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XEROX WorkCentre 7132 Service Manual Pages
XEROX WorkCentre 7132 Service Manual Pages
Service
copier-printer
Manual
WorkCentre 7132
705P01181 (EDOC/SGS)
January 2007
WorkCentre 7132
While Xerox has tried to make the documentation accurate, Xerox will have no liability arising
out of any inaccuracies or omissions.
Service Documentation
WARNING
WorkCentre 7132
This equipment generates, uses and can radiate radio frequency energy, and if not
installed and used in accordance with the instructions documentation, may cause interference to radio communications. It has been tested and found to comply with the limits
for a Class A computing device pursuant to subpart B of part 15 of FCC rules, which are
designed to provide reasonable protection against such interference when operated in
a commercial environment. Operation of this equipment in a residential area is likely to
cause interference in which case the user, at his own expense, will be required to correct the interference.
705P01181 (EDOC/SGS)
Revision
January 2007
***Xerox Private Data***
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While Xerox has tried to make the documentation accurate, Xerox will have no liability arising
out of any inaccuracies or omissions. Changes are periodically made to this document.
Changes, technical inaccuracies, and typographical errors will be corrected in subsequent editions.
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If the customer services such equipment, modules, components or parts thereof, the customer
releases Xerox from any and all liability for the customer actions, and the customer agrees to
indemnify, defend and hold Xerox harmless from any third party claims which arise directly or
indirectly from such service.
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All service documentation is supplied to Xerox external customers for informational purposes
only. Xerox service documentation is intended for use by certified, product-trained service personnel only. Xerox does not warrant or represent that it will notify or provide to such customer
any future change to this documentation. Customer performed service of equipment, or modules, components, or parts of such equipment may affect whether Xerox is responsible to fix
machine defects under the warranty offered by Xerox with respect to such equipment. You
should consult the applicable warranty for its terms regarding customer or third-party provided
service.
0/0/00
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Section Name
Introduction
About this Manual ...........................................................................................................
Organization....................................................................................................................
How to Use this Documentation......................................................................................
Symbology and Nomenclature ........................................................................................
Translated Warnings .......................................................................................................
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002 HDD
002-770 Job Template Processing - HDD Full RAP .......................................................
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005 DADF
005-110 Belt DADF Regi Sensor On Dynamic Jam RAP ...............................................
005-111 Belt DADF Regi Sensor Off Dynamic Jam RAP ...............................................
005-112 Belt DADF Regi Sensor On Dynamic Jam RAP (Document Reverse) .............
005-113 Belt DADF Regi Sensor Off Dynamic Jam RAP (Document Reverse) .............
005-115 Belt DADF Exit Sensor On Dynamic Jam .........................................................
005-116 Belt DADF Exit Sensor Off Dynamic Jam .........................................................
005-121 CVT Feed Sensor On Jam RAP .......................................................................
005-122 CVT Simplex/Side1 Pre-Registration On Jam RAP ..........................................
005-123 CVT Simplex/Side1 Registration Jam RAP.......................................................
005-124 CVT Lead Reg Sensor On Jam ........................................................................
005-125 CVT Registration Sensor Off Jam RAP ............................................................
005-126 CVT Out Sensor On Jam ..................................................................................
005-127 CVT Out Sensor Off Jam ..................................................................................
005-128 CVT Simplex Exit 1 Sensor On Jam .................................................................
005-129 CVT Simplex Exit 1 Sensor Off Jam .................................................................
005-130 CVT Invert Sensor On Jam ...............................................................................
005-131 CVT Invert On Jam RAP ...................................................................................
005-132 CVT Invert On Jam 2 RAP ................................................................................
005-133 CVT Invert Sensor Off Jam ...............................................................................
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010 Fuser
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010-313 Control (Center) Thermistor RAP......................................................................
010-314 Rear Thermistor RAP........................................................................................
010-318 Hot-Sagging Recovery RAP..............................................................................
010-319 Fuser Center Thermistor Differential Amp RAP ................................................
010-320 Heat Roll Over Temperature RAP.....................................................................
010-327 Fuser On Time RAP..........................................................................................
010-328 Fuser Warm-up Time RAP................................................................................
010-330 Fuser Motor Failure RAP ..................................................................................
010-331 Fuser Rear Thermistor Over Temp RAP...........................................................
010-332 Fuser Center Thermistor Disconnected RAP....................................................
010-333 Fuser Center Thermistor Overtemp RAP..........................................................
010-334 Fuser Center Thermistor Broken RAP ..............................................................
010-335 Fuser Center Thermistor Out of Range RAP ....................................................
010-336 Sub Lamp Disconnection Failure RAP..............................................................
010-398 Fuser Lock RAP ................................................................................................
010-420 Fuser Near end of life RAP ...............................................................................
010-421 Fuser end of life RAP ........................................................................................
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012-111 Finisher H-Transport Entrance Sensor Off Jam RAP .......................................
012-112 Finisher H-Transport Entrance Sensor On Jam RAP .......................................
012-121 H-Transport Exit Sensor Off Jam RAP..............................................................
012-126 H-Transport Entrance Sensor OFF Jam B RAP ...............................................
012-151 Compile Entrance Sensor Off Jam RAP ...........................................................
012-152 Compile Entrance Sensor On Jam RAP ...........................................................
012-161 Finisher Set Eject Jam RAP..............................................................................
012-162 H-Tra EXIT Sensor On Jam RAP......................................................................
012-211 Stacker Tray RAP .............................................................................................
012-212 Stacker Tray Upper Limit RAP ..........................................................................
012-221 Front Tamper Home Sensor On RAP ...............................................................
012-223 Front Tamper Home Sensor Off RAP ...............................................................
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012 a-finisher
012-132 (A-Finisher) Ent Sensor ON Jam ......................................................................
012-151 (A-Finisher) Compiler Exit Sensor OFF Jam ....................................................
012-152 (A-Finisher) Compiler Exit Sensor ON Jam ......................................................
012-161 (A-Finisher) Set Eject Jam ................................................................................
012-211 (A-Finisher) Stacker Tray Fail ...........................................................................
012-221 (A-Finisher) Front Tamper Home Sensor ON Fail ............................................
012-223 (A-Finisher) Front Tamper Home Sensor OFF Fail ..........................................
012-224 (A-Finisher) Rear Tamper Home Sensor OFF Fail ...........................................
012-259 (A-Finisher) Eject Home Sensor ON Fail ..........................................................
012-263 (A-Finisher) Rear Tamper Home Sensor ON Fail .............................................
012-280 (A-Finisher) Eject Home Sensor OFF Fail ........................................................
012-283 (A-Finisher) Set Clamp Home Sensor ON Fail .................................................
012-284 (A-Finisher) Set Clamp Home Sensor OFF Fail ...............................................
012-291 (A-Finisher) Stapler Fail ....................................................................................
012-301 (A-Finisher) Top Cover Interlock OPEN............................................................
012-302 (A-Finisher) Front Cover Interlock OPEN .........................................................
012-903 (A-Finisher) Paper Remains at Compiler Exit Sensor.......................................
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021 FAX
021-360 EP Accessory Failure RAP ...............................................................................
021-361 EP Accessory Kind Configuration Error RAP....................................................
021-731 EP Accessory - Function Disabled RAP ...........................................................
021-732 EP Accessory - Service Canceled By Disable RAP..........................................
021-733 EP Accessory - Service Canceled By Color Mode Restriction RAP .................
021-750 Used Parts Request Failure (EP-SV) RAP .......................................................
021-751 Maintenance Request Failure (EP-SV) RAP.....................................................
021-770 Used Parts Request Failure (EP-DX) RAP .......................................................
021-771 Maintenance Request Failure (EP-DX) RAP ....................................................
021-772 EP-DX - Installation/Removal Failure RAP .......................................................
021-941 EP - Scan Service Paused By Disable RAP .....................................................
021-942 EP - Scan Service Paused By Color Mode RAP...............................................
021-943 EP - Print Service Paused By Disable RAP ......................................................
021-944 EP - Print Service Paused By Color Mode RAP ...............................................
021-945 EP - Service Paused By Disable RAP ..............................................................
021-946 EP - Service Paused By Color Mode RAP........................................................
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027 MAIL
027-452 Duplicate IP Address RAP ................................................................................
027-500 SMTP Server Mail I/O RAP...............................................................................
027-501 POP Server RAP...............................................................................................
027-502 POP Authentication RAP ..................................................................................
027-513 SMB Scan Client RAP.......................................................................................
027-514 Host Name Solution Error RAP.........................................................................
027-515 DNS Server Error in SMB RAP .........................................................................
027-516 Server Connection Error in SMB RAP ..............................................................
027-518 Login/Password Error RAP ...............................................................................
027-519 Scanning Picture Error RAP..............................................................................
027-520 File Name Acquisition Failure RAP ...................................................................
027-521 File Name Suffix Limit Error RAP......................................................................
027-522 File Creation Failure RAP .................................................................................
027-523 Lock Folder Creation Failure RAP ....................................................................
027-524 Folder Creation Failure RAP .............................................................................
027-525 File Delete Failure RAP.....................................................................................
027-526 Lock Folder Delete Failure RAP........................................................................
027-527 Folder Delete Failure RAP ................................................................................
027-528 Data Write-in Failure RAP.................................................................................
027-529 Data Read Failure RAP.....................................................................................
027-530 Data Reading Failure RAP................................................................................
027-531 Scan Filing Policy Injustice RAP .......................................................................
027-532 NEXTNAME.DAT file access error RAP ...........................................................
027-533 Internal Scan Error RAP....................................................................................
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2-563
2-564
2-564
2-565
2-565
2-566
2-566
2-567
2-567
2-568
2-568
2-569
2-569
2-570
2-570
2-571
2-571
2-572
2-572
2-573
2-573
2-574
2-574
2-575
2-575
2-576
2-576
2-577
2-577
2-578
2-578
2-579
2-579
2-580
2-580
2-581
2-581
2-582
2-582
2-583
Revision
WorkCentre 7132
2-583
2-584
2-584
041 NVM
041-310 IM Logic Failure ................................................................................................
041-311 MCU PWB Fuse F2 ..........................................................................................
041-312 MCU PWB Fuse F1 ..........................................................................................
041-314 MCU PWB Fuse FA ..........................................................................................
041-319 MCU PWB Interlock Fuse F4............................................................................
041-320 MCU PWB Interlock Fuse F3............................................................................
041-323 MCU PWB Fuse F5 ..........................................................................................
041-340 MCU PWB Data RAP........................................................................................
041-341 MCU PWB Access RAP....................................................................................
041-342 MCU PWB Buffer RAP......................................................................................
041-500 ...........................................................................................................................
041-501 ...........................................................................................................................
2-585
2-585
2-586
2-586
2-587
2-587
2-588
2-588
2-589
2-589
2-590
2-590
WorkCentre 7132
om
Revision
2-607
l.c
061 ROS
061-320 ROS Motor RAP................................................................................................
ua
an
2-605
2-605
2-606
irm
pa
047 Communication
re
2-595
2-595
2-596
2-596
2-597
2-597
2-598
2-598
2-599
2-599
2-600
2-600
2-601
2-601
2-602
2-602
2-603
2-603
2-604
eic
045 Marking
045-310 Image RAP........................................................................................................
045-311 Controller Communications RAP ......................................................................
045-321 Marking Panel RAP...........................................................................................
045-322 Marking Pitch RAP............................................................................................
045-323 Marking Y RAP .................................................................................................
045-324 Marking M RAP.................................................................................................
045-325 Marking C RAP .................................................................................................
045-326 Marking K RAP .................................................................................................
045-327 Marking Y RAP .................................................................................................
045-328 Marking M RAP.................................................................................................
045-329 Marking C RAP .................................................................................................
045-330 Marking K RAP .................................................................................................
045-331 Marking Reject RAP..........................................................................................
045-332 Marking Reject RAP..........................................................................................
045-333 Marking Communication RAP ...........................................................................
045-334 Marking Drive Communication RAP .................................................................
045-335 Marking Fuser Communication RAP.................................................................
045-336 Marking ROS Communication RAP ..................................................................
045-337 Marking Imaging Communication RAP .............................................................
rv
2-591
2-591
2-592
2-592
2-593
2-608
2-608
2-609
2-609
062 IIT
062-210 IIT Hot Line RAP ...............................................................................................
062-211 IIT/IPS PWB EEPROM RAP .............................................................................
062-220 IIT/IPS PWB to ESS PWB RAP ........................................................................
062-277 IIT/IPS PWB DADF PWB Communication RAP................................................
062-278 IIT/IPS PWB RAP..............................................................................................
062-300 Platen Interlock Open RAP ...............................................................................
062-310 IIT/IPS PWB Controller Communication RAP ...................................................
062-311 IIT/IPS Software RAP........................................................................................
062-345 IIT/IPS Subsystem RAP ....................................................................................
062-357 CCD Fan Failure RAP.......................................................................................
062-360 Carriage Position RAP ......................................................................................
062-362 IIT/IPS PWB RAP..............................................................................................
062-371 Lamp Illumination RAP......................................................................................
062-380 Platen AGC CH1 RAP.......................................................................................
062-386 Platen AOC CH1 RAP.......................................................................................
062-389 Carriage Over Run RAP....................................................................................
062-392 IIT/IPS PWB Memory Failure-1 RAP ................................................................
062-393 IIT/IPS PWB RAM RAP.....................................................................................
062-500 IISS ROM RAP..................................................................................................
062-790 Proh bited Document Detection RAP ................................................................
se
042 Drives
042-311 Auger Motor Failure RAP..................................................................................
042-313 Rear Cooling Fan Failure RAP .........................................................................
042-324 Drum Motor Drive Failure RAP .........................................................................
042-325 Main Motor Failure RAP....................................................................................
042-400 Filter Life RAP...................................................................................................
2-611
2-611
2-612
2-612
2-613
2-613
2-614
2-614
2-615
2-615
2-616
2-617
2-617
2-618
2-618
2-619
2-619
2-620
2-620
2-621
2-623
2-623
2-624
2-624
2-625
065 CIS
065-210 Extension PWB DIMM RAP ..............................................................................
065-211 CIS Flash ROM RAP.........................................................................................
065-212 CIS Shading RAP..............................................................................................
065-213 CIS Light RAP ...................................................................................................
065-215 Extension PWB DIMM 2 RAP ...........................................................................
065-216 Extension PWB DIMM 3 RAP ...........................................................................
065-219 CIS Black/White RAP........................................................................................
065-220 IF PWB Sync RAP ............................................................................................
2-627
2-627
2-628
2-628
2-629
2-629
2-630
2-630
071 Tray 1
071-100 Tray 1 Pre Feed RAP........................................................................................
071-101 Tray 1 Misfeed RAP ..........................................................................................
071-105 Registration Sensor RAP ..................................................................................
071-211 Tray 1 RAP........................................................................................................
071-212 Tray 1 Ready RAP ............................................................................................
071-210 Tray 1 Lift Up RAP ............................................................................................
071-401 Tray 1 Feed Roll Life RAP ................................................................................
071-402 Tray 1 Feed Roll Replacement RAP .................................................................
January 2007
2-11
2-631
2-632
2-633
2-634
2-634
2-635
2-636
2-637
Status-indicator-raps
2-638
2-639
072 Tray 2
2-641
2-642
2-643
2-644
2-645
2-646
2-647
2-648
2-649
2-650
2-651
2-669
2-670
2-670
2-671
2-672
2-672
2-673
2-674
2-675
2-676
2-677
2-678
2-679
2-680
2-681
2-682
2-683
2-684
2-699
089 Belt/BTR
om
l.c
2-665
2-666
2-667
ua
2-693
2-694
2-695
2-695
2-697
an
075 MPT
irm
2-653
2-654
2-656
2-657
2-658
2-659
2-660
2-661
2-662
2-663
2-664
pa
073 Tray 3
073-100 Tray 3 Pre Feed RAP........................................................................................
073-101 Tray 3 Misfeed Jam RAP ..................................................................................
073-102 Tray 3 Feed Out Sensor On Jam RAP .............................................................
073-105 Tray 3 Registration Sensor On Jam RAP .........................................................
073-210 Tray 3 Lift Up RAP ............................................................................................
073-211 Tray 3 RAP .......................................................................................................
073-212 Tray 3 Ready RAP ............................................................................................
073-401 Tray 3 Feed Roll Life RAP ................................................................................
073-402 Tray 3 Feed Roll Replacement RAP.................................................................
073-900 Tray 3 Feed Out Sensor On Jam RAP .............................................................
073-940 Tray 3/TTM 3 Lift Up RAP.................................................................................
078 Controller
078-210 TTM Tray 2 Lift RAP .........................................................................................
078-211 TTM Tray 3 Lift RAP .........................................................................................
078-500 Write to HCF-ROM error detection (During DLD method) ................................
078-940 Tray Lift RAP.....................................................................................................
078-941 TTM Tray 3 Lift RAP .........................................................................................
re
eic
rv
se
2-685
2-685
2-686
2-687
2-688
2-689
2-690
2-690
2-691
2-701
2-701
2-702
2-702
2-703
2-703
091 Drum
091-313 Xero CRUM Communication RAP ....................................................................
091-400 Waste Toner Near Full RAP..............................................................................
091-402 Drum Life Over RAP .........................................................................................
091-441 Drum Life Near End of Life RAP .......................................................................
091-910 Waste Toner Bottle Position RAP .....................................................................
091-911 Waste Toner Full RAP ......................................................................................
091-912 Xerographics Drum Module Installation RAP....................................................
091-914 Xero CRUM Comm RAP...................................................................................
091-915 Xero CRUM Data RAP......................................................................................
091-916 Xero CRUM Match RAP....................................................................................
091-921 Xerographics Drum Module Installation RAP....................................................
091-935 Xero Drum Cartridge End of Life RAP ..............................................................
2-705
2-705
2-706
2-706
2-707
2-707
2-708
2-708
2-709
2-709
2-710
2-710
2-711
2-711
2-712
2-712
2-713
2-713
2-714
January 2007
2-12
2-715
Revision
WorkCentre 7132
2-715
2-716
2-716
2-717
2-717
2-718
2-718
2-719
2-719
2-720
2-720
2-721
2-721
2-722
2-722
2-723
2-723
2-724
2-724
2-725
2-725
2-726
2-726
2-727
2-727
2-728
2-728
2-729
2-729
2-730
2-730
2-731
2-731
2-732
2-732
Revision
WorkCentre 7132
2-739
2-739
2-740
January 2007
2-13
om
l.c
2-733
2-733
2-734
2-734
2-735
2-735
2-736
2-736
2-737
2-737
2-740
ua
an
094 BTR/IBT
094-320 2nd BTR Retract RAP.......................................................................................
094-321 2nd BTR Contact RAP ......................................................................................
094-322 2nd BTR Retract RAP.......................................................................................
094-323 2nd BTR Contact RAP ......................................................................................
094-417 IBT Near End of Life RAP .................................................................................
094-418 IBT Cleaner Near End of Life RAP ...................................................................
094-419 2nd BTR Near End of Life RAP ........................................................................
094-420 IBT End of Life RAP..........................................................................................
094-421 IBT Cleaner End of Life RAP ............................................................................
094-422 2nd BTR End of Life RAP .................................................................................
irm
pa
re
e-
ic
rv
se
2-741
2-741
2-742
2-742
2-743
2-743
2-744
2-744
2-745
2-745
2-746
2-746
2-747
2-747
2-748
2-748
2-749
2-749
2-750
2-750
2-751
2-751
2-752
2-752
2-753
2-753
2-754
2-754
2-755
2-755
2-756
2-756
2-757
2-757
2-758
2-758
2-759
2-759
2-760
2-760
2-761
2-761
2-762
2-762
2-763
2-763
2-764
2-764
2-765
Status-indicator-raps
2-791
2-792
2-792
2-793
2-793
2-794
2-794
2-795
121 FID-EP
121-310 EPSV-Accessory Communication HDD RAP....................................................
121-333 EPSV-EP M/C Communication HDD RAP........................................................
121-334 EPSV Login HDD RAP......................................................................................
121-335 EPSV Wake Up Answer HDD RAP...................................................................
121-336 Unknown EP Accessory RAP ...........................................................................
121-337 EP Accessory Self Diagnostic HDD RAP..........................................................
121-338 EPSV Answer Time Out RAP ...........................................................................
121-339 Changed Price Table RAP ................................................................................
121-340 EP Accessory Mismatch RAP ...........................................................................
121-350 EPSV Logic HDD RAP......................................................................................
121-370 EP-DX RAP.......................................................................................................
2-797
2-797
2-798
2-798
2-799
2-799
2-800
2-800
2-801
2-801
2-802
123 Controller-UI
123-203 UI Controller RAP..............................................................................................
123-207 Communication Manager Target RAP ..............................................................
123-209 Controller UI Communication RAP....................................................................
123-310 Send Queue RAP..............................................................................................
123-311 Receive Queue RAP .........................................................................................
123-317 Receive Message Queue RAP .........................................................................
123-318 Receive Finish Queue RAP ..............................................................................
123-322 UI Target RAP...................................................................................................
123-323 UI Address RAP ................................................................................................
123-325 Object Creation RAP.........................................................................................
123-326 Memory Overflow RAP......................................................................................
123-327 Button Overflow RAP ........................................................................................
123-328 UI Internal Range RAP......................................................................................
123-329 UI Coordinates RAP..........................................................................................
123-332 Interface Parameter RAP ..................................................................................
123-333 Interface Communication RAP..........................................................................
123-337 Frame Data RAP...............................................................................................
123-341 Event Queue RAP.............................................................................................
123-342 Event Queue RAP.............................................................................................
123-343 Invalid Class RAP .............................................................................................
123-344 Invalid Type RAP ..............................................................................................
123-345 Timer Queue Full RAP ......................................................................................
123-346 Invalid Timer Number RAP ...............................................................................
123-350 Privilege Command RAP ..................................................................................
123-362 Object RAP .......................................................................................................
123-368 UI Memory RAP ................................................................................................
123-369 Interface Value RAP..........................................................................................
123-370 Interface Length RAP........................................................................................
123-371 Interface Parameter RAP ..................................................................................
ic
irm
pa
re
e-
ua
an
om
l.c
January 2007
2-14
rv
Status-indicator-raps
2-765
2-766
2-766
2-767
2-767
2-768
2-768
2-769
2-769
2-770
2-770
2-771
2-771
2-772
2-772
2-773
2-773
2-774
2-774
2-775
2-775
2-776
2-776
2-777
2-777
2-778
2-778
2-779
2-779
2-780
2-780
2-781
2-781
2-782
2-782
2-783
2-783
2-784
2-784
2-785
2-785
2-786
2-786
2-787
2-787
2-788
2-788
2-789
2-789
2-790
2-790
2-791
se
2-803
2-803
2-804
2-804
2-805
2-805
2-806
2-806
2-807
2-807
2-808
2-808
2-809
2-809
2-810
2-810
2-811
2-811
2-812
2-812
2-813
2-813
2-814
2-814
2-815
2-815
2-816
2-816
2-817
Revision
WorkCentre 7132
irm
om
l.c
ua
an
WorkCentre 7132
pa
Revision
2-833
2-833
2-834
2-834
2-835
2-835
2-836
2-836
2-837
2-837
2-838
2-838
2-839
2-839
2-840
2-840
2-841
2-841
2-842
2-842
2-843
re
eic
124 ROM-RAM
rv
2-817
2-818
2-818
2-819
2-819
2-820
2-820
2-821
2-821
2-822
2-822
2-823
2-823
2-824
2-824
2-825
2-825
2-826
2-826
2-827
2-827
2-828
2-828
2-829
2-829
2-830
2-830
2-831
2-831
se
2-843
2-844
2-844
2-845
2-845
2-846
2-846
2-847
2-847
2-848
2-848
2-849
2-849
2-850
2-850
2-851
2-851
2-852
2-852
2-853
2-853
2-854
2-854
2-855
2-855
2-856
2-856
2-857
127 Software
127-310 ESR Task RAP..................................................................................................
127-337 Job Template HDD Write RAP..........................................................................
127-342 Job Template Monitor RAP ...............................................................................
127-353 LPD Software RAP............................................................................................
127-354 FTP Server Software RAP ................................................................................
127-396 Mail I/O Software RAP ......................................................................................
127-398 IPP Software RAP.............................................................................................
127-399 JME Software RAP ...........................................................................................
2-859
2-859
2-860
2-860
2-861
2-861
2-862
2-862
January 2007
2-15
2-863
2-863
2-864
2-864
2-865
2-865
2-866
2-866
2-867
2-867
Status-indicator-raps
2-868
2-868
2-869
2-869
2-870
2-870
2-871
2-871
2-872
2-872
rv
se
e
ic
2-875
Status-indicator-raps
2-877
2-878
2-879
2-880
2-881
2-882
January 2007
2-16
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Other Faults
OF 1 Paper Size Mismatch In Width RAP.......................................................................
OF 2 Size Switch Assy RAP ...........................................................................................
OF 3 Main Drive Assy RAP.............................................................................................
OF 4 Fuser Drive Assy RAP ...........................................................................................
OF 5 Developer Motor RAP ............................................................................................
OF 6 Dark / Blank Display RAP ......................................................................................
ua
an
202 Timer
202-399 Internal Timer RAP ...........................................................................................
irm
2-873
2-873
pa
-re
Revision
WorkCentre 7132
3 Image Quality
Image Quality RAPs
3-3
3-5
3-6
3-7
3-8
3-8
3-9
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-16
3-18
rv
se
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January 2007
3-1
WorkCentre 7132
ua
Reversion 4.0
an
3-21
3-21
3-22
3-22
3-23
3-23
3-24
3-24
3-25
3-25
3-26
3-26
3-27
3-27
3-28
3-28
3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-35
3-36
irm
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Defect Samples
Image Defect Samples ....................................................................................................
Background .....................................................................................................................
Color Misregistration ......................................................................................................
Debris-Centered Deletions ..............................................................................................
Deletions .........................................................................................................................
High Frequency Bands....................................................................................................
Irregular Process Direction Streak .................................................................................
Low Image Density..........................................................................................................
Moire ...............................................................................................................................
Mottle ..............................................................................................................................
Newton Rings ..................................................................................................................
Regular (Repeating) Bands, Streaks, Spots, or Smears.................................................
Residual Image ...............................................................................................................
Streak Deletion in Process Direction...............................................................................
Wrinkled Image ...............................................................................................................
Worm Defect ...................................................................................................................
Auger Marks Defect (Black) ............................................................................................
Auger Marks Defect (Magenta) .......................................................................................
59mm Pitch Density Non-Uniformity Defect ....................................................................
201mm Streaks from the lead edge Defect.....................................................................
M, C, K Banding Defect...................................................................................................
103mm Streaks from the lead edge Defect.....................................................................
Scratches on Transparency Defect.................................................................................
Toner Soft Blocking Defect .............................................................................................
Toner Dam Ghosting Defect ...........................................................................................
Image Quality
1. Drives
REP 1.1.1 Main Drive Assembly .....................................................................................
REP 1.1.2 Drum Drive Assembly ....................................................................................
4-3
4-10
2. Paper Transportation
REP 2.1.1 Tray 1 Feeder ................................................................................................
REP 2.3.1 Tray 1 Feed/Nudger/Retard Roll....................................................................
REP 2.4.1 Registration Unit ............................................................................................
REP 2.5.1 Takeaway Roll ...............................................................................................
REP 2.6.2 L/H Upper Cover Unit ....................................................................................
4-13
4-15
4-17
4-18
4-20
se
irm
pa
re
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rv
4-21
4-23
4-26
4-27
4-28
4-30
4-31
4-35
4-36
4-37
4-43
4-44
4-48
4-50
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ua
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5. Fuser
4-53
6. Exit
REP 6.1.1 Exit2 + OCT2 .................................................................................................
4-55
7. MPT
REP 7.1.1 MSI Assembly................................................................................................
REP 7.2.1 MSI Feed Roll/Retard Pad.............................................................................
4-57
4-59
9. Electrical Components
REP 9.1.1 MCU PWB .....................................................................................................
REP 9.1.2 MCU PWB EPROM .......................................................................................
REP 9.2.1 ESS PWB ......................................................................................................
REP 9.2.2 ESS PWB EPROM ........................................................................................
REP 9.2.3 Power Supply PWB .......................................................................................
4-61
4-63
4-64
4-69
4-69
10. Covers
REP 10.1.1 Top Cover Assembly ...................................................................................
REP 10.2.1 Rear Lower Covers......................................................................................
REP 10.2.2 Front Inner Cover.........................................................................................
REP 10.2.3 Right Side Cover..........................................................................................
REP 10.3.1 Rear Fan......................................................................................................
11. IIT
Reversion 4.0
WorkCentre 7132
4-77
4-78
4-78
4-79
4-84
4-86
4-92
4-96
4-97
3. ROS
4. Xerographics/Development
4-71
4-72
4-74
4-75
4-76
4-101
4-104
4-107
4-108
4-111
4-112
4-113
4-114
4-117
4-119
4-120
15. DADF
REP 15.1.1 DADF ...........................................................................................................
REP 15.1.2 DADF Platen Cushion..................................................................................
REP 15.2.1 DADF Document Tray..................................................................................
REP 15.2.2 DADF Feeder Assembly ..............................................................................
REP 15.2.3 DADF Front Cover .......................................................................................
REP 15.2.4 DADF Rear Cover........................................................................................
REP 15.3.1 DADF PWB ..................................................................................................
REP 15.3.2 Left Counter Balance ...................................................................................
REP 15.3.3 Right Counter Balance.................................................................................
REP 15.4.1 Retard Roll ...................................................................................................
REP 15.4.2 Top Cover Assembly....................................................................................
REP 15.6.1 Nudger Roll, Feed Roll.................................................................................
REP 15.8.1 Registration Roll...........................................................................................
4-123
4-125
4-126
4-128
4-130
4-130
4-132
4-133
4-134
4-135
4-137
4-142
4-147
16. Finisher
REP 16.1.1 H-Transport Assembly .................................................................................
REP 16.1.2 Finisher Assembly........................................................................................
REP 16.3.1 H-Transport Belt...........................................................................................
REP 16.4.1 Front Cover Assembly .................................................................................
REP 16.4.2 Rear Cover...................................................................................................
REP 16.5.1 Stack Height Sensor Assembly....................................................................
REP 16.5.2 Eject Roll Assembly .....................................................................................
REP 16.6.1 Decurler Roll ................................................................................................
REP 16.6.2 Finisher Drive Motor.....................................................................................
REP 16.7.1 Paper Eject Belt ...........................................................................................
REP 16.8.1 Staple Unit Rail ............................................................................................
REP 16.8.2 Staple Assembly ..........................................................................................
January 2007
4-1
4-151
4-151
4-155
4-157
4-158
4-159
4-160
4-166
4-168
4-168
4-171
4-176
Repairs/Adjustments
4-177
4-179
4-181
4-182
4-184
4-185
7. MPT
ADJ 7.1.1 MSI (Bypass) Tray Guide Adjustment ............................................................
4-193
9. Xerographics
4-195
4-195
4-198
4-199
4-199
4-203
4-205
4-206
4-211
4-211
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Repairs/Adjustments
l.c
ua
an
22 a-finisher
irm
4-221
4-222
4-223
4-225
4-226
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15. DADF
ADJ 15.1.1 DADF Side Edge Registration......................................................................
ADJ 15.1.3 DADF Non-Standard Sized Original Customized Registration Function......
ADJ 15.1.4 DADF Lead Edge Registration .....................................................................
ADJ 15.1.5 DADF Height Adjustment .............................................................................
ADJ 15.1.6 DADF Position (Skew) Adjustment...............................................................
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11. IIT
ADJ 11.1.1 IIT Lead Edge/Side Edge Registration .........................................................
ADJ 11.1.2 IIT Vertical/Horizontal Magnification.............................................................
ADJ 11.2.1 Reduce/Enlarge Adjustment.........................................................................
ADJ 11.3.1 UI Alignment.................................................................................................
ADJ 11.6.1 Full/Half Rate Carriage Position Adjustment ................................................
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January 2007
4-2
Reversion 4.0
WorkCentre 7132
Overview
Introduction .....................................................................................................................
Subsystem Information ...................................................................................................
Symbology ......................................................................................................................
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Drives
PL 1.1 Main Drive............................................................................................................
PL 1.2 Drum Drive Assembly ..........................................................................................
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5-8
Paper Transport
PL 2.1 Tray, Feeder Assembly........................................................................................
PL 2.2 Tray 1...................................................................................................................
PL 2.3 Feeder 1 Assembly (1 of 2) .................................................................................
PL 2.4 Feeder 1 Assembly (2 of 2) .................................................................................
PL 2.5 Registration..........................................................................................................
PL 2.6 Vertical Transport Cover......................................................................................
PL 2.7 Left Hand Cover...................................................................................................
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ROS
PL 3.1 ROS .....................................................................................................................
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Xerographics
PL 4.1 Drum Assembly, Waste Bottle Assembly ............................................................
PL 4.2 Waste Bottle Guide Assembly .............................................................................
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Developer
PL 5.1 Developer Component .........................................................................................
PL 5.2 Developer Housing, Developer Cartridge ............................................................
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Exit
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Fuser
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Duplex
PL 10.1 Duplex................................................................................................................
PL 10.2 Inner Chute Assembly .......................................................................................
Reversion 4.0
WorkCentre 7132
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Tray Module-TTM
PL 15.1 Tray 2/3, feeder Assembly-TTM ........................................................................
PL 15.2 Tray 2 Assembly-TTM........................................................................................
PL 15.3 Tray 3 Assembly-TTM........................................................................................
PL 15.4 Paper Feed (1 of 2)-TTM ...................................................................................
PL 15.5 Paper Feed (2 of 2)-TTM ...................................................................................
PL 15.6 Feeder 1 Assembly (1 of 2)................................................................................
PL 15.7 Feeder 1 Assembly (2 of 2)................................................................................
PL 15.8 Left Cover-TTM..................................................................................................
PL 15.9 Electrical-TTM....................................................................................................
PL 15.10 Cover-TTM.......................................................................................................
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Tray Module-2TM
PL 14.1 Tray 2/3 Assembly, Feeder Assembly-2TM.......................................................
PL 14.2 Tray 2/3 Assembly-2TM.....................................................................................
PL 14.3 Feeder 1/2 Assembly 2TM (1 of 2) ....................................................................
PL 14.4 Feeder 1/2 Assembly 2TM (2 of 2) ....................................................................
PL 14.5 Left Cover-2TM ..................................................................................................
PL 14.6 Takeaway Roll-2TM ...........................................................................................
PL 14.7 Electrical-2TM ....................................................................................................
PL 14.8 Cover-2TM .........................................................................................................
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MSI
PL 9.1 MSI Assembly......................................................................................................
PL 9.2 Lower Frame Assembly .......................................................................................
PL 9.3 MSI Tray Assembly..............................................................................................
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IIT
PL 13.1 Platen Cover/IIT Assembly ................................................................................
PL 13.2 Control Panel .....................................................................................................
PL 13.3 Platen Glass.......................................................................................................
PL 13.4 CCD PWB, Sensor.............................................................................................
PL 13.5 Carriage Cable/Motor.........................................................................................
PL 13.6 Full/Half Rate Carriage ......................................................................................
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Electrical Components
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Covers
Parts Lists
Transfer
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Finisher
PL 17.1 Finisher Unit.......................................................................................................
January 2007
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Parts-list
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Common Hardware
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Parts-list
January 2007
5-2
Reversion 4.0
WorkCentre 7132
General Information
UI Diagnostic Mode.........................................................................................................
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Various Reports
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Jam Report......................................................................................................................
Failure Report .................................................................................................................
Shutdown Report ............................................................................................................
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Space Requirements.......................................................................................................
Product Specs. ................................................................................................................
Common Tools ................................................................................................................
Product Tools and Test Patterns.....................................................................................
Log Book Storage............................................................................................................
Cleaning Materials...........................................................................................................
Machine Consumables....................................................................................................
Glossary of Terms ...........................................................................................................
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Diagnostics (Others)
Serial Number/Billing Meter Data....................................................................................
Printing HFSI...................................................................................................................
Initialize HFSI Counters ..................................................................................................
Adjust Toner Density.......................................................................................................
MSI Guide Adjustment ....................................................................................................
Initialize NVM ..................................................................................................................
Component Control .........................................................................................................
Hard Disk Diagnostic Program........................................................................................
Test Pattern Print ............................................................................................................
Webpage Administrator Password..................................................................................
Center Tray Offsetting.....................................................................................................
E-Mail Icon ......................................................................................................................
FAX Output Separation ...................................................................................................
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General Procedures
GP 1 Intermittent Problem RAP ......................................................................................
GP 2 Fax Diagnostics .....................................................................................................
GP 3 Resetting the Administrator Password...................................................................
GP 4 Replacing Billing PWBs .........................................................................................
GP 5 Printing Reports .....................................................................................................
GP 6 Special Boot Modes ...............................................................................................
GP 7 Country Code Setting.............................................................................................
GP 8 Firmware Version...................................................................................................
GP 9 Save and Restore ..................................................................................................
GP 10 Loading And Upgrading Software ........................................................................
GP 11Software Option Installation and Removal............................................................
GP 12 Elan Boot Sequence ............................................................................................
GP 13 Network Scanning Template Removal and Repository Reset Procedure ...........
Reversion 4.0
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January 2007
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