aumad Solutions for a world in motion rey Auma India multi-turn electric actuators SA3-SA 100 SAR 3 - SAR 100 $A 25.1 - SA 40.1 SAR 25.1 - SAR 30.1Bd iS EI Fy PS S a ES a C oven rte sot aia perention et ‘AransT bert nec i hove Bete NA Seton wo n20 (Seance tee ornmnsone Paar ee naire BAR Pati ry Catan Aanacrurons.e, (- herd or Bomamet at ETH ANAT. HS/ ee es ee are agian 0,‘Auma India Head Office at Bangalore ‘Auma Is the world's leading manufacturer of electric actuators, actuator controls and valve gearboxes for the automation of industrial valves / gates / dampers. Auma has more than 45 years of experience in research & development and manufacturing electric actuators. ‘Auma India, a subsidiary of Auma Germany has established itself as the leading brand name in the Indian actuator market, since 1986. Auma India offers the widest range of solutions for torque requirements from 10 Nm to 16000 Nm with or without integral starter for direct actuation and up to 360000 Nm in combination with gearboxes. ‘Auma India has state-of:the-art manufacturing facility at Bangalore. It sells its products through the sales offices in Bangalore, Pune, Noida, Kolkata and Chennai. Auma India has a number of service centers and service representatives across India to ensure prompt after-sales service. This brochure provides an overview of the functions end applications of Auma India multitum actuetors and actuator ‘controls, for potential users. t can be used as the basis fo determine the suitability of a device forthe chosen application. For {atest information on Auma products, visit www.euma.co.inorcontactour sales team.Table of Contents Introduction 3 Terminal Plan (OPEN - CLOSE Duly) 44-48 Applications 5 ‘Sample Wiring Diagrams 49-52 ‘Type Designation 6 High Torque Actuator Data Sheets 53-58 Multi-turn Actuators 7 Tests & Test Certificates 59 Design Principle 8-9 Motors. 10 Motor Protection “ Actuator Services 12 Actuators for Regulating Duty 13 Signaling & Control Accessories 14-17 Position Transmitters & Positioners 18-21 ‘Types of Actuator Controls 22-24 Mechanical Interface: 25 Electrical Interface 26-27 Modularity - Multiple Applications. 28 Actuator Service Conditions 29 Technical Data for OPEN -CLOSE Duty 30-31 Electrical Data for OPEN -CLOSE Duty 32-33 Technical Data for Regulating Duty 4 Elecirical Data for Regulating Duty 36 Dimension Sheet, Norm Actuator 36-37 Dimension Sheet, Epac Actuator 38-39 Dimension Sheet, Wall Mountable Epac 40 Actuator Dimension Sheet, Semipact Actuator a1 Dimension Sheet, Output Drives 42 Dimension Sheet, Linear Thrust Unit 43 NB: There are various features and options available other than what is listed in the catalogue. For special needs, please contact Auma India.Aa ima India multi-turn actuators of SA range can be used wherever automation of valves are required, Auma India offers customized actuation solutions for diverse applications in various industries to automate flow control devices, on accountof: Availability of awide torque range. Various combination of Auma actuators and valve gearboxes, thus further extending the torque range and/or converting the multi-turn actuator into part-tum, lever or linearactuator. Avaliability of a large variety of versions, suitable for use in explosion proof applications, nuclear power generation applications. Fieldbus applications. Ly Energy ‘Sector Water Sector Conventional power plants © Sewage treatment plants (coal, gas, oil) © Water treatment plants Co-generation power plants © Drinking water distribution Hydroelectric power plants © Seawater desalination Biogas power plants Solar thermal power plants Nuclear power plants: ‘Af conditioning ‘Chemical industry Pharmaceutical industry Food indi ‘Shipbuilding industry Stee! mills ‘Cement works Petrochemical complexes eespagune eevee Explosion proof ectutors and scivetors for vse in nuclear applica ons ‘are described in seperate catalogues.Type Designation | imap OF ENCLOSE Oy Medet SA arpa | ee Mode SAR Sertect ‘Aetuntor Aine ime J OPEN. CLOSE Duty Model: SAEpoo ee eases Ss L__ Reguiatng Ouy odal: $AR Epac Ercloion oot’ _[— OPEN-CLOSEDwy “el SABE me L_— eeguiotre Buy Model SAREX Aare, [secret Eiplesion Proof [— OPEN- CLOSE Duty Model: SACEX i Regulating Duty ‘Model: SARCEX: Aime, [OPEN CLOSE Dy | Nada BAY = cL ‘Regulating Duty ‘Model: SAR 7 ‘Type Designation: Example 8A Fo Model —____] Le Output Speed Torque Output Rating Drive SA 3kgm ‘A8tom nut 41pm SAR Skgm B Plug sloovo 5.61pm ‘SA Semipact 42 kam © Dog coupling 8pm ‘SAR Somipact 415kgm D Stub shaft 11pm SAcepac 25 kam E Bore with koyway 16pm ‘SAR epac 30kgm Sr Ashi Font em 22pm ‘SAEX 50 kgm 32mm ‘SAREX 60 kgm pense 45pm SACEX 100 kgm 31pm SARCEX 0mm 125 rpm 180 rpm *For High torque actuator specifications refer High torque actuator data sheets.Multi-tum Actuator SA 3 - SA 100 Multi-turn Actuator SA 3 - SA 100 Auma Norm with Integral Starter- Auma Epac Multi-tum Actuator SA 3 - SA 100 Multi-tum Actuator SA 25.1 - SA40.1 Auma Semipact Auma High Torque Actuator Multi-tum Actuator SAEx 3 - SAEx100 Multi-turn Actuator SACEx3 - SACEx100 Explosion Proof - Auma Norm Explosion Proof - Auma CompactDesign Principle sd ae SaaS “i \Design Principle Motor ‘Tounseat vaives from end positions high starting torque, is required, which is provided by the motors developed byAuma India. Change Gears ‘Auma actuators are driven by special combination of ‘gears, which are outside the grease filled housing and require no lubrication. If required, output speed can be easily altered by changing the gear pair and /or motor at site, Output Speeds With large range of available output speeds, almost evory required time can be achieved with Auma actuators. ‘The actuator output speed is determined by the motor ‘speed, change gears and reduction gear ratio of worm / wormwheel. ‘The output speads are available from4-180 rpm. During trial run, if found necessary, the output speed can be easily changed by exchanging the change wheels at site. The grease filled housing need nat be ‘opened for this purpose. The torque switch setting & limit switch setting remains the same. For actuators with output drive A (Stem nut), max. permissible stem velocity must be observed: @ Forgate valves max. 500 mm/min. @ Forglobevaives max. 250mm/min. For higher velocities, It is recommended to use spring loaded stom nuttype AF (special design). Reduction Gearing ‘A well proved principle of worm gearing Is used to reduce the motor speed to required output speed of actuator. Self locking feature is achieved by worm gearing up to 90 rpm at output. Worm shaft and output, shaft with warm wheel run In ample sized bearings. The sliding worm is positioned between two sets of springs. on worm shaft. The worm moves axially in relation to thrust, which is the measure for torque. Via lever & ‘gears, the torque measures transmitted to control unit. SolfLocking ‘Auma mult-turn actuators SA/ SAR 3 to SA/ SAR 100 are self locking (se@ note) with exception of output speeds 125 & 180 rpm. Actuators with 125 & 180 mpm are having double start worm drive. After torque switch is tripped, the sliding worm may move back to initial position by the action of torque measuring springs. This allows torque switch to be released. If control system provides continuous signal, this results in hunting of ‘motor. This can be avolded by the use of auxiliary relay. Note on Self Locking: Self locking gearing does not ensure safe stopping after an operation. If this is required, separate locking arrangementmustbe provided. ‘Switch Compartment Depending upon type of valve, the actuator must be switched off at the end positions by limit switch or torque switch. For this purpose, independent limit switching or torque switching devices are provided in the switch compartment. The switching devices are easily accessiblefor any setting at site, Terminal Compartment Al electrical connections are terminated inside the terminal compartment through mult-pin plug & socket connector as standard. Multi-pin plug & socket connectors are provided for ease of connection and maintenance. Screw type connectors are also provided san option. For detailed information, refer page 28. Valve Attachment The valve mounting flange is according to ISO 5210 / DIN 3210. Various output drives are available for adaption to various types of valves. Mounting Position ‘Auma actuators with or without integral starters can be ‘operated without restriction in any mounting position. Manual Operation Electric actuators have a handwheel to enable operation of the actuator during commissioning or in case of power failure. If the actuator motor is switched on again after manual operation, the handwheel Is automatically disengaged from the motor drive.Motors: Asa standard, Auma multi-tum actuators are equipped with 3 phase induction motors. Auma motors are class F bre, and withstand winding temperature up to 140°C. ‘The motors are used for short time duty (S2-15 min, or ‘84-25% as per IS 12824) and provide approximately three limes rated torque for short duration. The size of the motor is smaller compared to continuous duty motor ‘$1 ofsame output power. This results in reduced Inertia of the rotor and therefore less overshoat after switching off the motor. Auma motors are designed for enclosure protection class IP 55 / IP 67 / IP 68 when mounted on the actuator (See Technical data for motor). All motor ‘cables are brought to terminal compartment caver from inside ofthe actuator thus avoiding terminal box. Single PhaseAC Motors ‘Auma actuators can be supplied with single phase AC motor. The required capacitor is fitted in tha terminal compart mentcover. DC Motors Auma actuators are also available with DC motors. ‘These motors operate on 24 V, 48 V, 110 V, 220 V or 440 DC supply. AG Motors with Other Voltages and Frequency. ‘Three phase Induction motors are avallable In wide range of operating voltages from 220 V to 690 V and operating frequency of 60 or 60 Hz. Technical Data - Motor 3 ph AC Motor 1 ph AC Motor** DC Motor* Std SOHz| 415V Pee | cpm | 1 | eevee Us |B |ov-z0v Nea 690V Varuai in Votage £10% £10% £10% Motor Standard 1S 325 1S 996 is 4722 Mounting C Type Flange, 814, IS 2223 Enclosure Protection | IP 67 or IP 68 after mounting IP 55 after mounting Type of Cooling Surface Cooled Insulation Class Std. : F Class 1S 1271 Optional : H Class: Direct On Line. Starting Direct On Line Cet cere ‘a ) Type of Duty | $2-15 min. or $4-25% as per IS 12824 Direction of Rotation | Bi-directional Motor Protection 3 Thermoswitches 2 Thermoswitches 4 Tnermoswitches * For datailed information on DC motors, please contact Auma. 0 ** 4 ph AC motor for given voltages is available only for 0.06 / 0.12 / 0.25 kW for 1400 rpm.Motor Protection Motor Protection Thermoswitch Motor winding may get overheated if the actuators run, beyond rated duty or if the rotor is stalled for supply is to be confirmed. Whenever the tripping temperature is attained it cuts off the supply and resets atpre-determined value. considerable longer time or if too high ambient | Technical Data -TPU temperature is encountered. In order to protect the motor against overheating, thermoswitches are ‘embedded in the windings of three phase, single phase ‘Supply Voltage CA el IMEVAG AC motors and DC motors. When 24VDC +10% corivl ciculs, hey wil protect the solr againet damage due to excessive winding tem| ture. aneen Input Max. 6 numbers PTC thermistors The thermoswitches interrupt the control circuit as soon as winding temperature of 140°C is exceeded. After | Ambient a ., cooling down to. temperature of approximately 110°C, | Temperature | °C to * 55°C the actuator can be switched on once again. 2 char (2 NO + 2 NC) Technical Data - Thermoswitch Output Contacts | 2 Sharge over ce 7 NO? AC Voltage ‘Switeh Rating Rated at 4Amps 230 V 250 VAC Cos @=1 25A Operational ite | 1 milion on / off operation 250 VAC Cos B=0.6 16A Tripping Temp. 140°C: Resot Temp. 80- 110°C Note: The motor protection device must be Integrated into the controls, otherwise warranty for motor becomes: ‘null & void. Thermistors Another way of protecting the motor from burnout due to overheat is through Thermistors, Thermistors are temperature sensors, which are basically of twotypes: ‘© PTC (Positive Temperature Coeflicient) © NTC (Negative Temperature Coefficient) Normally PTC thermistors are used, which has low resistance under normal conditions and whose resistance increases to a very high value at critical temperature. The response time of thermistor is very less, to the tune of <10 sec. It operates within 41°C of the rated temperature. ‘The PTC thermistors are embedded in the motor windings. One set of thormistor consists of 3 thermistors connected in series (1 thermistor per phase). These thermistors are to be connected to ‘Thermistor Protection Unit (TPU) whose scope of Note: The technical data furnishediis for reference only. Confirm with works befora placing an order. Scope of ‘supply of TPU isto be confirmed.Perr Coldest ay etsy OPEN-CLOSE Duty The characteristic feature of this actuator is open loop. control. The normal valve positions in OPEN-CLOSE, duty are end positions OPEN and CLOSE. After receiving command, the actuator operates the valve to ‘one of the end positions or if necessary to a preset Intermediate position. The frequency of operation of Valves can span between few minutes to several Auma multitum actuators type SA for OPEN-CLOSE service are rated for short time duty S2-15 min, generally, Typical Characteristios of OPEN-CLOSE Duty Regulating / Modulating Duty ‘The characteristic feature of this actuator is closed loop. control in which Input command signal to actuator is directly influenced by the flow through the valve. Reguisting. / Moduating duly actuator SAR opera ‘two set bands between OPEN-CLOSE peers devenaing upon actual valve position and Feedback signal, THe molore of eso actuators are rated for intermittent duty S4-25%. The mechanical comporents and motors are designed to withstand a large number of operations required for modulating applications. Permissible number of starts-stops depends upon mer ea tooo. “Tho details ore avaiable in data Typical Characteristics of Regulating Duty ‘Short Time and Intermittent Duty as per IS 12824 ‘Short time duty $2 ‘Operation at constant load during a given time, less than that required to reach thermal equilibrium, followed by a rest and de-energized period of sufficient duration to re-establish machine temperatures within 2, ‘The duration of shorttimeis limited to 15, 30 or 60 min. Intermittent Duty $4 ‘A sequence of identical duty cycles, each cycle including a significant pariod of starting, a period of ‘operation at constant load and a rest and de-energized period. These periods being too short to attain thermal ‘equilibrium during one duty cycle. ‘The relative on time at S4-25% Is limited to 25% of the cycle time.Actuators for Regulating Duty Description of Regulating Duty ‘Aura actuators of type SAR are suitable for Regulating duty / Modulating duty. SAR actuator achieves any position of travel between 0 - 100% of valve stroke depending on the remote set point command given by the customer's DCS / PLC. SAR actuators differ from SAactuatorsin several respects: © 4polemotors are used toreduce overshoot. ° Worm wn high quay nish ‘on flanks for better ° inc pti on ort helt re pre-contpieneed reduce dead band when reversing. While sel Auma actuators for regulating duty applications, following points should be noted: ‘Max. no. of starts - 1200 cycies / hour with motor power up to 0.85 kW and 600 cycles / hour with ‘motor power above 0.55 kW. © Output speed of actuator max. 45 rpm. © Torgue for regulating duly should not exceed 50% ofmax. torque of . Moc toes of eck can be used for seating ‘and unseating of the valve. For reversing service, duration of Impulse should be minimum of50 ms. Electronic position transmitter or pracision potentiometer should be used for remote position Indication. The motor should be stort te duty cise 94 ~ ‘The SAR actuator basically consists of control units as explained in following diagram: Principle of Operation: Process Reference Sond A ‘SAR: Regulating duty actuator Msan: Sensor for actuator, i, position transmitter at actuator (potentiometer or inductive LVDT) MUsar: Signal converter for SAR ie., Electronic position transmitter (RWG 1001 / 2002) or Inductive position Transmitter (IWG 1002 /1WG 1003) V> Regulating vaive W — : Reference input CUO1:Electronicpositioner M_ Sensor for regulating valve MU: Signal converter for sensor SE: Setting nominal value XR__: Input value at controller YR; Output value at electronic positionerSignaling & Control Accessories Limit Switching The limit switching enables actuators to switch off when, reaching defined valve position, usually end positions. The valve travel is measured by mechanical counter gear mechanism, which when reaching the set ‘switching points, operate the electrical limit switches by ‘cams, The setting accuracy is 1/10 of a tum of actuator output shat. In limit switching, Two train counter gear and Four train ‘counter gear versions are available. Two Train Counter Gear For Two train counter gear, tivo limit switches, one for ‘each direction of travel having 1 NO + 1 NC or 2NO+2 NC contacts are provided. The number of spindle tums ‘can be set between 1 and 48000r 1.and 4800. ‘Two Train Counter Gear Four Train Counter Gear If limit switching is required at two end posttions ent ‘Two train counter gear is used. However, if two additional intermediate switching positions are desired, Four train counter gear is required. This limit switching has four counter gears and four limit switches. Two ‘counter gears are used to switch off at end positions as in Two train counter gear while the other two ara available for setting any desired intermediate positions between end positions. After cam actuation, the sutcten remain actuated fill reaching end of valve travel Example of such applications are: ‘Tostopatintermediate position. ® Sequence control, that is to start another equipment like pump or bypass valve actuator afier certain travel of valve. Tho accuracy of setting is 1/10 of a tum of actuator output shaft. For four train counter gear, four limit switches of 1 NO + 1.NC or 2 NO +2.NC contacts are provided. Four Train Counter Gear Torque Switching ‘The torque switching enables to switch off the actuator when pre-determined torque is reached, The torque switching works on principle of sliding worm. ‘Axial displacement of worm proportional to thrust is transmitted to torque switches. Torque switches ‘operate in closing & opening directions. The required tripping torque can be easily set on the graduated dial and can beread directly in daNm. Iflimitswitch cut off is selected prior to torque switch, then torque switch ‘serves as overtoad protection. For tight seating of certain vaives, the actuator must be operated to end position CLOSED with defined force. ‘Such operation can be carried out by torque seating. Limit seating fe commonly used In she 6nd poston When torque seating Is used at end position, limit switches can be used for signalization. Therefore, actuator controls can differentiate whether actuator was switched off by torque switeh or by limit switeh. Micro switches of torque switching are provided with 1 NO + 1.NC or 2.NO +2.NC contacts for both open and close directions, Torque Switching Running Indication Blinser switch is provided in the actuator and can be usedas running indicator. saree eaeSignaling & Control Accessories Micro Switches With the help of micro switches, mechanical Parameters such as travel & torque are converted into electrical signals for actuator control. There are four switches in the basic version: ®@ One limit switch each for the end positions OPEN and CLOSE. @ One torque switch each for the directions OPEN and CLOSE. Limit switches are tripped when an end position is reached and torque switches are tripped when the set, ‘ripping torqueis exceeded. ‘The micro switches are individually sealed to enclosure protection class IP 68, as per IS 13947, The micro ‘Switches have double break change over potential free contacts. The circuit Is interupted simultaneously at two points. The basic versions of the switch contacts are of silver. For low current ratings, micro switches with gold plated contacts are available as an option. Single and Tandem Micro Switches Limit and torque switches are available in single or Pa ‘Single Micro Switch Limit or torque switches in tandem version have ‘additional switching contacts. These contacts can be Switching another circuit also with different voltage and current. © Safety function, to operate with single switch. ‘© Multiplying the available contacts, example for signalization. For such applications, a relay is recommended since there may be small differences in tripping points of tandem switches. ‘wired for following applications: ‘Technical Data - Micro Switch Ratings Rating in Amp at ‘of Switch of Current Approximate Electrical Contact sir ve 30V | 75V | 125V | 250V Rating AC, cosS=08 | g | 7 6 5 | 50,000 cycles at 250 VAC, Inductive 5A Limit and Torque | 2 Inductive 5 | 1 | 02 | o1 | 80,000 cycles at 250V 06, 50,000 cycles at 250 V DC, DC Resistive 7 41 os 0.25 0.254 AC, cos B=0.8 Blinker an 4Signaling & Control Accessories Reduction Gear Unit A reduction gear unit (RGU) in the actuator is used for mechanical position indication, remote position indication and for operation of intermediate switches. The output shaft of the actuator drives final output shaft ‘of RGU through a series of reduction gears and final shafl tums by approximately 270° while actuator output, shaft performs full number of tums as set on Twa train or Four train counter gear unit. The reduction gear ratio Needed for each particular case Is fitted at works if the tatio is known. For this purpose fixed RGU is supplied. if the ratio needs to be altered at site, variable ratio RGU is available, which allows simple modification at site depending upon numberof output shah for full stoke of valve. Reduction Gear Unit (RGU) Position Indicators Continuous Mechanical Position Indicator ‘Adjustable discs having symbols for OPEN and CLOSE indicate the position of the valve continuously. The dises can be seen through an indicator glass on switch compartment cover. The OPEN-CLOSE dises can be set to coincide with limit switching, The mechanical position indicator requires reduction gear unit for ‘operation. “As an option digital mechanical position indicator can be provided in place of mechanical position indicator. Continuous Mechanical Position Indicator *As an option the position display can be provided by either analog or digital remote position indicator. Intermediate Switches ‘With this limit switching, additional switching points can be set for each direction of rotation. The ‘switching can be set between 25% and 75% of valve travel in each direction. The switch sub-assembly consisting of 2 or 4 cam switches Is mounted on output shaft of RGU. Each micro switch has 1NO +1 NG contact. <= Intermediate Switches Space Heater Candensation In the actuator is possible due to wide fluctuation of the ambient temperature. The heater integrated in the control unit prevents the water condensation. The heater is rated for continuous duty. *Salf regulating space heater and space heater with ‘thermostat can also be provided on request. Technical Data - Space Heater ‘alts, AC 230 | 230 | 110 | 110 | 24 Resistance, Ohms Sk | 27k | 1.2k/ 06k} 120 Rating, Watts | 10 | 20 10 | 20) 5Signaling & Control Accessories Manual Operation During commissioning or in an emergency or when ‘there is no power supply, actuator can be operated by handwheel, The manual drive is engaged by means of lever. When motor starts running, the manual drive gets: disengaged immediately & handwheel does not rotate during power operation. Inmanual operation, hammer blow can be effected with handwheel. The hammer blow makes it possible to ‘open ajammed orrarely operated valve. Top Bevel Gear Set Using a side mounted handwheel instead of the standard handwheel can further reduce manual effort onthe handwhee!, Reduction ratios available are: SASI6/12/15 2:1 $A25/30/60/60 3:1 SA 100 an Instead of handwheel, a chain pulley can also be provided for actuators mounted in inaccessiblezones. ‘Top Bevel Gear Saters & Positioners Position of the valve can be determined accurately and precisely using either contact type or non-contact type position transmitters. Contact type position transmitters includes Potenti jometer and Electronic Position ‘Transmitters (RWG 1001 / RWG 2002 / RWG 2002 DG) whereas non-contact type position transmitters include Inductive Position Transmitters (IWG 1002/IWG 1003). Potentiometer potentiometer is used as sensor for actuator. Single tum wire wound potentiometer with 4.7 kOhm with Technical Data - RWG 1001 linearity 20.5% is available for this purpose. Itis available in single or tandem version. Configuration 3. Wire Technical Data - Potentiometer Supply Voltage HY Pe Mi 8 Mam: Resistance 4.7 kOhm £0.5% ‘Output Current 0/4-20mA Power Rating 3 Watt at 40°C Input Resistance 450 kOhms Angle of Rotation 275° £ 5° Displacement of zero | 950, position, Max. Linearity 40.5% Displacement of ond eae from 50 to 100% Electronic Position Transmitter RWG1001 Influence of supply Meno ‘This dovice is a signal converter for the transformation | Y°%=0® variation of resistance value into proportionate current signal. It | Temp. Drift 0.2% 10°C. can also be placed in the actuator where the position determined by the potentiometer is converted into4-20 | Linearity not consideri mAcurrent signal. Bot oer MB | 0.05% As position transmitter, preferably a potentiometer of 4.7 kOhm should be used so that the reference voltage ‘source is not overloaded. This device requires 24 V DC. power supply regulated within +15%. Auma power supply unit PS 01 is recommended for this purpose. RWG 1001 Is 3 wire eyetom and i having eet of Electronic Position Transmitter RWG 2002 This Is basically same as RWG 1001, however with 2 wire system, The linearity is less than 1%.Position Transmitters & Positioners ‘Technical Data - RWG 2002 Configuration 2Wire 24V DC Min. 18, Steph Vonage: Max. 33 V ‘Ouput Current 4-20mA Input Resistance 450 kOhms Displacement of Zero Position, vee 225% Digplacement of End Position, | eran 60 to 100% Max. Influence of supply voltage Me Eee Max. 0.15% Linearity not considering it potentiometer Dual Output Position Transmitter RWG 2002 DG. {tis a signal converter device for the transformation of, resistance value into proportionate galvanically isolated two current outputs, This device requires 24 V DC power supply regulated within 410%. Auma power supply unit PS 01 is recommended for this purpose. Inductive Position Transmitter WG 1002 Whon using Aura actuators for regulating duty with demand of high accuracy, an inductive position transmitter can be fitied to glve precise read out of position, ‘The output signal is used as feedback to electronic positioner or for position indicator. The system consists of two parts, a linear variable differential transformer {LVDT) and an electronic unit. The smallest change of magnetic core in the measuring coil is transformed into proportional signal. The transmitter has no moving contacts. This device requires 24 V DC power supply regulated within +15%. Auma power supply unit PS 01 is recommended for this purpose. The linearity of the units less than 0.3%. Technical Data - IWG 1002 tees Loe we ww oy Configuration 2Wire Hr ben FH iy moze 7 24VDC aim Sole Tom: Supply Voltage £16% regulated Pits iI : - Output Current 4-20mA Technical Data - RWG 2002 DG Résiatanoe Mai. 600 Ohms 24V DC ‘Supply Voltage Displacament of zero 10% regulates | | Pishpeanent 325% Output 4 (Isolated) 0/4-20mA Displacement of end ‘Output 2 (Isolated) 0/4-20mA position, max. 60 to 100% eases Drews, Tom Temp. dift 0.4% / 10°C ‘Adjustability of Span 450% Linearity (not considering | < 5 49, Adjustability of Zero £25% LvpT) ‘Change in Output due to Input ‘Supply Variation <0.2% Linearity Errorfor both Outputs |< 1%Position Transmitters & Positioners Inductive Position Transmitter IWG 1003 Electronic Positioner CU 01 IWG 1009 is similar to IWG 1002 however with 3 wire its, electronic positioner CU 01 is designed as a three ‘system. level positioner for regulating of actuator. By comparing a Input signals (reference signal W & regulating ‘signal X), the positioner determines the difference. In case this exceeds a certain value, the actuator is ‘switched on by relays, The direction of rotation {@pening or closing) depends upon the plus or minus: sign of the deviation. Thus, the regulating signal generated by potentiometer or LVDT changes & when the regulating signal & reference signal become equal, the actuator stops as long as no u new correction is required, IWG 1003, Technical Data -1WG 1003 Configuration 3 Wiro 24V D6 ‘Supply Voltage: 15% regulated Output Curent 0/4-20mA Resistance Max. 600 Chms cuo1 lacement of zero. =) Displ ee 425% Technical Data -CU 04 0-20 mA(4-20 mA) Displacement ofend | gn to 100% pee 0-20 mA (4-20 mA) position, max. om Temp. drift 0.4% / 10°C. Time delay 1-20 sec. Linearity (not considering LvoT) <0.3% ‘Adjustment of zero point | 0 - 20% rah 80 to 100% Sensitivity (dead band) | 1% - 10% ‘output (max. en 230V, 108 * Positioner with Pulse Width Modulation are available for critical applications.Position Transmitters & Positioners ‘Signal isolator ‘Auma signal isolatorare available in various versions: Powersupply conditions: 230VAC, 110VAC or24,VDC ‘Various input signals: 4-20mA or 1-5V : 2 Signal Isolator Various output signals: 4-20 mA single or dual or 4-20 MA& 1-5 V. Isolation Is provided between input and output and also between two outputs. Technical Data - Signal isolator ‘Uo, thus Uc can serve as common reference potential forwhole regulating system. ‘Supply voltage to PS 01 is 220 Vor 110 V 15%, 50 Hz ‘The maximum output voltageis Uo=24V21VDC Uc=5.5V405VDC Version | Version Il : For remote position Indication with potentiometer 220 Ohms as position transmitter. In this, two additional potentiometers P1 and P2 are provided for positions zero and maximum. A voltmeter of 1V, calibrated in % is used for visual indication of valve travel. This voltmeter is Pete oe Bro VAC Stes connected fo the PS 01 (Version Il) as shown 24VDCE1V balew: 4-20mA Input Signal hay / 4-20 mAsingle uj Output Signal 4-20 mAdual “ 4-20mA&1-5V “Acouracy: 40.1% of output sapn mwa 42% min, at zero Zoro & span adjustment | 45% min. at span Technical Data - PS 04 Power Supply Unit PS 01 Supply voltage and | 220'V or 115 V (215%) frequency 50 Hz or60 Hz This unit gives 24 V DC power supply for electronic ‘itioner CU 01 and electronic position transmitter, in Power drawn, g3VA caso 24V DCis notavalabloat sit, ‘Thereare two versions available: Outpt vatage ok nA VDE ‘Version|; Forregulating application with CUO1: Tho output voltage Uo & Uc require no trimming | Amounting Seap on type for DIN ral potentiometer. The voltage Ucis diverted from voltageTypes of Actuator Controls Auma Norm Actuators This actuator offers a complete actuator type SA with electric motor, torque switch for OPEN-CLOSE direction, limit ‘switches for both end positions and blinker transmitter for running indication. The required reversing contactor should be installed soparatoly and wired to the motor. For signalization of the switching and totrip the contactors over micro switches, control wires. ate required ftom actuator terminal compartment cover toreversing contactor installed separately, Auma Semipact Actuator ‘Auma’s semipact actuator is a basic actuator with additional features of selector switch and push button ‘station. Motor controls and switchgear are external to the actuator and are in customer's scope. Auma India ‘semipact actuator is available for both isolation and regulating duty services. The mode of operation depending on the selector ‘switch position could be: ‘© Local: actuator can be operated in the Local mode by using the push button station in the OPEN- STOP-CLOSE positon, The running direction can be indicated by the LEDs on the actuator. ‘¢ Remote: actuator can be operated in the Remote made by suppving conrls through th external motor control canter. LEDS on the actuator would Indicate the running direction of the actuator in the remote mode.as well. © Stop: actuator can notbe operated in either mode. There is a provision to lock the selector switch in any position using padlock. Following additional (optional) accessories can be incomorated: Power Supply Unit for24V DC ouput © Electronic Positioner CU: © Electors Poslion Tranemiter RWG (Contact type)/IWG (Non-contact type). es coun ett Neer pore apy Auma Semipact ‘Auma integral Starter Actuator The purpose of offering Integral motor controls for the actuator is to enable the customer to save high Installation costs for external controls. Actuators with integral controls include control & switching elements and are supplied ready foruse. ‘All electrical components such as limit, torque, thermoswitches, all monitoring elements and transmitters are integrated into modern controls. This results in following simplification: @ Noextansive wiring inthe extemal control cabinet. © Several actuators can be connected to common ‘supply cable using isolation switch for each actuator rr. ‘® Actuator signals are processed in the controls, only feedback to process control system is, necessary. ‘ © Integral starter housing can be easily replaced due fo multi-pin plug & socket connector batween actuator & integral starter unit. © Actuator can be operated from Local or Remote position by moans of selector switch on tho integral starter unit. se cert cote owe Sam oa ee Integral Starter - Auma EpacTypes of Actuator Controls Control Versions of Integral Starter Units AumaEpac The electronic version of Aura india integral startor epac incorporates sophisticated electronic controis with field programming feature. Epac is modular in construction and consists of power supply module, relay module and programmable controllogicmodule. Power Supply Module Power supply module consists of 24 DG, 150mAsource. Mechanically interlocked. @ Localcontros. Relay Module Relaymodule consists of @ Monitor relay for collective fault signals ip, torque switch tip in mid travel) with potential free contacts. ® Local status annunciation (green) and fault annunciation (red) by LEDs, Programmable Control Logic Module Programmable controllogic module consists of: @ Inching and noninching in local mode by dip ‘switches. ®@ Inching and noninching in remote mode by dip switches, © Limit switch seating or torque seating by dip switches. Unique Features of Auma Epac © Plug & Socket connector between integral controls and Norm actuator In-built local diagnostic port for status and fault ‘annunciation © In-builtocal push button station © DIP switch programming facility, which enables customers to program the actuator to suit plant requirement Different versions of epac and optional features make the actuator controls adaptable to any field situation. Versions and optionals available are: Auma Epac Emergency shutdown (ESD), 2wire make: TTmer boardtoronthe acuatorin ON-OFF step. OPEN-CLOSE inhibit Negative switching, Remote control anxd local stop. Electronic positioner for regulating duty with or withoutisolator. Single phase protection and Automatic phase correction n. Remote annunciation relays. ‘Thermaloverload relay. Positionerwith PID features. @ Wall mountable controls. For detalled literature, refer separate catalogue. Fleldbus Interface (Option) Auma India integral starter actuators are available with 2 wire control. The actuators follow open industrial Protocol conforming to MODBUS RTU standards (other protocols could be provided on request). MODBUS js an application layer messaging protocol, which provides Master / Slave communication between various digital automation devices that are interconnected on RS-485 twisted pair cable. Transfer Modo © RS-485 twisted paircable. © Auma actuators support baud rates up to 38.4 bits Bus Access © Master (Host)- Slave (Actuators) technique. © Maximum of 247 slaves can be connected on one bus, with repeaters after every 32 slaves and without repeaters maximum of 32slaves. Communications © Through various read /write registries and coils. @ MODBUSRTU protocol, Protection Functions © Parity check for each byte. CRC check for each message.Types of Actuator Controls Auma Epac with Wall Mountable Feature Auma actuators with integral starter can also be provided with the unique feature of wall bracket ‘mounting, where opac controls are mounted on a wall bracket separately. ‘Advantages of wall mountable epacactuators © Protects actuator electronics from severe ‘environmental conditions. © Easy accessability of the epac controls for the ‘operators in difficult to reach positions i.e., when valves with actuators s inpit head or elevation etc. © Protection against induced vibration in valves and actuator controls in case of severe vibrations in pipeline. © Prevents exposure of actuator controls against high temperature. © Normally, maximum distance between actuator and wall mountable epac.unit is 100 m. ‘Typical line / loop topologies : Advantages and benefits with Auma India Master ‘Station solutions ee © Lower Total Costof Ownership ‘Auma Epac with Wall Mountable Feature © Scalable Technology © Less wastage of in-process products dus to quick “If required 19° rack mountable epac controls can be response time given on request. © High process availability with redundant re architectur Auma india Master Station (AIMS) Auma India has introduced a Master Station solution known as AIMS, which is used fo integrate actuators Auma High Torque Actuator intoan automation environment. ‘Auma offers a range of mutt-tum high torque actuators. Features of Auma India Master Station(AIMS) SA 25.1 - SA 40.1 and SAR 25.1 - SAR 30.1 for © Modular design with open Fieldbus protocols Such eee aan nh ora ope po08 asMODBUSRTU. Nmto 16000 Nm for OPEN-CLOSE duty and 2000 Nm © GUI basedinteriace © Up to three concurrent loop / line topologies {SOO Nir oxroguleing ety Saploutone. possible © Upto 240 actuators could be connectedto.a single Master Station AIMS master station is a significant part of a commissioning support systom, network manager, data, concentrator of diagnostic tool and can be integrated to any DCSusing open industrial protocols. ‘Auma High Terque Actuator Fordetailed information, refer Technical, Electrical data sheets and dimension sheets of high torqueactuator.Mechanical Interface Output Drives ‘Various output drive types according to ISO §210/DIN 3210 are available in order to adapt the actuators to different types of valves. Special sizes can be supplied onrequest. ‘Output Drive Type- A (Stor nut) The output drive has stem nut for rising or non-rotating valve stem. The mounting flange together with stem nut and thrust bearing form one assembly, which Is suitable for accepting thrustioads. ‘Output Drive Type ~B (Plug sleave) Plug sleeve has bore and keyway and is designed for transmission of torque. Output Drive Type -C (Dog coupling) This is simitar to type B, however with dog coupling for torque transmission. ‘Output Drive Type - D (Stub shaft) The shaft with key engages with bore and keyway of mating part. ‘Output Drive Type -& (Bore with keyway) This type is mainly used for connecting to a gearbox, example Auma gearbox type GS (worm / worm wheel) or Gk (bevel gearbox). Linear Thrust Unit (LTU) With the linear thrust unit, the rotary movement of the actuator output shaft is converted into an axial movement. Thus, the multitum actuator becomes linear actuator. ‘Different stroke lengths can be provided. ‘Output Drive Type -AF (Spring-loaded stom nut) Springtoaded stem nut for rising and non-rotating valve stems. The springs compensate for dynamic. thrust for high speeds or even for thermal expansion of valve stem. Valve Attachment Valve attachment is according to ISO 5210 or DIN 3210. Technical Data Linear Thrust | Tr | Max. Thrust! Stroke Unit Thread kN Length mm LTu6 4x5 20 50 & 100 imu 12 32x6 35 60& 120 Tu 25 40x7 63 80 & 160 tru 50 0x8 100 80 & 160 LTU 100 60x39 175 130 Flange Sizes: guar size | Max. Torque | is0 5210 | DIN 3210 3 30 F10 co 6 60 F10 eo 12 120 F10 G0 15 150 F10 co 25 250 Fig e12 30 300 Fi14 ona 50 500 Fi4 e12 60 600 Ft o12 100 1000 FI6 @3 Stem Protection Tube Toprotect rising valve stem, optionally a protection tube can be fitted to the handwheel hub. intemal threads are provided in the handwheel hub as a standard. If protection tube is not required, the bore of the handwheel hubis closed with lid, ‘Stem Protection TubeElectrical Interface Electrical Connection Terminals ‘Technical Data Plug & Socket Connector Power | Earth | Controls The actuators are equipped with plug & sockst | 64 Pin Plug & Sockel Connector, 32x2&3+1 connectors in three versions as a standard, Version No.of Contacts | 3 1 64 50 pin circular connectorfor control tape Max: ray = ey 6+1=7 pins forpower Current Max. 2a | - | 16a Typo of Stud | Screws | Screws connections for customer use ‘Cross sec. max. 6 6 25 Ga.mm) 50 Pin Circular Plug & Socket Connector Version It: Technical Data Power | Earth 60 Pin Plug & Socket Connector, Circular No.of Contacts | 6(3Used) | 1 Voltage Max. 760V - ‘Current Max. 25A = 416A 72 Pin Plug & Socket Connocto Type of Sorews | Screws | Screws | | Technical Data connections for ee ee Power | Earth | Controls Chaves aL 3 : 25 | | 72Pin Plug & Socket Connector, 24% 3 &3-+1 eae) No. of Contacts | 3 4 72 Version il: VoltageMex. | 750v | - | 250V 32x2=64pins or control ‘Current « 3+1=4pinsforpower [edocs A | = | GA Type of, stud cannecions for customer use ‘Gross sec.max.| 6 6 25 (sq.mm.) 64 Pin Plug & Socket Connectorbi ffej ca Cer Caren Electrical Connection Terminals (Optional) Screw Type Connector ‘Screw type connectors are also used for electrical connection as optional. Stud type terminals can be provided for power connections. Terminals are DIN rail mountable and are available as single or double decker versions also. Technical Data Power | Earth | Controls ‘Screw Type Connector No. of Contacts 3 1 64 Voltage Max. 750 - 500V Current Max. MA ~ 25A Type of Screws/ | Screws/ | Screws connections for Stud Stud customer use Cross sec. max. 4 4 25 (4. mm.) Electrical Connection for Integral Starter Versions. Between actuator and epac: Depending on number of terminals required, 50 pin circular connector or 64 pin connector or 72 pin connector can be provided between actuator and epac. This simplifies troubleshooting atsite. a Fromepac tocustomer connections: ‘50 pin circular connector of 64 pin connector o 72 pin connector can be provided at the customer end connection depending on number of terminals required. ‘Optional: As an option screw type connectors can al be provided on case to case basis. ‘Threads for Cable Glands As a standard, Auma actuators are supplied with 3 cable glands with Metric threads having2 glands of size Ma2x1.5, and 1 gland of sizo MZ6x1.. The cable glands are directly tightened on the threads provided in cable entry cover. The cabla gland holes are plugged with metallic plugs and o-rings to prevent ingress of dust and water during transportation and storage. The plugs can be retained in unused openings during usage. Additional cable gland of size M20x1.5 and M16x1.5, can also be provided as per the requirement. For additional protection under extreme conditions for weather proof and water proof applications, double compression cable glands in various sizes’ can be supplied, ‘Optional BSC and NPT threads can also be provided on request. Maximum numbers of cable glands that can be provided in the KLK (screw type) cover are 6 and in ‘Terminal (plug & socket type) cover are 5. Note; Please note other cable gland options such as different number of cable glands and sizes can be providedon request.Modularity - Multiple Applications Actuator - Gearbox Combinations ‘Combination with Worm Gearboxes For additional details, refer Auma india gearbox catalogue. In combination with worm gearboxes of type GS 63.2 to ‘500, a multictum actuator is converted into part-turn actuator usually for 20° movements. This is an ideal —-Trunion Mounted Linear Actuators solution for large part-turn valves with high torque requirements. The torque range goes up to 360000 Nm. uma also offers customized actuation solution for dampers, chutes, gates, diverters or flap applications, based on thrust and stroke langth requirement. Auma trunion mounted actuators provide linear travel. An attachment fo the actuator converts output torque of ‘muiti-tum actuator info an axial thrust. Actuator with GS Gearbox Combination with Bevel Gearboxes By combining multi-turn actuators with bevel genomes GK 10.1 to GK 40.1, the torque speed ranges considerably extended. Outut torques upto 16000 Nm and thrust load up to 1376 kN are possible. ‘Actuator with Trunion Mounting Actuator with GK Gearbox ‘Combination with Foot Mounted Worm Gearboxes Louvers, dampers or valves, which are operated via lever arrangement require foot mounted worm gearboxes. For such applications, multi-tum actuator is combined with foot mounted worm gearbox type GF 63 to GF 315. The torque range goes up to 80000 Nm. Actuator with GF GearboxActuator Service Conditions Enclosure Protection ‘Auma actuators conform to enclosure protection IP 68 ‘28 periS 13947 (Part): 1993, Appendix G/IEC 60947 - 4:2004, The definition of IP 67 & IP 68 as per standard isas follows: IP: Ingress Protection FirstNumoral6 : Dust tight, prevents ingress of dust. Second Numeral 7 : Protected against the effects of immersion. Test is made by completely immersing the ‘equipment in water so that: © Surface of water is at least 150 mm above highest pointof equipment. @ The lowest point of equipmentis atleast 1 m below the surface of water. @ Durationoftestis 30min. Under above conditions, ingress of water in harmful quantity shall notbe possible. ‘Second Numeral 8 : Test conditions as above, however Painting ‘Type of Paint Epoxy Standard Color | DAGrey IS 5 essai Primer Thinkness | 40 microns min, Paint Thickness 75 microns min. Other paints & color ean be provided based on mutually agreed customer requirement. Explosion Proof/Fiame ProofActuators For installation of actuators in potentially hazardous or ‘explosive area, special protective msasures are required. These are specified in Indian Standard IS / IEC 60079-1:2007 “Specifications for Flame Proof Enclosures of Electrical Apparatus". Auma India actuators developed for this purpose are suitable for ‘group II gases and in application ather than coal mines. The enclosures of oxplosion proof / flame proof actuators are designed in consideration of clauses no ingress of wateris permitted, specified in IS / IEC 60079-1:2007 and the actuators have been tested and certified by CIFMR, Dhanbad. i Necessary approvals from statutory authorities have Ambient Temperature obisine ‘Temperature Type.) || Reuator tyes: Range ‘Actuator Models SA Standard Mut-tum | -20 to +80°C Eerie ‘Actuator Type Model SAR Multi-turn actuator for | -20 to +60°C Explosion Proof, SAEx 3 /6/ 12/15 Regulating duty Nom (OPEN-CLOSE | SAEx 25/30/50/60 Duty) SAEx 100 SAEx | Explosion Proof -20 to +80°C SAREx | actuators, standard, Explosion Proof SAREX 6/12/15 SACEX | compact and regulating Norm (Regulating SAREx 25 / 30/50/60 SARCEx | duty Duty) SAREx 100 * Othar ambient temperature requirement can be | Explosion Proof SAGEX3/6/12/15 Provides orrreqiest, ‘Compact (OPEN- SACEx 25 1 30/50/60 CLOSE Duty) SACEx 100 CE- ceMarking Explosion Proof SARCEx6/ 12/15 ‘Auma has certified its weather proof actuators and | Gompect (Regulating) SAReex 22190150 /69 valve gearboxes as CE marked to Indicate conformity Sane with the essential health and safety requirements at the place of use. For detalls, refer separate Flame proof / Explosion proof catalogue,Technical Data for OPEN - CLOSE Duty auma’ Technical Data . OPEN-CLOSE Duty GAS- GA100 | Handterhee! nipat| Trews Baron") gunning | ave tachment | Str Olx|Parmlasbla | Hands Wold (tos pec ea) Spend | S280 | Tor [Or deve) Thrustfor | wheat | Rate on Motel sort} 82.45 san | mA | eek [oe ty = tem | pentin | harden] Nm | Send ‘Max.mm) Max.KN | mm | gig, ec" Bid, bg win Test kg 7 76 a as] mw] an | ool ro | om | os | aw far | at | ow » s a 1) Tripping torque adjustable for both direction, armlesible average torqua forthe whole travel. '3} Non Sat |) The approximate weight of an epac unit is 16 Kg, [We reserve the right to altar data according to Improvements rade, Provous data sheets Become Invalid with te issue of tis data shoot, aumaTechnical Data for OPEN - CLOSE Duty sam 24 ww | om| ms lou] ew | 2 | se | wir] or] ro = = a 20 | 450 ra : Pa a male] mle} ae fex| ru | 2 | we joo |i) or] ‘te 3 &. a sarca} 2) ooo | 1000) 80 | os | ris | os 10 | ao | tt | a 181 182 s S 0 ar] 47 | 900 |Encionure: P68 «18:18847 (Part) 1998, Appandix ¢ /IEC 60947 1: 2064, [Actuators are rated for short time duty 82-15 in, based on 40°C ambient temperature. The neminal eurentis based on running torque [approximately 35% of max. torque. The mix. torque can be utitsad for a uhort time (a.g.fo eat or unsoat a valve) andthe current can rise t> max. value refer corresponding column fer current at max. torque in Eectical Data. Note: Revolution for Full Stoke (Min /Max)- 4 - 480 or 1 4800 ‘Tep Bevel Gear et reserva te ig to aller Gals eccording to Improvements made. Provious Gata sheets become invalid with tha lave ofthis dats host, auma’Parenter PEP RCL a= ate oss] =a auma Electrical Data SA3-SA100 OPEN-CLOSE Duty, ‘Output Torgus Coment ‘Speed ‘Nominal ‘Current | ‘Stating | power Fi — at SOE ea Output Speed | size | Full Load locas Current Cae Full Load Efficiency (%) pe im RW mm ‘Current meet A a n 7 Tae |—T08 ta3—|—en | 47 46 a6 —| Mee 28 —| oss] 4a 108 as 0.06 4400, 0.29 250 42) xy ae 32 oAz y400_| 63. 0.65 0.87 23 oss 30 sax [Te] > [ose [amo |e [ass | og [33 5 Ss 0.18 2800, 63 0.58 43 33 065 os oI ta7_| a8 oC Ss tar [-se00 | es | 38 ser ee x z 1: eer se 3 56 —| 1400] —e3 | 98 x os ca * ta6—| 1000 | es | 029 | aaa Ww 0.12 1400, C3 0.65" OF 23 O35. 30. $8] gg (Lose | ao0 68 | nes | an | 33 |, 5 cael e1z_| 1400 | es | 085 1a 2s O58 3, = oa | ae |e toms ta ae co < oy sean_[ et tae | tear x 2800, s 4.32 24 aT O6T x3 a oes | moe | tis aera or Ha + O55 0 ‘i 48 95 LX = 3 O71 7. ma a gon 3s . caz[-1w00| es 1 05 7 ez _| 1408 3a aa | as a 4] gap (025-100 || 9 vo tous won pana) won ee uoqms sojoeje6 sjoLuey—y49-10907 464 yoOIUCD so1} jopuajeg = ain wreoueu| area] sade ene wun | evn |B] A wos RB | wre ow er wns [OY = ress] BP] ence wate oso | nes | BY {nooo nos 5 sean fewer vayama | Wa | ont seuieneq j25}u09 py Sanaa arod_ APIs [BuB|S [2610 3SOTO-dOLS-N3dO-SLOWSY 10} 8198yNS J8HEIS |AGSIUSample Wiring Diagram for Regulating Duty it i ay > at i ; [usa] sumer 10F2| BSL SD /MC—AM-21383 "3 53 Lis [er Cele. ane i : i ‘@ Reley Board Integral Starter with Positioner suitable for Remote 4-20 mA Signal / OPEN-STOP-CLOSE Digital SignalSample Wiring Diagram for Regulating Duty dei0 ( sdoos sauioysna ew oz) Jy “on ouuve = \osi/i98i ost 381 baat 4 lasi/19s. lost 1981 asi 281 os ast ‘owe YO-}09e) w) YO JOSS (uorpuss Ayoay BuMp ONS Jeo}UOD sULIUONe: fame Addns sonog /bujsoud etbuss 401 — feuna: ays QN Seusc9aq y90IL09 TeUB|S [21510 3SO19-dO.LS-NAdO / [eUBIS YW OZ-» e}OWEY JO) eiqeyNS JeUORISOd UAIM seLEIS feIBeyU]High Torque Actuator Data Sheet Technical data Multi-turn actuators for OPEN - CLOSE duty with 3-phase AC motors BA25:1— S540: ‘Output Torque AT Runs ‘Valve Valve stem | Handwheet Forquis range’ ning torque S ive Type ie For 8246 min for ype ot duty Sere] Ope [rare ae rin. | ax Nm maxim [ENIGO| BN | ier ecu. Is zo | 220 | raxmm _|omn| ia?) r i i a sazsi LS 60 2,000 700 Fas) a4 95 3 = 160 30 1 se be ad saso1 PETE i250 4,000 1.400 Fa) as us aoe asf eis 260 50 af as ssf [35 a0 SA384 EE] 2800 8,000 2,800 ras) G6 158 a Tas a5 SA404 5900 | 16000 5600 ra) o7| us 510 Tap | General Information ‘Mul-turn actuators Auma Norm require electric controls. Auma offers the actuator epac controls. Type of duty &) ‘Standard: Short-time duty $2~ 15 min Motors 3-ph AC asynchronous motor ‘Standard: F, Tropicalized hreillcn Cine: Option: —H, Tropicalized Motor Protection ‘Standard: Thermoswtches (NC) Seff locking ‘Yes, for out speeds 4 to 90 rpm and from size SA 35.1 for output speeds from 4 fo 22 rpm a 2) 2 4) 5) 8) “Toning tore adjuster bath drectons- Permishbie average torque fore whole travel For utp ves ype And Bt. Non Ge oekng. ‘Weigh for mut-tum sctutor Auma Norm win -shase AC motor, standart eecical conection output ive type BY and handwhe. For nominal volage and 70 °C ambien lompersture al an average load uly runing ore, [We reeeeve the right fo le data according lo improvements made, Previous documents become val wa elu of is docutient aumaHigh Torque Actuator Data Sheet Technical data Multi-turn actuators for OPEN - CLOSE duty with 3-phase AC motors $A25.1-SA 401 ‘Counter gear mechanism for end positions CLOSED and OPEN For 1 to 500 tums per stroke (optional for ‘fo 5,000 tums per stroke) ‘Standard: Single switch (1 NC and 1 NO) for each end positon, not galvanically isolated nit saiealg ‘Options: Tandem switch (2 NC and 2 NO) for each end positon, switches galvanically isolated Tiiple switch (3 NC and 3 NO) for each end postion, switches gelvenicaly isolated Intermediate positon swiich (DUO limit switching), avalable for any intermediate position| “Torque switching for direction OPEN and CLOSE, infritely ajustable Foegee lich ‘Standard: Single switch (1 NC and + NO) foreach direction, nat galvaically isolated org "a ‘Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated Position feedback signal, | Potentiometer or 0/4 - 20 mA (RWG / IWG) analogue (options) * fests) Mech. position indicator (option) ‘Continuous indication, adjustable indicator dise with symbols OPEN and CLOSED. Running indication Blinker transmitter Healer in switch compartment Spave heater, 10 /20W, 110 -240 VAC Manuel operation Manual drive for seting and emergency operation, handwheal does not rotale during electic operation, ‘Option: Hanciwhee! lockable Electrical connection ‘Control connections on Auma plug & sooket connector ‘Motor connection on terminals ‘Threads for cable glands ‘Standard: Metric threads ‘Options: Other threads on request Terminal plan Wllbe provided based on the requirement. ‘A. Bt, B2, BS, Bé according to EN ISO 6210 (Refer page 58) ‘A.B, D, E according o DIN 3210 (Output erive types C according to DIN 3338 ‘Spocial auiput divas on request. ‘Service Gonditions a ‘Standart: IP 67 Enclosure protection a Color Standard: = DAGrey Option: Other colors on request ‘Ambient temperature | Standart: -200 +80°C ‘Wo retorva the righ io lar dala according lo improvernanis mada, Provave Gocumens become Fal wih tha owe of is document,alts] Relee (weil m BLL eM LirT=1 4 lectrical data multi-turn actuators for OPEN-CLOSE di jith 3 phase AC motors Short-time duty $2 - 15 min., $A 25.1-SA 40.1 15 V/ 50 Hz lsu achafor Motor Tens) Caren — Sit Type prorat ‘Type Power ‘Speed courrent”? | aoprox. imax.) current Cos max. Nm Po i) om y w oy i oy Fooesis | t = 2 it us fapooeariss | — 80 —} aha © = a janoz soars} #0} aro tf = a SA24 2000 [Abeoseanss | to | 2a a Btn 2 oo tsxanco | ts | tau a aes AS PADOO 132-4140 15. 4.400. 44 Ao 0.65. & at ta | — 8 200 as oe i sBeoteas | 2s a = 18 ae ooteata | 22 EA iH 3 ase : fapootiaarto-| 88 | ato ® = aT a es a | 8 or ooo 22/0 sasd | 4000 |Arsieane | ts | 2o ite an = foo teoareo | — ‘a0 sm 28 g rooo teoareo | ts a ae a & foie sont | — 2900 se oa i 5 sBerteaes | a 2 = ie 86} }ADOO 132-8/150 4 100. Ea 4 Oat a lapotseanee | rs | iam | 2 tp fs SAS5A 18 8,000 [Apoo 132-2/180 15 2800 a 5 A 0.90 2 foto saz | i Yo | 7 em oe 2 bac tosarte | 20 330 | 3 ae a0 |__| @ | __feiieee| 9 | i | 9 | ie boc eoates | 78 me | = = 20 aon teosrsa | ts jae | 9 3 aa 46,000 [boo 160-4160 5 400 40 Ed 2 083 boc ieoaas | 30 2a0| ast oss foto iooaee | Se te | @ | 8 | 8 om 14,000 _| Ao0 160-2/215. 30 2.800. 80 383. 338. 0.88. Motor data are approximate, Due to usuel manufacturing tolerances, there may be deviations from the values given, ee eae cet ot Min seal veNGe 2 10% Ifthe voltage drops below, there is a reduction of the nominal output torque. ‘To protect against overheating, thermoswitches are embetlded in the motor windings. For actuators without integral controle (Aums Nom), ths havo to bo connected tothe external contro circu. if thormoswitches are not connected, warranty for motor becomes vold: Rating of the thermoswitches: AC oc 250 V. 50-60 Hz 60V 1.08 Cos O=1 25A 42V 128 Cos @=06 | 1.60 av 1.5A For further details refer to “Technical data muli-tum actuators for OPEN-CLOSE duly with 3-phase AC motors SA 25.1 -~SA40.1". 1) Curent at rurring trqueeooorng "Techical dala SA261 - SA40.™ 2} Curent ot max toque. We recommend to select switching devices aczarting to these vue. [We rserve te righ oir deta according to Erprovemeni ada, Prvaus dacumeni bocome iva wi |High Torque Actuator Data Sheet Dimensions Multi-turn Actuators (With Plug in Type SA 25.1 — SA 40.1 Customer Terminals) : . en 2s, Output drives according to EN ISO 5210, DIN 3338, dimensions see next page 1) Exact dimensions according to motor wat 2) Only If ordered ational 3) In steps of 100mm length each A) Other conduit treads sizen end umbere on aquest +23, | pean ng wm a 3) 3) 7 Tie ling rs $ oo Multiturn Actuator Type Dimensions SA30.1 SA35.1 SA40.1 EN 150 5210 F30 FSS F40 AL 125 160 ‘200 AS. 116 116 116 ca 480, 375 SIS Bz 185 225 250, C17 max Taz Bis B41 cz 5 458 487 cs ‘95 Es 83 0) max. 265 265, 265, ‘201 ‘500, “400, ‘500, ez, cs” MI9Ox3 M220%3. 65 139x4.85 194%6.5, 220K6.5 edt 24 24 24 E 180 180 180 Hi 175 205, 208 HZ 175 Zia 214 Ha 350 47 422 Pi M25x7.5, M25x1.5, M25x1.5, P27 M20x1.5 M20x1.5, M20x1.5, Ps M32x1.5, M32x1.5, M32x1.5, Pa M40x1.5 M50x1.5 M50x1.5, edt 350, AIS 475 Paz 16 230, 260, 300 eds 298 358, 406 a4 5x20 BxMSO- BxM3E i 5 5 3 We reserve the right to after dato according to Improvements mode, Previous documents become invald with the issue ef this documents, auma’alte Lim Kelas Weir MBL MLCT 1g Dimensions Multi-tum Actuators with Integral Starter SA 25.1 — SA 40.1 (Screw Type Customer Terminals) . * on? cos, Output drives according to EN ISO 5210, DIN 3338, dimensions see next page 1) host drenions eccrng to metor sad 2) ony Horde oddtionaly 2) step of 100mm lang sch 4) Clhar eon road awe and umbers on raga 2. 03, (ue te a sen 2) v a” . = 7 3 qt > 3 oa “ a eas “ on Dmmencione Mulli—turn Actuator Type SA25.1 SA30.1 SA35.1 SA 16.1 EN 150 5210 F25 F30 738 F40 At 00. 125 160 00 mo 4005 #005 4005 4005 -S 256 256 256 256 ro 116 16 116 116 ‘A ED 38 2a 8 BT 7405 TAS 350.8 3085) ez 170 185 225 250 cima B13 Taz B16 B41 2 316 345 458 487 cS 93 33 83 3 60 Tmax 230 265 265 265 ol 400 500 400 500 902 car csr MISO M2203 903 Tae 1304 BS 194x6.3 2206.3 a4 24 24 24 24 E 280 280 260 260 Hi 150 175 203 208 HZ 162 175: 216. z14 Ha 32 350 417 422 Pr M25 S M25xT MEETS M2ERTS P27 M20x1.5 M20x1.5. M20x1.5 M20x1.5, Psa M3215 M32xi.5 M32x1.5 M3DK1.5 Pa 32-5 NaDxiS 50x05 MS0x1.5 cH “300, 350 #5 475. 9d2 18 2007 230 260 300 a3 254 298 355 406. ra MTS ENZO HMSO 3 h 3 5 5 3 s 305 305 305 305 v 175 175: 175 175: We reserve the right to ete deta cocordng to improvements made. Prevous documenta become inva wih the oe of the docurenta aumaHigh Torque Actuator Data Sheet SA 25.1- SA 40.1 Output drives according to EN ISO 5210 DIN 3338 "AUMAmultitum ectuater type ‘Sioa ENisoszi0| Fas “a Fock | 360 yp Liss [ea 300 EN ISO 5210 A oa @ 200 ous 24 mie 100 25 5A254—SA404 190 ere 5 ple = a1? is “ele s ‘Aerangemnt ool 35 Pig veeve 28 109) Type z S 7 ENIsoszi0 B81 =ad7 ta es EN ISO 5210 <@a7>247 min. u 10 a 7084 FAL For rising eneniona lero cupatarven Bove witeyway Fo) 1 “type Bato Ho = ENISO 52108 Ba10 ey max, 78. ENISO5210B4 s dy *! na 25 u 10 a m8 Formiang Amenatons reer ouput eA ‘Weight tal 6.1 09 cauping * bt att 20 oan Ht a Batt min, 0 oi Batt max | 100 es ae 130 DINSs38 ¢ =oa1t = na 28 Op an 1" Forman censions retertouputarnen “)DImansions depend ena7/2410, refer to DIN 6885 P1 2)For rang valve stam@dt! max.*d5 for ype A ‘3)Welght Included In actuator Shale wns N210cSe40n04 DN 5480Tests & Test Certificates Functional Tests After assembly, all actuators are thoroughly tested and torque switches are calibrated. Final inspection record is provided tothe customer. ‘Type Test Certificates ‘Auma actuators and critical components of actuators have been tested and guaranteed for performance. ‘Some of the type testcertificates available are listed: © Endurance Test as per IS / EN /AWWA/ GDCD standards, Damp Heat Cycle Test as per IS 9000. Vibration Test as per IS 12075. Noise Test as per IS 12065. Enclosure Protection Test as per IS 13947 (Part 1): 1993 / IEC 60947 -1 : 2004. © Tests on Micro Switches. © Motor Performance Tests. Auma's Sales and Service Network Across India CERTIFICATE rwworo ) Management system as per DIN EN ISO 8001 : 2008 AUMA INDIA) PVT. LTD. Peony inaveiriat eva, Ba 1360 ¢88, Karnataka, ty ‘Design, Development, Manufacture, Sales and Service of Boctic Actuators, "Yee Automation as wl ss Gamera Actasion (Gear Soxes and Componeats for Sc ‘ool © vom scumun So sn crane “—e ag Biche ere RE @ Bs a Petia mom Brasco cM © sevice LoccriensA UM - Solutions for a world in motion Auma Norm SA3-SA100 SAR 3- SAR 100 Output Torque fram 30 Nm to 1000 Nm ‘Auma Worm Gearboxes GS 40.2- GS 1252 Output Torque from 300 Nm to 8000 Nm ‘Auma Epac. SA3-SA 100 SAR 3-SAR 100 ‘Output Torque from 30 Nm to 1000 Nm +) ‘Auma Worm Gearboxes GS 180 - GS 500 Output Torque from 14000 Nm to 360000 Nm Auma India Pvt. Ltd. Head Office & Works: 38-A.8 30-8, II Phase, Peenya Industrial Area, Bangalore - 560 058 Tel : 080-28394656 / 283707781 Fax : 080-28392809 E-mall: Info@auma. Branch Office : 712, 713, Building No. 1, “Siddharth Towers", Kothrud, Pune - 411 038 Tol: 020-25410465 Fax : 020-25443186 = aumapune@auma.co.in In. Website : www.auma.co.in 1310, Tower A, Corenthum Complex, ‘Sector 62, Noida - 201 301 Tel : 0120-9080522 Email : eumancl@euma.co.in ‘Auma High Torque $A 25.1-SA40.1 SAR 25.1 - SAR 30.1 Output Torque from 2000 Nm to 16000 Nm ny ‘Auma Worm Gearboxes GF 63 - GF 315 Output Torque from 300 Nm to 90000 Nm Fiat No. G-2 ‘Ashok Perk Apartment 288, N.S.C. Bose Road, Kolkata - 700 040 Tel 09863029179 Email : amab@auma.co.in ‘Auma Bevel Gearboxes GK 10.1 - GK 40.1 Output Torque from 120 Nm to 16000 Nm 9, MTH Road, Andal Avenue, Thirumullal Voyel, ‘Chennai - 800 082 Tel: 09884119795 Email : Ramanan @aumaindia.com \Wermea he tn ate ct axorarg tn rarge ede The rot hea acne at Provan ert Ses may ator Feral ternational vi wenden DD/ CT 001 Issue 03/12