Sinamics g120 at s7-1200 Short-Docu v1d3 en

Application Description 11/2014
SINAMICS G: Speed Control

of a G110M/G120 (Startdrive)
with S7-1200 (TIA Portal) via
PROFINET/PROFIBUS DP with
Safety Integrated (via
Terminal) and HMI
SINAMICS G110M / G120 / G120C / G120D / G120P (with FW 4.6)
SIMATIC S7-1200 (with FW 2.2 and TIA Portal V13.0)
http://support.automation.siemens.com/WW/view/en/70155469
Warranty and Liability
Warranty and Liability

Note
The Application Examples are not binding and do not claim to be complete with
regard to configuration, equipment or any contingencies. The Application
Examples do not represent customer-specific solutions; they are only intended to
provide support for typical applications. You are responsible for ensuring that the
described products are used correctly. These Application _Examples do not
relieve you of the responsibility of safely and professionally using, installing,
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recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these
Application Examples at any time and without prior notice. If there are any
deviations between the recommendations provided in this Application Example
and other Siemens publications e.g. catalogs the contents of the other
documents have priority.
We do not accept any liability for the information contained in this document.
Siemens AG 2014 All rights reserved
Any claims against us based on whatever legal reason resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this application example will be excluded. Such an exclusion will not
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SINAMICS G120 an S7-1200

Entry ID:70155469, V1.3, 11/2014
Table of Contents
Table of Contents
Warranty and Liability ................................................................................................. 2
1
Overview ............................................................................................................. 4
Blocks for Communication ............................................................................... 5

2.1
2.2
Auxiliary Functions for Signal Standardization ........................................... 12
Siemens AG 2014 All rights reserved
3.1
3.2
4
Process_Data [FB11] ........................................................................... 5

General information .............................................................................. 5
Transfer method ................................................................................... 5
Calling the block ................................................................................... 5
Interface 6
Parameters [FB20] ............................................................................... 7
Motivation ............................................................................................. 7
General information .............................................................................. 7
Transfer method ................................................................................... 8
Calling the block ................................................................................... 8
Interface 9
Job and response data ....................................................................... 10
Normalization [FC12].......................................................................... 12
Calling the block ................................................................................. 12
Interface 12
Denormalization [FC11]...................................................................... 13
Interface 13
Commissioning ................................................................................................ 14
PROFINET ......................................................................................... 14
PROFIBUS ......................................................................................... 15
Related Literature ............................................................................................ 16
History............................................................................................................... 17

Entry ID:70155469, V1.3, 11/2014
1 Overview
Overview
The short documentation on hand describes the blocks which can be used for
connecting a SINAMICS G120 to a SIMATIC S7-1200 in the TIA Portal. The blocks
can be used with PROFINET and PROFIBUS DP.
This short documentation does not focus on explanations and only shows the most
important points for integrating the blocks into your own projects.
The blocks and their functions

Table 1-1: Blocks and their functions
Block
Function
Explanation
Process_Data [FB11] 1
Write/read
access to
process data
Copyright Siemens AG 2014 All rights reserved
Parameters [FB20]1
write_drive_parameters [DB100]
read_drive_parameters [DB101]
answer_from_drive [DB103]
Write/read
access to
Parameter
Operating the SINAMICS G120

via the bits of the control word
Defining the setpoint speed
value.
Reading the bits of the status
word
Reading the actual values for
speed, current and momentum
Reading the current fault and
alarm
Writing and reading the rampup and ramp-down time
Reading the first eight current
failure and acknowledged
failures
The DBs contain the data structure

for the write job [DB100], the read
job [DB101] and the drive response
[DB103].
(De-)normalization of actual
speed value, current and
momentum
Auxiliary functions called up in
FB11 and FB14.
Normalization [FC12]
Denormalization [FC11]
Standardization
Denormalization
Preconditions
To be able to use the blocks, you need:
the TIA Portal V13 or higher,
a SIMATIC S7-1200 with FW V2.2,
for PROFIBUS DP: a SIMATIC CM 1243-5 communication module,
a SINAMICS G110M, G120, G120C, G120D or G120P with FW 4.6.
The respective instance DB is automatically generated during compilation.

Entry ID:70155469, V1.3, 11/2014
2 Blocks for Communication
Blocks for Communication
2.1
Process_Data [FB11]
General information
For the block, the following applies:
the call should be made in a cycle OB.
In the TIA Portal of the device configuration of the drive, the Telegram 352
frame must be selected.
Since this block is an FB, you always have the choice to create actual parameters
during the block call or access the parameters directly in the respective instance
DB. The latter makes sense, for example, for a direct HMI access.
Transfer method
The block offers a cyclic exchange of consistent data between a SIMATIC S7-1200
and a SINAMICS G120 as DP standard slave/PROFINET IO device. It uses the
system instructions
DPRD_DAT for reading the data from the SINAMICS drive,
DPWD_DAT for writing the data to the SINAMICS drive.
Calling the block

Figure 2-1: FB Process_Data

Entry ID:70155469, V1.3, 11/2014
Interface
Table 2-1: Interface of the Process_Data FB
Parameter
Start
value
Data type
Description
Input parameters
RD_HW-ID
HW_SUBMODULE -
Decisive hardware identifier for reading

data from a DP standard slave /PROFINET
IO device.
When selecting the frame type in the
properties of the drive in the TIA Portal,
STEP 7 creates a system constant which
corresponds to this identifier. Enter this
system constant here. It is symbolically
displayed to you in the dropdown list when
entering the parameters.
WR_HW-ID
HW_SUBMODULE -
Decisive hardware identifier for writing data

to a DP standard slave /PROFINET IO
device.
properties of the drive in the TIA Portal,
STEP 7 creates a system constant which
corresponds to this identifier. Enter this
system constant here. It is symbolically
displayed to you in the dropdown list when
entering the parameters.
control_word
Word
16#047E
Control word of SINAMICS G120

The initial value sets the bits
- Bit 01
OFF2
- Bit 02
OFF3
- Bit 03
Operation block
- Bit 04
HLG block
- Bit 05
HLG stopping
- Bit 06
Setpoint value block
- Bit 10
PLC control
to 1 at a controller restart, so the
SINAMICS drive alone can be started with
Bit 00 1.
setpoint
Real
0.0
Setpoint speed value [min-1]
ref_speed_
p2000
Real
1500.0
Reference value for the speed according to

the converter configuration.
Here, the same value must be entered as
in parameter P2000 of SINAMICS G120.
ref_current_
p2002
Real
0.0
Reference value for the motor current

according to the converter configuration.
ref_torque_
p2003
Real
0.0
Reference value for the motor torque

according to the converter configuration.

Entry ID:70155469, V1.3, 11/2014
Parameter
Start
value
Data type
Description
Output parameters
status_word
actual_speed
Word
Real
actual_current Real
actual_torque Real
2.2
Status word of the SINAMICS G120
Actual speed value [min-1]
Actual current value [A]
Actual torque value [Nm]
actual_alarm
Word
Number of a pending alarm
actual_fault
Word
Number of a pending fault
RETVAL_RD
Word
Return value of the DPRD_DAT system

instruction called in this FB
RETVAL_WR
Word
Return value of the DPWD_DAT system

instruction called in this FB
Parameters [FB20]
Motivation
For a parameter transfer between SINAMICS drive and SIMATIC controller a
number of boundary conditions must be taken into consideration for programming,
such as:
How many parameters shall be transferred?
Which data format do these parameters have?
Are the parameters indexed?
How many indices do they have?
For the above reasons, it is not sensible to offer a less performant block which
supports all sorts of parameter transfers. The Parameters [FB20] block fulfills the
following specific task:
Writing and reading the ramp-up and ramp-down time
Reading the first eight current failure and acknowledged failures
This makes it comprehensible, and the user can use it as a template for his own
modifications.
General information
For the block, the following applies:
the call should be made in a cycle OB or a time interrupt OB.
In the TIA Portal of the device configuration of the SINAMICS drive, any
message frame type can be selected. If you do not require a cyclic process
data exchange, you can use the (shortest) Telegram 1 frame.
DBs write_drive_parameters [DB100], read_drive_parameters [DB101] and

answer_from_drive [DB103] contained in the project and accessed by FB
Parameters [FB20] are mandatory.
Since this block is an FB, you always have the choice to create actual parameters
during the block call or access the parameters directly in the respective instance
DB. The latter makes sense, for example, for a direct HMI access.

Entry ID:70155469, V1.3, 11/2014
Transfer method
The Parameters [FB20] block uses the Data set 47 structure to respectively
transfer
the job for writing parameters to the SINAMICS drive,
the job for reading parameters from the SINAMICS drive,
the drive response (data, error detection) to the respective job at the SIMATIC
control.
The block uses the system instructions
WRREC for acyclic writing of the data set,
RDREC acyclic reading of the data set.
Calling the block
Figure 2-2 FB Parameters

Entry ID:70155469, V1.3, 11/2014
Interface
Table 2-2: Interface - Parameters [FB20]
Parameter
Start
value
Data type
Description
Input parameters
HW-ID
HW_SUBMODULE -
Hardware identifier of the

DP standard slave/PROFINET IO
devices, to be read from or written to.

properties of the SINAMICS drive in
the TIA Portal, STEP 7 creates a
system constant which corresponds
to a logic I/O address. Enter this
system constant here. It is
symbolically displayed to you in the
dropdown list when entering the
parameters.
READ_WRITE
Bool
False
False: Read ramp-up/ramp-down

time
True: Write ramp-up/down time
Ramp_Time_Up
Real
10.0
Default ramp-up time [s]
Ramp_Time_Down Real
10.0
Default ramp-down time [s]
Output parameters
actual_
Ramp_Time_Up
Real
Ramp-up time [s] read by the

SINAMICS drive. In the case of a
send/receive error, 999999.9 is
entered.
actual_
Real
Ramp_Time_Down
Ramp-down time [s] read by the

SINAMICS drive. In the case of a
send/receive error, 999999.9 is
entered.
Bool
Bool
Job running
done
Job completed without error

The bit is pending for 1 cycle.
drive_error
Bool
The bit is set if an error ID was sent in

the drive response. Analyze the DB
103 answer_from_drive.
The bit is pending until START is set
to 0 again.
error
Bool
The bit is set if one of the instructions

WRREC or RDREC detects an error.
Further evaluation through static data
in the respective instance DB. 2
The bit is pending until START is set
to 0 again.
busy
WR_ERROR = true Error in instruction WRREC Evaluation through WR_STATUS

RD_ERROR = true Error in instruction RDREC Evaluation through RD_STATUS
3
The tags WR_STATUS and RD_STATUS correspond to the output parameter
3
Status der instructions WRREC und RDREC. For more information, please refer to the STEP 7
3
online help.
3

Entry ID:70155469, V1.3, 11/2014
Job and response data

They are created as structures named record in the DBs
write_drive_parameters [DB100] (write job at the SINAMICS drive)
read_drive_parameters [DB101] (read job at the SINAMICS drive)
answer_from_drive [DB103] (response from SINAMICS drive).
Their structures correspond to data set 47 and are adjusted project-specifically to

the data to be transferred. The SINAMICS G120 drives support the acyclic
communication via data set 47. If you wish to change the data to be transferred
and the FB20, you need to modify three DBs. The structures of the jobs,
responses, and error IDs of data set 47 are respectively available in chapter 3.1.2
of the function manual Fieldbus systems /6/.
In this example, only the ramp up and ramp down times (P1120 and P1121) and a
part of the fault memory (P945.x) is accessed.
Figure 2-3 : write_drive_parameters [DB100] (write job to the drive)
Ramp-up time param. no.

Ramp-down time param. no.
Ramp-up time value [s]
Ramp-down time value [s]

Entry ID:70155469, V1.3, 11/2014
10

Figure 2-4: read_drive_parameters [DB101] (read job to the drive)
Ramp-up time param. no.

Ramp-down time param. no.
Figure 2-5: answer_from_drive [DB103] (response from drive).
Ramp-up time value [s]

Ramp-down time value [s]
Actual alarms
Acknowledged alarms
Note
Since the structure of the data set to be sent or received depends on the number
of jobs and their number format, a generally valid structure cannot be used.

Entry ID:70155469, V1.3, 11/2014
11
3 Auxiliary Functions for Signal Standardization
Auxiliary Functions for Signal

Standardization
An analog signal transferred via the field bus, is processed by the SINAMICS
converter in standard format and always related to a reference variable. The
standardization is always to value 4000hex. The reference value is a drive
parameter to be specified by the user.
Example:
A speed setpoint value of 750 min-1 has, at a reference value of 1500 min-1, the
standardized value 750/1500*16384 = 8192.
For conversion in both directions, the functions
(dimensionless normalized),
(normalized dimensionless )
are available which are used by Process_Data [FB11].
3.1
Calling the block

Figure 3-1: Call Normalization [FC12]
Interface
Parameter
Data type
Description
Input parameters
value_REAL
Real
Dimensionless value
normalization
Real
Reference value
Value_INT
Int
Output parameters

Entry ID:70155469, V1.3, 11/2014
Standardized value
12
3 Auxiliary Functions for Signal Standardization
3.2
Calling the block

Figure 3-2: Call Denormalization [FC11]
Interface
Parameter
Data type
Description
Input parameters
actual_value_INT
Int
Standardized value
normalization
Real
Reference value
Output parameters
actual_value_REAL

Entry ID:70155469, V1.3, 11/2014
Real
Dimensionless value
13
4 Commissioning
Commissioning
If you wish to use the prefabricated example, follow the respective application
description (/7/) in chapter 3.
If you create your own project, proceed according to chapter 6 of the respective
application description (/7/), for example. A summary of the steps concerning the
SINAMICS drive and the SIMATIC controller is given below.
PROFINET
1. Wire the involved components and create the physical PROFINET
connections.
2. Open the TIA Portal and create a new STEP 7 project.
3. Add the desired SIMATIC S7-1200 CPU into the project via Add new device
or from the hardware catalog and configure its properties (e.g. IP address, PN
name, other required features).
4. Add the desired SINAMICS drive into the project via Add new device or from
the hardware catalog, and configure its PROFINET interface in Properties
(especially IP address, PN name, message frame, I/O address). If you wish to
use the Process_Data [FB11] block, it is mandatory that you chose Telegram
352 as the message frame type. If you only use the acyclic data exchange
(e.g. realized with FB Parameters [FB20]), the Standard Telegram 1 frame is
sufficient. Check the default I/O addresses and, if necessary, assign them to
an area not used otherwise.
5. In the network view of the Devices and Networks editor you use PROFINET
to network the SINAMICS drive with the SIMATIC controller and assign the
drive to the controller.
6. Use the commissioning wizard to perform a basic commissioning of the
SINAMICS drive (at the appropriate drive in the Parameter branch of the
project navigation).
7. Create your code blocks (in LAD, FBD or SCL) and data blocks.
8. Load the entire STEP7 program into the SIMATIC controller.
9. In the Devices & Networks editor you assign the PN device name to the
SINAMICS drive.
10. Load the drive configuration into the SINAMICS drive. Here you select the
Save configuration to EEPROM option. If necessary, reset the SINAMICS
drive to factory settings beforehand (at the appropriate drive in the
Commissioning branch of the project navigation).
11. At the SINAMICS drive you perform a POWER ON.

Entry ID:70155469, V1.3, 11/2014
14
4 Commissioning
PROFIBUS
1. Wire the involved components and create the physical PROFIBUS
connections.
2. Use the DIP switch to set the PROFIBUS address at the SINAMICS G120.
3. Open the TIA Portal and create a new STEP 7 project.
4. Add the desired SIMATIC S7-1200 CPU into the project via Add new device
or from the hardware catalog and configure its properties (e.g. IP address,
other required features).
5. In the device configuration of the SIMATIC CPU you enter the PROFIBUS
communication module CM1243-5. Assign a PROFIBUS address in Properties
(default value = 1).
6. Add the desired SINAMICS drive into the project via Add new device or from
the hardware catalog, and configure its PROFIBUS interface in Properties
(especially PROFIBUS address, message frame, I/O address). If you wish to
use the Process_Data [FB11] block, it is mandatory that you chose Telegram
352 as the message frame type. If you only use the acyclic data exchange
(e.g. realized with FB Parameters [FB20]), the Standard Telegram 1 frame is
sufficient. Check the default I/O addresses and, if necessary, assign them to
an area not used otherwise.
7. In the network view of the Devices and Networks editor you use PROFIBUS
to network the SINAMICS drive with the SIMATIC controller and assign the
drive to the controller.
8. Use the commissioning wizard to perform a basic commissioning of the
SINAMICS drive (at the appropriate drive in the Parameter branch of the
project navigation).
9. Create your code blocks (in LAD, FBD or SCL) and data blocks.
10. Load the entire STEP7 program into the SIMATIC controller.
11. Load the drive configuration into the SINAMICS drive. Here you select the
Save configuration to EEPROM option. If necessary, reset the SINAMICS
drive to factory settings beforehand (at the appropriate drive in the
Commissioning branch of the project navigation).
12. At the SINAMICS drive you perform a POWER ON.

Entry ID:70155469, V1.3, 11/2014
15
5 Related Literature
Related Literature
This list is not complete and only represents a selection of relevant information.
Table 5-1: Literature
Topic
Title / link
SIMATIC S7-1200 System Manual 03/2014
/1/
Updating the System Manual, Edition 03/2014
WinCC Basic V13.0 System Manual
/2/
/3/
SIMATIC S7-1200
STEP 7 Basic
Programming guideline for S7-1200/1500
WinCC Basic V13.0 System Manual
Automating with SIMATIC S7-1200

Author: Hans Berger
Publicis Corporate Publishing
ISBN: 978-3-89578-384-5
/4/
SIMATIC
Basic Panels
/5/
SINAMICS
Startdrive
Operating instructions
Commissioning tool for SINAMICS drives as option package

for SIMATIC STEP 7 V13
Operating instructions (V4.7):
/6/
SINAMICS
G110M Manuals
List manual (V4.7) (parameters and error list):
Function manual Safety Integrated (V4.7):
Function manual Fieldbus systems (V4.7):
SINAMICS G120
with CU240B/E-2
Manuals
SINAMICS G120
with CU250S-2
Manuals
SINAMICS G120C
Manuals

Entry ID:70155469, V1.3, 11/2014
16
6 History
Topic
Title / link
SINAMICS G120D
with CU240D-2
Manuals
SINAMICS G120D
with CU250D-2
Manuals

SINAMICS G120P
Manuals
/7/
/8/
This entry
Siemens Industry
Online Support
http://support.automation.siemens.com
History
Table 6-1
Version
Date
Modifications
V1.0
07/2013
First version
V1.2
07/2014
Updated for TIA Portal V13

Revision of FB10 and FB20
V1.3
11/2014
Updated for SINAMICS FW4.7

Entry ID:70155469, V1.3, 11/2014
17

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Application Description 11/2014

SINAMICS G: Speed Control

Warranty and Liability

Warranty and Liability

Siemens AG 2014 All rights reserved

SINAMICS G120 an S7-1200

Blocks for Communication ............................................................................... 5

Auxiliary Functions for Signal Standardization ........................................... 12

Siemens AG 2014 All rights reserved

Process_Data [FB11] ........................................................................... 5

Related Literature ............................................................................................ 16

SINAMICS G120 an S7-1200

The blocks and their functions

Copyright Siemens AG 2014 All rights reserved

Operating the SINAMICS G120

The DBs contain the data structure

the TIA Portal V13 or higher,

a SIMATIC S7-1200 with FW V2.2,

for PROFIBUS DP: a SIMATIC CM 1243-5 communication module,

a SINAMICS G110M, G120, G120C, G120D or G120P with FW 4.6.

The respective instance DB is automatically generated during compilation.

SINAMICS G120 an S7-1200

2 Blocks for Communication

Blocks for Communication

the call should be made in a cycle OB.

Copyright Siemens AG 2014 All rights reserved

DPRD_DAT for reading the data from the SINAMICS drive,

DPWD_DAT for writing the data to the SINAMICS drive.

Calling the block

SINAMICS G120 an S7-1200

2 Blocks for Communication

Decisive hardware identifier for reading

Copyright Siemens AG 2014 All rights reserved

Decisive hardware identifier for writing data

Control word of SINAMICS G120

Setpoint speed value [min-1]

Reference value for the speed according to

Reference value for the motor current

Reference value for the motor torque

SINAMICS G120 an S7-1200

2 Blocks for Communication

Status word of the SINAMICS G120

Actual speed value [min-1]

Actual current value [A]

Actual torque value [Nm]

Number of a pending alarm

Number of a pending fault

Return value of the DPRD_DAT system

Return value of the DPWD_DAT system

Copyright Siemens AG 2014 All rights reserved

the call should be made in a cycle OB or a time interrupt OB.

DBs write_drive_parameters [DB100], read_drive_parameters [DB101] and

SINAMICS G120 an S7-1200

2 Blocks for Communication

the job for writing parameters to the SINAMICS drive,

the job for reading parameters from the SINAMICS drive,

The block uses the system instructions

WRREC for acyclic writing of the data set,

RDREC acyclic reading of the data set.

Calling the block

Copyright Siemens AG 2014 All rights reserved

Figure 2-2 FB Parameters

SINAMICS G120 an S7-1200