Sounrtenvs Georgia Institute of Technology ‘ME 3180: Machine Design, Fall 2014, Section A Homework Assignment #7 Assigned: October 21, 2014 Due: In class on October 27, 2014 Problem 1 ‘A117 tooth spur pinion has a diametral pitch of 8 teeth/inch, runs at 1120 revolutions/minute, and drives a spur gear ata speed of $44 revolutions per minute. Find the following: 8) Number of teth onthe gear, ) Cireularpiteh, «) Base pitch, @) Pitch diameters ofthe pinion and gear, ©) Outside diameters ofthe pinion and gear, 4) And the contaet ratio. Problem 2 For a spur gearset with a pressure angle of 20 degrees, while avoiding interference, find: 4) The smallest pinion tooth coun that will run with itself, 'b) The smallest pinion toth count allowable with a gear ratio of 2.5, ©) The largest gear toth count possible withthe pinion found in part b), 4) And the smallest pirion that will run witha rack. Problem 3 Design a two-stage, compound gear train with an exact overall ratio of 35:1 using spur gears with a 20 degree pressure angle, a diametral pitch of 8 teeth per inch, and standard teeth with an involute profil. Minimize the overall size and avoid interference inthe design. Sketch the gearbox yout and indicate the numberof teeth on each gear. On average, how many pairs of ect are in contact at any given time in each stage? Problem + Problem 13-29 in Shigly's9* or 10* edition,Problem 1 oO Np= \% ‘test, Pe 8 tet fine Cp = WI20 pn (oq SH rpm acre bd ope ie ete tS ae Ny @ 2) Od. p= dp t Ras 21Sin. +2 (Gis) = 2.5T%. Dyas det 2a = 4395 in. + 2(Fin) = bein.pei 4) 2-TGpay ene @ Carrel = (eos BY ~ (are) sing Bay (BREE (HE) ts 20) WEE HY (Bs) is (8 F >) Sin 20° te: Tit, O.SVTin Gains bores Pip wl eee 0.3600 in. Notes if yon woud $= 25 Ng 35 Peet Ps O392t in, Pet 03554 in. dp = 2612 in. dae 4395 in Dop? 2.375 in. Dyae Feber. @ 2= egiiptrian. O-F11 8 in mre AECL [ort]——|Pobltm2 | | Eun et Jus, SP gear SA |) Sg Sg | Avoid interference AD mMyrl ket (stander tefl Naaine - 200 ay PCa) si Curran) si Go) Ce Newmia= (23 teettr tndoe» ae BE b> meas @ Sr eSeeEE CD) cars OF ECAR aR Nopwin = Mle teeth | TE you round up te Nein = IS teeth, | you would ave Ng= 25(is) = DRT Teel, Which is not possile. Fodor [tis a] (W¥aaee - €ly HO =2 (18) see (agg) 7 (lI teat @ Ronrd devin +p [Nlynae= 101 tock C) Nemec =ees D) Nama = SGD Fa tet, Caeagt Nea Ra]I~ Prolehenn se sn 2. stege, Compounel geen train 35° overed\ mudi Covncty Stardord teeth, ivolate. Preble, $= 20% , Po 8 tut ORBOR ninimite ovemt/ Size i trie! inferFerence = Te WA= 35 = mMamy lee mye F mes 20D (142(#) sit (20%) Npwin = ( +1G?)+ (He snk re) Noein = Ib.t teeth Reweol up te Newin = | teeth Ne ™% Ne(= rep) 1y FF Select Np we > Io Ng= 4 A 133 D mivimize sige 2 F 140ryn= REINA | = 1309.4 teat e@ % 4C)~ 2a (w Pe on fi Bet a] Thay, [Np IF teett omak Nee II Feat does not bawe a problem with infefarence, | 20) |B Momin = (masa Bhan Cea ay OME TSS) NPmig= IF Pete e Reade to] Mmm = le ett, Me te Nak map) le v Bo Sled Meote and 236 = g rs > ne Pb minimize siae ha IT 2o > [00 (16 sin* 20) ~ 40 = /OLf Nomen Hi) —2(le) sie [aay = (ONY Teeth © teat dent ie a]Eo fe ee ae) e does not hawe a probe inkerFerence. of Msn lit. a] eee Mae te Ny 4960 He imeaoy | Nr= Ie Pee qs eS" M= Meas #P5 = 35 Stage A @ auth Ope Ta. 2=1{( 2C#)) +4) - (4(B) cs ac) UGC RY = (AUR)ees 2c? @ ~ (4¢4 (B+ 448) Sin 20°I Z= 0.6246 in. Pex oe 0.392% in, Ph> Pe C03 20 = 0.3620 tn. = Oba t0 im. P= “6,308 im. | Stage B Yp> in. ape bin. aoe Age bin. = £6922 eae . Be 0.6134 ju, (33. ame ssi new a ; ilies BOGS ep Hite Fnbl3 is Posen. > NObe2[Prolene dit 2ds+2dy= ds AU hae Yhe Seana chamebreh pitele (P= Tha, a eer me Nat 2Ns + 2Ny oN, Ns = 124 2(le)+ iv Os=0 (Gxed) Q2= 320 ep ecw (from left) Using te formula, method, First = Ber 2 last = gear Om = arm © O57 Oe. a LV be Qi -V ny XA Ne. =o (BEG ® ~O = (320-0) (U5 iB) i & ye = 30 -O — &)4, (1- = 320 — 320 o C= 88) y= C857 rpm, Arm Co robetes af Stpm, in a toe tw etl e ta.SNS SABER po Seen eee ONG Ras oy ae kaw ae rhe t ~(S)\-) -1 mee) Tate ine HE re gy Tins, EN, oo ala O J- ME Wye be (— =) 442 3 (<=) Qy= —665F rpm Arm b lates at 68SPrpm in te ow direction (when Viewed fron the lel).