e __ Se scarey ‘Connect - Contact - Control Snap-action switches with positive opening operation and self- cleaning double-break contacts Sealed to IP40 $826 Series D26.en_S escinsreny 2 |sez6 Series snap-action switches. ) Standards Features © ‘Transparent green housing allows for eaysy inspection of contact condition and internal mechanism © Practical terminals and accessories: © Flat quick-connect terminals according to DIN 46247-3 © Screwtype terminals © Auniliary actuators # Protective cover © Enhanced DC breaking capacity thanks. to magnetic blowout © Contacts © hard sitver contacts for high bbreaking capacity © gold-plated contacts with low ‘contact resistance for switching low currents. and voltages Performance according to IEC 60987-5-1, VDE 0660 part 200. Positive opening operation. Mechanical form-locking feature according to IEC 60947-8-1 annex K, ‘VDE 0680 part 200 annex K Protection degree IP40 according to IEC 60828, VDE 0470 part 1, DIN 4050-9 Fire retardant according to UL S4V-0 Dimensions accarding to DIN 41635-6, type F Flat quick-conneet terminals according to DIN 45247-3 ecifications’ Convention thermal et oA Rated insutionvotage U, ov Poluan degree 4 Ratecimpuee withstand Rage Ur, 48 Overvakage catgory " rat Hard iver (igo, i ai Gis hy = Contac gap type 230.88 0 Contac oe typical aon Cantact eietance, pic without leads connected co acts mawor10a Uiizaoneategery ois HoWDCIO5A Plt operngfrae™ 20H cna eal fo pose oper 00 page 8 Mazerumectualr ever 32mm {ema Petastig epee deed. bation restance (EN 60058-2-) 40-_ SHO Nz al erecions 109 (at 10 ps maximurnopering tere) Sheak resistance (EN €9069-227) ang (at 10m maxrnumpening tere) Shor eat pretetion 6Ag6 (eC E0262) Has. frequen of apeetion 25 epee rine Achat fron 00 page 8 alee fore 00 page 8 = Mechanical endurance {eon cys min Opening temeertue range A. 86°C \Woit por enti, hout ras a Popes & Wu ©3 _S Sseansreas | Design characteristics Ordering code The positive opening operation of S826 Series snap- action switches guarantees the forced disconnection of, contacts even when stuck or welded due to overload currents, ar in the unlikely event of a failure of the snap- action mechanism. $626 Series switches are, therefore, especially suited for safety-related applications, A.characteristic feature of the switch is the rapid motion of ite contact bridge induced by the foree of a pretensioned spring to the effect that the speed at which the moving. contact member transfers from one pasition to another is essentially independentof the acwator speed, This allows the handling afhigh electric Inads at low actuating speeds. with a switch of compact design that will ft in the most confined spaces. ‘The ‘wiping, double-break contacts ensure high reliability even at low electric loads. Switches with gold contacts are particularly suitable for low currents and voltages. Since the contact bridges of $826 Series switches are galvani- cally isolated, two separate load circuits with independent voltage levels can be controlled simultaneously. | Applications © Lit trols, © Auxiliary switch in e.g, cam switches and control devices @ Electromechanical sivitching element for automation tasks with separate electic loads © Sensor for NC, PLC and computer controls © Safety limit switch in control panels and electrical installations © Assemblies subject to high shock and vibration switch for use on machine, door and plant con- © Screw-type terminals 4. + _ = 4 Design with retainer ring and saddle clamps Bante: MBSE sez6 b 10/20/40 L ‘Series / Contact type 3626 SPOT.OB (om 2 creuty) ‘Auxiliary actuator options: 8 roller lever wth rourting bewckets fe rolerlever and mauring bracts ‘rt slottes hoses b——pushbution © mounting rackets mounting brackets va stotted notes © roller sever uth anglec mounting brackets & toler ever only Contact materia No purber hard eiver (Agcu3) 10 gold alloy (AuAgZ6NS) ‘Terminals: No number screw with sedele clamp 20 fiat quick-cennect ternal 6.9 x 0.8 en 50 screw wth spring washer Actuating and Release Forces: No rumber standard (3.3 N max, 02 Nin 3D sranger reeet cou epsing (S'S Mma. 2.9 min) Accessories: No number no magnatie Blowout L standard magnets blowent ® Flat quick-connect terminals a Treatonath of *) terminals can be angled by 90° max. if required_ fe enrens ing double-break contacts ® Contact Arrangement Sories: © Self-cleaning of contacts Being loosely supported by the plungerinside the swatch, the contact bridge initially meets the V-shaped fixed contacts at fone paint eniy (1) when making contact, before itis straight- ened between them by the coaxial pressure of the snap ‘spring. The contact bridge slides thereby against the fixed contacts fram position 1 to position 2 and thus creates a defined Oven close ane me os During each op- eration this wip- P ing acton results “y/ in sel-cleaning of ee, ‘the contacts on one ‘side. In total travel po- sition contact is closed on either side of the V-shaped fixed contaet (at 2 and 3), The wiping action helps clean the con- ‘acts of contamination and keeps contact resistance: lov © Auxiliary actuators © Field of application © if direction of actuation deviates. more than +415" from the perpendicular line © iftransverse actuators such as cam disks, switch rods or push rods are to be applied © if maximum actuating speed of transverse actuator $1,0 mis, © Roller lever characteristics © The roller itselfis manufactured from wear-resistant and smoath-running thermoplastic © Integral part of ordered switch type (see "Ordering code”, p. 3) © Auxiliary actuator options mos Type e *) Rolle diameter: 6.0 Rolerwitn 68 For ther dimensions pase eer to"Noes on projet isnring” 6.8 anc5 _ SS sontrens | Magnetic blowout ®@ Mode of action To increase the breaking capacity and the permissible breaking current under DC loads, integral magnetic blow outs are available, Permanent magnets create a field across the switching contacts, forcing the arc: out of the contact area, The blowout mag- nets are mounted in the cut-outs of the contact area the effect being in- dependent of the terminal polarity, ‘The switches can be ganged together, maintaining the normal pitch of 12.5 mm. © Maximum breaking capacity ‘The maximum breaking capacity values are based on 20 operations at value the arc is sill quenched, In determining the electrical rating and operating life of a ‘switeh its maximum breaking capacity is reflected. However increased numbers of operations apply (see p. 6) ET @voc | avo ‘tng vetsge() Blowout no yes mo yes payee mye Bho *16A 7168 854 135R 48 7 06K OBA Ore 5A >A 48 Oh 7A GR 03K 05K re 2A >16 258 TA 1A 5A 02K OAR ‘Ore 0A “0A 158 SA 0A 2K SOme BA *1A 128 44 04K 15K — avo “Tie constant LR | Protective housing / cover © Protective Housing SK-100 complete with strain relief — 4 45 ea: Clamp for cables, § .. 8 mm in diameter Minimum retention force: 80 N — | ‘Clamp for cables, 8 ... 10.9: mm in diameter Minimum retention force: 80 N 145 (© Hall shells made of impact resistant fiber glass reinforoed PC © Suitable for ewitches with screw type terminals © Terminals protected against divect contact (1P-40) © Rear strain relief, retention force > 89 N for cable diameter 5 to 8 mm or & to 10.9 mm © Flexible Protective Cover SK-200 Protective cover made of permanently flexible soft PVC. Suitable for switches with screw-type terminals © Finger protected screw terminals (IP40: protection against direct contact) Lateral cable outiet with stepped sleeve for supporting outer cable jackets ranging from 6.8 up te 10.9 mm in diameter_/ 5 senna Electrical rating and operating life © Electrical life is @ measure of contact life depending on external conditions such as: # rated voltage and rated current # type of load (inductive / capacitive I resistive) © frequency of operation (operations / minute) © are quenching characteristics / capacity {especially in DC applications) * pollution, e.g. dust, harmful substances, noxious gases and vapours © DC electrical rating wh U=24vpc 7” T=0ms . Te5 ms 6 STS operations x 10° Wh u=s0VDC 0 . T20.ms 1=5 ma 6 ‘ 2 os 18 operations x 10° wh uU=toVvoC 0 . 120m C T=5m5 os ig as operations x 10° Note: ‘Those curves are based on the results of electrical tests carried out under laboratory conditions, The values shown in the diagrams are representa- tive. We reserve the right to make technical alterations without priar notice. © AC electrical rating wal U=230 VAC 1” aS rr) operations x 10° Wal U=400 VAC 1. A cos @ = 1.0 cos = 0.7 Ai corm 04 a Toa operations x 10°7 [Notes on project planning © Auxiliary actuator type b (pushbutton) @ Mechanical Fastening @ Ganging or lateral mounting through the two trans- versal bore-holes with 41mm screws or batts (tighten- ing torque 1.3 Nin max). Alternatively, DUO-Clips or retaining rings can be used. © Manner of fastening: Cylinder head bolts, thread length 10 mim BS.2K Hexagonal head bolts, DC-800 thread length 10mm to put on bolts, BS.SK BS2K a t 2 at acu S 5 a thread M3, im 4 (6h cf we! Los © Front mounting of $826 switches: + weith auxiliary actuator type a, c, d by way ofthe mounting brackets that come with the roller lever, + with standard pushbutton (type b) by nut retain= rs inserted in the housing of the switch ‘© During mechanical mounting please make sure to have 2 Fixing points In order to safeguard clearance and creepage distances itis necessary to use insulating plates when ganging S826 switches with screw-hype of flat quick-connect terminals or when mounting them on uningulated surfaces - Retaiing fg for ehah 12.01mm parma pe TREE 14S mem pach wen prateci housing! cove (Sk:100/SK-200) ‘Tea 125 mpc wen maton pe © Sram Mounting on bots with proce 4.0 and eetaning ring + Front mounting (tightening torque 0.9 Nm max.) i 1 + Lateral mounting / ganging (tightening 1 1 e torque: 4.3 Nm max.) ® ofte 4) ca ti © Auxiliary actuator type a, ©, d o® eo} = ae = L. » Jproject planning ® Actuating force / Release force In some applications the mechanism actuating the snap-action swatch may be found wanting asomewhat stronger release farce: In these cases snap-action switches with a stength- ened reset spring are being used. i Seng sen sa26b sac 36N $5N O2N 25N 882608, sexed 21 44N O4SN4.6N Feromen ma sch, ant a, Force / travel diagram of actuator (pushbutton), style S826 b, S826 0, S826 ce 2 ocean aux seta, vrart ot elense Opemtng ices Actusten ence Force ftravel diageam af auxiliary actuater, style S826 a, S826 55, 8826 0, S826 = ® Actuator travel Pushbutton 8.854020 Free position 6600.35 Operating position 5 Total travel position for positive opening operation 565 Total travel position 7.80 20.35 Release position The differential movement between operating and release pasition is 1.2 mm (typical) ® Actuator with roller lever 20.25 20.35 Free position 16,60 20.50 Operating pesition np Total travel position for positive opening operation 13.30 Total travel position 18.40 20.50 Release position The differential movement between operating and release position is 2.2 mm (typical) Note: The stated dimensions of actuator positions apply to all corresponding actuator styles.9 _/ Ssantrens | Notes on project planning Snap-action switches are: designed for actuation with and without roller lever. Aroller levers required ifdirection of actuation deviates more than 15° from the perpendicular line or actuating is carried out by means of transverse actuators such as cam disks, switch rods or push rads, ‘To ensure the proper warking of the positive opening op- eration itis necessary to depress the plunger to the point of total positive opening travel. However, it must not be ‘squeezed byond total ravel position, since that may cause mechanical destruction (see "Actuator travel”. p. 8). ® Switch with roller lever actuated by cam disk 40 36 60 0 100 max 0 ‘© Switch with roller lever actuated by trigger cam © Screw-type terminals © Single- and muttiple-wire conductors with wire gauges AWG 18 ... 13 (0.75... 2.5 mm) can be damped without wireend ferrules, If ferrule is used the maximum wire gauge is AVG 15 (1.5 mm), 2 conductors max. with same wire gauge-can be clamped per terminal © Wire insulation must be flush with the clamping unit © Tightening torque of terminal screws should be 0.5.Nm min, and 0.9 Nm max © Wire end ferrulas accarding to DIN 46228 © Flat quick-connect terminals © Flat tabs (6.3 x 0,8 mm) according to DIN 46247, sheet 3, preferably with insulated cable sleeves, © After mounting the switch and making wiring con- nections, the insulation distance between ground and each terminal should be confirmed as sutti- cient. © The flat quick-connect terminals are provided with a forming point where the flat tab can be angled by < 90°, ifnecessary. Note: Make sure that strain-relief of the connected cable works, ® Circuit diagram * Actuator {pushbutton} 4 © Auxiliary actuator (roller lever} 4) 4,4 . 4 7 oN : 7 all SPOT-DB gla) (Form 2 circuitry) ® Degree of protection ‘The contacts of S826 Series switches are sealed to IP40, and the terminals to POO However terminals of switches used with protective housing SK-100 and protectice cap SK-200 respec- tively are finger protected to IP40, Instruction: Cleaning agents, adhesives solvents. or screweretaining warnish must be compatible with polycarbonate, Never use chemicals not compatible with polycarbonate,_/ seins 10 Electrical Components and Systems for Railway Engineering and Industrial Applications Connectors Contactors Control deviees ‘Transportation system components Schaltbau GmbH Rlausenburger Strasse 6 81877 Munich Germany Phone +49 89 9 30 05-0 Fax +49 89 9 30 05-350. eM contact@schaltbau dé Internet wavw.schaltbau de © ©60 ceeeeee cove | ce Connectors manutactured to industry standards Connectors to sult the special requirements of communications engineering (MIL. connectors} Charging connectors for battery-powered machines and systems Connectors for raivay engineering, including UIC connectors Special connectors to suit customer requirements ‘Snap-action switches with positive epening operation ‘Snap-action switches with self-cleaning contacts Enabling switenes ‘Special switches to suit customer requirements, ‘Single and mult-pole OC contactors High-vollage ACIDO contactors Contactors for battery powered vehicles and pawer supplies, Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches ‘Special contactors to sult customer requirements Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications. (dead-man equipment) ‘Switching elements with high breaking capacity Emergency brake handles Signal devices Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and mul-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment ‘Special equipment to suit customer requirements, L 4 mere ogo mab cra ater tt Pouce patient neti de Toru Petar 3608