Professional Documents
Culture Documents
Cac Phương Phap Phay 2D x6 PDF
Cac Phương Phap Phay 2D x6 PDF
Truonglana@yahoo.com
ya
1 PHAY CONTOUR :
an
a@
Tr
u
on
gl
Truonglana@yahoo.com
Trn Machine type\Mill\Bn chn vo Mill 3-axis VMC MM.MMD trn ca s operation
Manager by gi th toolpaths xut hin Machine Group 1 vi cc thng s km theo.
Trang 1
@
ya
Tr
u
on
g
la
na
Truonglana@yahoo.com
Trang 2
h
ya
Menu toolpath nh bn thy,Mastercam cung cp cc phng php gia cng 2D bao gm,
Contour, Drill,Pocket, Face,2D High speed,Engraving,Circle paths. Cc phng php gia
cng 3D bao gm Surface Rough,Surface Finish,Surface Highspeed,Multiaxis,Wireframe,chng
ta s nghin cu khi hc v gia cng 3D.Trong ni dung gio trnh ny chng ta s nghin cu
v cc phng php gia cng 2D v trong chng u tin ny chng ta s hc v phay
countour.
1.2 Cc th tc cn thit khi phay contour :
a@
Truonglana@yahoo.com
an
Phay contour dng phay cc ng vin trn mt phng XY trn nhng cao Z khc
nhau,hoc theo nhng ng vin 3D (contour 3D),cc ng vin ny thng l cc
ng vin ca chi tit cn gia cng.Chng ta thng nht gi cc ng vin ny l coutour
trong sut qu trnh tm hiu v gia cng contour,cc contour c th kn hoc h,c lp
hoc xen k nhau.Qu trnh phay bao gm cc bc sau :
Tr
u
on
gl
Cng vic trn cng chung cho tt c cc dng gia cng khc.i vi Mastercam qu trnh to
mt toolpath c th hiu l qu trnh to ra cc qu o chy dao c iu khin theo bin
dng m bn thit k,cc thng s bc tin dao F,tc trc chnh Smc nh m
Mastercam cung cp c xem nh c th p dng c cho cng vic bn ang thc
hin.Bin dng c th l 2D dng cho gia cng 2D,bin dng 3D dng cho gia cng 3D,qu
trnh gia cng l qu trnh c thc hin gia dao v phi,bn c th thy c iu khi
thc hin m phng gia cng.Cn by gi chng ta hy bt u cng vic u tin.
1.3 To file mi :
Cc chi tit c th c v bng nhiu phn mm khc nhau k c Mastercam,i vi gia
cng 2D bn phi chun b trc chi tit m bn mun gia cng,hoc ch cn cc bin dng
to nn chi tit v vy bn c th khng cn phi v lun c chi tit.Nhng nhiu khi i vi
nhng chi tit tuy l gia cng 2D nhng phc tp cao,bn cng phi cn xy dng m
hnh qu trnh quan st c trc quan hn.Vn v thit k bn hc trc trn
ti liu khc, phn ny chng ta ch bn n gia cng,v vy chng ta khng phi mt cng
v li lm g,bn hy m file contour c trong th mc D:\2D toolpaths Sample files nh
hnh di y.
Trang 3
ya
Truonglana@yahoo.com
ng
l
an
a@
Truonglana@yahoo.com
uo
Truonglana@yahoo.com
na
@
ya
Trn menu Machine type\Mill by gi c sn my Mill 3-axis VMC MM.MMD (My phay
ng 3 trc),bn hy chn vo n,nu cha c bn hy cho n xut hin bng cch chn t
Machine type\Mill\Manage list.
Khi trn th toopaths ca ca s Operation Manager s xut hin Machine Group 1.Pha
di Machine Group l Properties-3-AXIS VMC (Cc c trng ca my) vi File,Tool
Settings,Stock setup,Safety zone.Chng ta s tm hiu v cc tu chn ny sau,n y coi
nh kt thc vic chn my.
1.5 Thit lp hnh hc phi,vt liu phi,cc thit lp v dng c ct,vng an ton my.
Vic thit lp phi c th c thc hin bng nhiu cch :
la
Tr
uo
ng
Trang 5
Truonglana@yahoo.com
Trang 6
ng
la
na
ya
h
Truonglana@yahoo.com
5) Chn Done trn hp thoi Chaining kt thc vic chn chain.Xut hin hp thoi 2D
toolpath-Contour.Pha bn tri hp thoi ny bn thy c mt lot cc mc khc
nhau,vi mc Toolpath type h thng hin th nh hnh di y,bn hy xem qua cho
bit v ng chn thm g c.
Tr
uo
Hy chn xung mc Tool pha bn tri hp thoi ny,bn phi hin th nh hnh di
y.Ti y bn cn khai bo cc thng s lin quan n dng c ct,nhng hin ti cha
c mt dng c ct no c,vic tip theo l chn dng c ct.
Trang 7
gl
an
a@
ya
Truonglana@yahoo.com
Tr
uo
n
Khi phay contour ngi ta thng chn dao phay ngn u bng,nu vt cnh ngi
ta chn dao Chamfer Mill,nu bo cnh ngi ta chn dao Radius Mill,nu phay rnh
chn Slot Mill,rnh ui n Dove Mill,khc ch theo contour c th dng dao Engrave
tool.ng knh dao tu theo hon cnh,ni chung,nguyn tc chn l dng c ct
cng cng cng tt nu hon cnh cho php.Khng nn chn nhng dng c ct
nh,yu,v nng sut thp,nguy c gy dao cao.Bn c th tra cc thng s lin quan
n cc gii hn v ch ct ti a cho php vi tng loi dao khc nhau trong cc
cataloge v dng c ct. thc hnh chng ta chn dao phay ngn u bng ng
knh 12mm,nguyn nhn v cc gc ln ca chi tit c bn knh nh nht l
6.35mm,vic chn dao c ng knh 12mm khng nh qu cng khng ln qu khin
dao khng n ht cc gc ln ny.
1) Kch phi chut ln nn trng cho xut hin menu nh trn hnh trn y. ngha ca
cc tu chn trn menu ny nh sau:
Select library tool=Chn dng c ct t th vin dao.
Create new tool=To mi dng c ct.
Edit tool=Chnh sa dng c ct.
Get angled head= Ly gc nghing cho u dao,s dng trong cc my phay c
u dao kt hp.
Load tool on machine=Ti dng c ct trn my.
Tool Manager =Qun l dng c ct
View =Hin th dng ct vi c ln,nh,theo thng tin km theo.
Trang 8
Truonglana@yahoo.com
Trn hp thoi ny bn c th dng th vin khc tm dng c ct cn thit,c th bn
s dng khi khc.Cn by gi bn hy nh du chn Filter Active kch hot ch lc
loi dao bn cn,bn chn vo Filter chn loi dao cn lc,xut hin hp thoi Tool List
Filter,trn hp thoi ny hin th tt c cc loi dao bn c th dng cho vic gia cng.Hy
chn none pha tool types hu cc loi dao cn lc trc ,sau hy chn vo Flat
end Mill chn loi dao phay ngn u bng.Chn Done kt thc vic chn loi dao.
Quay tr li hp thoi tool selection bn thy di bng lit k by gi hin ra hng lot
kch thc dao khc nhau c th vin ny.Hy chn dao 12.mm Flat End Mill ri chn
Done thot ra.Kt qu phi c nh hnh di y.
Trang 9
na
ya
Truonglana@yahoo.com
Trn hnh bn thy xut hin dng c ct #221-Flat Endmill trong danh sch dng c ct
hin ti.Tc ct v tc chy dao c cho pha di.
Tr
uo
ng
la
3) Kch phi chut ln dng c ct #221-Flat Endmill chn Edit toolhoc kch p chut
vo dng c ct ny s xut hin hp thoi Define tool-Machine Group-1 nh hnh
di y
Trang 10
Truonglana@yahoo.com
Trang 11
a@
ya
ho
Truonglana@yahoo.com
Tr
u
on
gl
an
1.10
2) Trn mn hnh xut hin hp thoi Backplot v pha di thanh Ribbon ng thi
xut hin thanh cng c Backplot VCR. ngha ca cc phm bm trn thanh cng
c Backplot VRC nh sau :
Truonglana@yahoo.com
Trang 13
gl
an
a@
ya
Truonglana@yahoo.com
Tr
uo
n
Trang 14
8) Chn Options
Truonglana@yahoo.com
Tr
uo
ng
la
na
ya
Trang 15
Truonglana@yahoo.com
1.11 Thc hin Verify hoc Simulate chy m phng gia cng vi ch phi v
dao hoc m phng gia cng trn my o.
1) Chn Done kt thc qu trnh BackPlot ng chy dao.
2) Chn Verify
Trang 16
ya
Tr
u
on
gl
an
a@
3) Chn nt
.Xut hin hp thoi Verify Options nh hnh di y.Trong khung
Stock,chn Shape l Box,Boundaries l Scan toolpaths,chn initial stock size
source l scan toolpath(s) ri chn Ok.
4) Chn nt Machine
.Kt qu nh hnh
Trang 17
Truonglana@yahoo.com
Chn Ok kt thc vic chnh sa li chiu su vng gia cng.Tip tc chn verify li
by gi bn thy phi by gi dy hn trc.Chn Machine
nh hnh di y.
kt qu phi c
Trang 18
Truonglana@yahoo.com
Trang 19
ya
h
Tr
uo
ng
la
na
Truonglana@yahoo.com
3) t tn cho chng trnh NC l Contour 1_NC1.NC ri lu li.H thng cho xut hin
mt ca s khc ca chng trnh Mastercam X Editor,trong l ni dung chng
trnh NC va xut ra nh sau.
( T221 |
12. FLAT ENDMILL |
%
H221 )
O0000(CONTOUR)
N100 G21
(DATE=DD-MM-YY
10-01-12
N102 G0 G17 G40 G49 G80 G90
TIME=HH:MM - 23:48)
N104 T221 M6
(MCX FILE - P:\ASSD\CAMMECH\2D
N106 G0 G90 G54 X1.635 Y-116.64
TOOLPATH\CONTOUR.MCX-5)
S1591 M3
(NC FILE - C:\DOCUMENTS AND
N108 G43 H221 Z25.
SETTINGS\ADMIN\DESKTOP\NC\CONTOU
N110 Z10.
R.NC)
N112 G1 Z-12.7 F159.1
(MATERIAL - ALUMINUM INCH N114 Y-104.64 F318.2
2024)
Trang 20
Truonglana@yahoo.com
N148
N150
N152
N154
N156
N158
N160
N162
N164
N166
N168
N170
N172
N174
N176
%
@
ya
G3
G1
G2
G1
G3
G1
G2
G1
G2
G1
G2
G1
G3
G1
G2
G1
na
N116
N118
N120
N122
N124
N126
N128
N130
N132
N134
N136
N138
N140
N142
N144
N146
Tr
u
on
g
la
trn chng ta tm hiu v qu trnh to phi t ng trn Mastercam khi m phng gia
cng,qu trnh trn chng ta phi thay i i cht v chiu su vng gia cng bn mi thc s
thy qu trnh ct gt khi thc hin m phng.i vi trng hp cc chi tit n gin,ch mt
vi bin dng chng ta nm r v cc gii hn ca vng gia cng,chng ta ch cn quan tm
n ng chy dao.Cn kch thc phi khng quan trng.Trong trng hp bn thc s c
phi v bn mun dng n trong khi gia cng,th nht thit bn phi dng ti th Stock Setup
trn hp thoi Machine Group properties. vo hp thoi Machine Group properties bn
c th vo trc tip hoc gin tip hp thoi Machine Group properties.n gin nht trn
hp thoi operation manager,vi th toolpath,pha di Properties-3-AXIS VMC bn chn
vo stock setup xut hin hp thoi Machine Group properties vi th Stock setup xut hin
nh hnh di y.
Trang 21
Trang 22
na
@
ya
Truonglana@yahoo.com
la
ru
on
g
Tng ng vi cc kiu thit lp hnh dng phi m cc la chn di y cho php s dng
cc cch nh ngha vng gii hn cho phi.
Vi kiu hnh dng phi l Rectangular cc cch nh ngha vng gii hn phi u dng
c,vi Cylindrical cch nh ngha theo Select corner b v hiu cn cc cch nh ngha
vng gii hn khc u dng c.Vi kiu nh ngha hnh dng phi l Solid v File.Cc
cch nh ngha vng gii hn pha di u b v hiu.
Trang 23
a@
la
n
Select corners : nh ngha vng gii hng phi theo 2 nh gc cho ca phi.Vi cch nh
ngha ny bn s 3 kch thc theo X,Y,Z s c cp nht trn vng thit lp kch thc
phi.Cch nh ngha vng gii hn ca phi ny ch dng c cho trng hp phi ca bn
c dng hnh hp ch nht.Cc hnh nh di y khng nm trong ni dung ca bi tp trc
m ch nhm gii thch cho cc trng hp tng ng.Tt nhin bn s dng n n khi gp
trng hp tng t.
Mastercam a bn tr li mi trng ho v xut hin dng nhc
Select first stock conner point : Chn im gc u tin ca phi,hy chn im 1 nh trn
hnh,xut hin dng nhc tip theo.
Tr
uo
ng
All solid,khi bn nh ngha vng gii hn phi theo cch ny,kch thc phi s t ng nhn
da vo solid hin c trn mn hnh ho,tuy nhin phi trng hp ny khng phi l khi
solid c trn mn hnh n ch nhn cc kch thc ca khi solid,hnh dng phi vn l dng
ch nht.
NCI extents : M rng to kch thc phi bng cch scan tp tin NCI trn Mastercam.Nu ti
thi im bn to mt toolpath c sn ri,th vn c th to phi bng cch ny,qu trnh
to phi s t ng qut theo cc ng chy dao c trn mn hnh v to phi cho chi
tit.Nu trng hp ny,khng c mt toolpath no bn s khng thc hin c vic to
phi,la chn ny s b v hiu.
Trang 24
ya
h
Truonglana@yahoo.com
Vic to phi trong trng hp ny thc cht ch scan theo toolpath c sn v ch scan theo
G1,G2,G3 tc l n ch nhn kch thc phi ca cc on chng trnh chy theo bc tin
F,khng qut theo G0 v thc cht G0 khng tham gia vo qu trnh ct gt phi.
an
a
All Entities : Nhn theo vng bao quanh tt c cc i tng trn mn hnh lm vng gii hn
kch thc phi.Nh mn hnh di y,vic to phi nhn lun c cc i tng l kch thc
nm trn mn hnh ho lm kch thc phi.
Tr
u
on
gl
Bounding box : nhn vng bao trn mn hnh ho lm phi.Lu l trn mn hnh ch c
m hnh gia cng,nu c cc i tng khc,vic xc nh vng bin ca phi s bao gm lun
cc i tng khng cn thit cho vic to phi.
Trang 25
Sau khi chn bounding box trn mn hnh phi nhn cc ng bao ca chi tit gia cng
v hin dng ng nt t nh bn thy di y.
Truonglana@yahoo.com
Trang 26
ya
Truonglana@yahoo.com
Stock:To phi.
na
@
la
ng
Tr
uo
Shape: Hnh dng phi,c 2 dng phi cho php thit lp trong hp ny l Rectangular v
Cylindrical,mc nh h thng chn l Rectangular,nu bn chn Cylindrical,phi xc lp s
c dng lng tr nh di y.
Trang 27
Vic tm hiu cc chc nng khc ca lnh bounding box trong trng hp ny ch gii hn
cc thng tin trn,nu bn quan tm n lnh ny hy tm hiu ni dung khc ca
Mastercam.
Unselect All : Hy tt c cc nh ngha vng gii hn phi thc hin trc .
Trang 28
a@
ya
Truonglana@yahoo.com
Tr
u
on
gl
an
Stock origin: Gc phi hin th trn mn hnh ho,cc gi tr X,Y,Z hin th gc phi.Gi s
bn s dng nh ngha hnh dng phi l Rectangular v cch nh ngha vng gii hn phi
l Bounding box,tc l vng gii hn ca phi s da trn cc i tng c trn mn hnh
ha,bn lu y ch l gc hin th phi trn mn hnh,khng lin quan n to chng
trnh NC.Nu bn thit lp ng phi s hin th ng v khp vi m hnh chi tit gia cng,nu
bn thit lp sai,khi m phng ct gt s hin th khng ng v ng chy dao s b lch vi
phi hin th.Bn c th t gc phi hin th ti 8 gc ca phi hoc im gia ca mt trn
phi,nh vy c tng cng 9 v tr t gc phi so vi gc ta lp trnh.Vic Mastercam cung
cp 9 v tr ny ca phi khng lm cho chng ta cm thy phc tp v kh khn trong thao tc
m cn lm cho vic thit lp gc phi hin th mt cch chnh xc v qu trnh m phng gia
cng s tr nn d dng hn.Thng thng vi trng hp thit lp vng gii hn phi dng
Bounding box nh di y,mc nh gc phi s nh hnh di.
Trang 29
Trang 30
ya
Truonglana@yahoo.com
Tr
uo
n
gl
an
a@
Use Machine tree : S dng cu trc cy ca my,vic s dng chc nng ny s thay i th
stock setup,vic nh ngha phi by gi c xt n quan h ca phi so vi bn my.
Trang 31
ya
Truonglana@yahoo.com
na
1.14
on
gl
a
Khai bo vng an ton ca my,trong qu trnh to phi cho php thit lp vng an ton cho
my,i vi mi my khc nhau,tu thuc vo kch thc,cc gii hn hnh trnh ca tng
my.Do s khc bit gia cc my v vng an ton,hoc do cha bit n kch thc ca vng
an ton my s thc hin trn my no,ngi ta thng b qua cng on ny,tuy nhin trong
gii hn no ngi lp trnh phi on trc cc kch thc ny thng qua kch thc chi
tit gia cng v tri nghim trong qu trnh lm vic.Vng gip trnh va chm c th gy ra bi
u xoay dao,hoc bi cc c trng ca chi tit,hoc g vi qu o chy dao.
Tr
u
Trang 32
Truonglana@yahoo.com
Nh bn thy trn th Safety zone cung cp 3 cch thc khai bo vng an ton my dng
hp,dng bn cu,dng bn tr cho tng trng hp c th.Theo mc nh trung tm vng
ton s bao vy vng gc to h thng (0,0,0),tuy nhin bn c th thit lp li n bng cch
thay i safety zone view nh bn thy pha di th safety zone.
Trang 33
Truonglana@yahoo.com
Chn OK v kt thc vic chn khung nhn hin th vng an ton quay li th safety zone bn
thit lp cc kch thc vng an ton v ok kt thc vic thit lp vng an ton,trn mn hnh
bn s thy vng an ton hin trn mn hnh.
Trang 34
ho
na
ya
Tr
uo
ng
la
Trang 35
@
ya
an
a
Th d vi nhm.
gl
on
Tng t,lng chy dao tnh trn mt rng (Feed per tooth = FPT) ca dng c ct c
tnh nh sau :
FPT = (material base FPT value x tool type FPT %) x tool FPT % x tool material FPT %.
Th d vi nhm :
Tr
u
Truonglana@yahoo.com
FPT = 0.2x0.75x0.9x0.2=0.27mm/rng
Bit s rng,bit s vng quay,h thng s tnh ra lng chy dao tnh trong mt pht.
Trong chng trnh CNC s vng quay trc chnh rpm c th hin bng m lnh G97
S,cn lng chy dao c th hin bng m lnh G94F
3) From defaults : Tnh theo cc gi tr mt nh m Mastercam cung cp,lc u khi
thit lp cc thng s lin quan Mastercam cung cp cho bn cc thng s mc nh
tng ng vi vt liu phi l Aluminum mm-2024 v vi mi dao c mt ch ct
mc nh.
4) Adjust Feed on arc move : iu chnh bc tin theo cc di chuyn ca dao khi vo
cc cung trn.Thng thng khi lp trnh gia cng chng ta thng cho bc tin vo
cc on cung trn bng vi bc tin chy dao ngang,nu chng ta s thy khi
dao n theo phng thng vi bc tin F khi chy tuyn tnh theo G1 l khng i,cc
b mt khi chy qua cc on c cung trn thng c cht lng b mt khng tt
bng khi chy theo G1,dao khi chy qua cung trn cht lng ni suy khng tt khi
chy theo G1,v c s kt hp chuyn ng ca trc X v Y hoc X,Z hoc Y,Z. ti
u ng chy dao,Mastercam cho php bn iu chnh bc tin khi dao i vo cc
Trang 36
Tr
u
on
g
la
na
5) User defined : Tnh theo ngi s dng nh ngha,nu nh bn khng mun dng
cch tnh bc tin ca Mastercam cung cp bn c th dng cc thng s kinh
nghim do bn c kt trong qu trnh lm vic tng ng vi mi loi my c kt cu
my,gii hn v ch ct gtkm theo l cc thng s :
a) Spindle speed : Tc trc chnh.
b) Feed rate : bc tin n dao ngang.
c) Plunge rate : Bc tin n dao theo chiu trc dao cn gi l bc tin xung dao khi
gia cng.
d) Retract rate : Bc tin li dao,nu bn nhp thng s ny,chng trnh xut ra s
thay th cc m G0 bng G1 tng ng vi bc tin m bn chn.
1.15.2 Toolpath configuration : Cu hnh cho cc toolpath sp to.Bao gm cc thng s
sau :
1) Asign tool numbers sequentially : Gn s th t dao khi to cc bc gia cng tng
ng vi tng dao khc nhau.
2) Warn of duplicate tool number : Cnh bo khi c s trng s th t dao khi to bc
gia cng (toolpath).
3) Use tools step,peck,coolant :S dng cc bc xung dao,bc n dao
ngang,khong nhp trong chu trnh khoang G83,m ti ngui (M8,M9) s dng
cho cc bc cng ngh trc cho bc cng ngh sau,iu ny gip bn hn ch
thit lp li cc tham s dng trc .
4) Search tool library when numbering a tool number : T ng tm dao trong cc th
vin khi bn nh s dao.Trong Mastercam c sn th vin dao theo cc tiu chun do
cc hng ch to dng c ct c cp nht y thng tin d kin khi c s thay i
hay ci tin v cng ngh,thng tin v dng c ct bao gm,s th t thit lp sn,ch
ct gt tng ng vi tng loi vt liu,loi dao,s li ct,chiu di dao tiu
chun,chiu di ct ca dao.
1.15.3 Advanced options :Cc tu chn nng cao.
Truonglana@yahoo.com
Truonglana@yahoo.com
HSS : thp gi
Carbide : Mi carbide
na
@
Ceramic : dao gn mi s
ya
Cc thng s lin quan n ch ct gt s c gii thch trong cc phn lin quan n tnh
ton bc tin v tc ct khi thc hin to cc toolpath tng ng.
1) Reset : Thit lp li cc gi tr tr v mc nh.
la
Tr
uo
ng
Pha trn lit k tt c cc loi vt liu m Mastercam cung cp cho bn thc hin chn vt liu
phi gia cng.Bn hy chn mt vt liu m bn mun dng,trng hp ny theo v d l
Aluminum 2024.Ok kt thc vic chn vt liu.
1.16
Trang 40
la
na
@
ya
Truonglana@yahoo.com
uo
ng
Trang 41
@
ya
Tr
uo
GUIDE
ng
TRAINING
la
Truonglana@yahoo.com
na
Trang 42