Cong NG He Lap Trinh Phay PDF

B A I
G I A N G :
My cng c C N C
Truonglana@yahoo.com
CHNG 4
CNG NGH & LP TRNH
PHAY CNC
BIN SON : ThS.GVC. Trn Trung Anh Dng
NI DUNG
1. Cng ngh Phay CNC

2. Lp trnh Phay CNC (H Fanuc)
Chng 4 Cng ngh &

Lp trnh phay CNC
Chng 4 Cng ngh &

Lp trnh phay CNC
Cc bc lp trnh th cng
B1
Phn tch bn v
B2
Thit lp trnh t gia cng
B3
La chn g & dng c ct
B4
Vit chng trnh
Chng 4 Cng ngh &

Lp trnh phay CNC
Phn tch bn v
Xc nh yu cu gia cng
(vt liu v hnh dng phi,
dung sai, nhm b mt, cc
kch thc v ghi ch trn
bn v )
Xc nh kch thc phi liu,
lng d gia cng.
nh chun phi
Chng 4 Cng ngh &

Lp trnh phay CNC
Thit lp trnh t gia cng

Xc nh ni dung nguyn cng
Chia nguyn cng ra cc bc, cc v tr
Ghi li thnh phiu cng ngh
Chng 4 Cng ngh &

Lp trnh phay CNC
Chn g & dng c ct

Phng n g t v nh v phi
Chn dng c ct ph hp vi tng bc gia cng
Chng 4 Cng ngh &

Lp trnh phay CNC
Vit chng trnh

Xc nh ta cc im
Tnh ton cc qu o chuyn ng ca dao
Tnh ton cc thng s gia cng (S, F)
Vit chng trnh theo cc m lnh
Chy th, kim tra & sa li chng trnh
Chng 4 Cng ngh &

Lp trnh phay CNC
NHM LNH C BN
Khai bo h n v o
M lnh
Chc nng
G20
Chn n v h Anh (inch)
G21
Chn n v h mt (mm)
Chng 4 Cng ngh &

Lp trnh phay CNC
NHM LNH C BN
Khai bo n v lng chy dao F

M lnh
Chc nng
G94 (*)
n v lng chy dao F l mm/ph

(hoc inch/ph)
G95
n v lng chy dao F l mm/vg

(hoc inch/vg)
(*) thit lp mc nh
Chng 4 Cng ngh &

Lp trnh phay CNC
10
NHM LNH C BN
Khai bo cch thc lp trnh

M lnh
Chc nng
G90
Lp trnh tuyt i
G91
Lp trnh tng i
Chng 4 Cng ngh &

Lp trnh phay CNC
11
NHM LNH C BN
Chn mt phng lp trnh

M lnh
Chc nng
G17 (*)
Chn mt phng XY
G18
Chn mt phng ZX
G19
Chn mt phng YZ
(*) thit lp mc nh
Chng 4 Cng ngh &

Lp trnh phay CNC
12
NHM LNH C BN
Lnh h trc ta
V tr ca dao s c xc nh da trn h ta
C 3 loi h ta c s dng khi lp trnh trn
my CNC
(1) H ta my (Machine coordinate system)
(2) H ta gia cng (Workpiece coordinate system)
(3) H ta cc b (Local Coordinate System)
Chng 4 Cng ngh &

Lp trnh phay CNC
13
NHM LNH C BN
Lnh h trc ta
M lnh
Chc nng
G53
Ci t h ta my
G54 -> G59
Ci t h ta gia cng (**)
G92
Ci t h ta cc b
(**) thng s dng
Chng 4 Cng ngh &

Lp trnh phay CNC
14
NHM LNH IU KHIN

Lnh iu khin trc chnh

M lnh
Chc nng
M03
Trc chnh quay theo chiu kim ng h
M04
Trc chnh quay ngc chiu kim ng h
M05
Dng trc chnh
nh ngha tc quay trc chnh
Chng 4 Cng ngh &

Lp trnh phay CNC
15
NHM LNH IU KHIN

CW
CCW
Chng 4 Cng ngh &

Lp trnh phay CNC
16
NHM LNH IU KHIN


M lnh S khng khi ng trc chnh => cn s
dng km vi m lnh M03, M04.
VD:
S1000 M03; (khi ng trc chnh theo chiu kim
ng h vi tc 1000 vng/pht)
S1500 M04; (khi ng trc chnh theo chiu ngc
kim ng h vi tc 1500 vng/pht)
Chng 4 Cng ngh &

Lp trnh phay CNC
17
NHM LNH IU KHIN

Lnh iu khin tc chy dao

M lnh F nh ngha tc chy dao.
Chng 4 Cng ngh &

Lp trnh phay CNC
18
NHM LNH IU KHIN

Lnh chn v thay dao

M lnh T -> chn dao
M lnh M06 -> thay dao
Hai lnh ny phi s dng cng nhau
VD:
T4 M06; (Chn v thay dao v tr 4 trong cha dao)
Chng 4 Cng ngh &

Lp trnh phay CNC
19
NHM LNH IU KHIN

Lnh cung cp cht lm ngui

M lnh
Chc nng
M07
Lm ngui bng phun sng
M08
Lm ngui bng cht lng
M09
Dng cung cp cht lm ngui
Chng 4 Cng ngh &

Lp trnh phay CNC
20
NHM LNH IU KHIN

Lnh tm dng - kt thc chng trnh

M lnh
Chc nng
M00
Tm thi dng chng trnh
M01
Dng chng trnh c iu kin
M02
Kt thc chng trnh
M30
Kt thc v quay li u chng trnh
Chng 4 Cng ngh &

Lp trnh phay CNC
21
NHM LNH IU KHIN

a dao v im chun ca my
C 2 cch a dao v im chun ca my:
Nhn nt HOME trn bng iu khin ca my
Dng m lnh G28 vi c php:
G28 Xx Yy Zz
Xx Yy Zz l ta im trung gian, dao s di chuyn
nhanh t im hin thi ti im trung gian v sau
tr v im chun ca my.
Chng 4 Cng ngh &

Lp trnh phay CNC
22
LP TRNH KHNG C DCH CHNH V B TR

Trong cch thc lp trnh ny, ta my s dng l

ta tm dao (tool center coordinate)- qu o ct l
tm dao .
Do khng th s dng trc tip ta trn bin dng
ca chi tit v tm dao cch ng bin ct mt khong
bng bn knh dao.
Chng 4 Cng ngh &

Lp trnh phay CNC
23

phay go
VD 1
Dao thp gi c
ng knh 10mm,
hy xc nh ta
cc im 1, 2, 3 v 4.
Phi nhm 120x90
Chn gc phi gc di
bn tri
im 1 (5,5)
im 2 (5,85)
im 3 (115,85)
im 4 (115,5)
Chng 4 Cng ngh &
Lp trnh phay CNC
24

%O001
(STOCK/BLOCK,120,90,30,0,0,30)
G90 G21 G54;
(TOOL/MILL,10,0,70,0)
(COLOR,255,255,255)
M6 T1;
M3 S6366; (gia cong nhom bang dao thep gio V=200m/ph)
G0 X0 Y0 Z20.;
X5. Y-10.;
G1 Z-3. F2546.4; (Fz=0.1mm/rang,z=4)
Y85.;
X115;
Y5;
X0;
Y90;
X120;
Y0;
X0;
G0 Z20;
G28;
M30;
%
Chng 4 Cng ngh &

Lp trnh phay CNC
25

phay go
VD 2
Dao thp gi c
ng knh 10mm,
hy xc nh qu o
chy dao v tnh
ton ta cc im
cn thit vit
chng trnh.
Phi nhm 110x80
Ct xung 5mm theo
phng Z
Trn
Chng 4 Cng ngh &

Lp trnh phay CNC
26

VD 2
Chng 4 Cng ngh &

Lp trnh phay CNC
27
LP TRNH C DCH CHNH V B TR

Chng 4 Cng ngh &

Lp trnh phay CNC
28

cho tm dao nm cch bin dng lp trnh mt

khong, ta thc hin vic b tr bn knh dao (cn gi l
offset dao)
Dch chnh dao sang bn tri dng m lnh G41
Dch chnh dao sang bn phi dng m lnh G42
Hy b dch chnh dao dng m lnh G40
Chng 4 Cng ngh &

Lp trnh phay CNC
29

Phay g (Contour)
Phay hc (Pocket)
1. Dao dch chnh bn tri (G41)

2. Dao dch chnh bn phi (G42)
3. ng bin dng ca chi tit
Chng 4 Cng ngh &
Lp trnh phay CNC
30

Cu trc cu lnh:
G17
G18
G19
G40
G00
G01
G41
G42
G00
G01
X_ Y_
X_ Z_
Y_ Z_
X_ Y_
X_ Z_
Y_ Z_
D_ ;
Chng 4 Cng ngh &

Lp trnh phay CNC
31

Ch :
Phi xc nh mt phng gia cng trc khi dch chnh dao.
M lnh G41, G42 v G40 phi dng vi m lnh G00, G01,
khng dng vi G02, G03.
Lng b tr c xc nh bi a ch D v c ci vo b
nh my trc khi s dng.
Chng 4 Cng ngh &

Lp trnh phay CNC
32

Phay thun, phay nghch:

Khi thc hin dch chnh, ty theo hng chuyn ng v
chiu quay ca dao m xy ra phay thun hay phay
nghch.
Phay thun
Phay nghch
Chng 4 Cng ngh &

Lp trnh phay CNC
33

Phay thun, phay nghch:

Vi my cng c, thng s dng phay nghch tng
tui th dao. Tuy nhin, phay thun t gy ra hin tng
trt nn nng sut cao v nhm b mt thp hn nn
thng dng khi gia cng tinh v gia cng vt liu mm.
Phay thun
(down cut)
G41
Phay nghch
(up cut)
G42
Chng 4 Cng ngh &

Lp trnh phay CNC
34

Lu :
i vi phn mm Cutviewer, khi dng cc m lnh G41,
G42 ta dng c php khng c m lnh D v mc nh
gi tr mun b l bn knh dao.
Chng 4 Cng ngh &

Lp trnh phay CNC
35
Luyn tp:
Vit chng trnh gia cng
chi tit sau, c s dng dch
chnh bn knh dao.
Dng dao phay ngn 10
bng thp gi
Chng 4 Cng ngh &

Lp trnh phay CNC
36

B tr chiu di dao l php hiu chnh theo phng

trc Z kh s khc bit gia chiu di dao thc t v
chiu di dao lp trnh
Chng 4 Cng ngh &

Lp trnh phay CNC
37
Cc lnh s dng b tr chiu di dao :

G43: b tr theo chiu dng (gi tr b tr xc nh
bi m H_ s c cng vo gi tr ta ch nh bi
cu lnh trong chng trnh, tc l dao c nng ln
theo chiu dng mt on xc nh bi H_)
G44: b tr theo chiu m
G49: hy b dch chnh chiu di dao
G43
G44
Z_ H_
Chng 4 Cng ngh &
Lp trnh phay CNC
38
LP TRNH TA CC
Mt im trong mt phng cng c th xc nh bng h

ta cc (theo khong cch v gc quay)
Chng 4 Cng ngh &

Lp trnh phay CNC
39
LP TRNH TA CC
Dng m lnh G16 khi ng v m lnh G15

hy khi s dng xong.
C php
G16
G0
X_ Y_
G15
; X l khong cch, Y l gc quay
Chng 4 Cng ngh &

Lp trnh phay CNC
40
LP TRNH TA CC
V d:
Vit on chng trnh gia
cng 3 l 12 dng ta
cc.
Chng 4 Cng ngh &

Lp trnh phay CNC
41
CC CHU TRNH GIA CNG L

i vi nhng nguyn cng c ng chy dao khng

i, n gin cng vic lp trnh, nh sn xut cung cp
nhng chu trnh lp sn (canned cycles).
Trn cc my phay CNC s dng h iu khin Fanuc c
cc chu trnh gia cng l c thit lp sn vi cc m lnh
t G73 G89
Chng 4 Cng ngh &

Lp trnh phay CNC
42

Cu trc tng qut
G90/G91 G98/G99 Gxx X_Y_Z_R_F_P_Q_K_;

G80;
Chng 4 Cng ngh &

Lp trnh phay CNC
43

Trong :
G90/G91 ta tuyt i / ta tng i
G98/G99 chn v tr li dao sau khi gia cng
Gxx tn chu trnh
X, Y ta tm l
Z ta chiu su ca l
R cao an ton
F lng chy dao (bc tin)
P thi gian dng y l
Q chiu su mt ln khoan
K s ln lp li chu trnh
G80 Hy b chu trnh
Chng 4 Cng ngh &

Lp trnh phay CNC
44

ng chy dao tng qut

1.
2.
3.
4.
5.
6.
Di chuyn nhanh ti tm l v tr
xut pht
Di chuyn nhanh ti v tr an ton
Di chuyn vi bc tin F gia
cng ti y l
Gia cng ti y l
Lui dao nhanh v v tr an ton
(G99)
Hoc lui nhanh v v tr xut pht
(G98)
Chng 4 Cng ngh &
Lp trnh phay CNC
45

Lu :
G98: dao li v cao xut pht sau khi gia cng l
xong.
G99: dao li v cao an ton sau khi gia cng l xong.
Chng 4 Cng ngh &

Lp trnh phay CNC
46

Lu :
Cao an ton R v chiu su Z c th tnh theo tuyt
i hay tng i
Tham s P c tnh theo phn ngn giy. VD
P1000=1s.
Tham s K c tnh theo tng i (G91). Nu vit
theo tuyt i, my s gia cng ti mt v tr K ln.
Khng c khai bo cc lnh di chuyn dao c bn
(G0, G1, G2, G3) xen gia chu trnh v s lm chu trnh
b hy.
Chng 4 Cng ngh &

Lp trnh phay CNC
47

G81: chu trnh khoan tm, khoan l cn

G82: chu trnh khoan l bc
G83: chu trnh khoan l su (trn vt liu cng, gin)
G73: chu trnh khoan l su (trn vt liu mm, do)
Chng 4 Cng ngh &

Lp trnh phay CNC
48

G84: chu trnh ta r ren phi (F l bc ren)

G74: chu trnh ta r ren tri (F l bc ren)
G85: chu trnh doa
G76: chu trnh doa tinh
G86: chu trnh doa li dao nhanh
G88: chu trnh doa li dao bng tay
G89: chu trnh doa dng cui hnh trnh, li dao chm
Chng 4 Cng ngh &

Lp trnh phay CNC
49
CHNG TRNH CON

Chng trnh con c s dng khi c cc bin dng cn

lp li nhiu ln.
Cu trc chng trnh con:
%
Oxxxx
.
M99;
%
M u chng trnh
Tn chng trnh con
Cc lnh di chuyn dao
Kt thc chng trnh con
Kt thc chng trnh
Chng 4 Cng ngh &
Lp trnh phay CNC
50
CHNG TRNH CON

Lnh gi chng trnh con:

Dng (1)
M98 Pxxxxxxxx
4 s u tin l s ln gi
4 s cui cng l tn chng trnh con
V d:
M98 P222222;
M98 P2222;
Chng 4 Cng ngh &

Lp trnh phay CNC
51
CHNG TRNH CON

Lnh gi chng trnh con:

Dng (2)
M98 Pxxxx Lxxxx
Pxxxx
gi tn chng trnh con
Lxxxx
s ln lp li
V d:
M98 P0075 L22;
M98 P2 L5;
Chng 4 Cng ngh &

Lp trnh phay CNC
52
CHNG TRNH CON

(CHUONG TRINH CHINH)
%O0001;
(STOCK/BLOCK,70,70,14,0,0,14)
G90 G21 G54;
(TOOL/MILL,6,0,70,0)
(COLOR,255,255,255)
M6 T2;
M3 S2000;
G0 X0 Y0 Z16;
X25.5 Y44.5 Z0;
M98 P0099 L5 ;
(hoac M98 P50099;)
G90 G0 Z20;
X0 Y0;
G28;
M02;
M05;
%
(CHUONG TRINH CON)

%O0099
G91;
G1 Z-2 F3000;
X19 Y0;
X0 Y-19;
X-19 Y0;
Y19 X0;
X5 Y-5;
X9 Y0;
X0 Y-9;
X-9 Y0;
X0 Y9;
X3 Y-3;
X2 Y0;
X0 Y-2;
X-2 Y0;
X0 Y2;
X-8 Y8;
M99;
%
Chng 4 Cng ngh &

Lp trnh phay CNC
53

Cong NG He Lap Trinh Phay PDF

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B A I

BIN SON : ThS.GVC. Trn Trung Anh Dng

1. Cng ngh Phay CNC

Chng 4 Cng ngh &

Chng 4 Cng ngh &

Thit lp trnh t gia cng

La chn g & dng c ct

Vit chng trnh

Chng 4 Cng ngh &

Chng 4 Cng ngh &

Thit lp trnh t gia cng

Chng 4 Cng ngh &

Chn g & dng c ct

Chng 4 Cng ngh &

Vit chng trnh

Chng 4 Cng ngh &

Chn n v h Anh (inch)

Chng 4 Cng ngh &

Khai bo n v lng chy dao F

n v lng chy dao F l mm/ph

n v lng chy dao F l mm/vg

Chng 4 Cng ngh &

Khai bo cch thc lp trnh

Chng 4 Cng ngh &

Chn mt phng lp trnh

Chng 4 Cng ngh &

Chng 4 Cng ngh &

G54 -> G59

Ci t h ta gia cng (**)

(**) thng s dng

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh iu khin trc chnh

Trc chnh quay theo chiu kim ng h

Trc chnh quay ngc chiu kim ng h

Dng trc chnh

nh ngha tc quay trc chnh

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh iu khin trc chnh

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh iu khin trc chnh

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh iu khin tc chy dao

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh chn v thay dao

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh cung cp cht lm ngui

Lm ngui bng phun sng

Lm ngui bng cht lng

Dng cung cp cht lm ngui

Chng 4 Cng ngh &

NHM LNH IU KHIN

Lnh tm dng - kt thc chng trnh

Tm thi dng chng trnh

Dng chng trnh c iu kin

Kt thc chng trnh

Kt thc v quay li u chng trnh

Chng 4 Cng ngh &