PRICE COMPARISON

SUPPLIER

MADETILL

TNM

MADETILL

TNM

MASASINAR

TNM

MASASINAR

TNM

PART NAME.

63CD

63CD

63CS

63CS

RT 50 STD

RT 50 STD

RT 50 H/P

RT 50 H/P

SUS 409

SUS 409

SUS 409

SUS 409

SUS 409

SUS 409

1.2

1.2

1.2

1.2

1.0

1.0

MATERIAL
SIZE (MM)
AVERAGE MONTHLY QTY (PCS)
NO

ITEM

1 Purchased Parts Price

SACD 60/60
1.2
5,000
(RM)

SACD 60/60
1.2
5,000
(RM)

3,000
(RM)

3,000
(RM)

15,000
(RM)

15,000
(RM)

35,000
(RM)

35,000
(RM)

0.696

0.802

1.056

1.259

0.291

0.840

0.679

0.666

2 Material Price

0.396

0.292

0.726

0.535

0.000

0.479

0.435

0.399

3 Stamping Cost

0.310

0.542

0.330

0.765

0.291

0.398

0.244

0.297

4 Discount

0.010

0.000

0.000

0.000

0.000

0.000

0.000

0.000

5 Net Stamping Cost

0.300

0.542

0.330

0.765

0.291

0.398

0.244

0.297

6 Scrap Recovery

0.000

0.032

0.000

0.041

0.071

0.036

0.045

0.030

C33:

no scrap recovery

E33:

fix scrap price

G15:

depend on market price

G33:

fix scrap price since the base price is RM 5.70 per kg and purchase by Zamria

J15:

depend on market price

J33:

depend on market price

SJM FLEX PART COSTING

ESTIMATE (Cost breakdown list)
Part No.
Part Name .

63CD
CAP

SUMMARY
ITEM
(1) Material Cost
(2) Purchased Part / Finishing Cost
(3) Manufacturing Cost
(4) Sub total = (1)+(2)+(3)
(5) Packaging Charge
(6) Transportation Charges
(7) Administration Charge
(8) Profit
(9) Checking Cost/Holding Cost
(10) Maintenance Cost
(11) Amortize Cost
Total = (4)+(5)+(6)+(7)+(8)+(9)+(10)
Scrap
Total

MADETILL
0.396
0.000
0.140
0.536
0.050
0.030
0.030
0.060
0.000
0.000
0.000
0.706
0.000
0.706

BREAKDOWN
(i) MATERIAL COST
ITEM
Material SACD 60/60
Consumption (kg or m')
Unit Cost (kg or m')
Amount (RM)
Total (RM)

(1.2 X 104)
0.1100
3.600
0.40
0.40

(ii) SCRAP
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Total (RM)

TOOLING COST
TOOL
Total (RM)
Amortisation Quantity
Total / pc

TNM COST BREAKDOWN SHEET

Ref QUOTATION :
CUSTOMER

SJM FLEX

Category:
Sub Category:

Your contact:
George jacob Sam

PART NUMBER
Item Description
Product group

SFM-12-FB0011
CAP

Date of quotation:
Revision number

30/10/2012
0

Fax:

Currency

Ringgit Malaysia

Address:

Tel
60122835161
03-90754722

MATERIAL COST
1 Material Name
2 Specification

SACD 60/60
SACD 60/60

3 SHEET THICKNESS
4 STRIP WIDTH

1.20
95.00

5 PITCH
5 INPUT WEIGHT PER UNIT IN GRAMS

90.00
81.05

6 OUTPUT WIGHT PER UNIT

7 SCRAP WEIGHT PER UNIT
8 RAW MATERIAL PRICE

40.53
40.53
3.60

9 INPUT MATERIAL PRICE PER UNIT

10 SCRAP RATE/KG

0.29
1.00

11 SCRAP RECOVERY COST

0.03

12 FINAL MATERIAL PRICE

0.26

A - RAW MATERIAL COST

0.259

MOULD COST
TYPE OF PROCESS
1 CUT AND DRAW
2 TRIMMING AND PIERCING
3 FINAL DRAW
4

TYPE OF MOULD

LIFE OF MOULD IN
SHOTS

Total Cost

10000
8000
4000

300,000
300,000
300,000

10000
8000
4000

B-MOULD COST IN RM
MACHING COST
Operation

Machine Description

1 CUT AND DRAW

2 TRIMMING AND PIERCING
3 FINAL DRAW

22000
No. of
Cycles IN
SEC

Cost per
SEC

110 TON STAMPING MACHINE

63 TON STAMPING MACHINE
100 TON STAMPING MACHINE

C- PROCESSING COST

PROCESS
COST
0.08
0.06
0.06

0.20

SURFACE TREATMENT COST

Specification of Surface Treatment
Operation Rate (per surface unit)
Total Surface area per Item

D- SURFACE TREATMENT COST

Total Manufacturing Cost (per item) (B+C+D)

0.20

E =MATERIAL+MANUFACTURING COST

0.459

D OTHER COSTS
1
2
3
4

Cost
Packing (3%OF E)
MOULD AMORTISATION
Overhead & Margin
Other

Remarks
IN PLASTIC BAGS AND PLACED IN LABELLED CARTON BOX
MOULD AMORTISED ON 72,000 PCS (12 MONTHS)
5% of E

Total Cost
0.014
0.306
0.023

F= TOTAL OTHERS COSTS

0.342

FINAL SELLING PRICE (E+F)

0.802

SJM FLEX PART COSTING

ESTIMATE (Cost breakdown list)
Part No.
Part Name .

63CS
CAP

SUMMARY
ITEM
(1) Material Cost
(2) Purchased Part / Finishing Cost
(3) Manufacturing Cost
(4) Sub total = (1)+(2)+(3)
(5) Packaging Charge
(6) Transportation Charges
(7) Administration Charge
(8) Profit
(9) Checking Cost/Holding Cost
(10) Maintenance Cost
(11) Amortize Cost
Total = (4)+(5)+(6)+(7)+(8)+(9)+(10)
Scrap
Total

MADETILL
0.726
0.000
0.160
0.886
0.050
0.030
0.030
0.060
0.000
0.000
0.000
1.056
0.000
1.056

NICHI
0.650
0.000
0.220
0.870
0.000
0.020
0.040
0.070
0.000
0.010
0.000
1.010
0.030
0.980

ZAMRIA
0.718
0.000
0.091
0.809
0.005
0.008
0.024
0.024
0.008
0.010
0.074
0.962
0.037
0.925

MASASINAR
1.034
0.000
0.136
1.170
0.050
0.050

(1.2 X 104)
0.1100
6.600
0.73
0.73

(1.2 X 104)
0.1000
6.500
0.65
0.65

(1.2 X 104)
0.1260
5.700
0.72
0.72

(1.2 X 104)
0.1590
6.500
1.03
1.03

0.0740
0.500
0.037

0.1080
1.300
0.140

0.024
0.000
0.000
0.148
1.441
0.140
1.301

BREAKDOWN
(i) MATERIAL COST
ITEM
Material SUS 409
Consumption (kg or m')
Unit Cost (kg or m')
Amount (RM)
Total (RM)
(ii) SCRAP
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Total (RM)

TOOLING COST
TOOL
Total (RM)
Amortisation Quantity
Total / pc

11,025.00
150,000.00
0.0735

31,860.00
216,000.00
0.1475

TNM COST BREAKDOWN SHEET

Ref QUOTATION :
CUSTOMER

SJM FLEX

Category:
Sub Category:

Your contact:
George jacob Sam

PART NUMBER
Item Description
Product group

SFM-10-CP-63001
CAP

Date of quotation:
Revision number

30/10/2012
0

Fax:

Currency

Ringgit Malaysia

Address:

Tel
60122835161
03-90754722

MATERIAL COST
1 Material Name
2 Specification

SUS 409
SUS 409

3 SHEET THICKNESS
4 STRIP WIDTH

1.20
95.00

5 PITCH
5 INPUT WEIGHT PER UNIT IN GRAMS

90.00
81.05

6 OUTPUT WIGHT PER UNIT

7 SCRAP WEIGHT PER UNIT
8 RAW MATERIAL PRICE

40.53
40.53
6.60

9 INPUT MATERIAL PRICE PER UNIT

10 SCRAP RATE/KG

0.53
1.25

11 SCRAP RECOVERY COST

0.04

12 FINAL MATERIAL PRICE

0.49

A - RAW MATERIAL COST

0.494

MOULD COST
TYPE OF PROCESS
1 CUT AND DRAW
2 TRIMMING AND PIERCING
3 FINAL DRAW
4

TYPE OF MOULD

LIFE OF MOULD IN
SHOTS

Total Cost

10000
8000
4000

300,000
300,000
300,000

10000
8000
4000

B-MOULD COST IN RM
MACHING COST
Operation

Machine Description

1 CUT AND DRAW

2 TRIMMING AND PIERCING
3 FINAL DRAW

22000
No. of
Cycles IN
SEC

Cost per
SEC

110 TON STAMPING MACHINE

63 TON STAMPING MACHINE
100 TON STAMPING MACHINE

C- PROCESSING COST

PROCESS
COST
0.08
0.06
0.06

0.20

SURFACE TREATMENT COST

Specification of Surface Treatment
Operation Rate (per surface unit)
Total Surface area per Item

D- SURFACE TREATMENT COST

Total Manufacturing Cost (per item) (B+C+D)

0.20

E =MATERIAL+MANUFACTURING COST

0.694

D OTHER COSTS
1
2
3
4

Cost
Packing (3%OF E)
MOULD AMORTISATION
Overhead & Margin
Other

Remarks
IN PLASTIC BAGS AND PLACED IN LABELLED CARTON BOX
MOULD AMORTISED ON 43200(12 MONTHS)
5% of E

Total Cost
0.021
0.509
0.035

F= TOTAL OTHERS COSTS

0.565

FINAL SELLING PRICE (E+F)

1.259

SJM FLEX PART COSTING

ESTIMATE (Cost breakdown list)
Part No.
Part Name .

CAP
RT 50 STANDARD

SUMMARY
ITEM
(1) Material Cost
(2) Purchased Part / Finishing Cost
(3) Manufacturing Cost
(4) Sub total = (1)+(2)+(3)
(5) Packaging Charge
(6) Transportation Charges
(7) Administration Charge
(8) Profit
(9) Checking Cost
(10) Amortisation Cost
(11) Maintenance Cost
Total = (4)+(5)+(6)+(7)+(8)+(9)+(10)+(11)
(12) Tooling Cost
(13) Total Cost
(14) Discount
(15) Price after discount
(16) Scrap
Total

MASASINAR
0.000
0.000
0.075
0.075
0.050
0.060
0.054
0.054
0.000
0.048
0.000
0.341
0.000
0.341
0.050
0.291
0.071
0.220

BREAKDOWN
(i) MATERIAL COST
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Amount (RM)
Total (RM)
Actual weight

104 X 106mm
0.1070
0.036

(ii) SCRAP
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Total (RM)

0.0710
1.000
0.071

TOOLING COST
TOOL
Total (RM)
Amortisation Quantity
Total / pc

52,080.000
1,080,000.000
0.0482

TNM COST BREAKDOWN SHEET

Ref QUOTATION :
CUSTOMER

SJM FLEX

Category:
Sub Category:

Your contact:
George jacob Sam

PART NUMBER
Item Description
Product group

SFM-09-PD-RT002-R1
RT 50 (STANDARD)

Date of quotation:
Revision number

30/10/2012
0

Fax:

Currency

Ringgit Malaysia

Address:

Tel
60122835161
03-90754722

MATERIAL COST
1 Material Name
2 Specification

SUS
SUS 409

3 SHEET THICKNESS
4 STRIP WIDTH

1.20
90.00

5 PITCH
5 INPUT WEIGHT PER UNIT IN GRAMS

85.00
72.52

6 OUTPUT WIGHT PER UNIT

7 SCRAP WEIGHT PER UNIT
8 RAW MATERIAL PRICE

36.26
36.26
6.60

9 INPUT MATERIAL PRICE PER UNIT

10 SCRAP RATE/KG

0.48
1.25

11 SCRAP RECOVERY COST

0.04

12 FINAL MATERIAL PRICE

0.44

A - RAW MATERIAL COST

0.442

MOULD COST
TYPE OF PROCESS
1 CUT AND DRAW
2 TRIMMING AND PIERCING
3 FINAL DRAW
4

TYPE OF MOULD

LIFE OF MOULD IN
SHOTS

Total Cost

10000
8000
4000

300,000
300,000
300,000

10000
8000
4000

B-MOULD COST IN RM
MACHING COST
Operation

Machine Description

1 CUT AND DRAW

2 TRIMMING AND PIERCING
3 FINAL DRAW

22000
No. of
Cycles IN
SEC

Cost per
SEC

110 TON STAMPING MACHINE

63 TON STAMPING MACHINE
100 TON STAMPING MACHINE

C- PROCESSING COST

PROCESS
COST
0.08
0.06
0.06

0.20

SURFACE TREATMENT COST

Specification of Surface Treatment
Operation Rate (per surface unit)
Total Surface area per Item

D- SURFACE TREATMENT COST

Total Manufacturing Cost (per item) (B+C+D)

0.20

E =MATERIAL+MANUFACTURING COST

0.642

D OTHER COSTS
1
2
3
4

Cost
Packing (3%OF E)
MOULD AMORTISATION
Overhead & Margin
Other

Remarks
IN PLASTIC BAGS AND PLACED IN LABELLED CARTON BOX
MOULD AMORTISED ON 150,000 PCS ( 6 MONTHS)
5% of E

Total Cost
0.019
0.147
0.032

F= TOTAL OTHERS COSTS

0.198

FINAL SELLING PRICE (E+F)

0.840

SJM FLEX PART COSTING

ESTIMATE (Cost breakdown list)
Part No.
Part Name .

CAP
RT 50 HIGH POWER

SUMMARY
ITEM
(1) Material Cost
(2) Purchased Part / Finishing Cost
(3) Manufacturing Cost
(4) Sub total = (1)+(2)+(3)
(5) Packaging Charge
(6) Transportation Charges
(7) Administration Charge
(8) Profit
(9) Checking Cost
(10) Amortisation Cost
(11) Maintenance Cost
Total = (4)+(5)+(6)+(7)+(8)+(9)+(10)+(11)
(12) Tooling Cost
(13) Total Cost
(14) Discount
(15) Price after discount
(16) Scrap
Total

MASASINAR
0.435
0.000
0.075
0.510
0.050
0.060
0.036
0.036
0.000
0.037
0.000
0.729
0.000
0.729
0.050
0.679
0.045
0.634

BREAKDOWN
(i) MATERIAL COST
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Amount (RM)
Total (RM)
Actual weight

90 X 92mm
0.0669
6.500
0.435
0.435
0.022

(ii) SCRAP
ITEM
Consumption (kg or m')
Unit Cost (kg or m')
Total (RM)

0.0449
1.000
0.045

TOOLING COST
TOOL
Total (RM)
Amortisation Quantity
Total / pc

39,680.000
1,080,000.000
0.0367

10/25/2012 Target price for RC Metal (New Samping)

-15.78%
-5%
-10%
-15%
(0.10)
(0.032)
(0.063)
(0.095)
0.534
0.602
0.570
0.539

TNM COST BREAKDOWN SHEET

Ref QUOTATION :
CUSTOMER

SJM FLEX

Category:
Sub Category:

Your contact:
George jacob Sam

PART NUMBER
Item Description
Product group

SFM-09-PD-RT001-R1
RT 50 HIGH POWER

Date of quotation:
Revision number

30/10/2012
0

Fax:

Currency

Ringgit Malaysia

Address:

Tel
60122835161
03-90754722

MATERIAL COST
1 Material Name
2 Specification

SUS 409
SUS 409

3 SHEET THICKNESS
4 STRIP WIDTH

1.00
90.00

5 PITCH
5 INPUT WEIGHT PER UNIT IN GRAMS

85.00
60.44

6 OUTPUT WIGHT PER UNIT

7 SCRAP WEIGHT PER UNIT
8 RAW MATERIAL PRICE

30.22
30.22
6.60

9 INPUT MATERIAL PRICE PER UNIT

10 SCRAP RATE/KG

0.40
1.25

11 SCRAP RECOVERY COST

0.03

12 FINAL MATERIAL PRICE

0.37

A - RAW MATERIAL COST

0.369

MOULD COST
TYPE OF PROCESS
1 PROGRESSIVE TOOL
2
3
4

TYPE OF MOULD

LIFE OF MOULD IN
SHOTS

Total Cost

24000

300,000

24000

B-MOULD COST IN RM
MACHING COST
Operation

Machine Description

1 PROGRESSIVE TOOL
2
3

24000
No. of
Cycles IN
SEC

Cost per
SEC

110 TON STAMPING MACHINE

C- PROCESSING COST

PROCESS
COST
0.1

0.10

SURFACE TREATMENT COST

Specification of Surface Treatment
Operation Rate (per surface unit)
Total Surface area per Item

D- SURFACE TREATMENT COST

Total Manufacturing Cost (per item) (B+C+D)

0.10

E =MATERIAL+MANUFACTURING COST

0.469

D OTHER COSTS
1
2
3
4

Cost
Packing (3%OF E)
MOULD AMORTISATION
Overhead & Margin
Other

Remarks
IN PLASTIC BAGS AND PLACED IN LABELLED CARTON BOX
MOULD AMORTISED ON 150,000(5 MONTHS)
5% of E

Total Cost
0.014
0.160
0.023

F= TOTAL OTHERS COSTS

0.197

FINAL SELLING PRICE (E+F)

0.666

CALCULATION OF SCRAP RECOVERY : MASASINAR

ITEM

RT 50 STD

RT 50 HP

Gross Weight (kgs)

0.1070

0.0669

Net Weight (kgs)

0.0360

0.0220

Scrap (kgs)

0.0710

0.0449

REMARKS
as per quotation