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GRAY

285CM

GRAY

PIN5

TB107

14

285CM

GRAY

PIN6

SHD1-TB110

18

285CM

WHT

PIN7

SHD1-TB109

18

285CM

BLK

PIN8

SHD1-TB111

18

285CM

RED

PIN9

SHD1

18

285CM

SHD

PIN10

TB21

14

285CM

GRAY

PIN11

TB101

14

285CM

GRAY

PIN12

TB102

14

285CM

GRAY

PIN13

TB74

14

285CM

GRAY

PIN14

TB75

14

285CM

GRAY

PIN15

TB76

14

285CM

GRAY

PIN16

SHD2-TB70

18

285CM

WHT

PIN17

SHD2-TB71

18

285CM

BLK

PIN18

SHD2

18

285CM

SHD

PIN19

SV+

14

285CM

GRAY

PIN20

SV-

14

285CM

GRAY

PIN21

TB67

14

285CM

GRAY

PIN22

TB5

14

285CM

GRAY

PIN23

SHD3-TB73

18

285CM

WHT

PIN24

SHD3-TB77

18

285CM

BLK

PIN25

SHD3

18

285CM

SHD

PIN26

TB130

14

285CM

GRAY

PIN27

TB2

14

285CM

GRAY

PIN28

XXXXX

00

00CM

PIN29

XXXXX

00

00CM

PIN30

SHD4-D+

18

285CM

WHT

PIN31

SHD4-D-

18

285CM

BLK

PIN32

SHD4

18

285CM

SHD

PIN33

SP1

14

285CM

GRAY

PIN34

SP2

14

285CM

GRAY

PIN35

SP3

14

285CM

GRAY

PIN36

SP4

14

285CM

GRAY

PIN37

TB-96

14

285CM

GRAY

PIN38

SHD5

18

285CM

WHT

PIN39

SHD5

18

285CM

BLK

PIN40

SHD5

18

285CM

SHD

PIN41

XXXXX

00

00CM

PIN42

XXXXX

00

00CM

PIN43

XXXXX

00

00CM

PIN44

XXXXX

00

00CM

PIN45

XXXXX

00

00CM

PIN46

XXXXX

00

00CM

PIN47

XXXXX

00

00CM

PIN47

XXXXX

00

00CM

SHD#1

SHD#2

SHD#3

SHD#4

SHD#5

81

80

F2
F4

GND
73
74
75
76
77
78
79

F1
F3

BGR2
BGW2

BGR1
BGW1

T3

T1

T0

H1
H2
H3
H4

H1 A
H2 A

170-5395
BATT-

BATT- A

BATT-

TB2 B

BATT+

TB1 B

BATT+

KSBS A

TB70 C
TB71 C
SHD C

MAG PICKUP+
MAG PICKUP-

170-5399

SHD
SHD

285CM

14

SVSV-

14

TB104

70
71
72
SV+
SV+

TB103

PIN4

170-5400

N.O.
N.C.
COM

PIN3

64
65
66
67

30

GRAY

27
28
29

GRAY

285CM

26

285CM

14

25

14

TB105

BASE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

24

TB106

PIN2

285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
XXXXX
XXXXX
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 14 AWG
285cm 18 AWG
285cm 18 AWG
285cm 18 AWG
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

R4
W4
C4
R5
W5
C5
R6
W6
C6

PIN1

SWGR
TB-106
TB-105
TB-103
TB-104
TB-107
TB-110 / WHT
TB-109 / BLK
TB-108 / RED
TB-111 / SHD
TB-21
TB-101
TB-102
TB-74
TB-75
TB-76
TB-70 / WHT
TB-71 / BLK
TB-72 / SHD
TB-SV(+)
TB-SV(-)
TB-67
TB-5
TB-73 / WHT
TB-77 / BLK
TB-78 / SHD
TB-130
TB-2
XXXXX
XXXXX
D(+) / WHT
D(-) / BLK
SHD / SHD
SPARE-1
SPARE-2
SPARE-3
SPARE-4
TB-96
SPARE / WHT
SPARE / BLK
SPARE / SHD
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

R1
W1
C1
R2
W2
C2
R3
W3
C3

TERMINATION
ITEM NO.

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

WIRE
ITEM NO.

3
4
5
6

IDENT

COLOR

REF

LENGTH

GA

IDENT

CIRCUIT

TERMINATION

12/28
20
22
24
24

11/26
13/30

5
6

RENR5957
July 2002

PMG3516 Low Voltage Power Module


Enclosure Electrical System
CFD1-UP

S270A-CU
S270A-BK
S270A-RD

P101-RD
P301-BK
P301A-BK

MAG PICKUPMAG PICKUP+

905 A
906 A
907A
908 A

SP1/MS2OL-L3
TB917/MS2OL-L1
TB918/MS2OL-L2
48

26

27

28

29

30

31

32

33

34

35

36

13

14

15

16

17

18

19

20

21

22

23

24

10

11

12

GND A
GND A

TOP VIEW

213-8042

GND

25

SWITCHGEAR GEN CABNET


INTERCONNECT PLUG PART NUMBER
213-2369, PLUG MATES WITH
HARNESS 215-6847
GND

47

918

46

917

45

914

44

913

43

908

42

907

41

906

40

905

39

51
52
53
L1
L3

38

50
50
50
50

37

TO JWH GND
TO JWH GND

DETAIL I

TO CRANCASE BREATHER
TO CRANKCASE BREATHER
TO CRANKCASE BREATHER

TO JWH
TO JWH
SPEED ANALOG INPUT

TO JWH

SHD3-TB37 C

TO JWH

TB48 C
TB102 C

E-STOP INPUT

SHD3-TB33 C
SHD4-TB32 C
SHD4-TB31 C

TB75 C

IDEL/RATED

TERMINATION

CIRCUIT
IDENT

GA LENGTH COLOR WIRE


TERMINATION
IDENT ITEM NO. ITEM NO.

SOCKET 1

DVR3

14

915

GRAY

SOCKET 2

DVR40

14

915

GRAY

SOCKET 3

DVR43

14

915

GRAY

SOCKET 4

DVR41

14

915

GRAY

SOCKET 5

DVR5

14

915

GRAY

SOCKET 6

SHD1-DVR7

18

915

WHT

10

SOCKET 7

SHD1-DVR45

18

915

BLK

10

SOCKET 8

SHD1-DVR44

18

915

RD

10

SOCKET 9

SHD1

18

915

SHD

NOT TERMINATED

SOCKET 10

TB21

14

915

GRAY

SOCKET 11

TB101

14

915

GRAY

SOCKET 12

TB102

14

915

GRAY

SOCKET 13

TB34

14

915

GRAY

SOCKET 14

TB75

14

915

GRAY

SOCKET 15

TB36

14

915

GRAY

SOCKET 16

SHD2-TB70

18

915

WHT

10

SOCKET 17

SHD2-TB71

18

915

BLK

10

SOCKET 18

SHD2

18

915

SHD

NOT TERMINATED

SOCKET 19

SV+

14

915

GRAY

SOCKET 20

SV-

14

915

GRAY

SOCKET 21

TB67

14

915

GRAY

SOCKET 22

TB5

14

915

GRAY

SOCKET 23

SHD3-TB33

18

915

WHT

10

SOCKET 24

SHD3-TB77

18

915

BLK

10

SOCKET 25

SHD3

18

915

SHD

NOT TERMINATED

SOCKET 26

TB130

14

915

GRAY

SOCKET 27

TB2

14

915

GRAY

SOCKET 28

XXXXX

XX

XXXX

XX

XXXX

SOCKET 29

XXXXX

XX

XXXX

XX

XXXX

SOCKET 30

SHD4-TB31

18

915

WHT

10

SOCKET 31

SHD4-TB32

18

915

BLK

10

SOCKET 32

SHD4

18

915

SHD

NOT TERMINATED

SOCKET 33

TB48

14

915

GRAY

SOCKET 34

SP2

14

915

GRAY

SOCKET 35

SP3

14

915

GRAY

SOCKET 36

SP4

14

915

GRAY

SOCKET 37

SP5

14

915

GRAY

SOCKET 38

SHD5-1

14

915

GRAY

10

SOCKET 39

SHD5-2

14

915

GRAY

10

SOCKET 40

SHD5-3

14

915

GRAY

NOT TERMINATED

SOCKET 41

XXXXX

XX

XXXX

XXX

XXX

SOCKET 42

XXXXX

XX

XXXX

XXX

XXX

DATA LINK+
DATA LINKSPEED SIGNAL RETURN

D100B-PK
D100B-PU
M170-BK

ENGINE START

P615C-RD

SWITCHED B+

P600-RD

SPEED ANALOG INPUT

M170-WH

M030-WH

SEAL TIGHT 460cm


HOOD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
XXXXX XXXXX
XXXXX XXXXX
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 14 AWG
915cm 18 AWG
915cm 18 AWG
915cm 18 AWG
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

GENERATOR
DVR-3
DVR-40
DVR-43
DVR-41
DVR-5
DVR-7 / WHT
DVR-45 / BLK
DVR-44 / RED
NOT LANDED / SHD
TB-21
TB-101
TB-102
TB-34
TB-75
TB-36
TB-70
TB-71
NOT LANDED / SHD
TB-SV(+)
TB-SV(-)
TB-67
TB-4 / TB-5
TB-33 / WHT
TB-77 / BLK
NOT LANDED / SHD
TB-130
TB-2
XXXXX XXXXX
XXXXX XXXXX
TB-31 / WHT
TB-32 / BLK
NOT LANDED / SHD
SPARE-1
SPARE-2
SPARE-3
SPARE-4
SPARE-5
SPARE / WHT
SPARE / BLK
SPARE / SHD
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx
xxxxx xxxxx

IDEL/RATED

C256C-BK

E-STOP IN

C256B-BK
M010-WH
M020-WH
P614C-RD
C205C-WH
P500E-BK
P500D-BK
M000-WH

E-STOP OUT
NORMAL STOP (NO COOLDOWN)
PRIMARY/SECONDARY
AUTO
MANUAL PRELUBE
DIGITAL RETURN
DIGITAL RETURN
DRIVEN EQUIPMENT

HARNESS 215-6847 IS MARKED AS C,


215-6846 IS MARKED AS A, HARNESS
215-6845 IS MARKED AS B

213-8045

DETAIL H

WIRE STAMPED AS 906

WIRE IS LISTED AS A, THIS INDICATES THAT


WIRE IS CONTAINED IN HARNES 215-6846

SHD#4

SHD#5

TERMINATION

CIRCUIT
IDENT

GA

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

WIRE TERMINATION
NO.

TERMINATION

CIRCUIT
IDENT

GA

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

TERMINATION
NO.

PIN1

TB937

10

216

GRAY

SOCKET1

KSBS

10

915

GRAY

PIN2

TB933

10

216

GRAY

SOCKET2

BATT(-)

10

915

GRAY

XX

XXXX

XXX

XXX

XX

XXXX

XXX

XXX

PIN3

TB938

10

216

GRAY

SOCKET3

TB1

10

915

GRAY

SOCKET 45

XXXXX

XX

XXXX

XXX

XXX

SOCKET 46

XXXXX

XX

XXXX

XXX

XXX

PIN4

TB933

10

216

GRAY

SOCKET4

TB2

10

915

GRAY

PIN5

SP1

10

216

GRAY

SOCKET5

SP1

10

915

GRAY

PIN6

SP2

10

216

GRAY

SOCKET6

SP2

10

915

GRAY

XX

XXXX

XXX

XXX

XX

XXXX

XXX

XXX

SWGR
3

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

50 0
4455550
45550
4 50
45 50
45 0
455
4550

50 0
4455550
45550
4 50
45 50
45 0
455
4550
4550
4550
455
45 0
45 50
4 50
45550
4455550
50 0

38

39

40

41

42

43

44

45

46

47

48

SEAL TIGHT 460cm

TB-937

216cm 10 AWG

TB-933

216cm 10 AWG

TB-938

216cm 10 AWG

TB-933

216cm 10 AWG

SP1

216cm 10 AWG

SP2

216cm 10 AWG

HOOD

CIRCUIT
IDENT

GA

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

TERMINATION
NO.

915cm 10 AWG

KSBS

915cm 10 AWG

Batt(-)

915cm 10 AWG

TB-1

915cm 10 AWG

TB-2

915cm 10 AWG

SP1

915cm 10 AWG

SP2

LENGTH
REF

COLOR
IDENT

WIRE ITEM
NO.

10

915

GRAY

PIN1

TB905

10

216

GRAY

906

10

915

GRAY

PIN2

TP906

10

216

GRAY

SOCKET3

907

10

915

GRAY

PIN3

TB907

10

216

GRAY

SOCKET4

908

10

915

GRAY

PIN4

TB908

10

216

GRAY

SOCKET5

H1

14

915

GRAY

PIN5

TB909

14

216

GRAY

SOCKET6

H2

14

915

GRAY

PIN6

TB910

14

216

GRAY

SOCKET7

TB917/MS2OL-L1

10

915

GRAY

PIN7

TB917/MS2OL-L1

10

216

GRAY

SOCKET8

TB918/MS2OL-L2

10

915

GRAY

PIN8

TB918/MS2OL-L2

10

216

GRAY

SOCKET9

SP1/MS2OL-L3

10

915

GRAY

PIN9

SP1/MS2OL-L3

10

216

GRAY

SOCKET10

SP2

10

915

GRAY

PIN10

SP2

10

216

GRAY

SOCKET11

GND

10

915

GRAY

PIN11

GND

10

216

GRAY

SOCKET12

GND

10

915

GRAY

PIN12

GND

10

216

GRAY

SEAL TIGHT 460cm

1
2
3
4
5
6
7
8
9
10
11
12

915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 14 AWG
915cm 14 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG
915cm 10 AWG

GENERATOR
905
906
907
908
H1
H2
913
914
SP1
SP2
GND
GND
3

4
5

2
3

50
45
4550
4550

12

10
11

8
9

5
45

11

4550

45
50

TERMINATION

SWGR

TOP VIEW

ITEM
NO.

905

5
5

GA

SOCKET2

TB-905

216cm 10 AWG

TB-906

216cm 10 AWG

TB-907

216cm 10 AWG

TB-908

216cm 10 AWG

TB-909

216cm 10 AWG

TB-910

216cm 10 AWG

TB-917/MS2OL-L1

216cm 10 AWG

TB-918/MS2OL-L2

216cm 10 AWG

SP1/MS2OL-L3

216cm 14 AWG

8
9

SP2

216cm 14 AWG

10

GND

216cm 10 AWG

11

GND

216cm 10 AWG

12

4550

45

DETAIL L

CIRCUIT
IDENT

SOCKET1

BOTTOM VIEW

GENSET TO SWITCHGEAR GEN


CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6847

TERMINATION

ITEM

GENERATOR

45
50

37

BASE

TERMINATION

ITEM

45
50
45
50

4550
455
45 0
45 50
4 50
45550
4455550
50 0

RENR2460
RENR5946
RENR5856

SHD#3

XXXXX

XXXXX

Form Number

SHD#2

XXXXX

XXXXX

Title
Engine:
Generator:
Switchgear:

906 A
ALL WIRES WITH UNMARKED CIRCUIT IDENTY
ARE IN HARNESS 212-0227

SHD#1

SOCKET 44

SOCKET 48

Related Schematics

EXAMPLE ON HOW TO READ DRAWING

SOCKET 43

SOCKET 47

Printed in U.S.A.

2002 Caterpillar
All Rights Reserved

213-8041

SP1
SP2
SP3
SP4
SP5
SP6
SP7
TB75

31
32
33
33

SPEED SIGNAL RETURN


DATA LINKDATA LINK+

40
41
42
43
44
45
46
47
48
101
102

TB34 C

26

ENGINE START

35
35
36
37
37
38

TB36 C

34
34

SWITCHED B+

50

4550

4550
4550

DETAIL K

SWITCHGEAR AUX CABNET


INTERCONNECT HARNESS PLUG
PART NUMBER 213-2367, PLUG
MATES WITH HARNESS 215-6845

DETAIL N

GENSET TO SWITCHGEAR AUX


CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6845

12

45
50
45
50

2
3

10

50
45
4550

BOTTOM VIEW

TOP VIEW

BOTTOM VIEW

DETAIL M

GENSET TO SWITCHGEAR AUX


CABNET INTERCONNECT HARNESS.
HARNESS PART NUMBER IS
215-6846

DETAIL J

SWITCHGEAR AUX CABNET


INTERCONNECT HARNESS PLUG
PART NUMBER 213-2368, PLUG
MATES WITH HARNESS 215-6846

FOR SWITCHGEAR DETAIL SEE WIRING INSTRUCTION - 210-3300

DVR
3

106

40

105

43

103

41

104

CONTAINED IN
GENERATOR SET
REFERENCE DETAIL H

938

933

70

26

28

19

20

SV+

SWITCHGEAR
CONNECTION TERMINALS

FOR LOCATION OF COMPONENTS SEE LOCATION CHART

#2/0 AWG
MS1OL-L1
RADIATOR FAN
MOTOR
480V,113FLA,100HP

MS1OL-L2

71

MP
U

72

50

107

B+

130

B-

73

110

77

10 AWG

10 AWG

SV-

21

67

TERMINAL BLOCKS THAT


CONDUCTORS LAND ON ARE
SHOWN IN DETAIL D, C

78

109

MS2OL-L1

108

44

111

COOLANT
LOSS
SENSOR

SV+

SV-

67

(OPTIONAL)

LOW OIL LEVEL

21

TO SWGR
T0

T1

T2

D+

72

904

D-

73

905

SHD

77

906

74

78

907

75

D+

CRANKCASE BREATHER
MOTOR
480V,1.8FLA,1HP

MS2OL-L2

D-

909

SHD

910

130

74

911

T3

75

912

76

913

T1

T2

905

T3

JACKET WATER
HEATER #1
240VAC, 6KW

906

GEN

10 AWG
907

T4

T5

JACKET WATER
HEATER #2
240VAC, 6KW

T6
908

10 AWG

L2

904

918

107

933

108

933

109

934

GENERATOR
SPACE HEATER
240VAC, 1.2KW

430
431

910

L2

L2

TO REMOTE ESTOP
L14 (OPTIONAL)
RADIATOR ROOM DOOR
METHANE DECTECTOR
SHUTDOWN
TO REMOTE ESTOP
R11 (OPTIONAL)
TO REMOTE ESTOP
R12 (OPTIONAL)

943

958

ENG ROOM
SPACE HEATER
230V, 5KW

OPTIONAL

130

960

RCP3
959

L1

L1

L2

L2

10 AWG

912

915

916

112

938

229

430

113

938

230

431

TIMER

GND

GND
4

28

113

933

WIRES BETWEN GENSET AND


SWITCHGEAR CONTAINED IN
INTERCONECT HARNESS SEE
DETAILS L, M, N

DC+

AFTERCOOLER LEVEL

METHANE DETECTOR
SHUTDOWN

2
935

L14

L13

228

26

ESPBX

METHANE DETECTOR
ALARM

130

26

RADIATOR ROOM DOOR

230

HIGH FUEL PRESSURE


SHUTDOWN

METHANE DECTECTOR
SHUTDOWN
RADIATOR ROOM DOOR

WIRE 912
REPLACES
WIRE 975 FOR
120V PADS

912

OPTIONAL
REMOTE ESTOP
ESPBX
R12
R11

PRELUBE
1/2HP
230V, 60Z
OPTIONAL
BATTERY
HEATER
PADS
230V,
150 OR 300W
OPTIONAL

974

975
N

10 AWG

975
228

914

10 AWG
961

LOW LUBE OIL ALARM


HI FUEL PRESSURE
SHUTDOWN

913

10 AWG

10 AWG

974

937

RELAY

GND

10 AWG

111

LUBE OIL
HEATER
240VAC, 1KW

961

935

21

OIL LEVEL

GND

960

959

L2

L2
10 AWG

957

130

10 AWG

GND

958

944
L1

L1

24VDC LOUVER
ACTUATORS
OPTIONAL

THERMOSTAT AND HEATER

10 AWG

944

130

GND

RCP2

L2

902

120V AC
LIGHTING
OPTIONAL

GND

909

CTG
500:5

912

10 AWG

10 AWG

943

956

106

L1

957

915

917

OPTIONAL

L1

901

103

105

L1

10 AWG

955

916

10 AWG

+ 24VDC BATTERY
SET

10 AWG

SWGR ROOM
SPACE HEATER
230V, 5KW

GND

914

110

T0

956

10 AWG

102

104

911

937
TO BATTERY CHARGER

10 AWG
L1

903

10 AWG

T0

LIGHT SWITCH

RCP1
955

10 AWG

76

SHORE POWER
RECEPTACLES/PLUGS
230/115V, 30AMP

#12 AWG MIN

908

102

TO GEN TB-1 AND STARTER+

903

71

933

KEY
SWITCH

MS2OL-L3

45

#10 AWG

ESPBX
112

GAS
DETECTOR

R21

130
R22
229

102

DC-

JACKET WATER LEVEL

130

WIRES FOR ITEMS NOT SHOWN IN


GENERATOR ARE RUN WITHIN
CONDUIT INSIDE POWER MODULE

DETAIL A
100 HP RADIATOR FAN MOTOR CONTACTOR

LOCATION CHART
1

JACKET WATER LEVEL SENSOR

2N-9768

AFTERCOOLER LEVEL SENSOR

2N-9768

RADIATOR ROOM DOOR SENSOR

223-3841

LOUVER ACTUATOR

216-4284

COURTESY OUTLET

176-2899

PRELUBE PUMP

113-4174

GENERATOR

144-1819

CABLE TRAY

215-6850

D.C. LIGHT

9X-1439

10

A.C. LIGHT

177-8730

11

SWITCHGEAR GEN CABNET

210-3299 225-7906

12

SHORE POWER BOX

213-4743

13

SWITCHGEAR ROOM HEATER

175-6987

14

D.C. TIMER

179-1937

15

A.C. LIGHT SWITCH

176-2900

16

REMOTE E-STOP

165-1677

17

BATTERY HEATER PAD OUTLET

176-2899

18

ENGINE ROOM HEATER

175-6987

19

CRANKCASE BREATHER MOTOR

191-2303

20

RADIATOR FAN MOTOR

187-9687

21

SWITCHGEAR AUX CABNET

212-7114

22

METHANE DETECTOR

215-2903

R
0

TO REMOTE ESTOP
R22 (OPTIONAL)

Man Aut

98

97

96

95

TO REMOTE ESTOP
R21 (OPTIONAL)
TO REMOTE ESTOP
L13 (OPTIONAL)

Jumper Wire (Gray)

2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

SV(-)
SV(+)

116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

TO GEN TB-2 AND STARTER-

D(+)
D(-)
SHD

SV(-)
SV(+)

4/0

#2 AWG MIN

902

70

D(+)
D(-)
SHD

MS1OL-L3

901

32

24VDC LIGHTING

934

2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
115

116
117
118
119
120
130
130
130
130
130
150
150
150
150
150
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189

202
202
204
207
209
209
211
212
213
214
215
215
217
219
224
221
221
221
221
221
221
221
221
221
221
221

201
203
205
206
208
210
210
210
210
210
210
216
218
220
221
222
225
226
227
228
229
230
231
232
233
234

223
223
223
223
239
242
242
242

235
236
237
238
240
241
243
244
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
352
353
354
355
356
357
358
359
359
360
360
361
362
363

TO RADIATOR FAN MOTOR

PHASE A

2/0 AWG WIRE

PHASE B

365

ROUTED IN 2' CONDUIT

PHASE C

364
366

DETAIL D

SWITCHGEAR AUX CABINET


(212-7114)

22

GROUND WIRES LANDED ON NEUTRAL BUS

TO ENG ROOM SPACE HEATER-L1 (OPTIONAL)

901

TO ENG ROOM SPACE HEATER-L2 (OPTIONAL)

902

TO SWGR ROOM SPACE HEATER-L1 (OPTIONAL)

903

TO SWGR ROOM SPACE HEATER-L2 (OPTIONAL)

904
905

SEE DETAIL B

10

21

11

906

12

907
908
909
910

BUSBAR CONNECTIONS
FOR CUSTOMER LOAD
HOOK-UP

SEE DETAIL C

L1

L2

L3

TO A.C. LIGHTS HOT (OPTIONAL)


TO A.C. LIGHTS NEGATIVE, (OPTIONAL),
ALSO LAND WIRE FOR 120V BATTERY HEATERS (OPTIONAL)
TO PRELUBE PUMP
TO PRELUBE PUMP
LUBE OIL HEATER
LUBE OIL HEATER

911
912
913
914
915
916
917
918
919
920
920

13
SEE DETAIL A

923
923
TEST
R
0

Man Aut
98

97

96

95

R
0

Man Aut
98

97

96

95

FIVE 535MCM DLO CABLES


PER PHASE AND NEUTRAL

DANGER

#
#

TURN OFF POWER SUPPLYING


HAZARDOUS VOLTAGE.
THIS EQUIPMENT BEFORE
WILL CAUSE SEVERE
INJURY OR DEATH. WORKING INSIDE
272P114H01

CABLES INSTALLED IN
CABLE TRAY SEE ITEM 8
IN LOCATION CHART.

#
52

GENERATOR BREAKER

TO D.C. LIGHTING (B-) ALSO METHANE DETECTOR DCTO D.C. LIGHTING (B+)
METHANE DETECTOR DC+
DC LOUVERS
(30A TB)

933

TO BATTERY (B+)

937

934
935
936
#

DETAIL B

10
18

17

15 14

16

#
#

TWO 4/0 CABLES, CABLES


ARE USED TO GROUND
SWITCHGEAR TO CONTAINER
FRAME

T0

T1

T2

T3

T0

T1

T2

T3

LH SIDE VIEW W/COVERS REMOVED

FRONT VIEW W/COVERS REMOVED

#
#
941
942
943
944
945

TO LOUVER ACTUATORS (OPTIONAL)


TO LOUVER ACTUATORS (OPTIONAL)

GENERATOR

SEE DETAIL H

POWER MODULE ELECTRICAL


COMPONENTS LAYOUT

DETAIL F

T4

REAR VIEW W/COVERS REMOVED

T5

T6

#
#

TWO 4/0 CABLES, CABLES


ARE USED TO GROUND
GENSET FRAME TO
SWITCHGEAR

DETAIL G

#
#

SWITCHGEAR GEN CABNET


(210-3299) (225-7906)
T0

SEE DETAIL D
.9

.9

SCALE5

.5

ER F AC TO
.5

YN

SCALE1 SCALE6

KVAR HOURS
000000

LEAD .7

OW

C H O S C OP

KILOWATT HOURS
000000

SEE DETAIL I, J, K

?????
#

FLOAT
ON

#
#

ON
#
#

ON

ON

OFF

OFF

SEE DETAIL L, M, N

DC AMPERES

OFF
EQUALIZE

UTILITY BREAKER
MANUAL LOADING
CONTROL
012
0 10
90

CLOSED

BGR1
BGW1
BGR2
BGW2
F1
F3
F2
F4
GND
73
74
75
76
77
78
79
80
81

5
6
11/26
13/30
12/28
20
22
24
24
H1
H2
H3
H4
T0
T1
T3

50 60
ON

ON

VAR/POWER FACTOR
CONTROL
012
0 10
90

OFF

OFF

OFF

OFF

OFF

70 80

ON

50 60

ELECTRO

LE
AD

SWITCH

40

ON

#
#
#
#
#
#
#

20 30

OFF

ON

ER
L0W

AI S
E

TURN ENGINE CONTROL SWITCH TO


OFF/RESET PRIOR TO RESETTING
LOCK-OUT RELAY

ON

20 30

70 80

OPEN

GENERAL AC
SWITCHGEAR
GENERATOR JACKET WATER JACKET WATER POWER MODULE
SHORE POWER SPACE HEATER SPACE HEATER
HEATER 1
HEATER 2
DC LIGHTS

LA G

ON

N.O.
N.C.
COM

R1
W1
C1
R2
W2
C2
R3
W3
C3
R4
W4
C4
R5
W5
C5
R6
W6
C6

OFF

170-5395

EMERGENCY STOP

OFF
RESET

GENERATOR BREAKER
OPEN

ALARM CONTROL
HORN
ACK

COOLDOWN
STOP

SYNCHRONIZING
OFF

TURN SYNCHRONIZING SWITCH ON


BEFORE MANUALLY CLOSING BREAKER
BREAKER CONTROL
TRIP

CLOSE

PULL-TO
LOCK

ELECTRO

2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
64
65
66
67
70
71
72
SV+
SV+
SVSVSHD
SHD

CLOSED

LAMP
TEST

AUTO

MANUAL
START

ON

Hz

SWITCH

170-5399

CRANKCASE BREATHER MOTOR


GENERATOR BREAKER LOAD SIDE

RADIATOR BLOWER MOTOR


GENERATOR BREAKER LINE SIDE

50
50
50
50
51
52
53
L1
L3

918

906

905

913

907

908

914

917

GND

GND

BE-GPS100
213-8042

BE-951

DISTRIBUTION TRANSFORMER SECONDARY


GENERATOR BREAKER LOAD SIDE

GMR

UMR

DISTRIBUTION TRANSFORMER PRIMARY

31
32
33
33
34
34
35
36
37
37
38
26
40
41
42
43
44
45
46
47

GENERATOR BREAKER LOAD SIDE

SP1
SP2
SP3
SP4
SP5
SP6
SP7
TB75

956

RCP2-L1

957

RCP2-L2

958

RCP3-L1

959

RCP3-L2

960

RCP3-N

INTERCONNECT WIRES
THAT CONNECT GENSET
TO SWITCHGEAR

213-8041

SEE DETAIL F
SEE DETAIL G

#
#
#

#
#
#

#
#
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#
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#
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#
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Jumper Wire (Gray)

D1-D34

#
#
#
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#
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#
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#
#
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15

16

17

18

19
+

JPR JPR JPR


FOR FOR FOR
115V 230V 115V

20
-

21

PWM
OUTPUT

22
+

23
-

LOAD
TEST

SIG
PT

24
+

25
-

26

27

65

28

961

CT
AO

POTENTIAL
CO
3

CT
BO

CT
CO

PARALLEL
LINES
+
10

11

10

OPEN FOR
DROOP

12

SPM-A

LOAD
GAIN

DROOP

LOAD SHARING MODULE

AO BO
1
2

13

SYNCHRONIZER

10

AUX
CONTACT

14

WTD

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

MLPS
7

10

11

12

(11)
4
(12)
2
(14)
3

PLC00
wire jumper

962
963
964
965
966
967
968
969
970
971
972
973
974
975

15

SYNC
INPUT

WOODWAR
D

ADJ

n/min

UTILITY TRANSFER TRIP

170-5400

RCP1-L2

PLC01 PLC02

PLC03

CONV

5(+)
1(-)

#
#
#

(11)
4
(12)
2
(14)
3

#
#
#

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

#
#
#
#

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)

CCM

1(-)

#
#

AC

#
#
#
#
#
#
#
#

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

STPR1
CBR4

R -+

PHASE ENGINE LAMP ALARMEXIT SERVICE


SELECT METER TEST CODES
MODE 130-9716

UTTR1
UTTR2
UTTR3

FAULT
ALARM

GRR1
GRR2
STSR1
RSR1
RSR2
PSPR1
PSPR2
SBR1

?????

FAULT STOP
SHUTDOWN

PGRR1

?????

OVERCRANK

ALARM
SILENCE

BATTERY CHARGERSWITCHGEAR
DC POWER
DC POWER

IRS

LOW
BATTERY
CHARGE

RUPTURE
RUPTURE
BASIN
BASIN
LEAK
LEAK

OPEN

BATTERY CHARGER

BATTERY CHARGER
AC POWER

UCBR6

?????

LOW
COOLANT
LEVEL

UCBR3
UCBR4
UCBR5

?????

ENGINE
OVERSPEED

UCBR1
UCBR2

- +

HIGH WATER
TEMP

IDS

NOT
IN
AUTO

CDTR1
CDTR2
CDTR3
PUR1
SAR1
ORR1
ORR2
ORR3
RSAR1
PLCR1
PLCR2
PLCR3
PLCR4
VCR1
VCR2
VCR3
SDR1
SDR2
SDR3
SDR4
MFFR1
MFFR2
CBR1
CBR2
CBR3
CAR1
HR1
RR1
LFLR1

FUEL
SYSTEM
ALARM

LOUVER CONTROL
AUTO

?????

EMERGENCY
STOP STOP

LOW
OIL
PRESSURE

IF MAIN BUS IS NOTGENERATOR


PROVIDING CONTROL
VIA DISTRIBUTION TRANSFORMER BREAKERS, THEN
BREAKERPOWER
LINE SIDE
POWER MODULE CONTROLS ARE PROVIDED POWER VIA SHORE POWER CONNECTORS AND THROUGH DISTRIBUTION BREAKERS BELOW.

?????

LOW OIL
PRESSURE

LOW
WATER
TEMPERATURE

955

VBR1
VBR2
DBR1
DBR2
DBR3
GSR1
GSR2
CBCR1
VRAR1
VRFR1

PLC NOT RUNNING

HIGH
WATER
TEMPERATURE

POWER MODULE CONTROL AND DISTRIBUTION


IF MAIN BUS IS PROVIDING CONTROL POWER VIA DISTRIBUTION TRANSFORMER BREAKERS, THEN
POWER MODULE CONTROLS ARERADIATOR
PROVIDED POWER
VIA PANELBOARD
BLOWER
MOTOR ON SIDE OF CABINET AND THROUGH DISTRIBUTION BREAKERS BELOW.

RCP1-L1

GENERATOR

PAR4
PAR5

GENERATOR

PAR2
PAR3

GENERATOR

PLCR5
PLCR6
PAR1

2000

K I L O WA T T S

.7 LAG
0

T0

1.0

SCALE4
SCALE3
SCALE2

K V AR

40

#
#
#
#
(11)
4
(12)
2
(14)
3

#
#
#
SJ

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

SJ

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

(11)
4
(12)
2
(14)
3

#
#

SJ

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+) SJ

5(+)
1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)

5(+)

1(-)

1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

5(+)
1(-)

#
#
#
#

DCPS

#
#
#

TO BATTERY HEATER PADS 230V, OR 120V (OPTIONAL)


TO BATTERY HEATER PADS 230V ONLY (OPTIONAL)

#
#

X2

OF

#
#

CPT

F16

F14

BPT2

F15

F13

F9

F12

F10

F11

F7

F8

F5

F6

F4

FPT

VBT

CB1
15A

BPT1

PT2

PT1

X1

X1

X3

X2

X2

X1

X4

H1

H2

H1

H2

H1

H2

H1

X2

H1

X1

H3

X2

H2

X1

H4

H2

20

19

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.0 1.5 1.5
A

400

400

400

401

402

403

420

424

425

426

430

431

400

400

400

401

402

403

420

424

425

426

430

431

MERLIN GERIN
multi 9
C60N

OFF

ATB

115-7942

SH1

THM1

RRT

1.5
1.5
1.5

52

Culter Hammer

Open

SWITCHGEAR AUX CABNET (SEE


ITEM 21 IN LOCATION CHART)

SWITCHGEAR GEN CABNET (SEE


ITEM 11 IN LOCATION CHART)

TWO 4/0 CABLES, CABLES


ARE USED TO GROUND
CABLE TRAY TO
SWITCHGEAR

PUSH OFF

Discharge

PUSH ON

3000A

MAGNUM DS

SURGE TEC
CAT NO Z-650
48-62 HZ

SECTION VIEW FROM BACK OF GENERATOR

DETAIL C

SIDE VIEW FROM WALL OF POWER MODULE


LEFT HAND SIDE VIEW WITH COVERS REMOVED

FRONT VIEW WITH COVERS REMOVED

RIGHT HAND SIDE VIEW WITH COVERS REMOVED

AFTERCOOLER LEVEL
JACKET WATER LEVEL
METHANE DETECTOR
ALARM

WIRE JUMPER

AFTERCOOLER LEVEL
JACKET WATER LEVEL
METHANE DETECTOR
ALARM

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