ANINEXURE ~ID PRUrvodD TECHNICAL SPECIFICATION FOR 15 KVA DG SET 4.0 Scope and Application: This specification covers in general, the minimum technical requirements for procurement of 15 KVA DG Sets for generation of rated AC Power 415 Volt, 50Hz, 1500 RPM, 0.8 P.F lagging under following environmental conditions, ‘Ambient temperature : Up to 50°C Relative humidity: Up to 95 %, 20 General Features: The DG Set shall preferably be one of the standard regular production models of the Manufacture/ O.£.S and of recent manufacture ( not older than one year on the date of shipment / inspection whichever is earlier ) 3.0, Technical features: 3.4 Codes and Standards: (latest shall be considered.) Codes & Standards (Latest) includes but not limited to the followings !S or its equivalent international standards will be applicable , e.g. IEC/EN/NEMA/ULIBS etc. 344 Diesel Engine : ‘Standard Title 1S :10000 Series Specification for Internal Combustion engines. BS :5514 Specification for Internal Combustion engines. ISO : 3046 Specification for Internal Combustion engines. 3.4.2 Alternator : IS +3043 Code of practice for earthing IS :4722/BS2613 Code for Rotating Electric Machine. 3.2 Technical Parameters: 3.2.1 Diesel engine: 7 Turbo charged / Naturally aspirated, industrial water cooled diesel engine with all required accessories for continuous duty rating conforming to the requirements of relevant Codes / Standards as applicable for Diesel Generator Set 2 Rated Power (BHP) : Suitable for 15 KVA generator. 3 Rated speed : 1500 RPM. 4 Method of aspiration : Natural air aspiration ‘Turbo charged. 5 Type of governing + mechanical/Electronics governor. 6 Noise level + Shall conform to latest CPCB norms. 7 8 9 1 1 Start / Stop Protections : Electrically. Low tube oi _ high water temperature, engine over speed. 0 Lifting : Eye bolt on the frame. 11a Acoustic Enclosure: Acoustic enclosure shall be provided as per the prevalent guidelines of Centre Pollution Control Board enclosing the following items: Diesel Engine. Alternator. 12 V batteries with charger. Fuel tank with interconnection to engine, and provision for free filling externally without opening the door. v_ Any other components not specified but required for smooth operation of the system. vi The enclosure shall have suitable provision for out going power cable and battery charger etc. with glands. vii Acoustic enclosure is to be made up of compact steel design(CRCA) conforming to CPCB norms. It shall be painted with weather proof, acid proof, heat resistant, powder ye -9-ve." wo Ce) oer coated after pretreatment for degreasing, derusting, picking, phosphating and passivation for durability and better finish b) Exhaust System : Acoustic enclosure shall be provided with weather proof exhaust Silencer and spark arrester with flexible exhaust bellows. The direction of exhaust & air inlet shall be in the opposite direction and exhaust should be at a higher level. \ 3.2.2 Alternator : ‘Alternator shall be designed, constructed and tested as per IS : 4722 with following requirements, 1 Rating + 15 KVA at continuous duty, 41545% Volt, AC Three Phase, 5022.5% Hz, 0.8 pf. lagging and 1500 RPM . 2 Voltage regulation: + 5% 3 Insulation Class F (Min.) 4 Excitation Brushless Self Excited Self Regulated. 5 Over speed 2 1.2 times for two minutes. 6 Efficiency {As per IS : 4889 (Methods of Determination of Efficiency of Rotating Electrical Machines) & tolerance as per 1S : 4722 7 Temperature rise: As per IS: 4722 3 Overload capacity 110 % of rated power for 1 Hr. in any period of 12 hrs continuous running. 9 Earthing 2 As per IS : 3043. 10 Cooling + Rotor mounted Fan Air Cooled. 44 Coupling + Rigid / flexible coupling. 3.2.3 Skid: Heavy duty MS fabricated base frame with AVM pads common to diesel engine and alternator. 3.3 Constructional features and painting = $3. Gieset engine | Diesel engine shall be supplied with all standard components and cecessories as per Manufacturer's standard design practice and construction including the followings 3.3.2 Heavy duty oll bath/dry air type air cleaners, air starter/electrcal self starter complete vith Batteries (maintenance free), lube oil priming purnp, centrifugal spin off full flow lube wittters wath water separator, hydro-mechanicaV/electronic governor, heat shielded fuel pining, shielded exhaust bellow, sllencer/mutler (residential type), spark arrester prrosion ‘resistant, engine dash mounted gauges for lube oil pressure, cooling water iemperature, engine speed and protection devices against low lube oll pressure, high water temperature and engine over speed. Diesel engine shall be mounted resiliently on the base frame with anti vibration pad. Fuel level gauge to be mounted at a place so as to be clearly visible from out side. 3.3.3. Fuel tank 2 Diesel engine shall be supplied with fuel tank made up of M.S. sheet of vuitable thickness and sufficient capacity to run engine for minimum of 8 (eight) hrs saetinuous running and provided with dip stick, breather , level gauge (calibrated in liters) and drain plug. ‘Alternator : Alternator shall be designed, constructed and tested as per IS : 4722 Control panel : (To be as per Annexure-| ) Material — As per relevant IS / International standard. Data Sheet: (To be filled up by the Vendor and submitted as per Annexure-lI) Painting — As per relevant IS / International standard. 4.0 Name Plate / Marking details > 4.1 Diesel engine . 4A Make. wW4.4.2. Model 4.4.3. Serial No. & Year of Manufacturing, 4.4.4. Rated HP. 44.5 RPM. 4.41.6 Type of rating, 4.1.7. Referred standards 4.2 Alternator . 4.2.01 Type of machine 4.2.02 Make. 4.2.03 Model 4.2.04 Serial No. & Year of Manufacturing 4.2.05 Frame reference. 4.2.08 Type of duty . 4.2.07 Class of insulation 4.2.08 Frequency 4.2.09 Number of Phase 4.2.10 Rated out put in KVA/ KW. 4.2.11 Rated voltage. 4.2.12 Winding connections. 4.2.13 Current at rated out put. 4.2.14 Power factor. 4.2.1 Excitation current and voltage at rated out put . 4.2.16 Rated speed 4.2.17 Drive & Non drive end bearing number and type. 4.2.18 Referred standards 5.0 Literature, manual, drawings etc. 5.1 The Vendor shall provide minimum three sets of operational, maintenance & repair ‘manual ( hard as well as soft ) along with spare parts catalogues indicating part number, material and price, performance curve, wiring diagram, data sheets, schematic diagram for complete package, certified copies of running test and OEM certificate for the purchased items. 5.2 Warranty & guarantee. 5.2.1 The Vendor / Manufacturer shall warrant that all materials used for fabrication of the equipment shall meet the requirements set in this specification and relevant standards. It shall be new, free of all discernable injuries, defects and deficiency in design and materials, 5.2.2 The Vendor/Manufacturer shall warrant that his equipment will satisfy the requirements of the intended use as specified. 5.3. After sales service & spare, if any 5.3.1 Vendor/Manufacturer shall furnish a list of recommended spare parts . 5.4 — Manufacturing test certificates. 5.4.1 Certificate that the item has been designed, manufactured and tested conforming to the Tequirement of relevant codes and standards . 5.4.2 OEM's type test and routine test certificates. 5.4.3 Warranty certificate. 5.4.4 Certificate for IP : 23 & IP:53 degree of protection for alternator & control panel or as. specified. 5.5 _ Inspection Procedure - Inspection / testing shall be carried out in conformance to the various parameters of the specification, by ONGC authorized inspection agency. QAP (Quality Assurance Plan) shall be submitted by the bidder (Vendor / manufacturer) for approval of the user. Inspection shall be as per QAD prevailing standard industrial practices. BI -& ‘Annexure-1 Control! panel . Generator control panel with IP 3 ( min ) degree of protection shall be of suitable fault level at 415 45 Volt, 50 Hz. three phase AC supply. The panel shall be for integral acoustic enclosure mounted or external with or without canopy* with supporting structure & frame of painted M.S. sheet (14 SWG) and hinged door etc. painted with two coats of enamel paint. Panel should have the following basic components : 01 Four / Three poles” MCCB / ACB of suitable rating with shunt trip/earth fault trip. 02 Metering section each having analog/digital type ammeter, volt meter, frequency meter and digital / analog type Kw / Kwh / pf. meter of suitable ranges with selector switches, 03 AVR is of Panel / Generator mounting” type. 04 Battery charger consisting of transformer, rectifier unit, D.C ammeter and D.C. Voltmeter of suitable ranges and charging rate selector switch . 05 Push button - Start, Stop, Test, Reset and Acknowledge. 06 Protection & safety provision . Overload . © Over Voltage . Under Voltage . Emergency Stop Engine overspeed Engine lub oil temp high. Low lube oil pressure . Cooling water high temperatures Earth fault relay / ELCB rze>paege 08 Indications : Mains supply ON. Load on mains. DG set running. Indication for all three phases. Over voltage. Overload, Engine overspeed. Low lubricant oil pressure. . High water temperature trip. 10. 12 volts DC power supply/ failure. 11. Alternator earth fault, undervoltage, overvoltage, and over speed trip indicator. CONOMRONS Note: 01 Audio alarm hooter with acknowledge / reset buttons. 02 Panel should be complete with necessary control circuit wiring etc. 03. Fabrication of control panel shall be of good quality and earthing as per IS : 3043. a ~39-“4 ; L e chu Te be ig Ale epi’ © ae \ Data Sheet Diesel Engine: fy ae Desctition —TVendor to give information no. ‘01 _| Manufacture’s name & addresses. (02 _| Model of engine. 03 _| Rating of engine in HP/KW and speed in RPM [.04_| Direction of rotation. 05 _| No. of cylinder ‘06 | Cylinder bore and stroke in mm ‘07_| Engine displacement in liter. 08 _| Type of governor ‘09 _| Mechanical and thermal efficiency in _% 7 10__| Safety protections for the following(shut down): a. low lube oil pressure b. high water temperature c. over speed ii_| Overall dimension and weight ~ 12_| Method of starting with starter details. 13 _| Battery ampere hours Alternator: st Description Vendor to give information no. 01 | Manufacture's name & addresses with phone number and fax number (02_| Type and frame. [o3_[ Rated KVA’ 04_| Power factor 05 _| Type of enclosure 06 _| Speed in RPM (07 _| Frequency 08 _| Rated Voltage & Current ‘09_| Number of phases 10_| Overload capacity 11_| Class of insulation ~ 12_| Voltage regulation 13 _| Direction of rotation 14” | Type and model of excitation unit . 15 | Excitation atrated pf: a. Voltage b. Current. | 76_| Type of bearing for DE & NDE 17__| Over all dimension and weight —23—Data Sheet for Control panel st Description Vendor to give information no, [01_| M.S Sheet enclosure thickness & sizes . ~ ‘02_[ MCCB: rating and reference Standard | 03 | Ammeter and Volt meter (Make, Range, Size, AC or DC) ‘04_| Battery charger rating (05 | indications, protections & safely provisions —84-