about the level of impurities present in rebars that are manufactured through different routes. In view of this development, Tata Steel has introduced a new grade called TATA TISCON 500D where the combined level of Sulphur and Phosphorus is restricted to a maximum of 0.075% to comply with the latest BIS specifications. TATA TISCON is the only rebar, in India which has acquired the ‘Superbrand’ status. tatar ly TISCON ee mnmenwinann em ATOOT JODTATA TISCON 500D, A PRODUCT FROM TATA STEEL, IS THE NEW GENERATION HIGH STRENGTH RIBBED REINFORCEMENT BAR. IT IS DIFFERENT FROM ORDINARY BARS IN ITS METHOD OF MANUFACTURING AND CONSEQUENTLY, IN ITS COMBINATION OF PROPERTIES. 1. WHY REBAI Reinforced Cement Concrete (RCC) has become the most easy and effective construction material of modern times. Almost all the residential complexes and individual houses are being constructed with this versatile material. The beauty of this material lies in two aspects — first, the ability of Cement-Concrete to take the desired shape and secondly, the ability of steel reinforcement bars or rebars to resist all kind of forces acting upon a building. Plain Cement Concrete (PCC) without rebars is like a body without bones. Rebars make buildings safe for its residents by tolerating various damaging forces acting on building members e.g. foundations, beams, columns, slabs, etc. These forces are generated because of different loads like the dead load of the building itself, the live load of ‘occupants and their belongings, the wind/storm load, the earthquake load, etc. which act in different combinations at different times. That is why, to make the buildings strong and long-lasting, steel rebars must be of good quality and strength.cee ech eke en Re ee Ram Re Meier Ne ACC ROU uc aa Coe oun eI aay cen TATA TISCON 500D rebars are produced in state-of-the-art plants under close supervision of our frontline eee ea Ui en eee et anager Steel Making-Secondary Refining-Billet Casting route with lowest amount of undesirable impurities and ae CC ic Lt kickers et sc ioe one en una o aeCag ene eta eka ar ca a PIC Rg eC Cee eesy Rec rec oIeR Mencceng Peursem cue Certs PSckaee oe en te oeceeLss furnace, pre-finishing and finishing mill, cold shear to cut bars, roughing mill, intermediate mill and the Pearce Re eet ees eC Moonee Rea eel from steel billets and subjected to PLC controlled CCR rgd Miu ms Peers (a) Quenching - The hot rolled bar leaving the final re ee eon oE Se meee et eau Rr hot and austenitic. (b) Self Tempering - When the bar leaves the PR aC ee | to the surface, allowing heat to flow from the core to the surface, causing tempering of the outer Penta anon su metiete tence) eeu R cst aeee ets at this stage. Oy tee Dea LC en een cooling bed where the austenitic coreis transformed into a ductile ferrite-pearlite structure. Thus the een ee eet of a strong outer layer (tempered martensite) Sg Ome TATA TISCON 5000 its unique combination of higher to a depth optimised for each section through strength and ductility Why is TATA TISCON 500D superior to traditional rebars in the market? As mentioned in the beginning, Sulphur & Phosphorus (S&P) are harmful impurities in steel. High levels of Phosphorus can lead to ‘cold shortness’ in steel where the steel tends to become very brittle under extreme cold conditions and thus Ree ae ee eee ne oe eC a the melting point of steel gets lowered thereby reducing its strength dramatically under high temperature conditions. However, lower levels of S&P can be achieved only through advanced steel making technology. Such low S&P levels, as specified in the 500D specifications of BIS, are almost impossible to be achieved through normal scrap & induction furnace route. At Tata Steel, due to state-of-the-art steel making facilities. Pee ea sate ce eae ee ec produced in compliance to the 500D grade specifications. Pr tel TISCON Pa miei mecnninnn nn» nl Ce eee)SIO ee ees aL) 1S:1786 grade. However, its carbon levels are Dee aa eae ete which results in its excellent ductility, high Oa eee nce arc Lee mc ay impurities (like Sulphur and Phosphorus) that impair the overall longevity of rebars inside eee cine eae iec” than specifications in TATA TISCON 500D. TATA TISCON is produced through a combination of superior processes. ACoA MI oo ect Re a Cn A Cane ca processed through the blast furnace, LD & LF (ladle refining) to Tefine the steel to the fullest extent and continuously cast into billets The resultant steel is of superior quality, containing no harmful Pai ae eS eae Seen a ee ee a RU nu eR aS with computer controlled process monitoring devices to ensure Tangs rn ec ee ea modernized with the latest rolling technologies employing state-of- tag CO ee ou econo Pees eee acted ORLY UCU RRS Eo stura: sce Gee ees This is possible because of the purity of steel in TATA TISCON 500D, which is 100% processed through the primaty steel making route with refining facility unlike secondaty routes. As TATA TISCON 50D. does not have any undesirable elements, its intrinsic quality to withstand load under adverse conditions eae Unit 18:1786 Fe 500 01420 max CMU eo i SCM tg BIS Pe CUO ma ee ACCOR cae Ory Pe Rule ie al route,TATA TISCON 500D's unique method of manufacturing creates a combination of strength and ductility that far exceeds the minimum limit specified in the standard |S:1786. In the case of the yield strength for TATA TISCON 500D, though the standard specifies a minimum of 500 N/mm2, and designers use this value for design, the typical values are as high as 540 Nimm?. For the same product, the typical value of ductility as measured by elongation is 18% minimum as against the standard value of 16% minimum. Undoubtedly, the superior values of strength and ductility are a guarantee of higher levels of safety for ages. UTS / YS ratio and percentage elongation are important properties in a rebar that reflect the ability to handle the pressure of earthquakes. Higher these values, the better. Bendabi The special microstructure of TATA TISCON 500D results in a rebar with excellent bendability. The bar can be bent easily and sharply. TATA TISCON 500D can be bent to the exact angle unlike ordinary rebars as desired by the design around mandrels, and is much smaller in diameter than what is specified in 1S:1786. This has obvious advantages at construction sites, Weldability TATA TISCON 500D, due to its low carbon equivalent, has weldability which is superior to ordinary rebars. It can be butt-welded or lap-welded using ordinary rutile coated electrodes of matching strength. In manual are welding, no pre-warming or post-welding treatment is necessary. Although steel and concrete are two different materials, they have to behave as a single unit in a reinforced structure. This can happen only when the concrete grips the steel rebar to form the strongest bond through the unique rib pattern of the rebar. TATA TISCON 500D has a unique rib pattern in terms of greater rib depth and closer rib spacing, Its ribs are made using computer controlled CNC notch cutting machines. Rib patterns on the rebar surface provide quality bonding with cement only when they are produced through CNC machined Rolls. This ensures uniform rib pattern for 100% of the rebars, which allows uniformly strong bonding with concrete for the whole structure. This is in contrast to the ordinary rebars, where ribs are cut manually which always leaves scope for non-uniform rib pattern and thereby, non-uniform and weaker bonding throughout the structure. Due to uniformity and critically designed ribs, fatigue strength of TATA TISCON 500D is much superior to ordinary rebars, tatar ly TISCON ee mimeinanannem ATOOT JODNOE Ce Ce no ee eu mee India: 6, 8, 10, 12, 16, 20 and 25 mm. TATA TISCON 5000 is available for all reinforcement applications ranging from small individual houses to large infrastructure projects. TATA TISCON S00D is retailed through its extensive distribution network Cee aS oe eee od eee eu Cems Bree eae ncuicys CONC C ae Re nee ec Cnn eae ee ener enc er Ue oe ee ee ee convenient pre-packed bundles with fixed number of pieces per bundle. Selling by Piece ~ Every TATA TISCON rebar is sold in a standard length of 12 metres thereby removing erent UC Ce eee eC ke ee eC een Recommencled Consumer Price (RCP) — TATA TISCON rebars are sold at RCP for better transparency.The Coe eee cre CE eee ee eee ee Oar SO Ree Canc a CeCe eae Me Ed Pee ep ne tS ESTE a PS ope TISCON ATOOT JODRECO aC Roe un oe eC cae eee sco Uae eee ean ‘Award from JUSE) eC Ra RU RO ec oe Rene OL COC ues Pe ee en Scone oR ec 2004-2008 (2004, 2006, 2007) peeree) Seren en ach ne eee ce ene) een Rae te ee eee Ue Red SALES oFFices EAST ZONE. ranean) eee Coe Poneeracta) ete re ed eee eed een ere ee ee te ete ee aoa Pare romererre ey Loenemeer vrrreries Paes rey Ce ar Pre eteenent ng ere ee er ee Poe) ee eer err) Peet rere ere ee ey eee) [ceeereney eet Pon eT Seer poor) peer ne Pd Peete) Peres eee Posrapicrenr seers See) pert Coat CA ean) rated Pent rrnesr Mere ney enters rarer eet t er tnt coredEAST ZONE aia Kehonaure 1121 en Aparna East Boing Gara Road Prone: 02-2509 obi 000 £9 918 mat bay, brwBsatyan.etn saiioe BE Sh wasverwa vee raha Mean et -rsor wb coats Chatterton Sony Kana GU RUNDU « sons Surat Walea- 722101 Best Bong Weblo: opeaccosee Fr 812-208572 [MANDAN SAHA STEEL PVT.LTD. (8, Daeinchar oad ‘West Bengal Fax 033-25343106 ona nanarannsilyaho ar Sart Kumar san MeRCANTILES TD, Da Phen Sa ose ‘Guwenat- 781 008, Assam Prone 254032/490070251446 ‘mal sertghy@satyam natin Sud Agama ASA SALES & MARKETING ke oad ants = 400 Mobil: 09234668702 Fr ast-2801318 ma saparalpesabouse cam PAUL CO STEEL MERCHANTS PTL. {D0 Ho Ca tna San ‘kokata - 70008 ‘Wen Bengal Fax: 099-24520088 Ra sTeeL sco, 1, as ‘West Bengal Fax: 039-24480086 fora igs vent eyBons Nea oad West Bora | Pron 08-2405 ‘mal strrammulicom@gmai.cor Nar Agarwal ‘SARI Rant ALES 2c ne oor heed Fax: 0826-2804156 Bet Agana ‘SiugUm BULoERs pvr. 7D, Sty Sa Suldeg Sitgui- 734.01 Wet Canal Fax: 0853-2530421 Manapng brea: ISSA SMALL INDUSTRIES Cuttack ~753 010 WEST ZONE Yoposn rival {GE Fond NH-8) Snatena Prone 07'-2055001 ont ooto5226973 a psu retialcon sul Kranclva ESA Bek on Be Prone: O712-26coara1/12 ont oer 05929 fal anestert@pralzom fol Agsa Viger, Marea By ase atari “ilps aoe ache reer Pron 07%-5135009 ‘mal: osdeteeb@redtinallcom Pasen Kaos NOU CORPORATION PVT.LTD Jove Ane Bazan oad, Wer Mens 0008 Prone O22 2eoconcarazree Woz 21155000 na raucorpertengmalcam Propach@pralcom | TATA TISCON RETAIL DISTRIBUTORS i hay da Hada {08-404 Kral Cormracal Carolan Aol Te rn Motors 8° Pere «ral: nfoGnareshsteecom Mobi: 08614116088 Se, SA tom pet epee Bea EB awcouanr MENS tauors Mole 0922440775 -Mé0. B.Godase Fax: 0120-2791428 satan sey gn ‘Moble: 09425016192 ‘Mobi: 03610026085 Sarat, SOUTH ZONE ioe boe eee MS. Aosd ope Kumar Agarwal ee O71 A060 isin Prestige Nhat na Floor ios consents? N= Cady cor Road ‘Sat antabsesrsscon ar sacrerio NORTH ZONE Foc tsoassotroe ‘al psedeoarlin send Det TRADING CORPORATION Mero) Priors 200212 2a tot Paani sTEst eral lan Camber Wiese aca tp GPO. Ml Rose (Oe. Tetaakrs Temp ‘Spurge than Bic. Poa Ofes hone ove 236588 Kot -az0e, Kerala ole: ogzo055465 one beet Sretarasarzea Foca 2ases Web be470886 (Chat ccheasronopesendediralem — nal rendruaga.con Ms. Bei a urine Sreets ‘SAMRAT CORPORATION 500 Nang Gra etmaoo 55199, 1 Foor Sironar- 80008 TSK Cmnba lore Kase WG! Hend ane otae2e7091/27080 Senden - 500 009 ool: osoeseze50| ona bub eee0s500 Foc oise-eresoe Woble sexo ‘rat emproseeystoocon Fre O20. 56915501. Fare sree . HNOUSTAN'SALES CORPORATION Bil eis fina Paar chow) THEINDIAN MINERAL CO, Fatwa od amen: 1900 rep Fron oat eroee Histo 2a None tossasiece ronson Fcoincurion Fro orbacsione ratte eyeroo.con obi ono e 88 Fete 20704 yin rat Bisel com FSH La. Pawan Kumar sa Narcan, 7/184 Sweep Nene" Caster averse on ive Stee. ssrmourons thar Pecen Siecusval esate Prone So-sn200 2501268 teat Hoole oneoasseoe Kango Fsasteo fanned (Stat iparour@rana.on Prove 0c¢-2357007 Woble ocicoseT« Fre 024789001 ‘nna besa ogouncom tatar ly TISCON ee mimeinanannem ATOOT JODerrr They) TATA STEEL Limited, Long Products Division, 15th Floor, Tata Centre, 43, Jawaharlal Nehru Road, Kolkata 700 071 Call 1800 345 8282, Visit us at www.tatatiscon.co.in, SMS (TISCON) to $3636