Professional Documents
Culture Documents
Corrosion
Corrosion
Corrosion Evaluation and Corrosion Control
of Steam Generators
2005. 4. 22.
1/2
:18.7 MY
:2,807,155
:19.1 MY :
() ()
:37.8 MY
:2,807,155
:
:
:, , , , Pb
, , , Zn
,
:crevice chemistry, stress corrosion cracking(SCC) of steam
( 5 )
generators, corrosion inhibitor, erosion corrosion of piping, SCC
394
1.
2
2 /
Sludge
1 /
2.
- (T) (MRC)
Pb 2 .
- Crack Morphlogy ,
2 .
- ,
Sludge .
- pH, , N2H4 FAC
1 .
- 1 , Zn
3.
1 2
(40)
.
,
. ,
1
.
,
,
1 2
.
.
2
2
Sludge
1
- i -
.
1. 2
.
1
.
. NaOH
40 ppm, 4 l/hr, 40mm, 0.15 mm, , 25
5000 .
. NaOH
, NH4Cl , H3BO3
.
ECP(ElectroChemical Potential)
. ECP ,
, , , ,
ECP .
2.
2 /
.
Alloy 600
(PbSCC) .
PbSCC Alloy 600 MA
PbSCC , PbSCC
RUB . CERT
2 Alloy 600 MA
- ii -
PbSCC PbSCC
. Alloy 600 MA, TT, HTMA Alloy 800
Alloy 690 TT PbSCC 315 10%
NaOH (1,000 ppm) Alloy 800 Alloy 690 TT
PbSCC . Alloy 600
IGSCC Alloy 800 Alloy 690 TT SCC
TGSCC .
. Na2SO4
. 340 RUB
. Na2S4O6 < NaHS < Na2SO4 < Na2S2O3
Alloy 600 MA SCC . IGSCC . XRD
,
SCC .
SCC SCC
TiO2(P25), TiO2(anatase
form), TyzorLA, CeB6 SCC . CeB6
Alloy 600 SCC Alloy 800
SCC . TiO2(P25)
SCC .
3. Sludge
sludge , sludge
magnetite . pH
ammonia ETA ,
FAC 5
MWe . ETA 200
pH . sludge
magnetite ETA
.
sludge -(FAC)
- iii -
, . Sludge
FAC . Sludge -
( FAC) , , , pH .
- 130, -, 4 m/sec 9 m/sec, ammonia-pH2
5
9.510.0 , 500
- ,
, - -pH pH25 9.5,
2Cr-1Mo .
pH ETA , pH-
- . Ammonia, morpholine, ETA,
pyrrolidine MPA pH130 6.78(ammonia-pH25 9.0 )
. FAC
, pH ETA-
pH MPA , - pH-
.
FAC , -
, 250 hydrazine FAC
. -
, stainless steel alloy 600 TT
. , FAC
.
(150) (pH: 3,4,5) (3.5NiCrMoV)
.
. pH
. pH
. pH ,
+
(H )
.
.
.
,
.
- iv -
2
:
- FAC
pH pH
.
- ,
,
.
- 2 ,
, 2
2Cr-1Mo .
- sludge FAC
pH ETA pH
MPA amine .
4. 1 /
600 CRDM PWSCC
. 817 ccSTP/
kg-water 2550 ccSTP/kg-water
. PWSCC
modified RUB 35 50
ccSTP/kg-water
.
. Amberlite
- v -
.
1 (360C, ) (ZnO, Zinc Borate)
Alloy 600 PWSCC PWSCC
. 360C Zn 50 ppb Zn
PWSCC 50% . PWSCC
.
.
.
1. 2
.
.
ECP(ElectroChemical Potential)
, ECP .
.
2. 2 /
2 SCC
. PbSCC
PbSCC
. SCC
Alloy 690TT SCC Pb
- vi -
.
.
.
Ti- SCC ,
.
3. Sludge
2 sludge FAC
FAC
.
- - .
2Cr-1Mo
sludge
. pH 9.510.0 FAC pH
FAC pH
. FAC
FAC . pH
ETA
MPA pH sludge
.
.
.
- 2
sludge .
- vii -
4. 1 /
- viii -
S U M M A R Y
. Project Title
Corrosion Evaluation and Corrosion Control of Steam
Generators.
- ix -
Development
of
the
technologies
for
steam
generator
sludge
reduction.
Data production on the stress corrosion cracking of steam generators
by the water chemistry conditions and additive chemicals in the
primary system.
. Results of Project
1. Technology to evaluate the chemistry conditions in the
secondary side crevices of steam generators
To evaluate the periodical trend of the crevice chemistry in steam generators
at domestic NPPs, chemistry data such as normal blowdown data and hideout
return data were collected and analyzed. The periodical trend showed that
crevice environment of domestic NPPs is becoming more stabilized and has
moved to 1 of a molar ratio index with the periodical cycles.
High temperature, high pressure CASS(Crevice chemistry Analysis and
Simulation System) was constructed to simulate the crevice environment in a
steam generator. The verification experiment for the concentration and hideout
of the impurities, the molar ratio control and the corrosion inhibitor were
conducted with sodium hydroxide, ammonium chloride and boric acid. The
sodium concentration factor for an open crevice with a 0.15 mm gap was
estimated as about 5000 with 50 wppm NaOH solution at a super heat of 25.
The design for an on-line monitoring loop was carried out to produce the
fundamental data on the electrochemical potential in a crevice of a steam
generator. Experimental results of the ECP measurement in a static autoclave
- x -
chemistry
and
additive
chemicals
in
the
secondary system
The tube degradation and sludge composition of domestic nuclear power
plant's steam generators were reviewed to deal with it.
Steam generator tube materials were tested to investigate their lead induced
stress corrosion cracking (PbSCC) in caustic solutions at high temperatures.
The effect of an applied potential on the SCC was tested for meal-annealed
Alloy 600 specimens, since their corrosion potential in the crevice of a steam
generator can be changed when the lead oxide coexists with oxidant chemicals
such as copper oxide in the sludge. The SCC tests were performed by using a
constant extension rate tester(CERT) at different electrochemical potential
levels, and this applied potential changed the susceptibility of the Alloy 600
specimens to PbSCC. When the passive oxide layer was formed, the PbSCC
was suppressed. The immersion test was carried out to compare the PbSCC
resistance for different tube materials by using modified reverse U-bend
(m-RUB) specimens. These tests showed that the Alloy 690 TT and 800 were
more susceptible to PbSCC and that the crack morphology changed from an
intergranular(IGSCC) to a transgranular cracking(TGSCC).
The anodic electrochemical characteristics and SCC behaviors of SG tubing
materials were evaluated in sulfur containing solutions. In Na2SO4 solution, the
critical
current
densities
of
the
polarization
curves
increased
with
- xi -
the
effects of
the
flow
velocity,
orifice
distance,
material
- xii -
Test Loop for 500 hours. The FAC of carbon steel(A106, Gr. B) and low-alloy
steels(1Cr-Mo and 2Cr-1Mo) depended on the flow velocity and the orifice
distance. The pH25 of near 9.5 at which a minimum FAC appeared should be
a pH value for a minimization of the carbon steel FAC, while 2Cr-1Mo was
the best alternative piping material among them.
A dependency of carbon steel FAC on the characteristics of the pH controlling
agent was studied to find an alternative to ETA with a weakness of the
thermal ETA decomposition. The weight loss and soluble iron concentration of
the carbon steel were obtained at the pH130 of 6.78 (corresponding to
ammonia-pH25 9.0) controlled with ammonia, morpholine, ETA, pyrrolidine and
MPA. The FAC appeared to be dependent on the agent being decreased in the
above order, showing that MPA is the best. This tendency was estimated as a
function of their molecular characteristics such as their base strength and
density.
In order to develop a technology for a FAC reduction of the piping material
located at a high temperature region, the Erosion-Corrosion Test Loop was
modified. Some testing data for evaluating an effect of the hydrazine
concentration on the carbon steel FAC was obtained. The doping characteristics
of the platinum compound(H2Pt(OH)6), selected as an inhibitor against FAC, on
carbon steel, stainless steel and alloy 600 TT were investigated. For a better
FAC suppression, a more continuous study in this field will be needed.
Constant Elongation Rate Tests(CERTs) were carried out to investigate the
effects of organic acids on the stress corrosion cracking(SCC) and the corrosion
fatigue behavior of the turbine disc steels at a high temperature deaerated water
in which an organic acid dissolved (pHs: 35). Organic acids significantly
influenced the environmental cracking behavior of the turbine disc steels in a
high temperature water. The SCC susceptibility and the CF crack growth rate
of the turbine disc steels increase as the organic acid concentration in water
increases to a critical saturation value (about pH 3.5). Beyond the saturation
value of the pH, the SCC susceptibility and the CF crack growth rate do not
change remarkably. The increase of the SCC susceptibility in water of a higher
content of organic acid is considered to be due to the higher content of H
- xiii -
enhancing the reduction reactions. Crack tip blunting prevents the SCC and CF
cracks from growing beyond the critical value of an organic acid concentration.
Among these results, the following items would be preferentially able to
contribute to an improvement in the NPP secondary system water chemistry
guidelines:
- Plant water chemistry personnel should carefully consider the pH
dependency of the piping material FAC, suggested from this experimental result,
to control the pH for a better mitigating of the FAC.
- It is recommended that the surface, thickness and material of a piping
system located at a certain plant-specific distance from an orifice be
reconsidered, in order to prevent possible piping ruptures of a piping system
having some orifice device.
- Based on the material result, it is also necessary to alternate the
composition of the secondary piping system material of NPPs, with low-alloy
steels such as 2Cr-1Mo, particularly when some of the old pipe systems have to
be replaced after an accident like a piping rupture, as above.
- For both a suppression of the piping material FAC and an improvement in
the turbine material integrity, it is desirable to alternate the current pH
controlling agent to a certain amine such as MPA.
- xiv -
hydrogen concentration was studied with modified RUB specimens. The crack
initiation behavior of the steam generator tube material was similar in both the
hydrogen concentration of 35 and 50 ccSTP/kg-water and it was concluded that
the effect of the hydrogen concentration upon the crack initiation time was
minor.
An estimate was made of the potential effect of zinc on the performance of
the demineralizer resin bed in a typical pressurized water reactor in connection
with a zinc addition into the reactor coolant system. The mixed bed operating
IRN150 resins
- xv -
results can be applied to maintain the system integrity and a good quality of the
water chemistry in the secondary system. The design for an on-line monitoring
loop was carried out to produce the fundamental data on the electrochemical
potential in a crevice of a steam generator. The fundamental data will be applied
to the basic technology of a crevice chemistry monitoring at an on-site model
boiler.
chemistry
and
additive
chemicals
in
the
secondary system
The data of the tube degradation and sludge composition of domestic nuclear
power plant's steam generators will be used as basic information in study of
the SG's secondary side SCC. The PbSCC tests under applied electrochemical
potentials in a caustic solution produced the relation between the PbSCC and
corrosion potential. From this relation, It may be possible to evaluate the PbSCC
resistance of SG tube materials through measuring the Pb concentration and the
corrosion potential. The SCC tests reveal that Pb contamination may be an
important factor for the SCC of Alloy 690 TT, and further studies are needed to
confirm that. The SCC results of SG tubing materials were performed under
conditions simulating those plausible in steam generator crevices. It is expected
that the results will be used to aid utilities. The test results on an inhibitor can
be applied to determine the type of the most effective additive to suppress the
IGSCC of SG tubes.
- xvi -
sludge.
From a material-compositional and structural point of view, it is necessary to
re-evaluate the pipes which are located at a certain plant-specific distance from
an in-piping orifice-like device. This consideration will be available for drawing
up a project for a series of inspections and evaluations of a whole piping
system and for a comprehensive countermeasure to prevent a piping rupture
accident.
A low-alloy such as 2Cr-1Mo will be a more useful alternative piping
material for a steam generator sludge reduction, when a secondary piping
system material is newly designed for a new NPP construction, particularly
when some of the old pipe systems have to be replaced after an accident like a
piping rupture.
The characteristic pH dependency of the piping material FAC which resulted
from this experiment in the pH range between 8.0 and 10.0 will be an important
item to be re-evaluated by utility water chemistry personnel for a pH control
for an improvement in a NPPs' water chemistry guidelines.
The preliminary results of the effect of the hydrazine concentration on the
piping material FAC and of the doping characteristics of a platinum compound
on the piping material surface could contribute to an improved research planning
in these fields.
A pH controlling agent such as MPA was suggested to replace ETA which is
currently used and thermally decomposable, and it should be considered for an
improvement in a domestic NPPs' water chemistry guidelines and for the
turbine material integrity.
Organic acids significantly influenced the environmental cracking behavior of
the turbine disc steels in high temperature water based on the research results
of this study. The research results can be applied to estimate the corrosion life
of turbine components and to prevent the failures of the turbine materials of
nuclear power plants.
Summing up, these results will contribute to an improvement in the piping
material and water chemistry guidelines in order to reduce the steam generator
sludge.
- xvii -
- xviii -
CONTENTS
Summary ix
Contents xix
List of Tables xxv
List of Figures xxvii
Chapter 1. Introduction 1
Chapter 2. Current status of research and development 5
1. Technology to evaluate chemistry conditions in the secondary side
crevices of steam generators 7
2. Stress corrosion cracking of steam generators by the water chemistry and
additive chemicals in the secondary system 12
3. Technology to reduce the formation of sludge on steam generators 15
4. Stress corrosion cracking of steam generators by the water chemistry and
additive chemicals in the primary system 18
- xix -
- xx -
i
Summary ix
Contents xix
xxi
xxv
xxvii
1 1
2 5
1. 2 7
2. 2 / 12
3. Sludge 15
4. 1 / 18
3 27
1 2 29
1. 29
. 29
. 31
2. 33
. 33
. 33
. 35
. 36
3. 38
- xxi -
. 38
. 38
4. 39
2 2 /
42
1. 42
2. Pb 44
. 44
. CERT 45
. RUB 48
3. 50
. 50
. 51
. 51
. 53
4. 54
. 54
. 54
. 55
. 57
3 Sludge 59
1. 59
2. Sludge ETA 59
3. FAC 60
. FAC 60
. FAC 61
. FAC 62
. 63
. 63
- xxii -
. 64
. pH 65
. pH 68
. pH 68
. FAC pH 70
4. Hydrazine FAC 72
. hydrazine 72
. 74
5. 76
. 76
. SCC 77
. 80
6. 83
4 1 /
86
1. 1 CRDM
86
. 86
. 87
. 89
. 94
2. Zn 95
. 95
. 1 96
. 97
. 98
. 99
3. 99
. 99
. PWSCC 100
- xxiii -
. 101
. 106
4 319
1. 2 321
2. 2 / 322
3. Sludge 322
4. 1 / 324
5 325
1. 2 327
2. 2 / 327
3. Sludge 328
4. 1 / 329
6 331
343
A. Magnetically driven autoclave 345
- xxiv -
Table 3-2-1
Table 3-2-2
Table 3-2-3
Table 3-2-4
Table 3-2-5
Table 3-2-6
Table 3-2-7
Table 3-2-8
Table 3-2-9
- xxv -
Table 3-3-1
Table 3-3-5
Table 3-4-1
Table 3-4-2
Table 3-4-3
Table 3-4-4
Table 3-4-5
Table 3-4-6
Characteristics of Amberlite
Table 3-4-7
130
Table 3-4-8
Table 3-4-9
Table A-2
- xxvi -
Fig. 2-1-1 CLARINETTE facility flow sheet from J. L. Campan.[2-1-4] 20
Fig. 2-1-2 Heated crevice monitorfrom J. B. Lumsden.[2-1-5]
21
22
23
Fig. 2-3-2 A recent pipe rupture accident occurred at the position just after
a flow-meter with an orifice-typed device, reported in 2004
[2-3-3].
24
Fig. 2-3-3 EDF Data of relative FAC rate of carbon steel at 235,
dependent on hydrazine concentration with DO less than 5 /
under 5 or 10 m/sec(from M. Merilo et al.)[2-3-14].
24
Fig. 2-3-4 Observed and predicted relationships of crack growth rate verse
corrosion potential for furnace sensitized type 304 SS[2-3-15].
25
Fig. 3-1-1 Schematic diagram for mass balance in steam generator. 134
Fig. 3-1-2 Molar ratio index profile with cycle at K site. 135
Fig. 3-1-3 Molar ratio index profile with cycle at Y site. 136
Fig. 3-1-4 Molar ratio index profile with cycle at U site. 137
Fig. 3-1-5 Crevice chemistry Analysis and Simulation System. 138
Fig. 3-1-6 Schematic of crevice vessel. 139
Fig. 3-1-7 Concentration model in crevice. 140
Fig. 3-1-8 Thermodynamically-limited transient. 141
Fig. 3-1-9 Location of the thermocouples in crevice. 142
Fig. 3-1-10 Liquid penetration depth with superheat. 143
Fig. 3-1-11 Concentration factor and pH with boiling point elevation of NaOH
solution. 144
Fig. 3-1-12 Electrochemical potential with concentration factor of NaOH
solution. 145
Fig. 3-1-13 Temperature profile with T = 25 and feed water with 40
wppm NaOH. 146
- xxvii -
- xxviii -
- xxix -
and 4. 184
Fig. 3-2-3 Removed sludge of steam generator A at Ulchin unit 1, 2, 3 and
4. 185
Fig. 3-2-4 Dimension of the CERT Specimen.(unit : mm) 185
Fig. 3-2-5 Results of CERT tests in the condition of applied potentials. 186
Fig. 3-2-6 continue. 186
Fig. 3-2-7 SEM micrograph of Alloy 600 MA after SSRT in water
containing 1000 ppm Pb at 300, pH 10, strain rate of 2 x 10
-7
-1
-7
-1
-7
-1
- xxx -
197
- xxxi -
- xxxii -
Fig. 3-3-10 XRD patterns of the carbon steel at pH 8.50(A) and 9.50(B) at
130 under the flow velocity of 4 m/sec. 217
Fig. 3-3-11 Weight loss of the carbon steel after 500 hours at 20.4 from
the orifice, dependent under the flow velocities of 4 and 9 m/sec.
218
Fig. 3-3-12 Weight loss of the specimens of carbon steel(CS) and low-alloy
steels (P11 and P22) at pH 8.0, 9.0, 9.5 and 10.0, dependent on
the materials at 130 after 500 hours, versus the distance of the
orifice. 219
Fig. 3-3-13 Regressed curves of the weight loss of CS, P11 and P22 after
500 hours at pH 9.0 and 130, dependent on the orifice distance.
220
Fig. 3-3-14 Turbulent pipe with separation(complex velocity field with
reverse flow). 221
Fig. 3-3-15 Cr2p XPS spectrum in Cr2O3 formed on the carbon steel and the
low-alloy steels(P11 and P22) after 500 hours at pH 9.75 under
the flow velocity of 4 m/sec. 222
Fig. 3-3-16 X-ray diffraction patterns of the carbon steel(A), P11(B) and
P22(C) after 500 hours at pH 9.75 and 130 under the flow
velocity of 4 m/sec. 223
Fig. 3-3-17 Weight loss of the specimens of CS, P11 and P22 after 500 hours
at 20.4 and 27.2 from the orifice and 130, dependent on the
material. 224
Fig. 3-3-18 Regressed curves of the weight loss of CS, P11 and P22 at 20.4
from the orifice at 130, dependent on the material. 225
Fig. 3-3-19 Weight loss of the specimens of carbon steel(CS) and low-alloy
steels(P11: 1Cr-Mo, P22: 2Cr-1Mo) at 20.4 from the orifice,
dependent on the pH and material at 130 after 500 hours 226
Fig. 3-3-20 Contributions of the individual soluble iron species to the total
magnetite solubility in an aqueous solution, calculated at 130,
dependent on pH. 227
Fig. 3-3-21 Dissolved iron concentration in the aqueous solution of the test
- xxxiii -
- xxxiv -
[3-3-2]. 237
Fig. 3-3-31 Decomposition of morpholine proposed in Reference[3-3-2]. 238
Fig. 3-3-32 At-temperature pHs of the pH controlling agents when the pH at
25 is 9.0. 239
Fig. 3-3-33 pHs at 130 of the pH controlling agents when the pH at 25
is 9.0. 240
Fig. 3-3-34 Experimental specific weight loss of the carbon steel specimen at
pH130 of 6.78 controlled with five pH-controlling agents in
de-oxygenated aqueous solution under flow velocity of 4 and 9
m/sec at 130, including the regressively calculated specific
weight loss. 241
Fig. 3-3-35 Final concentration of the soluble iron species dissolved in the
aqueous solution of the test loop at the pH130 of 6.78 controlled
with five pH controlling agents at 130 during 500 hours,
particularly. 242
Fig. 3-3-36 Relative(to an arbitrary and historical fouling rate database) tube
bundle fouling rate of magnetite particles for various water
treatment chemicals. ETA = ethanolamine; Morph = morpholine;
Pyrr = pyrrolidine; MPA = methoxypropylamine; 4AB = 4
aminobutanol; DMA= dimethylamine; Opt. Mix = optimized
mixture of alternative amines(currently proprietary information),
replotted from reference[3-3-3]. 243
Fig. 3-3-37 Schematic diagram of High Temperature Magnetically Driven
Autoclave System used. 244
Fig. 3-3-38 Photograph of Erosion-Corrosion Test Loop, including High
Temperature Autoclave System. 245
Fig. 3-3-39 Photograph of the rotating blade and the specimen bundle in
High Temperature Autoclave System. 246
Fig. 3-3-40 Hydrazine concentration dependency on FAC of carbon steel(A106
Gr. B) after 500 hour tests at 250 in de-oxygenated
solution(DO < 2 ppb) of pH25 9.0 with ammonia. 247
Fig. 3-3-41 Schematic diagram of a doping apparatus. 248
- xxxv -
- xxxvi -
150, pH
- xxxvii -
- xxxviii -
-7
/sec). 290
Fig. 3-4-25 PWSCC area ratio(%) and crack growth rate of Alloy 600(B,
shoulder released) in ZnO injected water at 360C(strain rate:
2.5x10
-7
/sec). 291
-7
/sec). 292
Fig. 3-4-27 PWSCC area ratio(%) and crack growth rate of Alloy 600(B,
shoulder released) in ZnO injected water at 360C(strain rate:
5x10
-7
/sec). 293
-7
/sec). 295
-7
/sec). 296
- xxxix -
-7
/sec). 298
-7
/sec). 299
Fig. 3-4-34 Initiation and crack growth in hump specimens during CERT
tests. 300
Fig. 3-4-35 Residual stress distribution after bending to hump type specimen.
(x: longitudinal, y: lateral). 301
Fig. 3-4-36 Longitudinal (x) and lateral (y) stress distribution when the
hump specimen is pulled by 2 mm (7% elongation) in
longitudinal direction. 302
Fig. 3-4-37 Variation of longitudinal (y) and lateral (x) stress when the
hump specimen is pulled by 2 mm(7% elongation) in longitudinal
direction. 303
Fig. 3-4-38 Shape of stress-strain curve in 3 different conditions. 304
Fig. 3-4-39 Fracture surfaces showing different cracking behavior for the
similar shape of stress-strain curve during hump tests. 305
Fig. 3-4-40 Effects of strain rates on the stress-strain curves of Alloy 600
tested in deaerated water at 360C. 306
Fig. 3-4-41 Effects of strain rates on the SCC ratio in fracture surface of
Alloy 600 tested in deaerated water at 360C. 307
Fig. 3-4-42 Effects of cold work on the stress-strain curves of Alloy 600
-7
/sec). 308
Fig. 3-4-43 Effects of cold work on the SCC ratio in fracture surface of
Alloy 600 tested in deaerated water at 360C(50 ppb Zn, strain
rate: 5x10
-7
/sec). 309
/sec). 310
Fig. 3-4-45 Effects of temperature on the SCC ratio in fracture surface of
Alloy 600 tested in deaerated water at 360C(50 ppb Zn, strain
rate: 5x10
-7
/sec). 311
- xl -
-7
/sec). 312
-7
/sec). 313
314
Fig. A-2
Fig. A-3
Fig. A-4
Fig. A-5
- xli -
- 1 -
- 2 -
1 2
, 1 2
. 1
1998 .
.
1 2 1
Hide-out
2
. ,
.
,
.
,
.
.
,
,
, 1 2
. 1(2002
2004) .
2
2
sludge
1
- 3 -
- 4 -
- 5 -
- 6 -
2
1
.
(crevice chemistry)
.
.
.
(Hideout Return, HOR)
,
.
(concentration factor)
.
(Molar Ratio Index, MRI)
EPRI(Electric Power Research Institute) EPRI
(Molar Ratio
Control, MRC) .
, 2 Na Cl
.
. HOR
, (blow-down)
pH . HOR HOR
(Molar Ratio Index, MRI) MULTEQ
pH . MULTEQ
- 7 -
HOR pH
.
MRI 1
pH .
(Electric Power Research Institute, EPRI) MRI
.
MRI =
[ Na] +[ K]
[ Cl] +[ excess SO 4 ]
.
HOR(Hideout Return) ,
,
,
.
pH SCC/IGA
.
crevice pH 5-9 .
bulk water HOR
. blow-down pH
. HOR .
(Molar Ratio Index, MRI) MULTEQ pH
.
- 8 -
()
Campan Shoemaker [2-1-4] Na hideout
. Na-24 tracer Fig. 2-1-1
CADARACHE CLARINETTE crevice .
2 12 single-tube model boilers
. Na radioactivity . tube support
plate tube sheet hideout flushing
- 9 -
- 10 -
()
Takamatsu [2-1-6] OHI 1 Fig. 2-1-3
, model boiler
ECP crevice pH .
blowdown
.
pH .
OHI-1 autoclave( )
4
. Na K 10 , Cl F 10 Boron 10.
()
. crevice
.
flooding . liquid penetration depth tubesheet
. Simple concentration process model
. Millett
Fenton [2-1-7] .
species
. tubesheet tube
tubesheet crevice
. TSP, tubesheet sludge
.
- 11 -
2 2 /
1. Pb
Ni Alloy 600 .
.
.
Alloy 600 [2-2-1,2].
PbSCC , Staehle
Groman PbSCC
[2-2-35]. PbSCC Alloy 600 MA
Alloy 600 TT Alloy 690 TT , ppm
PbSCC [2-2-5].
Monels, stainless steels, high-strength alloys
PbSCC .
PbSCC . 1 ppm
PbSCC . Staehle
2 silica, phosphate, sulfate, carbonates
,
PbSCC
PbSCC .
KAERI PbSCC
[2-2-7]. pH , ,
PbSCC
- 12 -
pH PbSCC
.
PbSCC
.
Alloy 600 Alloy 690
SCC Alloy 600 .
Alloy 690
PbSCC . J.
M. Sarver[2-2-7] Alloy 690 PbSCC
heat ,
. Pb
PbO Alloy 690
PbSCC highly branched TGSCC PbS
TGSCC [2-2-8].
Alloy 690 TT Alloy 800
PbSCC Alloy 600 [2-2-9].
2.
2-
2 sulfate(SO4 )
PWR
SCC [2-2-13]. EDF
- 13 -
DPP [2-2-14].
2-
SO4 .
2 SCC .
SCC
.
.
3.
KAERI
.
caustic SCC
[2-2-15, 16]. D.H. Hur 315 10% NaOH C-ring
+ 150mV 120 TiO2 CeB6
[2-2-16]. active-passive
Titanium , Cr CeB6
,
. CeB6 PbSCC
. TiO2 Ti
(Chemical cleaning) tube
fouling Ti
[2-2-6]. wedged CT TiO2
DCPD .
ZnO, TiO2, CeB6
, TiO2
[2-2-17].
J. B. Lumsden Ti cerium acetate,
C-ring
TiO2 Alloy 600
SCC [2-2-18].
pH SCC
- 14 -
[2-2-19]. Daret[2-2-20]
model boiler TiO2
cerium acetate
Alloy 600 SCC .
TiO2
[2-2-21, 22]. Prairie Island 1 Point Beach 2
, 1993 Prairie Island 1
5 TiO2-SiO2 sol-gel, 2 TiO2, 17 TYZOR Point
Beach 2 TiO2 . TiO2
5 ppb .
Ti ,
. Prairie Island 1 sol-gel
. titanium chelate
. Prairie Island Oconee
TyzorLA , Callaway 1995 San
Onofre 2 & 3 1997 Degussa P25 TiO2
. Ti 3 IGA/SCC
Ti
Ti
.
3 Sludge
1985 Trojan , 1995 PWR
270 BWR 115 (Fig. 2-3-1
)[2-3-1]. 1986 Surry 2
, -
, (wet steam) ,
(single phase) . 1961 1976
98 3 1
[2-3-2]. 2004 (Fig. 2-3-2 )[2-3-3].
- 15 -
- 16 -
- 17 -
. 2 (
) .
(TOC: Total Organic Compounds) 100 ppb .
.
pH , ,
.
.
SCC, CF
,
.
4 1 /
600 PWSCC 1
PWSCC
600 PWSCC . 90
PWSCC
. PWSCC
PWSCC
.
(330)
.
BWR PWR
,
1
. PWR
Farly 2
- 18 -
, 35% 1
65% .
1
.
.
EPRI GE BWR Zn
,
BWR
. Zn PWR
BWR .
Zn ,
PWR Zn
. PWR
. Zn PWSCC DB
. Zn PWSCC
. PWR Zn
.
- 19 -
- 20 -
- 21 -
- 22 -
Fig. 2-3-1
- 23 -
Fig. 2-3-2
Fig. 2-3-3
- 24 -
Fig. 2-3-4
- 25 -
- 26 -
- 27 -
- 28 -
3
1
2
.
(crevice) sludge Fig. 3-1-1
(hideout) .
(crevice chemistry)
.
.
.
(hideout return).
.
(concentration factor)
.
(molar ratio index) EPRI
EPRI [3-1-1].
1.
.
(1)
2
- 29 -
[ Na] + [ K]
[ Cl] + [ excess SO 4 ]
(3-1-1)
.
Fig. 3-1-1 . B
1 .
dA B
=- B A B
dt
(3-1-2)
A B = A Boe
- B t
(3-1-3)
AB = B (g)
t = (hour)
-1
B = B (hour )
ABo = B
. B
dC B
= 10 6 BA B - Q bC B
dt
(3-1-4)
. (3-1-3) AB (3-1-4)
.
10 6 B
CB=
A Bo
M
Qb
-B
M
[e
- B t
-e
-(
Qb
)t
M
+ C Bo e
-(
Qb
)t
M
CB = B (g/kg or ppb)
CBo = B (g/kg or ppb)
M = (kg)
Qb = (kg/hr)
- 30 -
(3-1-5)
(3-1-5)
, R .
R = A Bo [ 1 - e
- B t
(3-1-6)
0%
.
,
.
- ln 1 =
( R t - R o)
A Bo
t
(3-1-7)
(2)
rate constant semi-constant rate constant
.
- .
- (HOR) .
- HOR plot.
- Hot zero power plot .
- (3-1-7) .
- inventory .
- (3-1-7) .
(hot zero power) plot
(3-1-6)
semi constant .
.
IGA/ODSCC
, sludge (Crevice)
[3-1-2].
.
- 31 -
(hideout return).
.
.
(1) K
K K1, K2, K3 K4 4 .
Fig. 3-1-2 . K1 1978 4
. K1
2(SG-A & SG-B) .
0.5 2 .
K2 1983 7 2(SG-A &
SG-B) Westinghouse Model F broached quatrefoil. K2
. K3 2
K4
.
(2) Y
Y Y1, Y2, Y3 Y4 4
Fig. 3-1-3 . Y1 11 Y2 10
Y1 1 Y2
. Y3 Y4
1 .
(3) U
U U1, U2, U3 U4 4
Fig. 3-1-4 . U1
U2 1
. U3 U4
.
- 32 -
2.
,
(superheat)
.
sensor, program
, , gas sparger ,
, , , ,
.
(super heat, T)
.
mechanism model
.
.
.
Fig. 3-1-5 290, 110 bar
3/4
, 4 L/hr .
4 % ,
. Fig. 3-1-6
water-filled Ag/AgCl Platinum bulk
. 40 mm, 0.15
mm .
.
Fig. 3-1-7
.
[3-1-3].
l V
dc
=m i c o-m oc-m s K dc
dt
(3-1-8)
- 33 -
l =
=
V =
c =
co = bulk
mi =
mo =
m s =
Kd =
Baum Fig. 3-1-8 .
.
Baum
[3-1-4]. Baum 265 0.15 mm
Fig. 3-1-9 , Fig. 3-1-10
. .
Fig. 3-1-11 NaOH pH Fig.
3-1-12 NaOH ECP .
265 T = 25 40 wppm NaOH
Fig. 3-1-13 . 0.15 mm, 40 mm
290 . 2 50.85 bar
265 .
, 25. Fig. 3-1-13
. NaOH
.
Fig. 3-1-10 #5 steam blanked
#3 wet and dry [3-1-5 - 3-1-7].
25 #3
276 2 265 11 .
Fig. 3-1-11 5000
NaOH 20 % .
Fig. 3-1-14 265 T = 25 40 wppm NaOH
- 34 -
ECP -0.8 V
30 -1.15 V . NaOH pH
ECP .
ECP ECP
.
.
NH4Cl
.
NH4Cl . NH4Cl Fig.
3-1-17 . 53.49
1.527. 53.5 wppm NH4Cl pH Fig. 3-1-18, ECP
Fig. 3-1-19 . 5.35 wppm NH4Cl pH Fig.
3-1-20, ECP Fig. 3-1-21 . NH4Cl
HCl . Fig. 3-1-22 5.35 wppm NH4Cl
- 35 -
pH .
265 T = 25 53.5 wppm NH4Cl
Fig. 3-1-23 . 2 , 290
265 50.86 bar
. 25
. #5
#4 wet and dry .
20 mm #3 268.5 3.5
. 48.5 2
.
265 T = 25 53.5 wppm NH4Cl ECP Fig.
3-1-24 . pH ECP
.
NH4Cl NaOH 265 T
= 25 5.35 wppm NH4Cl Fig. 3-1-25
. 40 wppm NaOH 49 5.35 wppm NH4Cl
. NH4Cl 10 #4
1 ~ 2 . 35
. NaOH
265 T = 25 5.35 wppm NH4Cl ECP
Fig. 3-1-26 . NH4Cl 10 ECP
ECP . ECP
NH4Cl
. NaOH 2 NH4Cl
.
.
NaOH
. Fig. 3-1-27
. Fig. 3-1-28
. Fig. 3-1-29 50 wppm Boron()
ECP . Fig. 3-1-30 50 wppm Boron()
pH Fig. 3-1-31 ECP .
- 36 -
- 37 -
NaOH 265 T =
25 50 wppm H3BO3 Fig.
3-1-42 . #2, #3 #4
2 . NaOH
. ECP Fig. 3-1-43
ECP ECP .
NaOH 265 T = 20 50 wppm H3BO3
Fig. 3-1-44 .
#4 2 . 25
NaOH
. ECP Fig. 3-1-45 ECP
.
3.
.
ECP(ElectroChemical Potential)
. ECP ,
, , , ,
ECP Fig. 3-1-46 loop
.
Vessel 1000 ml. Ag/AgCl,
Platinum YSZ(Yttria Stabilized Zirconia) Nickel
port .
.
.
Fig. 3-1-47 YSZ Fig. 3-1-48
NaOH 8% NaOH
pH . 8% NaOH pH 10.4
- 38 -
4.
.
K1 0.5 2
.
broached quatrefoil K2 . K3
2
K4
- 39 -
.
Y1 1 Y2
. Y3 Y4 1
. U1
U2 1 .
U3 U4
.
1
.
, 2 PID
(Graphic User Interface) .
(superheat)
.
290, 110 bar 3/4
, 4 L/hr
. 5%
,
. Thermocouple
water-filled Ag/AgCl Platinum
bulk .
NaOH 40 ppm, 4 L/hr, 40 mm,
0.15 mm, 25 5000 , 20
2000 .
.
.
. 25 NaOH
5.3 wppm NH4Cl
. H3BO3 25
. NaOH H3BO3
- 40 -
.
ECP(ElectroChemical Potential)
. ECP ,
, , , ,
ECP .
Ag/AgCl Platinum Nickel
port .
,
. ECP ECP
.
static autoclave 8% NaOH ECP
50 mV . ,
autoclave
. loop
.
- 41 -
2 2 /
1.
1978 4 29 1
1999 12 30 4
20 . 4 ,
6 6 16
, 4 .
(Steam Generator, SG) 1 WH Delta 60,
2, 3, 4 1, 2 WH model F, 3, 4,
5, 6 3, 4, 5, 6 CE system 80, 1, 2
WH model 51B, 1, 2, 3, 4 CANDU. WH
model 51 1 20
1998
WH model 51 WH Delta 60
.
Table 3-2-1 pitting,
1 (Primary Water Stress Corrosion Cracking, PWSCC), 2
(Outer Diameter Stress Corrosion Cracking, ODSCC), (wear)
, ,
, denting, 2
, 2 ,
, (Tube Support Plate, TSP) , flow
distribution baffle plate , eggcrate , feed water pipe
, tube end , 1 , ,
misplugging . (Tube Sheet, TS) sludge
, , skip roll , row 1 U-bend
, (Anti-vibration structure, AVS)
, flow distribution baffle plate , eggcrate , feed water pipe , free
- 42 -
span .
2
pitting 2 . sludge
blowdown, .
.
Fig. 3-2-1 1, 2, 3 4 A sludge
. 2 sludge
. 11 sludge 466.6 kg(10
) 50.4 kg . 2 3, 4
sludge . Sludge Jet cleaner,
Booy cleaner, CECIL sludge .
Fig. 3-2-2 1, 2, 3, 4 A sludge
. 1 2 9 sludge Booy
cleaner CECIL-4 sludge
. Fig. 3-2-3 1, 2, 3, 4 A
sludge . sludge
. sludge
. Table 3-2-25 1, 2, 3, 4
. 1
CuO
Fe3O4 90% . 1998 8 16
sludge 19 TiO2, PbO2, C
. 3 Na2O, P2O5, V2O5, SO3, Mo3O4 As2O3
. 4 11
Sn, Zr, Cl SO4 ppm . Table 3-2-69
1, 2, 3, 4 . 3 1 lancing
. Table 3-2-1013 1, 2, 3, 4
. Fe3O4 Ni
NiO 1% . 1 9, 10, 11
10 0.42 wt%
. 3 1, 2 4 1 sludge
- 43 -
. Fe3O4
. Table 3-2-14, 15 1 2
. 1 Fe3O4 ZnO
2-
2. Pb
.
(PbSCC)
CERT(Constant elongation rate test)
modified reverse U-bend(mRUB) .
pH
.
.
PbSCC
.
Alloy 600
.
Meal annealed(MA) Thermally treated(TT) High temperature
meal annealed(HTMA) Alloy600
Cr SCC Alloy 690TT
- 44 -
. SCC
RUB(mRUB)
(immersion SCC test) ,
PbSCC .
. CERT
(1)
PbSCC CERT .
CERT Toshin SERT-MINI-2000B
. 2 510
-5
mm/min . Hastelloy
C-276 , PAR 273 potentiostat CERT
. CERT Fig. 3-2-4
.
2
17 mm 3.9 mm .
Toshin Ag/AgCl
(Pressure Balancing type external reference electrode)
.
. (99.999%) 1
. LVDT(Linear Variable
Differential Transformer) PC Labview
.
(Pressure balancing)
.
CERT , Table 3-2-15 .
Alloy 600 MA 3/4 inch(19.05 mm), 1/24 inch(1.058 mm)
960 10 mill annealed .
Alloy 600 MA 3 Fig. 3-2-4
CERT .
1 Mcm NaOH
- 45 -
pH , pH 10 pH 7 .
PbO 1,000 ppm , 300 210
-1
sec (210
-4
-7
mm/min) CERT .
(SEM) SCC .
(2)
Ag/AgCl(0.1N KCl) 100 mV -1100 mV
CERT . Alloy 600 MA
- Fig. 3-2-5 Fig. 3-2-6 .
Fig. 3-2-7 Fig. 3-2-13 pH 10 CERT
SEM , Fig. 3-2-14 pH 7 -750
mV CERT SEM .
(Intergranular Stress Corrosion
Cracking: IGSCC) ductile
. SCC
Fig. 3-2-15 , Alloy 600 MA
Fig. 3-2-16 Alloy 600 MA
PbSCC .
1,000 ppm 300, pH 10
100 mV -500 mV Alloy 600 MA
PbSCC . PbSCC -
-650 mV
PbSCC 41.3% . -900 -950
mV PbSCC PbSCC
. Alloy 600 MA -950
mV %PbSCC 6% SCC
PbSCC .
PbSCC
.
pH 7 CERT Fig. 3-2-14 -500 mV -750
mV . -500 mV pH 10
SCC 5%
PbSCC -750 mV 26% PbSCC
- 46 -
. PbSCC
Alloy 600 MA
. Miglin[3-2-1] Alloy 600 SCC
16% IGA
, IGSCC TG/IGSCC
35% 87%
. SEM IGSCC
TG/IGSCC . Miglin
. Pourbaix diagram
+2
IGA IGSCC pH 10
Hydrogen evolution line (metallic Lead)
TG/IGSCC . Miglin
lead chromate metallic nickel
.
PbO + Ni = Pb + NiO
G = -6 kcal/mole
(3-2-1)
- 47 -
PbO
- 48 -
- 49 -
IGSCC
(Transgranular
Stress
Corrosion
3.
.
() 2
[3-2-3]. , ,
2 (IGA)
(IGSCC) . 2 hideout-return
2-
2-
sulfide (S ) allloy Ni
nickel sulfide (NiS) .
- 50 -
- 51 -
. 1 2 . Alloy Ni OH
2-
SO4
2-
SO4
[3-2-5].
(2) SCC
Table 3-2-19 340, 0.01 M 0.1 M Na2SO4 RUB
SCC . Alloy 600 MA 0.01 M
2160 IGSCC 0.1 M 1440
IGSCC . Alloy 600 MA 0.01 M 0.1 M
6000 4800 . Table 3-2-20 340, 0.01
M Na2S4O6 SCC
. Alloy 600 MA Alloy 600 TT 240 2 IGSCC
Alloy 800 MA 3120 1, 3600
IGSCC . Alloy 690 TT 6000 SCC
. Table3-2-21 340, 0.01 M 0.1 M Na2S2O3
SCC . Alloy 600 MA 0.01 M
3600 1 , 4500
IGSCC . Table 3-2-22 340, 0.01 M NaHS
SCC . Alloy 600 MA 960
2 IGSCC 2880
SCC . SCC Na2S4O6(+2.5), NaHS(-2), Na2SO4
(+6), Na2S2O3(+2) SCC .
SCC
- 52 -
Ni
-
Na2SO4,
NiS OH Cr
.
SCC .
SCC
SCC .
.
- Na2SO4
1 .
.
- 0.1 M Na2S4O6 <
NaHS < Na2SO4 < Na2S2O3 SCC .
- 0.01 M Na2S4O6 Alloy 600 MA, Alloy 600 TT >
Alloy 800 MA > Alloy 690 TT SCC .
- 2 .
- 53 -
4.
.
1
2 . Alloy
600 Alloy 690
11.2 mm 1 2
.
.
.
.
mRUB SCC .
.
Table 3-2-16, 17
. modified reverse U-bend
(mRUB) Fig. 3-2-17 . 2
gauge length 25 mm
20% . 3-Point bending reverse
U-bend Alloy 600 Alloy 800
.
. (NaOH) 10%
mRUB Alloy 600
Ni-200 315
. SCC 3
. SCC
- 54 -
- 55 -
XRD
anatase 82%, rutile 18% .
Fig. 3-2-26 0.07 m 1.05 m peak
anatase rutile TiO2
anatase 0.07 m, rutile 1.05 m
.
10% NaOH 315 SCC
Fig. 3-2-18 . 315 10% NaOH
TiO2(P25) CeB6, TyzorLA, anatase TiO2 Fig. 3-2-27
. Fig. 3-2-18 Alloy 600
40, Alloy 800 30 60 1 .
Alloy 690 TT 60 .
TiO2(P25) Fig. 3-2-27(a) Alloy 600 MA 2 1
50 Alloy 600 TT 60 90
. Alloy 600 HTMA 2 50
. Alloy 800 60 1, 80 1 , Alloy
690 TT 90 . CeB6 Fig.
3-2-27(b) Alloy 600 MA 50 60 1
, Alloy 600 HTMA 1 70
Alloy 600 TT, Alloy 690 TT .
Alloy 800 30 SCC
. TyzorLA Fig. 3-2-27(c) 40
50 , Fig. 3-2-27(d)
anatase form TiO2 Alloy 800 Alloy 600 40
SCC . TiO2(P25) SCC
Fig. 3-2-28
. Fig. 3-2-20
TiO2 Alloy 600 Alloy 800 IGSCC
. Fig. 3-2-29 SCC
RUB .
.
Alloy 600 TT
- 56 -
Alloy 600 TT
. Fig. 3-2-30 TiO2(P25)
.
. TiO2
. CeB6 Fig.
3-2-31 .
, Alloy 800 30
. CeB6 1% NaOH CeB6
2 g/L 72 150
AES Fig. 3-2-32 3-2-33 . 10%
NaOH 50 315 SCC RUB AES
(Fig. 3-2-32(b)). RUB
. AES
Cerium RUB Boron
. AES
. Alloy 600 72
150 1% NaOH TiO2 2 g/L
AES Fig. 3-2-34 .
(Fig. 3-2-34(a)) CeB6 AES
CeB6 Fe
. Ni-Cr Alloy 600 Fe
Alloy 800 CeB6 SCC
Fe . D. H. Hur[2-2-16]
315 10% NaOH C-ring SCC
AES CeB6 Cr
SCC
.
.
Alloy 600 MA, TT, HTMA, Alloy 800
mRUB 315 10% NaOH
. TiO2(P25) TyzorLA, TiO2(anatase
form), CeB6 TiO2(P25) TyzorLA, CeB6 SCC
- 57 -
- 58 -
3 Sludge
1.
sludge ,
sludge pH
ETA . FAC
, , pH pH .
(A106 Grade B) (1Cr-Mo and 2Cr-1Mo) FAC
. ,
FAC , pH ETA
.
2. Sludge ETA
Sludge 2 sludge .
Sludge ,
1/3 Fe Cu, 1/20 Ni, 1% Zn, Cr, Al, Ti,
Sn, (Fig. 3-3-1 ).
hard sludge soft sludge ,
, hard sludge (metallic phase) Cu 56%, magnetite Fe
40%, Ni 2% , soft sludge 24%,
67%, 6% (Fig. 3-3-2 ). Cu-
, sludge magnetite ,
-(FAC) .
sludge magnetite , , ,
FAC .
ammonia ETA pH
. ETA
, ETA FAC fouling
, Fig. 3-3-3 , Y Diablo Caynon
- 59 -
(fouling) 5 MWe . K
ETA , Fig. 3-3-4 , ammonia
, ETA
.
magnetite ,
pH
, pH . ETA 2
acetic
acid, glycolic acid formic acid . pH
. FAC
pH .
sludge magnetite
ETA .
3. FAC
- 60 -
2 (Fe
Fe(OH) ) . 2
(Fe(OH)2) 150 ,
200 250 magnetite
[3-3-1].
. FAC
(1)
-(Erosion-Corrosion Test Loop) Fig. 3-3-6
. (A106 Grade B) (A336 P11 (1Cr-Mo)
A335 P22 (2Cr-1Mo)) Table 3-3-1 .
1.65 , 0.375 (ring
-typed) Fig. 3-3-7 (specimen bundle)
- 61 -
- 62 -
.
SEM .
130 4 m/sec 20.4 pH 8.5(A) pH 9.5(B)
500 (CS) Fe3O4 Fe2P XPS Fig.
3-3-9 . Fe2P XPS Fe3O4 710.4 eV,
707.0 eV Fe . pH 8.5
(A) pH 9.5(B) magnetite
(Fe) .
Fig. 3-3-10 pH 8.5(A) pH 9.0(B)
XRD . 2 degree 44.5 65.0 Fe
, Fe3O4 , pH 9.0 pH
8.5 .
pH 8.5 magnetite pH 9.5
, pH magnetite FAC
[3-3-1].
.
Fig. 3-3-11 4 m/sec 9 m/sec, 20.4 130
pH 8.010.0 500 .
FAC . 9
m/sec 4 m/sec 30%
.
.
, Fig. 3-3-7
6.8, 13.6, 20.4 27.2 .
Fig. 3-3-12 . pH 8.0, 8.5,
9.0, 9.5 10.0 500 CS, P11 P22
. pH FAC
.
pH 9.0 Fig.
3-3-13 . P22
. , P22
- 63 -
.
, Fig. 3-3-14 ,
(, laminar flow) (,
turbulent flow) . ,
, FAC
.
Fig. 2-3-2 ,
,
.
.
Fig. 3-3-13, . ,
20.4 , 9 4 m/sec 4 m/sec
P11 , 4 m/sec P22 ,
.
Fig. 3-3-15 .
4 m/sec pH 9.75 500 (CS) (P11
P22) Cr2O3 Cr2p XPS .
(binding energy) 576 eV, P11 P22
(steel) .
, (A), P11(B) P22(C) XRD Fig. 3-3-16
, 2 degree 36.0, 43.5 57.5 Fe3O4
, Cr2O3 . , P11 P22 2 degree 33.0
Cr2O3 Fe3O4 , Fe3O4
Cr2O3 .
P11(1Cr-Mo) P22(2Cr-1Mo) ,
, -
FexCryFe2-x-yO4 . ,
Cr ( Mo) VI-B , Fig. 3-3-17 ,
pH FAC
.
FAC ,
-pH :
- 64 -
WL re gressed = A pH + B
(3-3-1)
, WLregressed , A pH
, B . Table 3-3-2
, Fig. 3-3-18 . pH 8.09.5 9.510.0 , A B
, , . A B
FAC pH (index) , FAC
.
, 2
, Fig. 2-3-2
, 2
2Cr-1Mo
.
. pH
(1) Ammonia-pH 25 8.010.0
Fig. 3-3-19, 130 20.4 4 m/sec( 9
m/sec) pH 8.010.0 500 (CS) (P11:
1Cr-Mo, P22: 2Cr-1Mo) pH
.
pH 8.09.5 pH
. , pH 9.510.0 . pH 9.5
.
-
FAC
magnetite(Fe3O4)
.
2+
magnetite , Fe , FeOH ,
-
2-
H2FeO3 magnetite
130
. , [3-3-1]
:
Fe3O 4 + 2 H = 2 FeOOH + Fe 2 +
(3-3-2)
- 65 -
Fe3O 4 + H
+ H 2O = 2 FeOO H + FeOH +
(3-3-3)
(3-3-4)
(3-3-5)
(3-3-6)
Fe3O 4 + H 2O = H2 FeO3 + H +
(3-3-7)
- 66 -
, - FAC , -
FAC .
pH -
FAC .
, pH
. ammonia
pH 810 .
Fig. 3-3-23 Fig. 3-3-24 , FAC pH
10.210.4 .
magnetite pH
. Bohnsack[3-3-1] 300
pH 10 10.210.35
.
Fig. 3-3-23 Fig. 3-3-24 pH 10.0
130 magnetite
.
, pH 500
, Fig. 3-3-25 Fig. 4-27 28
. Fig. 3-3-25 , pH 10.0 308 ppb
, pH 10.2 10.4 247 ppb 242 ppb
pH .
pH 10.4 , pH 11.0
546 ppb . Fig. 3-3-23 Fig. 3-3-24 ,
.
, ammonia , pH
.
FAC
.
, pH 10.0 pH ammonia
LiOH
. pHT pH .
- 67 -
FAC pH .
. pH
pH (base
strength),
(relative
volatility),
(distribution
coefficient) ,
pH ETA . pH
. pH
ammonia,
morpholine,
ETA(ethanolamine),
MPA(3-methoxypropylamine),
pyrrolidine FAC
.
. pH
(1) pH
pH .
pHT , FAC pH .
, FAC pH pHT
pH . pH pH
Fig. 3-3-26 .
S/W Excel Visual Basic .
pKb log Kb , pKb .
Fig. 3-3-26 , ammonia morpholine 150
amine . Ammonia 220
morpholine ,
. amine pyrrolidine
, MPA ETA.
pH amine
. ,
hydrazine LiOH . pKb
pH130 pH25 .
, pH ammonia LiOH ,
pH25 10.0 130 pH pH130
. amine pH
- 68 -
, pHT FAC
pHT .
(2) pH -
pH , 2
pH . pH
pH . pH .
pH FAC . Amine pH
Fig. 3-3-27 Fig. 3-3-28 .
Fig. 3-3-27, amine 10 ppm
amine (RV) , log RV .
Amine
1 log RV 0 . Ammonia ETA
morpholine, MPA pyrrolidine pH ,
130 1 .
1 .
Fig. 3-3-28 -(non-ionized) (Kd)
log Kd .
, pyrrolidine 1
.
1 ,
pH .
pH FAC . pH
.
(3) Amine pH
pH
. pH morpholine
ETA MPA [3-3-2]
Fig. 3-3-29 Fig. 3-3-30 .
Morpholine ETA 1.33.8 MPA 26
, ETA MPA 20 .
- 69 -
- 70 -
pH130 .
FAC 130. pH
pH 130 pH130
. ammonia FAC , FAC pH25 8.0
9.5 .
pH25 8.0 pH pH
. pH25 9.5
. ammonia
pH25 9.0 , pH130 6.78. pH
pH130 6.78 pH25 , pH pH25
.
pH pH
20.4 500 Fig. 3-3-34 .
500 .
Fig. 3-3-34 , pH
, pH MPA pyrrolidine
. Morpholine ETA
ammonia 4 m/s 25%
9 m/s 15% . MPA pyrrolidine
ammonia 4 m/sec 4448% 9
m/sec 3438% .
.
, pH 500
, Fig. 3-3-35
. Morpholine ETA 440 ppb 420 ppb
. , Fig. 3-3-34 ,
MPA 250 ppb .
(2) pH 130 6.78
130 4 m/sec 9 m/sec pH130 6.78 500
- 71 -
pKb 2
]
d
(3-3-8)
pKb 2
]
d
(3-3-9)
4. Hydrazine FAC
250 hydrazine FAC
. , FAC
(doping) .
. hydrazine
- 72 -
- 73 -
pH DO , hydrazine
UV . DO (4% in Ar)
bubbling, pH hydrazine .
(2)
Fig. 3-3-39 ammonia pH25 9.0 250 - (DO < 2 ppb)
300 FAC
. Hydrazine 0 ppb, 5020 10020 ppb 6
564.2 /, 647.0 /
536.5 / (Fig. 3-3-40 ).
, hydrazine , 100 ppb , FAC
. O. De Bouvier
(Fig. 2-3-3 ) [2-3-14], ammonia pH25
9.0 - hydrazine 0 ppb150 ppb
FAC hydrazine .
, hydrazine 100 ppb FAC 50
ppb .
.
hydrazine .
(200 )
(3-3-10) .
(3-3-10)
2 N2H 4 2 NH 3 + H2 + N2
hydrazine ammonia pH
, hydrazine hydrazine
. , pH hydrazine
pH hydrazine
ammonia hydrazine - .
.
GE BWR 304 stainless steel(SS)
[2-3-15]. Y. J. Kim ,
(DO) (DH) (H2O2) 304 SS
- 74 -
(ECP) . , H2
ECP, , 304 SS
ECP . 304 SS
[2-3-15]. 304 SS , 304
SS ECP ECP . ECP
magnetite ECP , 304 SS
magnetite
. , 304 SS .
PWR 2 FAC .
ECP, 304 SS ECP , ECP .
magnetite ,
magnetite ECP
. , FAC
, .
(1)
Fig. 3-3-41 .
SS alloy 600 TT 9 x 7 x 1
. 0.5
, 100 ppb (H2Pt(OH)6)
, 80.00.5 24 . 24
SEM-EDX
.
(2)
Fig. 3-3-42 , 5000 XEM-EDX SS alloy
600 TT .
cluster 300
. EDX , cluster , 1 EDX
, 20.69 wt.%, SS 18.27 wt.% 600 TT
24.84 wt.% . Fig. 3-3-42 300 nm
cluster .
,
- 75 -
, FAC .
5.
.
[3-3-43-3-9].
(Stress Corrosion Cracking, SCC), (Corrosion Fatigue, CF),
[3-3-103-3-11]. SCC CF
(rotor), (disk), (blade) . Fig.
3-3-43
[3-3-12]. 1995 EPRI 109
41(38%) [3-3-13].
(Rim Attachment)
SCC CF . Fig. 3-3-44
(Keyway) SCC
.
, ,
.
. . Hinkley
point SCC
[3-3-143-3-15].
.
200 600 .
1000 MW 100
[3-3-16].
. SCC, CF
,
.
- 76 -
2 pH ETA 2
.
[3-3-173-3-19]. 2
.
. SCC
(1)
Fig. 3-3-45
(CERT, constant elongation rate test)
Fig. 3-3-46 (3.5NiCrMoV)
. Table 3-3-4 .
(yield strength: 675 MPa, tensile
strength: 785 MPa, elongation: 16%).
Table 3-3-5 . CERT 150,
-7
CERT , SEM
- ,
, .
, . pH 3
5 , . 150
-1000 mV 1500 mV 0.25 mV .
(2)
150 pH (-
) Fig. 3-3-47 . pH acetic acid
. pH . pH 3.21
.
pH 3.21 465 MPa, 8%
760 MPa, 17% .
.
Fig. 3-3-48 . pH (pH
- 77 -
3.5)
. pH (pH 4.95)
. pH
(pH 3.21)
.
Fig. 3-3-49 SEM . pH SCC
pH SCC . pH 3.21
SCC . Fig. 3-3-50 pH SCC
. pH 45 SCC 15%
pH 4 SCC pH 3.5
SCC 50% . pH 3.2 SCC .
pH SCC . Fig. 3-3-51
pH . pH 45 15%
. pH 4 pH 3.5
10% . Fig. 3-3-52 pH
. pH 45 40%. pH 3.54
pH 3.5 15% . pH 33.5
pH 3.2 45% .
Fig. 3-3-53 .
pH 3.2
. pH 3.83 pH 4.13
. pH 4.95
.
Fig. 3-3-54 SCC . 0.1
ppm 10 ppm SCC 15% SCC
. 100 ppm SCC 40%, 1000 ppm
SCC 55% .
Fig. 3-3-55 150 formic acid (pH)
(- ). pH formic acid
. Formic acid pH
. pH 2.8
580 MPa, 8% pH 3.58 720 MPa, 16% .
- 78 -
Formic acid pH
. pH . Fig. 3-3-56 pH
3.41 pH 3.08 . pH 3.41
pH 3.08 .
pH
150 Fig. 3-3-57 Fig.
3-3-58 . Fig. 3-3-57 acetic acid
Fig. 3-3-58 formic acid . pH
. Acetic acid (Fig. 3-3-57) pH 3.01
(E) 0 V pH 5.06 100 .
formic acid (Fig. 3-3-58) pH 3.07 pH 4.18
100 . ,
.
.
(3)
.
. (acetic acid) pH 4
pH 4
. pH pH
+
(H )
.
+
(H ) :
(3-3-11)
2 H + + 2 e H2
.
+
(M M +e ).
. pH 4
+
(H ) [3-3-17]. pH 4
. pH 4
+
(H ) .
. Fig. 3-3-59 (a)
- 79 -
. pH
.
Fe 2 + + 2 H2O Fe(OH )2 + 2 H +
(3-3-12)
- 80 -
-4
. pH = 5 K 20 MPam 3x10
1/2
-3
/cycle . pH = 4
1/2
K 20 MPam 4x10
1/2
MPam 2x10
-3
-4
/cycle 40
/cycle . pH = 3
1/2
-4
K 20 MPam 6x10
1/2
-3
/cycle .
1/2
K 20 MPam pH = 5 pH = 3 2
1/2
. K 40 MPam pH = 5
pH = 3 .
K pH , K
pH .
.
Fig. 3-3-62 150
1/2
-4
. pH = 5 K 20 MPam 4x10
1/2
-3
/cycle . pH = 4
1/2
K 20 MPam 6x10
3x10
-3
-4
1/2
/cycle 40 MPam
/cycle . pH = 3 K 20
- 81 -
1/2
MPam 2x10
-4
1/2
-3
/cycle
.
1/2
K 20 MPam pH = 5 pH = 4
1.5 . pH = 3 pH = 5
1/2
. K 40 MPam pH = 5
pH = 4 1.5 . pH = 3 pH =
5 . pH = 3
.
150 K pH
, K pH .
.
pH = 4 150 150
50% .
.
Fig. 3-3-63 K . pH = 3
150 .
150
. pH 3, K 20 MPam
7x10
2x10
-3
-4
1/2
/cycle 150
/cycle . 3.5 .
. pH = 3, 150
, pH =
3 . Fig.
3-3-63
.
.
(3)
(150) (pH: 3,4,5) (3.5NiCrMoV)
.
- 82 -
. pH
. pH
. pH
, (H+)
.
.
. ,
.
6.
. sludge , sludge
ETA :
- Sludge magnetite .
- pH ammonia ETA
, FAC
, 5 MWe .
- ETA 200
pH .
- sludge
magnetite ETA .
. sludge -(FAC)
, . Sludge
FAC . (A106, Gr. B) (1Cr-Mo
2Cr-1Mo) FAC pH, , , pH pH
, - 130
pH 8.010.0 4 m/sec( 9 m/sec) 500
:
- .
- pH . pH
- 83 -
, pH 8.09.5 , pH 9.510.0
. FAC pH
. FAC
pH pH
.
- ,
6.827.2 , .
Fig. 3-1-2 ,
,
.
- FAC
. ,
2 ,
Fig. 3-1-2
, 2
2Cr-1Mo
.
- pH ETA , pH-
- . Ammonia, morpholine, ETA,
pyrrolidine MPA pH130 6.78(ammonia-pH25 9.0 )
. FAC
, pH
ETA- pH MPA , - pH-
.
. FAC , -
:
- 250 hydrazine FAC
.
- - , stainless steel
alloy 600 TT .
- , FAC hydrazine
FAC .
- 84 -
- 85 -
4 1 /
1. 1 CRDM
.
600 1 (PWSCC;
primary water stress corrosion cracking) ,
CRDM
(control rod drive mechanism) nozzle .
1 boric acid(H3BO3)
, pH lithium
hydroxide(LiOH) . 1
.
15 ccSTP/kg-water
,
2550 cc STP/kg-water [3-4-1].
600 PWSCC 1
PWSCC
600 PWSCC . 90
PWSCC
. 600
1
[3-4-2], PWSCC
- 86 -
PWSCC
. loop static autoclave
.
(330) loop
.
1
. , 1
Li/B Li
pH(300) 6.9 7.4 high pH
, 600 (
CRDM nozzle) PWSCC
[3-4-1] pH Li
.
600
1
. 1) Pd-Ag cell
, 2) CERT(constant extension
rate tester) CRDM nozzle
3) modified-RUB(reverse
u-bend)
.
.
(1)
Pd-25%Ag cell 1
cell
[3-4-3]. 1 autoclave
cell
2.0 ppm Li / 1,200 ppm B (mid of cycle, MOC) 2.0 ppm Li /
500 ppm B (end of cycle, EOC) 2
- 87 -
lithium
hydroxide
boric
acid
600 PWSCC
1 mm
, mm
CRDM nozzle
.
CRDM nozzle 600 .
Table 3-4-1 Fig. 3-4-1
ASTM No. 35
PWSCC . Fig. 3-4-2
CRDM nozzle gauge
wire cutting gauge SiC #1,200 paper 4
. PWSCC
1 loop
(constant extension rate tester, CERT) . 0.1
/min. (strain rate)
6.67x10
-8
- 88 -
- 89 -
. , 290
330
330 50%
. [3-4-5]
70% .
Li/B
.
374 0
0 ( )
. Fig. 3-4-4 boron 2
Li/B . [3-4-6]
Henry's law
.
210 bar ,
.
(2) CRDM nozzle
- 90 -
Fig. 3-4-6 6
PWSCC .
PWSCC
, , ,
Table 3-4-3 .
( 2)
.
PWSCC ( )
. 65 cc
8 cc 2 cc .
17 cc
.
Fig. 3-4-7 17, 35, 50, 65 ccSTP/kg water
4 -
( )
.
65 cc 17 cc
(Fig. 3-4-5)
. Fig.
3-4-8 4 PWSCC
,
, Table
3-4-4 .
Table 3-4-3 Table 3-4-4
Fig.
3-4-9 325 600 CRDM EdF
[3-4-7, 3-4-8] .
(2550 ccSTP/kg-water)
.
1
- 91 -
. Fig. 3-4-9
10 ccSTP/kg-water
Fig. 3-4-10 Rockheed Martin [3-4-9]
330 Ni/NiO
. Ni/NiO
. Ni/NiO
1
Ni/NiO
. EPRI primary water
chemistry guideline (rev.5, 2003) [3-4-1]
, Fig. 3-4-11
Ni/NiO ( )
. ,
Ni/NiO
.
. 330
817 ccSTP/ kg-water
Ni/NiO
2550 ccSTP/kg-water
.
1/2 .
cc
Ni/NiO 1
.
- 92 -
- 93 -
5
. 3,000
Fig. 3-4-12
.
( 3,000 psig, 2,200 psig)
. Fig. 3-4-14 50 ccSTP/kg-water
3,000 5
Fig. 3-4-13 35 ccSTP/kg-water
. 35 50 ccSTP/kg-water
.
[3-4-1] 3-4-15 600
.
1
.
1,000
.
.
- 1
1 .
.
.
- 330 1 CERT 600 CRDM
PWSCC .
817 ccSTP/
kg-water Ni/NiO
- 94 -
2550 ccSTP/ kg-water
.
1/2
.
- 330 1
modified RUB . 35 50
ccSTP/kg-water
.
2. Zn
.
1
[3-4-103-4-12]. 1
[3-4-13
3-4-14].
PWR
Farly 2 10 10.9 kg
.
35% 1
65% 7.1 kg
.
2 g [3-4-153-4-16].
1
.
1
.
- 95 -
.
, .
. 1
(CVCS)
(mixed bed) pH
(Cs) (cation bed) (Fig.
3-4-16).
CRUD,
(Li) (B)
-Li
-BO3 .
(mixed bed)
, CRUD
7
2 Li OH
7
Li /OH H /OH
.
7
Li OH pH
.
.
DF<10 .
1 CVCS
. Table 3-4-5
Amberlite
IRN .
1 (CVCS)
. 1
900L, 100500
- 96 -
Amberlite
IRN217(Li /OH )
IRN150(H /OH )
styrene-
divinylbenzene . Table
3-4-6 . 18 M/cm
.
acetate ( Aldrich zinc
acetate dihydrate, Zn(OOCCH3)22H2O) 1,000 ppm
.
(2)
.
.
11 mm (Ace Glass
chromatographic column) 19 mL .
1,000 ppm .
1.8 min 515
mL/min, 60 .
Ace Glass 2L .
1060
. 1.5 L zinc acetate (100 ppm) 5
g( 50-60% )
.
.
- 97 -
Omega CDCN-90A .
(3)
1.8 min
10.5 mL/min 60C
. Fig. 3-4-17 IRN150 IRN217 (2560)
. IRN217
IRN150 . IRN217
.
IRN217 .
+
H Li
.
Fig. 3-4-18 25C .
.
.
1.8 min 10.5 mL/min IRN150
0.5 mEq/mL .
100 ppm 1.5 L
5 g
( ) Fig. 3-4-19
. IRN150
IRN217 .
.
.
.
.
. .
0.30.7 mEq/mL
,
- 98 -
Fig. 3-4-20 .
850 L,
510
L/min .
40 ppb 0.5 mEq/mL
(12) .
.
BWR
. PWR
.
.
1
. 1
.
.
. 1,000 ppm
1.8 min IRN150
0.5 mEq/mL .
IRN150 IRN217 ,
.
.
40 ppb 0.5 mEq/mL
(12) .
3.
.
BWR .
. 1982 EPRI GE
BWR Zn
- 99 -
[3-4-173-4-22]. , Zn
BWR . Zn PWR
BWR [3-4-23
3-4-24]. PWR
Alloy 600
[3-4-253-4-30].
Table 3-4-7 .
PWSCC
[3-4-31].
Zn , PWR . Table 3-4-8
PWR Zn Zn
[3-4-233-4-24]. PWR
.
Zn
. Zn PWSCC
DB . Zn PWSCC
. PWR Zn
.
PWSCC Zn .
Zn PWSCC / Alloy 600
PWSCC .
. PWSCC
(1)
Alloy 600 PWSCC
CERT
. 3.6 ppm Zinc borate(2ZnO3H2O35H2O) 3.4
ppm Zinc Oxide(ZnO) 050 ppb
. 10 ppb
1.25x10
-7
-7
/sec5x10
/sec .
Fig. 3-4-21
- 100 -
. 2.5x10
/sec ZnO
-7
-9
m/sec, 1.85x10
-9
m/sec, 1.12x10
-9
m/sec.
40%. 4.72x10
x10
-9
-9
-9
m/sec, 1.67
.
Table 3-4-12 SR C ZnO CERT
. B
.
. , . Fig. 3-4-28
- . PWSCC
.
- 101 -
2.5x10
-7
74%. 3.19x10
x10
-9
-7
m/sec. 5x10
-9
m/sec, 2.47x10
-9
m/sec, 2.68
-9
.
Table 3-4-13 SF(Shoulder Fixed) B Zinc Borate
CERT . Fig. 3-4-31 - .
PWSCC .
. SF Zn , ,
. 2.5x10
-7
-9
m/sec, 1.92x10
-9
m/sec. 5x10
-7
/sec Zinc
-9
-9
m/sec, 1.19x10
.
(2) Hump PWSCC
Hump (Interrupt
tests) . CERT
Fig. 3-4-34 . 3
.
1. : 1
mm(5%) Fig. 3-4-34 a
. .
2. : 1.75 mm(8.5%)
.
( )
(Fig. 3-4-34 b).
3. : .
. .
.
- 102 -
. Fig. 3-4-35
ANSYS . Fig. 3-4-35 a) (y)
b) (x) . y x
, .
Fig. 3-4-36 .
(x )
Fig. 3-4-37 b) c) . (y
) path 1 path 4 .
x
. x Fig. 3-4-37 c) .
x path 1 path 4
.
(z ) (6.25
3 .
,
.
. SCC
, , - . Fig. 3-4-38 Alloy 600
- 103 -
-6
-7
5X10 /s) CERT - . Fig. 3-4-37
- SCC
. SCC , , -
.
PWSCC (Zn , , ,
) .
(3) PWSCC (, , )
, Alloy 600 PWSCC
. Fig. 3-4-40, Fig. 3-4-41 360C Alloy 600
CERT . Fig. 3-4-40
- .
. Fig. 3-4-41 .
SCC . PWSCC 1x10
-7
-6
/s
-7
- 104 -
/s)
. 2000 Zn
. 10000, 20000
Zn . Zn
. 10 ppb
Zn Zn
. 50 ppb Zn
-7
. 2.5x10 /s
Zn . Fig. 3-4-47
Zn Zn
. Fig. 3-4-48 50
ppb Zn (SEM)
.
.
EDX . Zn .
Zn . Fig. 3-4-51 a) 10 ppb Zn
360C Alloy600 SEM ,
b) EDX . Zn . c)
AES Zn . 2% Zn
.
- 105 -
, Zn .
Alloy 600
. Alloy 600
.
.
2 .
(ferrite), (nichromate) .
-
.
.
.
1 (360C, ) (ZnO, Zinc Borate)
- 106 -
Degradation Mechanism
Comm
Ops
SG
Model
SG Tube
Materials
Pitting
PWSCC
ODSCC
Kori 1(Retired)
78.4.29
W-51
I-600MA
X(1)
X(2,3,4)
X(1)
Kori 1(Replaced)
78.4.29
W-D60
I-690TT
X(5)
Kori 2
83.7.25
W-F
I-600TT
X(1)
X(2,4)
X(2)
X(5)
X(2)
X(2)
X(5)
X(5)
Plant Name
Fretting
Others
X
Kori 3
85.9.30
W-F
I-600TT
Kori 4
86.4.29
W-F
I-600TT
Yonggwang 1
86.8.25
W-F
I-600TT
X(2)
X(5)
Yonggwang 2
87.6.10
W-F
I-600TT
X(2)
X(5)
Yonggwang 3
95.3.31
CE-80
I-600HTMA
X(2)
X(2)
X(6)
Yonggwang 4
96.1.1
CE-80
I-600HTMA
X(2)
X(2)
X(6)
Yonggwang 5
02.5.21
CE-80
I-600HTMA
X(2)
X(6)
Yonggwang 6
02.12.24
CE-80
I-600HTMA
X(2)
X(6)
Ulchin 1
88.9.10
W-51B
I-600TT
X(2,3)
Ulchin 2
89.9.30
W-51B
I-600TT
X(2,3)
Ulchin 3
98.8.11
CE-80
I-600HTMA
X(2)
X(2)
X(6)
Ulchin 4
99.12.30
CE-80
I-600HTMA
X(2,7)
X(2)
X(6)
Wolsong 1
83.4.22
CANDU
I-800
X
X
Wolsong 2
97.7.1
CANDU
I-800
Wolsong 3
98.7.1
CANDU
I-800
Wolsong 4
99.10.1
CANDU
I-800
- 107 -
Remarks
Table 3-2-2 Steam generator sludge compositions of Kori unit 1 (wt %).
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Fe3O4
13.40
35.66
11.94
16.73
20.08
29.59
33.38
37.77
67.24
62.40
76.70
90.80
91.81
81.61
79.18
92.63
87.84
96.95
CuO
85.96
60.76
79.87
74.86
66.48
59.14
65.83
54.85
23.66
28.92
18.4
6.43
5.28
3.45
15.30
0.16
2.81
0.02
ZnO
1.25
0.535
0.485
0.99
0.77
1.32
1.325
0.76
0.37
0.32
Tr
0.375
0.155
0.24
0.07
NiO
0.185
Tr
5.62
4.85
12.37
9.96
5.01
4.395
6.43
4.92
3.37
1.53
1.37
1.09
1.33
0.69
1.10
1.35
Cr2O3
0.205
0.29
N/D
0.095
0.085
0.125
0.06
0.335
0.53
0.25
0.175
0.225
0.325
0.29
0.19
0.83
0.14
SiO2
0.545
0.395
0.14
Tr
0.06
0.07
0.075
Tr
0.225
0.71
0.10
0.095
Tr
3.375
1.58
0.99
1.90
0.16
Al2O3 MgO
0.395 Tr
0.72 0.515
0.03
N/D
Tr 0.01
0.17 0.01
0.20 0.06
Tr 0.03
0.17 Tr
0.335 0.125
Tr 0.04
0.035 0.025
0.115 0.03
Tr 0.025
0.125 0.03
0.14 0.03
0.42 0.03
<0.02 <0.01
CaO
Tr
Tr
0.01
N/D
0.01
N/D
0.06
0.02
Tr
Tr
0.02
Tr
0.10
0.065
0.045
0.07
0.05
<0.01
Table 3-2-3 Steam generator sludge compositions of Kori unit 2 (wt %).
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Fe3O4
92.93
96.94
91.42
95.93
96.18
97.50
97.42
98.25
97.81
98.08
97.38
97.16
97.49
96.73
98.74
97.86
97.31
CuO
1.14
0.21
1.25
0.10
0.015
0.03
Tr
0.03
0.015
0.06
0.42
0.06
0.06
0.09
0.20
0.08
0.08
ZnO
0.39
0.19
0.16
0.15
0.065
0.075
0.065
0.07
0.06
0.085
Tr
0.075
0.06
0.10
0.07
0.04
0.06
NiO
3.65
1.46
1.92
1.17
1.095
1.325
1.385
1.44
0.88
0.905
0.85
0.80
0.84
0.79
0.7
0.59
0.64
- 108 -
CaO
N/D
Tr
Tr
0.10
0.03
0.01
Tr
0.025
0.02
0.03
Tr
0.04
0.03
0.05
0.06
0.03
0.03
Table 3-2-4 Steam generator sludge compositions of Kori unit 3 (wt %).
1
SiO2 0.09
Al2O3 0.46
Na2O 0.09
CaO 0.01
Cr2O3 0.71
CuO 2.38
MgO 0.03
MnO 0.98
Fe3O4 85.3
NiO 7.14
ZnO 0.41
P2O5
SO3
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
2
Tr
0.27
0.41
0.02
0.53
0.51
0.02
0.80
90.66
4.79
0.28
3
0.13
Tr
0.02
0.01
0.21
0.02
0.02
0.42
94.77
1.72
0.20
4
1.62
0.05
0.05
0.02
0.07
0.05
Tr
0.28
96.29
1.29
0.10
5
0.12
Tr
0.06
Tr
0.08
0.05
Tr
Tr
98.64
0.74
0.07
6
0.21
0.12
0.05
0.01
3.08
0.42
0.02
0.65
85.60
1.90
0.09
7
0.25
0.15
0.06
0.02
2.24
0.50
0.03
0.60
94.6
1.50
0.10
8
0.07
0.05
0.03
0.12
0.16
0.04
0.02
0.21
96.32
0.15
0.24
10
2.47
0.43
0.09
0.35
1.11
0.23
0.07
0.83
92.60
1.06
0.13
0.05
0.07
Tr
0.04
0.29
11
0.27
0.19
0.02
0.05
0.46
0.10
0.04
1.14
95.74
1.02
0.18
Tr
0.08
0.02
0.04
0.16
0.05
Tr
0.18 0.21
- 109 -
12
Table 3-2-5 Steam generator sludge compositions of Kori unit 4 (wt %).
1
SiO2
Al2O3
Na2O
CaO
Cr2O3
CuO
MgO
MnO
Fe3O4
NiO
ZnO
P2O5
SO3
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
Sn
Zr
Cl
SO4
2
0.15
N/D
0.08
N/D
0.51
0.37
N/D
0.24
98.07
3.58
0.20
4
0.08
0.09
Tr
0.03
0.13
0.02
0.02
0.20
96.33
0.91
0.09
5
0.57
Tr
Tr
Tr
0.13
0.03
Tr
0.31
97.72
0.63
0.08
6
0.15
0.05
0.01
N/D
1.56
0.06
N/D
0.32
91.8
0.05
0.04
7
0.08
0.12
Tr
N/D
0.20
0.02
N/D
0.57
97.2
0.92
0.12
8
0.41
0.03
0.03
0.02
0.22
0.01
0.01
0.17
97.94
0.65
0.08
9
0.20
0.27
0.07
0.02
0.17
0.02
0.01
0.19
97.97
0.64
0.08
0.08
Tr
Tr
0.02
0.03
Tr
-
ppm
ppm
ppm
ppm
10
2.53
0.32
0.06
0.08
0.60
0.54
0.04
1.25
91.94
1.57
0.17
0.05
0.04
0.02
0.36
0.03
0.03
Tr
0.38
11
0.47
0.30
0.94
0.05
0.79
0.12
0.03
1.47
92.06
1.58
0.17
Tr
12
0.07
0.02
0.08
0.02
0.13
0.01
0.01
0.11
96.32
0.56
0.06
Tr
0.027 Tr
0.35 0.04
Tr
Tr
Tr
Tr
Tr
284 0.003
2 0.0002
10 0.0007
- 110 -
Table 3-2-6 Steam generator sludge compositions of Yonggwang unit 1 (wt %).
1
SiO2
Al2O3
Na2O
CaO
Cr2O3
CuO
MgO
MnO
Fe3O4
NiO
ZnO
P2O5
SO3
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
0.18 0.07
0.29 0.16
0.03 0.02
90.24 96.43
5.19 2.16
3
0.10
0.03
0.03
Tr
0.12
0.04
Tr
0.44
97.57
1.35
0.13
Tr
Tr
4
0.16
0.12
0.03
97.46
0.9
5
0.13
Tr
0.39
0.04
0.14
0.01
0.01
0.34
97.51
0.46
0.10
Tr
6
Tr
Tr
Tr
0.12
0.08
0.03
Tr
0.31
97.48
1.23
0.09
Tr
0.14
7
0.21
0.04
0.10
0.14
0.15
Tr
0.01
0.27
97.99
0.67
0.10
0.18
Tr
0.02
8
0.08
0.02
Tr
0.02
0.14
Tr
0.01
0.18
98.70
0.67
0.03
0.03
Tr
Tr
9
0.34
0.12
0.17
0.06
0.14
0.03
0.01
0.25
97.55
0.77
0.14
0.12
0.01
0.01
0.02
0.12
0.06
Tr
0.12 0.12 0.08
10
0.46
0.13
0.08
0.03
0.32
0.06
0.01
0.37
96.89
0.83
0.13
0.06
Tr
0.01
0.01
0.48
Tr
Tr
0.13
11
0.22
0.05
0.05
0.04
0.12
0.01
0.01
0.22
98.33
0.61
0.06
0.08
0.01
Tr
0.01
0.13
12
0.07
0.02
Tr
0.03
0.10
0.01
Tr
0.19
98.32
0.63
0.05
0.02
0.01
0.01
Tr
0.07
0.05
0.11 0.42
Table 3-2-7 Steam generator sludge compositions of Yonggwang unit 2 (wt %).
1
SiO2
Al2O3
Na2O
CaO
Cr2O3
CuO
MgO
MnO
Fe3O4
NiO
ZnO
P2O5
SO3
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
3.95 0.10
Tr
Tr
Tr
6
0.13
Tr
0.02
Tr
0.16
Tr
0.02
0.28
97.5
0.79
0.09
Tr
0.01
7
0.68
0.10
0.06
0.12
0.13
Tr
0.12
0.32
97.39
0.84
0.11
0.09
Tr
0.01
9
0.09
0.06
0.07
0.05
0.11
0.01
0.02
0.28
98.06
0.81
0.10
0.06
0.05
Tr
0.01
0.02
Tr
Tr
0.14 0.15 0.18 0.10
- 111 -
8
0.02
Tr
0.01
0.02
0.10
0.05
0.01
0.22
98.63
0.70
0.03
0.03
Tr
Tr
10
0.10
0.02
0.04
0.04
Tr
Tr
0.02
0.26
98.25
0.72
Tr
0.06
Tr
Tr
Tr
0.26
Tr
Tr
0.23
11
0.07
0.04
0.04
0.08
0.10
0.01
0.01
0.23
98.10
0.60
0.08
0.06
0.11
0.01
0.02
0.15
0.04
Tr
0.23
12
Table 3-2-8 Steam generator sludge compositions of Yonggwang unit 3 (wt %).
Al2O3
Cr2O3
CuO
Fe3O4
NiO
10
11
12
Table 3-2-9 Steam generator sludge compositions of Yonggwang unit 4 (wt %).
- 112 -
10
11
12
Table 3-2-10 Steam generator sludge compositions of Ulchin unit 1 (wt %).
1
SiO2
10
11
0.23 0.15 N/D N/D N/D 1.21 0.04 0.06 0.004 0.01 0.02
Al2O3 0.68 0.31 0.02 0.16 0.13 0.21 0.09 0.04 0.034 0.03 0.17
Na2O 0.04 0.03 0.02 0.03 0.03 0.33 0.29 0.3 0.008 0.09 0.01
CaO
N/D N/D 0.04 0.09 0.06 0.10 0.01 0.01 0.003 0.03 0.06
Cr2O3 0.25 0.16 0.03 0.03 0.10 0.27 0.26 0.16 0.093 0.10 0.89
CuO
0.07 0.05 0.02 0.05 0.04 0.06 0.04 0.01 0.007 0.02 0.24
MgO 0.03 0.05 0.09 0.07 0.13 0.06 0.03 0.01 0.002 0.01 0.04
MnO 1.32 1.02 0.70 0.75 1.08 0.40 0.31 0.32 0.101 0.26 0.87
Fe3O4 94.80 95.59 96.70 92.8 94.5 96.61 97.93 98.32 99.46 98.45 96.32
NiO
1.24 1.38 N/D 0.88 0.94 0.61 0.76 0.58 0.166 0.46 1.03
ZnO
1.14 0.82 N/D N/D N/D 0.15 0.14 0.10 0.037 0.09 0.34
P2O5
N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D
SO3
N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
- 113 -
12
Table 3-2-11 Steam generator sludge compositions of Ulchin unit 2 (wt %).
1
SiO2
10
11
0.47 N/D 0.24 0.31 0.49 1.12 0.08 1.83 0.08 0.35 0.01
Al2O3 0.47 0.23 0.14 0.09 0.41 0.07 0.07 0.07 0.08 0.18 0.12
Na2O 0.08 0.37 0.27 0.21 0.38 0.31 0.30 0.04 0.02 0.22 2.16
CaO
0.05 0.02 0.01 0.17 0.23 0.18 0.25 0.18 0.03 0.03 0.02
Cr2O3 0.19 0.27 0.22 0.17 0.23 0.18 0.25 0.18 0.16 0.20 0.05
CuO 0.03 0.04 0.03 0.04 0.05 0.05 0.04 0.03 0.03 0.03 0.19
MgO 0.08 0.01 0.01 0.02 0.06 0.01 0.03 0.01 0.01 0.02 0.02
MnO 0.76 0.63 0.49 0.54 0.49 0.36 0.36 0.28 0.30 0.46 0.24
Fe3O4 95.46 94.8 96.27 94.88 94.86 96.96 97.70 96.27 98.36 96.24 96.66
NiO
0.90 0.66 0.46 0.39 0.67 0.67 0.85 0.71 0.56 0.65 0.28
ZnO
1.37 0.74 0.45 0.47 1.18 0.28 0.24 0.18 0.15 0.56 0.23
P2O5
N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D 0.03
SO3
N/D N/D N/D N/D N/D N/D N/D N/D N/D N/D 0.01
V2O5
Mo3O4
TiO2
PbO2
As2O3
C
- 114 -
12
Table 3-2-12 Steam generator sludge compositions of Ulchin unit 3 (wt %).
SiO2
0.78
Al2O3
Na2O
0.15
0.02
CaO
0.04
Cr2O3
0.33
CuO
MgO
0.04
0.02
MnO
0.55
Fe3O4
94.17
NiO
1.93
ZnO
0.43
P2O5
SO3
0.09
V2O5
Mo3O4
0.02
TiO2
0.42
PbO2
As2O3
C
1.01
- 115 -
10
11
12
Table 3-2-13 Steam generator sludge compositions of Ulchin unit 4 (wt %).
SiO2
0.99
Al2O3
Na2O
0.23 0.20
0.05 0.06
CaO
0.13 0.04
Cr2O3
0.51 0.39
CuO
MgO
0.07 0.28
0.03 0.02
MnO
1.05 1.32
Fe3O4
90.03 93.67
NiO
3.61 1.25
ZnO
0.97 0.59
P2O5
SO3
V2O5
Mo3O4
TiO2
0.12
0.05 0.07
-
0.02
0.03
0.51 0.53
PbO2
As2O3
C
1.73 0.42
- 116 -
10
11
12
Table 3-2-14 Steam generator sludge compositions of Wolsong unit 1 (wt %).
86
SiO2
89
90
91
92
94
95
96
98
99
00
0.11 0.53 0.31 0.37 0.25 0.30 0.355 0.45 0.56 0.48 0.30
Al2O3 0.20 0.30 0.30 0.09 0.20 0.25 0.573 0.19 0.16 0.14 0.24
Na2O 0.01
CaO
Tr
0.03 1.87 4.13 2.03 0.60 0.84 0.571 0.18 0.11 0.14 0.05
Cr2O3 1.01 0.43 0.46 0.24 0.34 0.54 0.675 0.47 0.54 0.60 0.83
CuO
0.4
0.67 0.34
MgO 0.16 0.09 0.09 0.07 0.07 0.49 0.28 0.19 0.08 0.13 0.21
MnO 0.87 1.19 1.68 0.78 0.94 1.13 0.59 0.71 0.51 0.62 1.06
Fe3O4 96.35 92.9 89.74 94.09 95.34 90.05 94.39 94.84 94.62 93.92 94.71
NiO
0.28 0.50 0.40 0.30 0.37 1.65 0.685 0.58 0.46 0.44 0.60
ZnO
0.71 1.31 1.63 1.20 1.21 1.27 0.691 0.68 0.49 0.65 0.96
P2O5
Tr
Tr
SO3
Tr
0.1
Tr
Tr
Tr
V2O5
Mo3O4
TiO2
PbO2
0.104 0.09
As2O3
C
Tr
Tr
Tr
Tr
0.07
- 117 -
01
Table 3-2-15 Steam generator sludge compositions of Wolsong unit 2 (wt %).
98
SiO2
99
2000
P2O5
SO3
V2O5 Tr
Tr 0.01
Mo3O4 0.04 0.02 0.02
TiO2
PbO2
Tr
0.05
As2O3 Tr
Tr
C
1.60 1.03 1.98
- 118 -
Chem
icalcom
position(w
t%
)
M
echenicalproperties
Materials
Si
Mn
Cr
Ni
600MA
0.02
0.1
0.2
0.001 15.2
74.4
600TT
74.9
Co
Mo
0.02
0.001 19.6
59.6
Ti
Cu
Al
Nb
Fe
0.1
9.0
9.08
59.4 0.011 0.01 0.29 0.01 0.041 0.01 10.2 0.004 0.024
30.5
0.07
0.5
0.41
46.9
Material
Alloy 600 MA
Mitsubish
512033
648
296
41
Alloy 600 TT
Valinox
NX8524
709
291
38
6.7
Alloy 600
HTMA
Valinox
NX9869
647
266
45.6
Alloy 690
TT(a)
Sandvik
753175
722
334
49
6.07
Alloy 690
TT(b)
Sandvik
767161
710
318
46
Alloy 800H
Shinsho
V30884
524
234
57
- 119 -
Table 3-2-19. Electrochemical and Stress Corrosion Cracking test conditions of Sulfur
species.
Material
Alloy
600 MA
600 HTMA
600 TT
690 TT
800 MA
S species
(M)
Potential
(V)
0.01
-0.2oc
1.2
O2
Temp.
()
Specimen
300
10mmx12mm
flat
340
RUB
deaerated
0.01,
0.1
corrosion
T
()
Na2SO4
(M)
O2/Applied
potential
0.01
deaerated,
corrosion
potential
340
0.1
Material
Specimen
600 MA
600 TT
690 TT
800 MA
600 MA
600 HTMA
600 TT
690 TT
800 MA
- 120 -
m-RUB
SCC/Duration
IG
NC
NC
NC
2160
6000
6000
6000
h
h
h
h
(2/2)
(0/2)
(0/2)
(0/2)
IG
NC
NC
NC
NC
1440
4800
4800
4800
4800
h
h
h
h
h
(2/2)
(0/2)
(0/2)
(0/2)
(0/2)
Table 3-2-21.
T
()
340
Table 3-2-22.
Na2S4O6
(M)
0.01
O2/Applied
potential
deaerated,
corrosion
potential
Material
600
600
690
800
MA
TT
TT
MA
Specimen
m-RUB
SCC/Duration
IG
IG
NC
IG
240 h (2/2)
240 h (2/2)
6000 h (0/2)
3120 h (1/2)
3600 h (2/2)
T
()
Na2S2O3
(M)
O2/Applied
potential
Material
Specimen
600 MA
0.01
deaerated,
corrosion
potential
340
0.1
SCC/Duration
IG
600 TT
690 TT
800 MA
3600
4560
NC 6000
NC 6000
NC 6000
h
h
h
h
h
(1/2)
(2/2)
(0/2)
(0/2)
(0/2)
NC
NC
NC
NC
NC
h
h
h
h
h
(0/2)
(0/2)
(0/2)
(0/2)
(0/2)
m-RUB
600 MA
600 HTMA
600 TT
690 TT
800 MA
- 121 -
4800
4800
4800
4800
4800
Table 3-2-23.
T
()
340
Na2SO4
(M)
0.01
O2/Applied
potential
Material
deaerated,
corrosion
potential
600 MA
600 HTMA
600 TT
690 TT
800 MA
Specimen
m-RUB
SCC/Duration
IG
NC
NC
NC
NC
960
2880
2880
2880
2880
h
h
h
h
h
5015
SiO2 (%)
< 0.2
< 1.5
Al2O3 (%)
< 0.3
< 2
Fe2O3 (%)
< 0.01
pH-value
3~4
TiO2 (%)
> 99.5
0.06 ~ 0.2
HCl (%)
< 0.3
- 122 -
(2/2)
(0/2)
(0/2)
(0/2)
(0/2)
Table 3-3-1.
Mat Specification
.
(ASTM)
Mn
Si
A106 Gr. B
0.3
0.29~1.06
0.048
0.058
0.1
(Commercial)
(0.15)
(0.64)
A336 P11
0.15
0.3~0.6
(1Cr-Mo)
(0.1)
(0.36)
A335 P22
0.15
0.3~0.6
(2Cr-1Mo)
(0.09)
(0.49)
(0.003) (0.014)
0.03
0.03
(0.19)
Cr
0.03
(0.012) (0.008)
Mo
Fe
Balance
(0.06)
(0.03)
0.5~1.0
(0.009) (0.009)
0.03
Ni
(0.01)
(0.56)
(1.06)
0.5
(0.48)
(0.21)
(2.03)
(0.97)
Table 3-3-2.
Material
= A x
pH 8.09.5
pH + B
pH 9.510
CS 9m/s
-1,190
11,770
1,265
-11,793
CS 4m/s
-1,013
9,973
838
-7,785
P11 4m/s
-473
4,732
670
-6,242
P22 4m/s
-455
4,446
525
-4,924
- 123 -
Table 3-3-3.
Ammonia
Charge_N(e)
Morpholine
-0.396
Charge_O(e)
ETA
MPA
-0.328
-0.339
-0.295
-0.328
-0.274
-0.274
Pyrrolidine
-0.827
114.680
190.910
213.540
207.780
116.790
127.850
212.390
271.670
248.600
234.200
Volume(A3)
135.990
277.700
384.010
344.490
320.850
Hydration energy(kcal/mol)
-18.330
-9.940
-2.450
0.170
2.520
Log P
-0.980
-1.060
-0.730
-0.550
0.120
0.150
0.087
0.186
0.282
1.318
Refractivity(A3)
2.400
16.210
25.830
23.770
22.230
Polarizability
2.120
6.430
10.100
9.330
8.690
Mass(amu)
-17.030
-61.080
-89.140
-87.120
-71.120
Density(amu/A3)
0.125
0.220
0.232
0.253
0.222
Table 3-3-4.
Turbine
Steel
YS
(Mpa)
UTS
(Mpa)
Elong.
(%)
Si
Mn
Ni
Cr
Mo
ASTM
A 470
675
785
16
0.2
4
0.0
6
0.3
0
MAX.
0.010
MAX.
0.010
3.50
1.5
0
0.3
0
0.1
1
- 124 -
Table 3-3-5.
SCC
TEMP.
pH
H2SO 4
Acetic acid
Formic acid
CF
25C
150C
25C
150C
25C
150C
TEMP.
pH
Acetic acid
25C
150C
Test No.
3
Elong.(%)
Test No.
4
Elong.(%)
Test No.
5
sccph03
8.8
sccph02
sccph04
11.6
10.4
sccph01
ace03(3.21)
ace07(3.5)
ace08(3.62)
ace09(3.44)
9.6
10
11.2
9.8
ace02(3.95)
ace04(3.83)
ace06(4.13)
14.4
12
12.8
ace01(4.95)
ace05(4.98)
form01(3.64)
form02(3.2)
form03(3.74)
form05(3.19)
form06(3.64)
form07(3.07)
form08(3.18)
Test No.
3
tur3-12
tur3-16
14
14.4
10.4
12
12.8
8
8.8
CGR
form04(4.18)
form10(4.0)
10
- 125 -
form09(3.2)
Test No.
4
tur3-11
tur3-15
CGR
Test No.
5
tur3-13
tur3-19
Table 3-4-1.
Heat
YES14614
(SMP)
Mn
Si
Cr
Ni
Fe
Cu
Co
0.045
0.40
0.001
0.08
15.03
75.2
8.23
0.01
0.01
Y.S
U.T.S
EL.
MA condition
259 MPa
642 MPa
43 %
950/2hrs., AC
Table 3-4-2.
Heat
NX8688
(INCO)
Mn
Si
Cr
Ni
Fe
Cu
0.04
0.21
0.001
0.30
15.7
75.34
8.03
0.11
Y.S
U.T.S
EL.
MA condition
271 MPa
667 MPa
50 %
>982, 2'15"
- 126 -
Table 3-4-3. Summary of the CERT results in simulated MOC water chemistry.
Hydrogen
*
**
Partial
Dissolved
Ratio of
Strain
Maximum Average Maximum
Hydrogen Pressure
Intergranular
Crack
at
Intergranular Crack
Contents, Measured
Fracture
Growth
Failure,
Crack Depth, Growth
ccSTP/kg During
Area,
Rate,
Rate,
%
CERT,
water
%
m/sec
m/sec
psia
0.2~0.3
62.0
10.9
366
1.17E-11
3.94E-11
0.9~1.1
42.80
32.3
770
5.03E-11
1.21E-10
17
1.8~2.0
38.80
23.0
955
3.95E-11
1.64E-10
35
3.5~3.8
43.36
17.7
844
2.72E-11
1.29E-10
50
5.5~5.9
61.36
12.6
644
1.37E-11
7.11E-11
65
7.4~7.8
61.40
10.7
533
1.16E-11
5.78E-11
- 127 -
Table 3-4-4.
Hydrogen
*
Dissolved Partial
Ratio of
Average
Strain
Maximum
Hydrogen Pressure
Intergranular
Crack
at
Intergranular
Contents, Measured
Fracture
Failure,
Crack Depth, Growth
ccSTP/kg During
Area,
Rate,
%
CERT,
water
%
m/sec
psia
**
Maximum
Crack
Growth
Rate,
m/sec
17
1.8~2.0
44.6
20.2
866
3.02E-11
1.29E-10
35
3.5~3.8
44.0
24.9
733
3.77E-11
1.11E-10
50
5.5~5.9
55.6
13.9
710
1.69E-11
8.67E-11
65
7.4~7.8
57.9
9.5
504
1.09E-11
5.80E-11
- 128 -
Table. 3-4-5.
Nuclear grade Amberlite ion exchange resins. (Rohm and Haas Co.,
Philadelphia, USA.)
Total
Moisture
Exchange
Ionic
Particle
Content
Capacity
Form Size (mm)
(%)
(meq./mL)
Amberlite Type
Mixture of
IRN 77L
IRN 78L
IRN
Mixture of
150L/C-L
IRN 77L
Mixed (low chloride) IRN 78L/C-L
Bed
Mixture of
Resins
IRN 218
IRN 217L
IRN 78L
IRN
Mixture of
217L/C-L
IRN 218
(low chloride) IRN 78L/C-L
IRN 150L
H
OH
+
H
OH
0.3-1.2
50-60
0.60*
0.3-1.2
50-60
0.60*
0.3-1.2
50-60
0.60*
7Li OH
+
7Li
OH
0.3-1.2
0.75* (for
50-60
cation)
Cation-exchange resin
Anion-exchange resin
Physical form
Shipping weight
690 g/L
65050 mm
Matrix
Maximum operating
temp.
Functional groups
63050 mm
Trimethylammonium
Moisture holding
capacity
49-55% (H form)
- 129 -
OH-
1.2(OH ) equiv./L
-
Table 3-4-7.
EPRI
Oct-02
/
Review
Positive results
K. Ishigure
Univ. of
Tokyo
1998
General
Corrosion
50 ppb Zn
: 1/3
J. N. Esposito
Westingho
use
1991
General
Corrosion
H. Kawamura
and H. Hirano
CRIEPI
1998
PWSCC Crack
growth
1/10
David S.
Morton
Lockheed
Martin
Corp.
1998
PWSCC Crack
Growth
Zn
1995
SCC Crack
Growth
SCC Crack
Growth
ECP(0~0.05V(SHE): Alloy
600: no Zn(31mil/yr),
100ppb Zn(2mil/yr), 304 SS:
no Zn(59mil/yr), 100ppb
Zn(25mil/yr)
PWSCC Crack
Growth
Zn
P. Andresen
GE
S.
Hettiarachchi
Valecitos
Nuclear
Center
M. G. Angell
British
Energy
H. Kawamura
and H. Hirano
CRIEPI
2000
PWSCC
Susceptibility
S.
Hettiarachchi,
T.P. Diaz
Valecitos
Nuclear
Center,
GE
1995
SCC
Susceptibility
J. N. Esposito
Westingho
use
1991
PWSCC
Initiation
Zn :
1000 , Zn :
3000 .
M. G. Angell
British
Energy
PWSCC
Initiation
Zn
1995
- 130 -
Table 3-4-8.
/ Reactor
Zn
Zn
zinc
5 ppb
acetate
Palisades
PWR
cycle14
Farley-1
PWR
Farley-2
PWR
Cycle 16
cycle 10(9 natural
months)
zinc
PWR
depleted
cycle12(3
zinc
month)
acetate
Farley-2
PWR
Cycle
13(10mon
ths; Dec.
1998~Oct
. 1999)
Farley-2
PWR
Cycle 14
Farley-2
Diablo
Canyon unit PWR
1
Diablo
Canyon unit PWR
2
(Siemens) PWR
Obrigheim(S
iemens)
Biblis
A(Siemens)
Biblis
PWR
B(Siemens)
cycle
9(june1998
through
january19
99)(7
months)
Cycle
9(19990301~sept.
1999)
PWSCC
20% lower
40ppb
30~40
ppb
no effect Clud?
* to short to
assess the
effect.
30~40ppb
15~35ppb
Feb.
1998~
zinc
acetate
* steadily
decreasing
Sept.
1996~
zinc
acetate
* continue to
lower shutdown
dose rates
- 131 -
* not
45%:deplet
possible to
ed zinc
interpret the
acetate+
30~40ppb role of zinc in
natural
mitigating
zinc
PWSCC
acetate
degradation
zinc
acetate
* negligible effect
on cladding
corrosion during
Cycle 9
Table 3-4-9.
Alloy
600(wt%)
Ni
Cr
Fe
Mn
Cu
Si
75.1
15.4
0.3
0.01
0.2
0.001
74.8
15.5
8.4
0.2
0.02
0.1
0.2
0.001
Table 3-4-10.
Tensile
Materials
Y ield
Strength
Heat No.
(Kg/mm^ Strength
(ASTM B-167)
Elong.
(%)
Heat
Treatment
46.00
40
960C x 10min
900C x 10min
2)
B
C
Table 3-4-11.
906007
602019
66.20
72.1
29.58
37.1
Grain
Size
(ASTM
No.)
6.89
Max.
Tim
eto Elong.at
Zn
Strainrate
IGSCC Crackgrowth
Elongation Max.Load
TestNo.
stress
Fracture fracture
(kg)
/sec)
Concentration (/sec)
Area(%
) rate(m
(%
)
(kg/mm
^2)
(hours) (m
m
)
hptest-61 noZn 2.5x10^-7 107
2.6
8.67
97
12.4
90 2.66x10^-9
hptest-66 10ppb 2.5x10^-7 133
3.25 10.83
175 22.4
81 1.85x10^-9
hptest-72 50ppb 2.5x10^-7 172
4.2
14.00
159 20.4
70 1.12x10^-9
hptest-60 noZn 5x10^-7 64
3.1
10.33
137 17.5
86 4.72x10^-9
hptest-67 10ppb 5x10^-7 88
4.3
14.33
268 34.3
67 2.76x10^-9
hptest-73 50ppb 5x10^-7 96
4.7
15.67
245 31.4
40 1.67X10^-9
- 132 -
Table 3-4-12.
Test No.
hptest-64
hptest-70
hptest-74
hptest-65
hptest-69
hptest-75
Zn
Strain rate
Concentration(p
(/sec)
pb)
no Zn
2.5x10^-7
10 ppb
2.5x10^-7
50 ppb
2.5x10^-7
no Zn
5x10^-7
10 ppb
5x10^-7
50 ppb
5x10^-7
Table 3-4-13.
Time to
Fracture
(hours)
98
98
119
72
70
100
Elong.at
fracture
(mm)
2.4
2.4
2.9
3.5
3.4
4.9
Elongation
(%)
Max. Load
(kg)
8.00
8.00
9.67
11.67
11.33
16.33
100
87
114
175
141
264
Max.
stress
(kg/mm^2)
12.80
11.14
14.59
22.40
18.05
33.79
IGSCC
Area(%)
Crack growth
rate(m/sec)
89
79
74
79
66
45
3.19E-09
2.47E-09
2.68E-09
4.09E-03
3.35E-09
1.57E-09
Zn
Test No. Concentration(p
pb)
hptest-24 no Zn
hptest-25 no Zn
hptest-35 10 ppb
hptest-36 10 ppb
hptest-26 no Zn
hptest-51 no Zn
hptest-37 10 ppb
hptest-50 10 ppb
Strain rate
(/sec)
2.5x10^-7
2.5x10^-7
2.5x10^-7
2.5x10^-7
5x10^-7
5x10^-7
5x10^-7
5x10^-7
Time to
Fracture
(hours)
105
105
119
111
75
70
71
72
Elong.at
Max.
Elongation Max. Load
fracture
stress
(%)
(kg)
(mm)
(kg/mm^2)
2.55
8.50
97
12.42
2.55
8.50
120
15.4
2.9
9.67
102
13.1
2.71
9.03
110
14.1
3.65
12.17
220
28.2
3.4
11.33
200
25.6
3.45
11.50
172
22.0
3.5
11.67
245
31.4
- 133 -
IGSCC
Area(%)
85
85
64
75
76
48
54
32
Crack growth
rate(m/sec)
2.016E-09
2.29E-09
1.692E-09
2.155E-09
2.816E-09
2.562E-09
1.041E-09
1.351E-09
Steam Generator
Bulk water
Crevice
B
AB
CB
Blowdown
Qb
Fig. 3-1-1
- 134 -
K1
K2
K3
K4
10
0.1
8 9 10 11 12 13 14 15 16 17 18 19
Cycle
Fig. 3-1-2
- 135 -
Y1
Y2
Y3
Y4
10
0.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Cycle
Fig. 3-1-3
- 136 -
U1
U2
U3
U4
10
0.1
1 2 3 4 5 6 7 8 9 10 11 12
Cycle
Fig. 3-1-4
- 137 -
DI-Water
CW
PI
TI
PI
Pump
Primary
Tank
BPR
HX
LI
H2/Ar
TI
TI
Pump
Crevice
vessel
TI
DI-Water
PI
CW
PIC
Heater
2ndary
Tank
LI
Heater
H2/Ar
TIC
HX
BPR
Preheater
Pump
Fig. 3-1-5
- 138 -
O D 146m m
E lectrolytic N i
plating 316S S
O D 3/4 inch tube
13m m
S econdary
w ater
TC #2, B ulk
Therm ocouple
TC #1
TC #2
TC #3
TC #4
TC #5
40mm
E lectrode
240mm
125mm
TC #1, B ulk
C revice gap
0.15m m
N i-P lated 316S S
V essel
(N ot to scale)
P rim ary w ater
Fig. 3-1-6
- 139 -
D W G . N o. C A SS -N AN A -0 30923
Secondary
water
Co
ms
mi
mo
Primary water
Fig. 3-1-7
- 140 -
10
D W G. N O. C A SS -N A N A-0 40924
Concentration, wppm
Concentration
8
factor = 10
10
10
10
10
10
Conc., wppm
5
0.5
0.05
-1
10
10
10
10
10
Time, hours
Fig. 3-1-8
Thermodynamically-limited transient.
- 141 -
10
Tube wall
Thermocouple
TC #1
Heat
40mm
TC #2
TC #3
TC #4
TC #5
150um
Fig. 3-1-9
- 142 -
TC #1
Depth, mm
-8
TC #2
-16
TC #3
TC #4
-24
TC #5
-32
-40
10
15
20
25
30
35
Super heat, C
Fig. 3-1-10
- 143 -
40
10
11.0
[NaOH] = 40 wppm
Concentration factor
10
Temp. = 265 C
10.5
10.0
9.5
9.0
10
10
10
0.1
10
pH
Fig. 3-1-11
- 144 -
-700
40wppm NaOH
150wppb H2
-750
-800
-850
-900
-950
-1000
-1050
-1100
10
100
1000
Concentration factor
Fig. 3-1-12
- 145 -
280
Water
NaOH
TC #5
Temperature, C
TC #3
275
TC #4
TC #2
270
TC #1
265
180
185
190
Time, hours
Fig. 3-1-13
- 146 -
NaOH
275
-0.5
ECP, V(SHE(T))
280
ECP Bulk
-0.6
TC #3, Crevice
Bulk temp.
270
265
-0.7
-0.8
260
-0.9
255
-1.0
250
-0.4
Water
Temperature, C
-0.3
ECP Crevice
-1.1
245
-1.2
180
185
190
240
Time, hours
Fig. 3-1-14
- 147 -
NaOH
TC #5
TC #4
Temperature, C
275
TC #3
270
TC #2
TC #1
265
110
115
120
125
Time, hours
Fig. 3-1-15
- 148 -
-0.4
ECP Bu lk
NaOH
275
-0.5
270
TC #3 , Crevice
265
-0.8
Bulk temp.
260
-0.9
ECP Cre vice
-1.0
-0.7
Temperature, C
ECP, V(SHE(T))
-0.6
255
-1.1
-1.2
110
115
120
125
250
Time, hours
Fig. 3-1-16
- 149 -
800
Solubility (g/l)
700
600
500
400
300
0
20
40
60
80
o
Temperature, C
Fig. 3-1-17
- 150 -
100
pH
50
Temperature ( C)
Fig. 3-1-18
- 151 -
-300
-350
-400
50
Temperature ( C)
.Fig. 3-1-19
- 152 -
Fig. 3-1-20
- 153 -
-300
-350
-400
-450
-500
50
Temperature ( C)
.Fig. 3-1-21
- 154 -
10
2.5
10
10
2.0
10
Temp. = 265C
1.5
1.0
0.5
0.0
25
10
10
10
10
15
20
pH
Concentration factor
3.0
Fig. 3-1-22
- 155 -
290
Primary inlet
Primary outlet
Crevice #5
Crevice #4
Crevice #3
Crevice #2
Crevice #1
Bulk low
Bulk high
Sat. Temp.
Temperature (C)
285
280
275
270
265
260
255
30
35
40
45
50
55
Time (hour)
Fig. 3-1-23
- 156 -
300
Bulk
Crevice
-0.2
290
-0.3
-0.4
280
-0.5
270
-0.6
-0.7
-0.8
30
Temperature(C)
-0.1
260
35
40
45
50
55
Time (hour)
Fig. 3-1-24
- 157 -
295
290
Temperature, C
285
NH4Cl injection
280
Sat. temp.
Primary
TC #5, Crevice
TC #4, Crevice
TC #3, Crevice
TC #2, Crevice
TC #1, Crevice
TC Bulk high
TC Bulk low
275
270
265
260
255
250
Fig. 3-1-25
- 158 -
Sat. temp.
TC #3, Crevice
-0.2
270
ECP, V(SHE(T)
-0.3
265
-0.4
-0.5
-0.6
275
Bulk temp.
ECP Bulk
NH4Cl injection
260
255
-0.7
250
-0.8
245
-0.9
-1.0
Temperature, C
-0.1
240
ECP Crevice, Pt
235
150 160 170 180 190 200
Time, hours
Fig. 3-1-26
- 159 -
300
Solubility (g/l)
250
200
150
100
50
0
20
40
60
80
o
Temperature ( C)
Fig. 3-1-27
- 160 -
100
7
n-PH
50ppm
100ppm
1000ppm
2000ppm
pH
50
Temperature ( C)
Fig. 3-1-28
- 161 -
-300
-350
-400
-450
-500
-550
-600
50
Temperature ( C)
Fig. 3-1-29
- 162 -
10
5.5
5.0
Temp. = 265 C
4
4.5
4.0
10
3.5
pH
Concentration factor
10
3.0
10
2.5
1
10
0.1
10
2.0
Fig. 3-1-30
- 163 -
-200
-250
-300
-350
-400
-450
-500
-550
-600
10
100
1000
Concentration factor
Fig.
3-1-31
Electrochemical
potential
of
concentration factor.
- 164 -
50
wppm
boron
solution
with
Water
H 3BO3
TC #5
TC #3
Temperature, C
275
TC #4
TC #2
270
265
TC #1
125
130
143144
Time, hours
Fig. 3-1-32
- 165 -
-0.2
H3BO3
270
Bulk temp.
ECP Bulk
-0.5
265
-0.6
-0.7
260
-0.8
-0.9
ECP, V(SHE(T))
-0.4
TC #3, Crevice
Temperature, C
-0.3
275
255
-1.0
-1.1
125
ECP Crevice
130
250
143 144
Time, hours
Fig. 3-1-33
- 166 -
274
H3BO3 injection
273
TC #5
271
Temperature, C
272
270
TC #3
269
TC #4
268
267
TC #2
266
TC #1
265
264
100
150
200
Time, hours
Fig. 3-1-34
- 167 -
-0.1
H3BO3 injection
-0.2
TC #3, Crevice
270
265
-0.4
Sat. temp.
Bulk temp.
-0.5
260
ECP Bulk
-0.6
-0.7
Temperature, C
ECP, V(SHE(T))
-0.3
255
-0.8
ECP Crevice, Pt
-0.9
100
150
250
200
Time, hours
Fig. 3-1-35
- 168 -
-0.4
275
Sat. temp.
265
Bulk te mp.
ECP Bulk
260
-0.6
ECP Crevice
255
-0.7
120
121
122
250
123
Time, hours
Fig. 3-1-36
- 169 -
ECP, V(SHE(T))
-0.5
Temperature, C
270
TC #3, Crevice
Sat. temp.
Primary
TC #5, Crevice
TC #4, Crevice
TC #3, Crevice
TC #2, Crevice
TC #1, Crevice
TC Bulk high
TC Bulk low
Temperature, C
280
275
270
265
120
121
122
Time, hours
Fig. 3-1-37
- 170 -
123
H 3BO3
Water
TC #3
Temperature, C
275
TC #5
TC #4
TC #2
270
TC #1
265
145
150
155
160
Time, hours
Fig. 3-1-38
- 171 -
-0.2
H3BO3
TC #3, Crevice
Water
ECP Bulk
270
Bulk temp.
-0.5
265
-0.6
-0.7
260
-0.8
-0.9
ECP, V(SHE(T))
-0.4
275
Temperature, C
-0.3
255
-1.0
-1.1
ECP Crevice
145
150
155
250
160
Time, hours
Fig. 3-1-39
- 172 -
H 3BO3 Water
Primary water
Temperature, C
275
TC #4
270
TC #3
TC #2
TC #1
265
145
150
Time, hours
Fig. 3-1-40
- 173 -
NaOH
-0.5
H 3BO3
Water
EC P Bulk
270
-0.6
TC #3, Crevice
-0.7
265
-0.8
Bulk temp.
-0.9
260
-1.0
-1.1
ECP Crevice
ECP, V(SHE(T))
275
Temperature, C
-0.4
255
-1.2
-1.3
145
150
250
Time, hours
Fig. 3-1-41
- 174 -
Temperature, C
280
NaOH H BO
3
3
TC #5
TC #4
275
TC #3
TC #2
270
TC #1
265
193
194
195
196
197
198
Time, hours
Fig. 3-1-42
- 175 -
NaOH H BO
3
3
ECP, V(SHE(T))
-0.5
280
275
ECP Bulk
Bulk temp.
-0.6
TC #3, Crevice
270
265
-0.7
-0.8
260
-0.9
255
-1.0
250
-1.1
245
ECP Crevice
-1.2
193
194
195
196
-0.4
Temperature, C
-0.3
197
240
198
Time, hours
Fig. 3-1-43
- 176 -
NaOH
H 3BO3
TC #5
TC #4
Temperature, C
275
270
TC #3
TC #2
TC #1
265
125
130
135
140
145
Time, hours
Fig. 3-1-44
- 177 -
NaOH
H3BO3
-0.5
TC #3, Crevice
ECP Bulk
270
-0.7
265
-0.8
-0.9
Bu lk tem p.
260
-1.0
ECP Crevice
-1.1
-0.6
ECP, V(SHE(T))
275
Temperature, C
-0.4
255
-1.2
-1.3
125
130
135
140
145
250
Time, hours
Fig. 3-1-45
- 178 -
Purification
DI-Water
BPR
DO/DH/Cond.
Meter
Column 2
Column 1
LIC
CW
TIC
HX
Purge
Preheater
H2/O 2
Pump
Species
HX
Autoclave
Pump
Fig. 3-1-46
DWG. NO . pH-NANA-041206
450
400
E (Cu/Cu2O), mV
500
350
50
Temperature, C
Fig. 3-1-47
- 179 -
11
8%-NaOH
o
pH at 265 C
o
pH at 270 C
10
pH
10
Weight % B as H3BO3
Fig. 3-1-48
- 180 -
-0.7
300
8%-NaOH
AgCl(KCl=0.01M)
-0.8
250
200
-0.9
150
-1.0
Platinum/AgCl
-1.1
YSZ/AgCl
100
50
0
-1.2
50 60 70 80 90 100 110 120
Time, hours
Fig. 3-1-49.
Temperature, C
Temperature
- 181 -
300
8%-NaOH
1%-B as H 3BO 3
-0.6
AgCl(KCl=0.01M)
Temperature
-0.7
Temperature, C
-0.5
250
-0.8
-0.9
-1.0
Platinum/AgCl
YSZ/AgCl
200
-1.1
30 40 50 60 70 80 90 100
Time, hours
Fig. 3-1-50
- 182 -
-0.75
-0.80
8%-NaOH
2%-B
AgCl(KCl=0.01M)
300
250
200
-0.85
Temperature, C
-0.70
-0.90
150
-0.95
100
-1.00
-1.05
YSZ/AgCl
50
-1.10
0
-1.15
40 50 60 70 80 90 100110120
Time, hours
Fig. 3-1-51
- 183 -
800
K-1
K-2
K-3
K-4
700
Sludge amount, Kg
600
500
400
300
200
100
0
Fig. 3-2-1
10
12
Operation cycle
14
16
18
20
Sludge amount, Kg
200
150
100
50
Fig. 3-2-2
Y-1
Y-2
Y-3
Y-4
Operation cycle
10
12
- 184 -
50
U-1
U-2
U-3
U-4
Sludge amount, Kg
40
30
20
10
Fig. 3-2-3
Operation cycle
10
12
1.3
10O X2
73
17
3
20
Fig. 3-2-4
- 185 -
Fig. 3-2-5
- 186 -
Fig. 3-2-7
-1
sec , potential of
-500 mV vs Ag/AgCl.
Fig. 3-2-8
- 187 -
Fig. 3-2-9
-700mV vs Ag/AgCl.
Fig. 3-2-10
- 188 -
Fig. 3-2-11
Fig. 3-2-12
- 189 -
Fig. 3-2-13
Fig. 3-2-14
- 190 -
Alloy 600
o
pH10, 1000 ppmPb, 300 C
Deaerated condition
-7
Strain rate=2X10 /sec
40
30
20
pH10
pH7
10
0
-1200
-1000
-800
-600
-400
-200
200
Fig. 3-2-16
- 191 -
Zirconia Insulators
Fig. 3-2-17
80
No cracking
Some cracking
All cracking
70
Time (days)
60
2/2
1/2
50
40
0/2
4/4
2/2
2/2
1/2
1/2
30
20
10
0
600MA
600TT
600HTMA
800
690TT
Materials
Fig. 3-2-18
Results of the SCC tests with the RUB specimens in 10% NaOH
solution without any additives at 315.
- 192 -
100
No cracking
Some cracking
All cracking
90
80
0/2
0/2
1/2
Time (days)
70
60
50
40
30
2/2
20
1/2
4/4
10
0
600MA
600TT
600HTMA
800
690TT
Materials
(a)
160
140
Time (days)
120
100
10% NaOH +
1,000 ppm PbO/SiO2
o
315 C
0/2
No cracking
Some cracking
All cracking
0/2
0/2
0/2
80
60
40
4/4
20
0
600MA
600TT 600HTMA
800
690TT
Materials
(b)
Fig. 3-2-19
Results of the SCC tests with the RUB specimens in 10% NaOH
solution at 315 with (a) 1,000 ppm PbO (b) 1,000 ppm PbO+SiO2.
- 193 -
Fig. 3-2-20
- 194 -
Fig. 3-2-21
- 195 -
(a)Alloy 690TT
(b)Alloy 800
Fig. 3-2-22
- 196 -
0.8
Potential, V(Ag/AgCl)
0.6
0.4
600 MA
690 TT
800 MA
0.2
0.0
-0.2
-0.4
-0.6
-0.8
1E-6
1E-5
1E-4
1E-3
2
1E-2
(a)
0.8
Potential, V(Ag/AgCl)
0.6
0.4
600 MA
690 TT
800 MA
0.2
0.0
-0.2
-0.4
-0.6
-0.8
1E-6
1E-5
1E-4
1E-3
2
1E-2
(b)
Fig. 3-2-23
Polarization curves of Alloy 600 MA, Alloy 690 TT, and Alloy 800
MA in deaerated (a) 0.01 M and (b) 0.1 M Na2SO4 solutions at
300.
- 197 -
(a)
(b)
Fig. 3-2-24
- 198 -
55
10
10
5 5 5 5 5 5 5
edge
50
middle
edge
4-M4
0.1
0.2
0.3
0.5
0.8
1.0
0.05
Fig. 3-2-25
10
45
( : mm)
KAERI
P25
Volume (%)
5
4
3
2
1
0
0.01
0.1
10
Fig. 3-2-26
- 199 -
No cracking
Some cracking
All cracking
0/2
2/2
1/2
2/2
1/2
2/2
Time (days)
Time (days)
130
120
110
100
90
80
70
60
50
40
30
20
10
0
2/2
1/2
600MA
600TT
600HTMA
800
690TT
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
No cracking
Some cracking
All cracking
0/2
0/2
1/2
2/2
1/2
4/4
1/4
600MA
600TT
Materials
600HTMA
800
690TT
Materials
(a)
(b)
120
100
No cracking
Some cracking
All cracking
110
100
80
90
No cracking
Some cracking
All cracking
10%NaOH+
TiO2(anatase;1g/l)
o
315 C
70
60
50
40
2/2
1/2
2/2
2/2
1/2
0/2
1/2
1/2
Time (days)
Time (days)
80
30
60
40
2/2
2/2
2/2
0/2
600MA
600TT
600HTMA
800
20
20
10
0
600MA
600TT
600HTMA
800
Materials
Materials
(c)
Fig. 3-2-27
(d)
- 200 -
Fig. 3-2-28
- 201 -
- 202 -
Fig. 3-2-30
- 203 -
Fig. 3-2-31
- 204 -
80
(b)
Edge : 0.05mm
70
100
RUB specimen
90
80
60
C
O
Cr
Fe
Ni
Zn
50
40
(a)
30
20
10
B
C
O
Fe
Ni
70
60
50
40
30
20
10
-2
10
12
14
16
18
20
22
24
-2
80
(d)
Edge : 0.2mm
10
12
14
16
Edge : 0.5mm
70
60
80
70
C
O
Cr
Fe
Ni
Zn
50
40
30
(c)
Sputter Time(min)
Sputter Time(min)
20
10
60
C
O
Cr
Fe
Ni
Zn
50
40
30
20
10
0
0
-10
-2
10
12
14
16
18
-2
Sputter Time(min)
Fig. 3-2-32
10
12
14
16
18
20
22
24
26
Sputter Time(min)
AES depth profiles of the elements in the film formed on Alloy 600
with addition of CeB6 (a)(c)(d) on the edge of specimen(fig. 3-2-30)
tested in 1% NaOH solution at 150, and (b) on the surface of
mRUB tested in 10% NaOH solution at 315.
- 205 -
80
80
(b)
Middle t=0.05mm
70
60
C
O
Cr
Fe
Ni
Zn
50
40
70
(a)
30
20
10
Closed
60
C
O
Cr
Fe
Ni
Zn
50
40
30
20
10
0
0
-2
10
12
14
10
Sputter Time(min)
Sputter Time(min)
80
(d)
Middle t=0.2mm
70
80
Middle t=0.5mm
70
60
C
O
Cr
Fe
Ni
Zn
50
40
(c)
30
20
10
0
60
C
O
Cr
Fe
Ni
Zn
50
40
30
20
10
0
-2
10
12
14
16
18
20
Sputter Time(min)
Fig. 3-2-33
-2
10
12
14
16
18
20
Sputter Time(min)
AES depth profiles of the elements in the film formed on Alloy 600
with addition of CeB6 on the middle of specimen(fig. 3-2-30) tested
in 1 % NaOH solution at 150.
- 206 -
0
0
1
0
9
0
8
0
7
0
6
Ti
O
Cr
Fe
Ni
0
5
0
4
0
3
%
c
i
m
o
t
A
Ni
0
2
Cr
0
1
0
0
0
4
0
0
5
3
0
0s
0d
3n
o
0c
0e
5S
2
,
e
0m
0i
0T
2
g
n
i
0r
0e
5t
1t
u
p
Ti
0S
0
0
1
0
0
5
0
0
Fe
(a)
0
0
1
0
9
0
8
0
7
0
6
0
5
Ti
O
Cr
Fe
Ni
0
4
0
3
%
c
i
m
o
t
A
Ni
Ti
0
2
Cr
0
1
0
0
0
6
0
0s
5d
n
o
c
0e
0S
0,
4e
m
i
0T
0g
0n
3i
r
e
t
t
0u
0
0p
2S
0
0
0
1
0
0
Fe
(b)
Fig. 3-2-34
AES depth profiles of the elements in the film formed on Alloy 600
in 1% NaOH solution at 150 (a) without any additives and (b)
with 2 g/L TiO2.
- 207 -
0.4
Metallic ion
0.3
0.2
0.1
0.0
Fe Cu Ni Zn Cr Al Ti Sn Ba Li B Cd Co Na
Ionic Element
Fig. 3-3-140
- 208 -
0.7
Hard Sludge
Soft Sludge
0.6
Reletive Weight
0.5
0.4
0.3
0.2
0.1
0.0
Copper
Iron oxide
Chemical Composition
Fig. 3-3-141
- 209 -
Y-1
Y-2
Diablo Canyon
Fig. 3-3-142
- 210 -
Ammonia
ETA 1.5 ppm
ETA 1.8 ppm
ETA 2.0 ppm
Fe Concentration, ppb
SG
HP
HTR DRAIN
LP
COP
Fig. 3-3-143
- 211 -
Acetate
Glycolate
Formate
Total
30
Concentration, ppb
25
20
15
10
S/G
M/S
F/W
C/D
H/D
Local System
Fig. 3-3-144
- 212 -
Chem.
Tank
Sample Specimen
in Straight Pipe
Makeup
Tank
Pressurizer
Pre-Heater
DAS
Main Heater
Safety
Control
System
Back-Pressure R
pH
DO
Chem.
Analyzer
Main Pump
Cooler
Mixed
Bed
Recharging Pump
Fig. 3-3-145
Charging Pump
- 213 -
O r if ic e D ia .
6 mm
O r if ic e D ia.
4 mm
S p e cim en b und le
20 m m
Or if ice
Fig. 3-3-146
P ic k out hole
Ring -ty p ed
s p ec im e n
T eflon s up p or t
O -r ing
s u p p or t
- 214 -
Tested
Origin
Fig. 3-3-147
- 215 -
pH
8.5
pH
9.5
Fig. 3-3-148
- 216 -
pH 8.5
pH 9.5
Fig. 3-3-149
- 217 -
g/cm 2)
2000
1500
1000
500
8.0
8.5
9.0
9.5
10.0
pH at 25 C
Fig. 3-3-150
Weight loss of the carbon steel after 500 hours at 20.4 from the
orifice, dependent under the flow velocities of 4 and 9 m/sec.
- 218 -
CS (9 m/sec)
P11(4 m/sec)
2500
2000
1500
1000
500
0
2500
2000
1500
1000
500
0
2500
2000
1500
1000
500
0
2500
2000
1500
1000
500
0
CS (4 m/sec)
P22(4 m/sec)
pH 8.0
pH 9.0
pH 9.5
pH 10.0
6.8
13.6
20.4
27.2
- 219 -
CS (9m/sec)
P11 (4m/sec)
CS (4m/sec)
P22 (4m/sec)
1500
1000
500
6.8
13.6
20.4
27.2
Fig. 3-3-152
Regressed curves of the weight loss of CS, P11 and P22 after 500
hours at pH 9.0 and 130, dependent on the orifice distance.
- 220 -
din
Fig. 3-3-153
dout
- 221 -
Fig. 3-3-154
Cr2p XPS spectrum in Cr2O3 formed on the carbon steel and the
low-alloy steels(P11 and P22) after 500 hours at pH 9.75 under the
flow velocity of 4 m/sec.
- 222 -
CS
P11
P22
Fig. 3-3-155
- 223 -
CS (20.4mm)
P11 (20.4mm)
P22 (20.4mm)
1600
1200
800
400
0
CS (27.2mm)
P11 (27.2mm)
P22 (27.2mm)
1600
1200
800
400
0
8.0
8.5
9.0
9.5
10.0
pH at 25 C
Fig. 3-3-156
Weight loss of the specimens of CS, P11 and P22 after 500 hours at
20.4 and 27.2 from the orifice and 130, dependent on the
material.
- 224 -
1500
1000
500
8.0
8.5
9.0
9.5
10.0
pH at 25 C (mol/l)
Fig. 3-3-157
Regressed curves of the weight loss of CS, P11 and P22 at 20.4
from the orifice at 130, dependent on the material.
- 225 -
10
CS (9 m/sec)
CS (4 m/sec)
P11 (4 m/sec)
P22 (4 m/sec)
10
8.0
8.5
9.0
9.5
10.0
pH at 25 C
Fig. 3-3-158
- 226 -
-6
10
2+
Fe
FeOH
-
HFeO2
Fe(OH)2aq
2-
FeO2
H2FeO3
Fesolubletotal
-7
10
-8
10
-9
10
-10
10
10
11
pH at 130 C
Fig. 3-3-159
- 227 -
10
10
8.0
8.5
9.0
9.5
10.0
pH at 25 C
Fig. 3-3-160
- 228 -
1200
900
CS(4m/s)
P11
P22
Orifice dis tance 20.4mm
600
300
0
10.0
10.2
10.4
10.6
10.8
11.0
pH value at 25
Fig. 3-3-161
- 229 -
Fig. 3-3-162
- 230 -
Fig. 3-3-163
- 231 -
Fig. 3-3-164
- 232 -
Fig. 3-3-165
- 233 -
Fig. 3-3-166
- 234 -
Fig. 3-3-167
and
pyrrolidine
thermodynamically
concentration of 10 ppm.
- 235 -
calculated
with
the
1.0
Relative Decomposition
0.8
0.6
Morpholine
ETA
MPA
o
at 286 C
0.4
0.2
0.0
0
10
20
30
40
Time (day)
Fig. 3-3-168
- 236 -
1.0
Relative Decomposition
0.8
Morpholine
ETA
MPA
o
at 140~280 C
0.6
0.4
0.2
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Time (day)
Fig. 3-3-169
range
of
140280,
Reference[3-3-2].
- 237 -
plotted
and
from
MPA in the
the
data
in
(Diethanolamine)
(2-(2-Aminoethoxy)ethanol)
(Ethylene glycol)
CH 3-NH 2
NH 3
+
(Ammonia)
CH 3-CH 2-NH 2
+
(Methylamine)
(Ethylamine)
(Ethylene glycol)
H 2O
O2
CH 3-CH 2-OH
HO-CH 2-COOH
(Ethanol)
(Glycolic acid)
O2
O2
H 3C-COOH
HOOC-COOH
(Acetic acid)
(Oxalic acid)
CO2
(Carbon dioxide)
Fig. 3-3-170
HCOOH
(Formic acid)
- 238 -
9.0
at pH25 C 9.0
Ammonia
ETA
MPA
Morpholine
Pyrrolidine
LiOH
Hydrazine
o
8.7
At-temperature pH calculated
8.4
8.1
7.8
7.5
7.2
6.9
6.6
6.3
6.0
50
100
150
200
250
300
Temperature, C
Fig. 3-3-171
- 239 -
6.861
at pH25 C 9.0
o
6.860
6.858
pH130 C calculated
6.859
6.857
6.856
6.855
Ammonia
ETA
MPA Morpholine
Pyrrolidine LiOH
Hydrazine
pH Controlling Agent
Fig. 3-3-172
- 240 -
Experimental at 9 m/s
Calculated at 9 m/s
2
I = 0.55 x (pKb / Density) + 465.5
Experimental at 4 m/s
Calculated at 4 m/s
2
I = 0.40 x (pKb / Density) + 438.0
1400
1200
1000
800
600
400
Ammonia Morpholine
ETA
MPA
Pyrrolidine
pH Controlling Agent
Fig. 3-3-173
- 241 -
800
600
400
200
0
Ammonia
Morpholine
ETA
MPA
Pyrrolidine
pH Controlling Agent
Fig. 3-3-174
- 242 -
1.0
0.8
0.6
0.4
0.2
0.0
pH Controlling Agent
Fig. 3-3-175
proprietary
reference[3-3-3].
- 243 -
information),
replotted
from
BPR
Cooler
Pressurizer
Magnetically
Driven
Autoclave
Sam pling
Port
DO-m eter
Damper
Rew ar Pum p
PreHeater
Fig. 3-3-176
Specimens
- 244 -
Specimen
Blade
Blade
Orifice
Fig. 3-3-177
Photograph
of
Erosion-Corrosion
- 245 -
Test
Ring-Typed
Loop,
Teflon Support
including
High
Fig. 3-3-178
- 246 -
2000
Carbon Steel
o
at pH 9.0 and 250 C
Experimental
Average
1750
1500
1250
1000
750
500
250
0
50
100
Fig. 3-3-179
- 247 -
N2(g) in
Water Bath
Drain
(including heating and regrigerant w ith
recirculation motor)
Fig. 3-3-180
- 248 -
CS
Spectrum
S1
Max.
Min.
All results
O
Cr
Fe
Cu
16.57
0.28 60.78
1.68
16.57
0.28 60.78
1.68
16.57
0.28 60.78
1.68
in Weight Percent
Pt
Total
20.69
100
20.69
20.69
SS
Spectrum O
Cr
Mn
Fe
Ni
Cu
Pt
Total
S1
8.29 12.73
1.09 50.66
5.46
3.5 18.27
100
Max.
8.29 12.73
1.09 50.66
5.46
3.5 18.27
Min.
8.29 12.73
1.09 50.66
5.46
3.5 18.27
All results in Weight Percent
600
Spectrum O
Si
Ti
Cr
Fe
Ni
Pt
Total
S1
4.27
0.35
0.37
18.1 30.33 21.75 24.84
100
Max.
4.27
0.35
0.37
18.1 30.33 21.75 24.84
Min.
4.27
0.35
0.37
18.1 30.33 21.75 24.84
All results in Weight Percent
Fig. 3-3-181
- 249 -
Fig. 3-3-182
- 250 -
Fig. 3-3-183
- 251 -
Fig. 3-3-184
- 252 -
Fig. 3-3-185
- 253 -
900
-7
800
700
Stress[, MPa]
600
500
400
pure water
pH4.95
pH4.13
pH3.95
pH3.83
pH3.5
pH3.21
pH3.62
pH3.44
300
200
100
0
10
12
14
16
18
Strain[I/I0, %]
Fig. 3-3-186
- 254 -
Fig. 3-3-187
- 255 -
Fig. 3-3-188
- 256 -
Fig. 3-3-189
- 257 -
20
Elongation
DoseResp fit of Data1_elongation
Strain (%)
15
10
3.0
3.5
4.0
4.5
5.0
pH
Fig. 3-3-190
- 258 -
60
RA
50
RA (%)
40
30
20
10
0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
pH
Fig. 3-3-191
- 259 -
Fig. 3-3-192
- 260 -
0.8
SCC ratio
0.7
0.6
ASCC/Atotal
0.5
0.4
0.3
0.2
0.1
0.0
10000
1000
100
10
0.1
0.01
- 261 -
900
800
700
Stress[, MPa]
600
500
400
pH2.8
pH3.08
pH3.41
pH3.58
300
200
100
0
10
12
14
16
18
Strain[I/I0, %]
Fig. 3-3-194
- 262 -
Fig. 3-3-195
water
at
150(pH
control:
- 263 -
formic
acid,
pH
3.41:
1.6
1.4
1.2
1.0
pH5.06
pH3.98
pH3.25
pH3.01
0.8
E(V)
0.6
0.4
0.2
0.0
-0.2
-0.4
-0.6
-0.8
1E-10
1E-8
1E-6
1E-4
0.01
log I (A/cm )
Fig. 3-3-196
- 264 -
1.6
1.4
150 C, Ag/AgCl
deaerated water
(formic acid solution)
scan rate: 0.25mV/s
IR=None
1.2
1.0
0.8
0.6
E(V)
0.4
pH 3.07
pH 3.19
pH 3.64
pH 4.18
0.2
0.0
-0.2
-0.4
-0.6
-0.8
-1.0
-1.2
-10
10
-9
10
-8
10
-7
10
-6
10
-5
10
-4
10
-3
10
-2
10
-1
10
log I (A/cm )
Fig. 3-3-197
- 265 -
10
Fig. 3-3-198
(a) SCC Initiation from the Corrosion Pits and (b) SCC growth from
the place of fracture of surface oxide(Turbine Steels tested in
deaerated water at 150, pH=4.13, pH control: acetic acid).
- 266 -
Fig. 3-3-199
- 267 -
-2
10
Turbine Steel
in deaerated water at 25C
tur3-13 (pH=5)
tur3-11 (pH=4)
tur3-12 (pH=3)
tur3-10 (no acetic acid)
R=0.2, 0.1Hz
-3
10
-4
10
20
40
60
80 100
1/2
K(MPam )
Fig. 3-3-200
- 268 -
-2
10
R=0.2, 0.1Hz
-3
10
-4
10
20
40
60
80 100
1/2
K(MPam )
Fig. 3-3-201
- 269 -
Fig. 3-3-202
- 270 -
150, pH control:
Fig. 3-4-1
Unit:mm
20
R2
7.0
25
11.5
70
93
Fig. 3-4-2
11.5
2.0
- 271 -
Fig. 3-4-3
- 272 -
deg. C
300
320
340
380
120
65cc(STP)/kg H2O(2Li/1200B)
16
360
110
65cc(STP)/kg H2O(2Li/500B)
14
50cc(STP)/kg H2O(2Li/1200B)
100
50cc(STP)/kg H2O(2Li/500B)
90
12
35cc(STP)/kg H2O(2Li/1200B)
10
17cc(STP)/kg H2O(2Li/1200B)
80
35cc(STP)/kg H2O(2Li/500B)
70
17cc(STP)/kg H2O(2Li/500B)
60
50
40
30
20
2
0
550
kPa
18
10
600
650
700
0
750
Temperature, deg. F
Fig. 3-4-4
- 273 -
80
100
-8
120
800
700
65ccH2/kg H2O
50ccH2/kg H2O
60
2
60
70
Stress, kg/mm
40
600
35ccH2/kg H2O
17ccH2/kg H2O
50
500
8ccH2/kg H2O
2ccH2/kg H2O
40
400
30
300
20
200
10
100
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
MPa
80
20
0
0.7
Strain
Fig. 3-4-5
- 274 -
2cc
8cc
17cc
35cc
50cc
65cc
Fig. 3-4-6
- 275 -
20
40
o
70
60
80
100
-8
120
800
700
17ccH2/kg H2O
35ccH2/kg H2O
60
600
50
500
65ccH2/kg H2O
40
400
30
300
20
200
10
100
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
MPa
Stress, kg/mm
50ccH2/kg H2O
0
0.7
Strain
Fig. 3-4-7
- 276 -
17cc
35cc
50cc
65cc
Fig. 3-4-8
- 277 -
1E-9
Maximum
1E-10
Average
1E-11
Operation Guideline
10
100
Fig. 3-4-9
- 278 -
Fig. 3-4-10
- 279 -
Fig. 3-4-11
- 280 -
100000
Cracked in all specimens
Cracked in some specimens
Not cracked
2Li/1200B, 35ccH2
o
330 C, 3000psig
10000
(4/5)
(1/5)
(1/5)
(1/5)
(1/5)
(1/5)
(0/5)
(1/1)
(5/5)
(4/5)
(1/5)
(0/5)
(0/5)
(0/2)
(0/5)
(0/2)
(0/5)
(0/1)
(0/5)
1000
Fig. 3-4-12
(0/2)
(0/2)
(0/2)
(0/2)
(0/2)
(2/2)
302019-20%
- 281 -
Fig. 3-4-13
- 282 -
Fig. 3-4-14
- 283 -
Fig. 3-4-15
Fig. 3-4-16
- 284 -
Fig. 3-4-17
Fig. 3-4-18
Amberlite
IRN150
and
IRN217
- 285 -
Fig. 3-4-19
10
Mixed IX resin volume:850L
Letdown flow rate: 510L/min.
Break-through capacity:
0.3 Eq./L
0.5 Eq./L
0.7 Eq./L
20
40
60
80
100
Fig. 3-4-20
- 286 -
Fig. 3-4-21
- 287 -
Fig. 3-4-22
- 288 -
180
hp61_C no ZnO
hp66_C 10 ppb ZnO
Hp72_B 50 ppb ZnO
160
140
Load(kg)
120
100
80
60
40
20
0
-20
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
Displacement(mm)
300
280
260
240
hp60_C no Zn
hp67_C 10 ppb ZnO
hp73_B 50 ppb ZnO
Load(kg)
220
200
180
160
140
120
100
80
60
40
20
0
-20
-0.5
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
Displacement(mm)
Fig. 3-4-23
- 289 -
Fig. 3-4-24
-7
/sec).
- 290 -
100
PWSCC Area(%)
90%
81%
80
70%
60
0 ppb
10ppb
50ppb
Zn Concentraion( ZnO)
3.5x10
-3
3.0x10
-3
2.5x10
-3
2.0x10
-3
1.5x10
-3
1.0x10
-3
5.0x10
-4
2.66x10 m/sec(100%)
-3
1.85x10 m/sec(69.5%)
-3
1.12x10 m/sec(42.1%)
0.0
0ppb
10ppb
50ppb
ZnO concentration(ppb)
Fig. 3-4-25
PWSCC area ratio(%) and crack growth rate of Alloy 600(B, shoulder
-7
- 291 -
/sec).
Fig. 3-4-26
-7
/sec).
- 292 -
Fig. 3-4-27
PWSCC area ratio(%) and crack growth rate of Alloy 600(B, shoulder
released) in ZnO injected water at 360C(strain rate: 5x10-7 /sec).
- 293 -
hp64_C no Zn
hp70_B 10 ppb Zn
hp74_B 50 ppb Zn
Load(Kg)
100
50
0
0
Displacement(mm)
200
hp65 no Zn
hp69 10 ppb Zn
hp72 50 ppb Zn
Load(kg)
150
100
50
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
Displacement(mm)
Fig. 3-4-28
- 294 -
Fig. 3-4-29
-7
/sec).
- 295 -
Fig. 3-4-30
- 296 -
160
-7
140
120
Load(Kg)
100
80
60
40
20
2
1
0
0.0
0.5
1.0
1.5
2.0
2.5
3
3.0
3.5
Deformation(mm)
hptest51_C no Zn,
hptest26_C no Zn
hptest37_C 10 ppb Zn,
hptest50_C 10 ppb Zn
250
Load(kg)
200
150
100
50
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
Displacement(mm)
Fig. 3-4-31
- 297 -
Fig. 3-4-32
/sec).
- 298 -
Fig. 3-4-33
-7
/sec).
- 299 -
Fig. 3-4-34
- 300 -
a)
b)
Fig. 3-4-35
- 301 -
Fig. 3-4-36
Longitudinal (x) and lateral (y) stress distribution when the hump
specimen is pulled by 2 mm(7% elongation) in longitudinal direction.
- 302 -
a)
path4
path3
path2
path1
1 20
1 00
p a th
p a th
p a th
p a th
80
1
2
3
4
60
40
20
0
-20
5
10
15
20
25
30
35
40
L o ca tio n
120
path
path
path
path
100
80
1
2
3
4
60
40
20
0
-20
5
10
15
20
25
30
35
40
Loction
Fig. 3-4-37
Variation of longitudinal (y) and lateral (x) stress when the hump
specimen is pulled by 2 mm(7% elongation) in longitudinal direction.
- 303 -
-6
300
250
Load(kg)
200
150
100
50
0
0
Displacement(mm)
Fig. 3-4-38
- 304 -
Fig. 3-4-39
- 305 -
400
350
300
Load(kg)
250
200
150
100
50
0
0
Displacement(mm)
Fig. 3-4-40
- 306 -
Fig. 3-4-41
- 307 -
300
250
Load(kg)
200
150
100
50
0
0
Displacement(mm)
Fig. 3-4-42
- 308 -
/sec).
Fig. 3-4-43
5x10
/sec).
- 309 -
300
Temperature Effect
-7
CERT Tests: strain rate=5x10 /sec
Alloy 600 hump specimens
250
Load(kg)
200
150
100
50
0
0
Displacement(mm)
Fig. 3-4-44
- 310 -
/sec).
Fig. 3-4-45
600 tested in deaerated water at 360C(50 ppb Zn, strain rate: 5x10
/sec).
- 311 -
Fig. 3-4-46
- 312 -
Fig. 3-4-47
2.5x10
/sec).
- 313 -
Fig. 3-4-48
- 314 -
Fig. 3-4-49
- 315 -
Fig. 3-4-50
- 316 -
Fig. 3-4-51
- 317 -
70
sputter rate= 220 A/min in SiO2
60
50
40
30
20
10
0
0
10
15
20
25
30
35
40
45
Abitrary Length
Fig. 3-4-52
- 318 -
50
- 319 -
- 320 -
4
1. 2
IGA/ODSCC
, sludge (Crevice)
.
.
.
.
, 2 PID
(Graphic User Interface) .
(superheat)
. super heat(
T) .
mechanism model
.
290, 110 bar 3/4
, 4 L/hr
. 5%
,
. Thermocouple
water-filled Ag/AgCl Platinum
bulk .
2 NaOH 40 ppm, 4 l/hr, 40 mm,
0.15 mm, super heat(T) 20 2000 .
, NaOH 2 (NH4Cl)
.
- 321 -
.
ECP(ElectroChemical Potential)
. ECP ,
, , , ,
ECP .
Ag/AgCl Platinum Nickel
port .
.
ECP ECP
.
2. 2 /
.
PbSCC .
PbSCC
PbSCC . PbSCC
.
2
. , , .
,
.
SCC
.
3. Sludge
2 sludge ,
- 322 -
FAC , , , pH pH
.
FAC . 2004
,
.
2Cr-1Mo FAC
1Cr-Mo
. 2
, , 2
2Cr-1Mo
.
FAC pH 8.09.5 pH
. pH 9.510.0
, FAC pH
. FAC
pH FAC pH .
FAC
.
.
FAC
.
2 pH ETA
pH
. FAC
ETA
20 1 MPA pH
.
2
sludge .
2 ETA
- 323 -
.
.
4. 1 /
PWSCC
.
EPRI
.
,
.
Zn (Alloy 600) Zn
.
.
- 324 -
- 325 -
- 326 -
5
1. 2
.
.
ECP(ElectroChemical Potential)
, ECP .
.
2.
2 /
2 SCC
, PbSCC pH
PbSCC PbSCC .
PbSCC
.
,
.
.
SCC ,
.
SCC
- 327 -
3. Sludge
2 sludge
FAC . FAC FAC
.
-
- . 2Cr-1Mo
sludge . pH 9.510.0
FAC pH
FAC pH
. FAC
FAC
. pH ETA
MPA pH sludge
.
.
.
-
2 sludge
.
- 328 -
4. 1 /
PWSCC 600
CRDM nozzle
,
.
.
Zn (Alloy 600)
. 1 Zn
. Zn
.
- 329 -
- 330 -
- 331 -
- 332 -
2-1-1.
2-1-2.
2-1-3.
2-1-4.
2-1-5.
2-1-6.
2-1-7.
2-2-1.
A.
K.
Agrawal,
J.P.N.Paine,
Proceedings;
4th
Int'l
Symposium
on
" 2 - ",
, (1990).
2-2-3.
- 333 -
R.W. Staehle and J.A. Gorman, ibid. : Part 2, Corrosion Vol. 60, No. 1, p5
(2004).
2-2-5.
R.W. Staehle and J.A. Gorman, ibid. : Part 3, Corrosion Vol. 60, No. 2, p115
(2004)
2-2-6.
, , KAERI/RR-2214/2001.
2-2-7.
J.M. Sarver, B.P. Miglin, "A Parametric Study of the Lead-Induced Stress
Corrosion Cracking of Alloy 690", EPRI TR-112775, (1999).
2-2-8.
2-2-9.
K.M. Kim, U.C. Kim, E.H. Lee and S.S. Hwang, "Stress Corrosion Cracking
of the Tubing Materials for Nuclear Steam Generators in an Environment
Containing Lead", Symp. on Water Chemistry and Corrosion in Nuclear
Power Plans in Asia, Tenjin, Japan, Nov. 11-12, p181-185 (2003)
2-2-10.
2-2-11.
2-2-12.
2-2-13.
2-2-14.
- 334 -
2-2-16.
D.H. Hur, J.S. Kim, J.S. Baek and J.G. Kim, "Inhibition of Stress Corrosion
Cracking of Alloy 600 in 10% Sodium Hydroxide Solution at 315",
Corrosion, Vol. 58, No. 12, p1031 (2002).
2-2-17.
,
, KAERI/CM-511-2004.
2-2-18.
2-2-19.
2-2-20.
2-2-21.
2-2-22.
2-3-1.
2-3-2.
- 335 -
, (2004/8/10/14:12)
2-3-5.
M. J. Moore and Sieverding C. H., "Two- Phase Steam Flow in Turbines and
Separators", Hemisphere Pub. Corp. (1976)
2-3-6.
2-3-7.
2-3-8.
2-3-9.
2-3-10.
2-3-11.
2-3-12.
2-3-13.
2-3-14.
- 336 -
3-1-1.
3-1-2.
"
",
KAERI/CM-424/2000, (2001)
3-1-3.
3-1-4.
3-1-5.
3-1-6.
Yung Chang and Shi-Chune Yao "Critical Heat Flux of Narrow Vertical
Annulai With Closed Bottoms", J. Heat Transfer, Vol. 105, February 1983,
p192-195
3-1-7.
3-2-1
3-2-2
3-2-3
- 337 -
3-2-4
3-2-5
3-2-6
3-3-1.
3-3-2.
3-3-3.
3-3-4.
3-3-5.
3-3-6.
3-3-7.
3-3-8.
Ellery, A. R., Journal of the Australasian Institute of Metals, Vol. 21, Nos. 2,
- 338 -
McCord, T. G., Busert, N. W., Curran, R. M., and Gould, G. C., Materials
Performane, Vol. 15, No. 2, p. 25, February (1976)
3-3-10.
3-3-11.
3-3-12.
3-3-13.
3-3-14.
3-3-15.
3-3-16.
Lyle, Jr., F. F., and Burghard, Jr., H. C., "Cracking of Low Pressure Steam
Turbine Rotor Disks in US Nuclear Power Plants," CORROSION/82, Paper
No. 16, NACE, Houston, TX. (1982)
3-3-17.
3-3-18.
Y. Lefevre and J. Daret, CEA Report SCECF No. 354, December 1994).
3-3-19.
3-3-20.
W. Whitman, R. Russell, and V. Altieri, Ind. Eng. Chem., Vol. 16, p.665,
(1924)
3-3-21.
, KAERI/RR-2214/2001
3-4-1.
3-4-2.
- 339 -
3-4-3.
2001, (2002)
3-4-4.
3-4-5.
S.E. Ziemniak, M.E. Jones, and K.E.S. Combs, Journal of Solution Chemistry,
vol.24, no.9, p837 (1995)
3-4-6.
S.A. Attanasio and D.S. Morton, " Proc. of the 11th International Symposium
on Environmental Degradation of Materials in Nuclear Systems-Water
Reactors," ANS, Stevenson, WA, p143 (2003)
3-4-7.
3-4-8.
3-4-9.
3-4-10.
3-4-11.
3-4-12.
3-4-13.
3-4-14.
- 340 -
3-4-16.
3-4-17.
3-4-18.
3-4-19.
W.
J.
Marble,
"BWR
Radiation-Field
Control
Using
Zinc
Injection
3-4-21.
3-4-22.
3-4-23.
3-4-24.
3-4-25.
Esposito, J. N., et al., "The Addition of Zinc to Primary Reactor Coolant for
Enhanced PWSCC Resistance," Proceedings 5th International Symposium on
Environmental Degradation of Materials in Nuclear Power Systems-Water
Reactors, August 25-29, Monterey, CA, American Nuclear Society (1991)
3-4-26.
- 341 -
3-4-28.
3-4-29.
3-4-30.
Proceedings 8th
- 342 -
- 343 -
- 344 -
A.
U i
=0
x k
(1)
Uk
U i
U i
1 P
=+
(v
- ui uk )
x k
x i
x k
x k
(2)
k - k
:
Uk
k
xk
Uk
xk
P= t
vt
k
xk
[(
xk
[( v + ) xk ] +
v+
(3)
vt
u j
u i
+
x i
x j
C 1 = 1.44,
) xk ] + P + G -
k
u j
,
x i
C 2 = 1.92,
( C 1 (P+G)- C 2 )
k
G = g i
t T
,
Pr x i
C = 0.09,
(4)
t = C
k = 1.0,
k2
= 1.3,
- 345 -
(U k ) =
(
)+S
x k
x k
x k
(5)
, , S
.
= 1 ,
= U i ,
= T , = k
. S .
(FVM : Finite Volume Method)
(5) :
p (A i - S p ) = (A i i ) + S c
i
(6)
FLUENT (6)
. FLUENT , , ,
GAMBIT, Solver FLUENT
. FLUENT (fully implicit scheme)
Code ,
(non-staggered grid) ,
power-law, 2 , QUICK
. k - RSM(Reynolds
Stress Model) RNG(Renormalization Group)
.
SIMPLE
SMMPLEC
nodestP [ A E E + A W W + A N N + A S S + S C - A P P ]
10 - 5
nodestP ( A P P )
- 346 -
(7)
- 347 -
Table A-32.
Pressure
Property
3.973 MPa
(Sat. pressure)
6 MPa
15 MPa
799.2
801.5414
811.7274
0.000109834
0.0001064154
0.0001089487
Density (/)
Viscosity (/ms)
Table A-33.
Fluid Velocity
Region rotating
with the blade
Rotating Speed
(Press.)
Average value
Region between of the whole
the blade and region between
the blade and
the support
the support
(m/sec)
(m/sec)
(m/sec)
14.53
12.49
12.95
8.76
8.53
8.64
MPa)
14.6
14.4
14.56
MPa)
14.6
14.6
14.78
- 348 -
Cy lRd =
1.25 mm
Bld = 5.00 mm
Bld = 10.00 mm
Sf t =
Cy l =
Cyl =
15.00 mm
68.55 mm
71.05 m m Bld =
71.05 mm
Bld = 142.10 m m
Spt = 148.10 m m
Spt = 168.10 mm
Vsl = 208.10 mm
Vsl = 248.10 mm
Rotating Shaft
Bonding
25 mm
Water Out
Cylinder
200 mm
Blade
150 mm
Support
Vessel
25 mm
Water In
- 349 -
- 350 -
- 351 -
- 352 -
INIS
KAERI/RR-2518/2004
/
()
, , , , , ,
(),
, ()
351p.
( ), (
( ), (
), __
2005. 4
29.7 Cm.
(15-20)
, .
,
1
. ,
,
1 2
.
. , 2
, , 2
, , Sludge , , 1
.
, , , ,
(10)
Pb , , ,
Zn,
BIBLIOGRAPHIC INFORMATION
Performing Org.
Report No.
KAERI/RR-2518/2004
Title / Subtitle
Project Manager
and Department
Researcher and
Department
Publication
Place
Page
Note
Open
Taejeon
351p.
Sponsoring Org.
Report No.
SHEET
Open( ), Closed( )
Restricted(
),
___Class
Report Type
Research Report
Classified
Document
Contract No.
Sponsoring Org.
Abstract (15-20 Lines)
Steam generators show the most frequent degradation problems due to a corrosion
at a high temperature among the major components of nuclear power plants in
Korea. This kind of degradation will continue and get worse, as these plants are
operated for a longer period of time. These steam generators can not be used for
their designed lifetime by the present technology, due to the initiation and
propagation of various kinds of corrosion. The primary goal of this project is to
operate these plants for their designed lifetime without losing their integrity, by
developing active mitigating technologies depending on the forms and causes of the
degradation for each specific plant.
The final objectives to achieve this goal are to provide a supplementary data base
to evaluate the high temperature corrosion of steam generators by a change of the
water chemistry and operating conditions, to develop mitigating technologies by an
improvement of the water chemistry, operating conditions and by applying corrosion
inhibitors, and to modify the water chemistry guidelines.
Following works were performed during the present phase. 1)Development of the
technologies to evaluate the chemistry conditions in the secondary side crevices of
steam generators, 2) Data production on the stress corrosion cracking of steam
generators by the water chemistry conditions and additive chemicals in the
secondary system, 3)Development of the technologies to reduce the formation of
sludge on the steam generators 4) Data production on the stress corrosion cracking
of steam generators by the water chemistry conditions and additive chemicals in
the primary system.
Subject Keywords
crevice chemistry, stress corrosion cracking(SCC) of steam
(About 10 words)
generators, corrosion inhibitor, erosion corrosion of piping,
SCC in S environment, SCC in hydrogen environment, Zn
injection, alternative amine
1.
.
2.
.
3.
.