ME TO 17

T 17
(Acceptance Sampling)
.
. Stat > Quality Tools > Acceptance Sampling by Attributes,
. Stat > Quality Tools > Acceptance Sampling by Variables.

.
(Help)
, Help > Methods and Formulas > Quality and process
improve-ment > Acceptance Sampling.

.
Stat > Quality Tools > Acceptance Sampling by Attributes /
,
.
, Create a sampling plan,
(n, c) ,
Compare user defined sampling plans,
.

.1. Create a sampling plan -

Measurement type Go/no go (defectives)
(units) , Number of
defects
.
Units for quality levels :

Go/no go (defectives), Percent defective (0-100), Proportion

defective (0-1), Defectives per million (0-1.000.000).
Number of defects, Defects per unit, Defects per hundred,
Defects per million.

Acceptable quality level (AQL) AQL. H AQL

Units for quality levels.
Rejectable quality level (RQL or LTPD) RQL LTPD. AQL < LTPD.
LTPD Units for quality levels.
Producer's risk (Alpha) o (0-1).
Consumer's risk (Beta) o (0-1). 1 > .
Lot Size .
(AOQ),
(),
Options.

.2. Compare user defined sampling plans -

Measurement type, Units for quality levels, Acceptable quality level (AQL),
Rejectable quality level (RQL or LTPD) Lot Size, .1. ,

1 | 15

 Acceptable quality level (AQL) Rejectable quality level (RQL or LTPD) .

Sample sizes Acceptance numbers.
Sample sizes
, Acceptance numbers .

(n) (c1, c2, , cr),

(c) (n1, n2, , nr),
(n1, n2, , nr) (c1, c2, , cr),
(n1, c1), (n2, c2), , (nr, cr).

. Go/no
go (defectives).
(Lot Size) Use hypergeometric
distribution for isolated lot Options. ,
Number of defects, Poisson.

B.
Stat > Quality Tools > Acceptance Sampling by Variables > Create/Compare
/ ,
. ,
Create a sampling plan,
(n, k) , Compare user defined sampling plans
.
Stat > Quality Tools > Acceptance Sampling by Variables > Accept/Reject Lot

.

B.1. Create a sampling plan -

Units for quality levels, Acceptable quality level (AQL), Rejectable quality level (RQL or
LTPD), Producer's risk (Alpha), Consumer's risk (Beta) Lot Size, .
Lower spec, Upper spec Historical standard deviation
(Optional).
Lower spec Upper spec , (
).
,
Historical standard deviation (Optional) ,
.

.2. Compare user defined sampling plans -

Units for quality levels, Acceptable quality level (AQL), Rejectable quality level (RQL
or LTPD), Sample sizes, Lower spec, Upper spec, Historical standard deviation (Optional), Lot Size
. Acceptable quality level (AQL) Rejectable
quality level (RQL or LTPD) .
Critical distances (k values)
. Sample sizes
:

(n) (k1, k2, , kr),

(k) (n1, n2, , nr),

2 | 15

(n1, n2, , nr)

(k1, k2, , kr) (n1, k1), (n2, k2), , (nr, kr).

.3. Accept/Reject Lot

Stat > Quality Tools > Acceptance Sampling by Variables > Accept/Reject
.
Measurement data
. Critical distance (k values), Lower spec, Upper
spec Historical standard deviation (Optional) .

1

N = 500.
90% 1%
, 95%
4% .
() (n,c)
.
() , Q-po -po.
(AOQL);
() 2% 4%
:
(i)
n ()
c=2, c=3, c=4.
(ii)
c ()
n=177, n=227, n=277.
;
() (n,c)
(i)
,
(ii)
Poisson.
(i) (ii).
: () , p1=AQL=1%, p2=LTPD=4%, =0.10 =0.05.
Stat > Quality ols > Acceptance Sampling by Attributes

3 | 15

o MINITAB session window

Acceptance Sampling by Attributes

Measurement type: Go/no go
Lot quality in percent defective
Use binomial distribution to calculate probability of acceptance
Acceptable Quality Level (AQL)
Producers Risk ()

1
0,1

Rejectable Quality Level (RQL or LTPD)

Consumers Risk ()

4
0,05

Generated Plan(s)
Sample Size
Acceptance Number

227
4

Accept lot if defective items in 227 sampled 4;

Percent
Defective
1
4

Probability
Accepting
0,921
0,049

Otherwise reject.

Probability
Rejecting
0,079
0,951

4 | 15

n=227
c=4.
0.079

0.049 (
).

session window
.


( ).

() ()
500
Lot size ( )
session window
() :
(i)

(Q ATI),
(ii)


AOQL=0.612%
1.599%.

Acceptance Sampling by Attributes

. . . . . . .
Percent
Defective
1
4

. . . .

Probability
Accepting
0,921
0,049

. . .

. . . . . . . . . .

Probability
Rejecting
0,079
0,951

AOQ
0,503
0,107

ATI
248,6
486,6

Average outgoing quality limit (AOQL) = 0,612 at 1,599 percent defective.

Q-po -po.

5 | 15

(-i) Stat > Quality Tools > Acceptance Sampling by Attributes

( Options).

o MINITAB session window

Acceptance Sampling by Attributes

Measurement type: Go/no go
Lot quality in percent defective
Use binomial distribution to calculate probability of acceptance
Acceptable Quality Level (AQL)
Rejectable Quality Level (RQL or LTPD)

1
4

Compare User Defined Plan(s)

6 | 15

Sample
Size(n)
227
227
227

Acceptance
Number(c)
2
2
2

Percent
Defective
1
2
4

Probability
Accepting
0,604
0,166
0,005

Probability
Rejecting
0,396
0,834
0,995

227
227
227

3
3
3

1
2
4

0,806
0,333
0,018

0,194
0,667
0,982

227
227
227

4
4
4

1
2
4

0,921
0,523
0,049

0,079
0,477
0,951

Accept lot if defective items in n sampled c;

Otherwise reject.

( ).

session window.
, n=227
c=3,
p0=0.02
0.333.
c,

(-ii) Stat > Quality Tools > Acceptance Sampling by Attributes

( Options)

o MINITAB session window

7 | 15

Acceptance Sampling by Attributes

Measurement type: Go/no go
Lot quality in percent defective
Use binomial distribution to calculate probability of acceptance
Acceptable Quality Level (AQL)
Rejectable Quality Level (RQL or LTPD)

1
4

Compare User Defined Plan(s)

Sample
Size(n)
177
177
177

Acceptance
Number(c)
4
4
4

Percent
Defective
1
2
4

Probability
Accepting
0,967
0,719
0,160

Probability
Rejecting
0,033
0,281
0,840

227
227
227

4
4
4

1
2
4

0,921
0,523
0,049

0,079
0,477
0,951

277
277
277

4
4
4

1
2
4

0,853
0,349
0,013

0,147
0,651
0,987

Accept lot if defective items in n sampled c;

Otherwise reject.

session window. , n=277 c=4,

p0=0.02 0.349.
n, .
(-i) (), Options Use
hypergeometric distribution for isolated lot. o MINITAB session window

Acceptance Sampling by Attributes

Measurement type: Go/no go
Lot quality in percent defective
Lot size: 500

8 | 15

Use hypergeometric distribution to calculate probability of acceptance

Acceptable Quality Level (AQL)
Producers Risk ()

1
0,1

Rejectable Quality Level (RQL or LTPD)

Consumers Risk ()

4
0,05

Generated Plan(s)
Sample Size
Acceptance Number

171
3

Accept lot if defective items in 171 sampled 3;

Percent
Defective
1
4

Probability
Accepting
0,951
0,048

Probability
Rejecting
0,049
0,952

AOQ
0,626
0,127

Otherwise reject.

ATI
187,1
484,1

Average outgoing quality limit (AOQL) = 0,763 at 1,600 percent defective.

n=171 c=3.
session window .
(-ii) Stat > Quality Tools > Acceptance Sampling by Attributes

o MINITAB session window

Acceptance Sampling by Attributes

Measurement type: Number of defects
Lot quality in defects per hundred
Use Poisson distribution to calculate probability of acceptance
Acceptable Quality Level (AQL)
Producers Risk ()

1
0,1

Rejectable Quality Level (RQL or LTPD)

Consumers Risk ()

4
0,05

9 | 15

Generated Plan(s)
Sample Size
Acceptance Number

229
4

Accept lot if number of defects in 229 items 4;

Defects
Per
Hundred
1
4

Probability
Accepting
0,917
0,050

Otherwise reject.

Probability
Rejecting
0,083
0,950

n=229 c=4.
session window Poisson.
1.29 (
. 92, ).

2
chlorpyrifos 0.80 mg/Kg.

98%
0.5% 0.80 mg/Kg,
92% 3%
0.80 mg/Kg.
.
() (n,k)
. , Q-po
-po =1000. (AOQL);
0.02 mg/Kg.
() (n,k)
. .
() n=25
chlorpyrifos ( mg/Kg)
0.80
0.60
0.78
0.75
0.74

0.81
0.76
0.71
0.71
0.75

0.86
0.74
0.84
0.74
0.88

0.89
0.81
0.82
0.73
0.83

0.79
0.81
0.78
0.83
0.74

(),
;
: () , p1=AQL=0.5%, p2=LTPD=3%, =0.02, =0.08, =0.02 USL=0.8.
Stat > Quality Tools > Acceptance Sampling by Variables > Create/Compare
.

10 | 15

o MINITAB session window

Acceptance Sampling by Variables - Create/Compare

Lot quality in percent defective
Upper Specification Limit (USL)
Historical Standard Deviation
Lot Size

0,8
0,02
1000

Acceptable Quality Level (AQL)

Producers Risk ()

0,5
0,02

Rejectable Quality Level (RQL or LTPD)

Consumers Risk ()

3
0,08

Generated Plan(s)
Sample Size
Critical Distance (k Value)

25
2,16344

Z.USL = (upper spec - mean)/historical standard deviation

Accept lot if Z.USL k; otherwise reject.
Percent
Defective
0,5
3,0

Probability
Accepting
0,980
0,079

Probability
Rejecting
0,020
0,921

AOQ
0,478
0,230

ATI
44,1
923,2

Average outgoing quality limit (AOQL) = 0,796 at 1,194 percent defective

n=25 k=2.16344.
0.02 0.079 (
).
2.16 ( . 101, ).
ZUSLk, .
AOQL=0.796% 1.194%.

11 | 15


Q-po -po.

() () 0.02
Historical standard deviation . MINITAB n=83 k=2.16314.

Acceptance Sampling by Variables - Create/Compare

. . . .

. . . . . . . . . . . . . . . . .

Generated Plan(s)
Sample Size
Critical Distance (k Value)
. . . .

83
2,16314

. . . . . . . . . . . . . . . . .

k ,
.
() C1 MINITAB. Stat > Quality
Tools > Acceptance Sampling Variables > Accept/ Reject Lot

12 | 15

 (Decision : Reject Lot) session window

.

Acceptance Sampling by Variables - Accept/Reject Lot

Make Accept or Reject Decision Using C1
Sample Size
Mean
Historical Standard Deviation
Upper Specification Limit (USL)

25
0,78
0,02
0,8

Z.USL
Critical Distance (k Value)

1
2,16344

Decision:

Reject lot.

3
, 5 30
mm. 0.6 mm.

95%, 4% ,
, 95%, 10%
;

13 | 15

: ,
p1=AQL=4%, p2=LTPD=10%, =0.05, =0.05,
=0.6, LSL=5 USL=30.
Stat > Quality ls > Acceptance
Sampling by Variables > Create/Compare

.
To MINITAB session window

n=50
k=1.51612.

2.23
(. 108, ).
LSLk ZUSLk,
.

Acceptance Sampling by Variables - Create/Compare

Lot quality in percent defective
Lower Specification Limit (LSL)
Upper Specification Limit (USL)
Historical Standard Deviation

5
30
0,6

Acceptable Quality Level (AQL)

Producers Risk ()

4
0,05

Rejectable Quality Level (RQL or LTPD)

Consumers Risk ()

10
0,05

Generated Plan(s)
Sample Size
Critical Distance (k Value)

50
1,51612

Z.LSL = (mean - lower spec)/historical standard deviation

Z.USL = (upper spec - mean)/historical standard deviation
Accept lot if Z.LSL k and Z.USL k; otherwise reject.
Percent
Defective
4
10

Probability
Accepting
0,951
0,049

Probability
Rejecting
0,049
0,951

4
,
90 100 .
=1.5 .

: n=7, k=1.44.

14 | 15

 =93 ,
;
:
(93, 1.5).

= ( < ) + ( > ) = (

<

)+(

>

= (

).

+(

LSL=90, USL=100, =93 =1.5

= (2) + (4.666667) = 0.0227501 + 0.0000015 = 0.0227516.
Stat > Quality ls > Acceptance Sampling by Variables >
Create/Compare

To MINITAB session window

0.931.

Acceptance Sampling by Variables - Create/Compare

Lot quality in percent defective
Lower Specification Limit (LSL)
Upper Specification Limit (USL)
Historical Standard Deviation

90
100
1,5

Compare User Defined Plan(s)

Sample Size
Critical Distance (k Value)

7
1,44

Z.LSL = (mean - lower spec)/historical standard deviation

Z.USL = (upper spec - mean)/historical standard deviation
Accept lot if Z.LSL k and Z.USL k; otherwise reject.
Percent
Defective
2,27516

Probability
Accepting
0,931

Probability
Rejecting
0,069

15 | 15