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F175A

F200F
FL200F

(6FA)

(6DA)

(6DB)

6FA-28197-0T-01

058719

F200F


2014 5

10


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0
1
2
3
4
5
6
7
8
9
10

0-1

18 kg

MSDS/SDS

0-2

0-3

4
1

2
5

0-4

20 C

20 C

/ 12

ABYC

API

APS

ATF

AWG

CAN

DN

DOHC

ECM

ETV

EX

ID

IEC

IN

ISC

ISO

JIS

OCV

PCV

PORT

PTT

SAE

STBD

TCI

0-5

TDC

TPS

UP

VCT

VST

WOT

Y-COP

YDIS

Br

Gy

Lg

Or

Pu

Sb

R/Y

0-6

WR No.2

1280B

1303

1322

1377B

1386B

1401

1530D

271

242

0-7

572

648

0-8

90890-06884FIM20000ME

90890-06884FIM20000ME

YB/YM/YS/YU-*****
/

B
90890-06686
B
YB-06686

3-37-18
7-20

90890-06820

YB-06820

3-37-13

90890-06783

YB-34465-A

3-8

YDIS2
90890-06884
YDIS2
LIT-YDIS2-01-KT

4-15-17

90890-03189

YU-34899-A

5-175-18
9-46

0-9

B
90890-03172

YU-39991

5-17

3
90890-06869
3
YB-06869

5-245-49
5-50

90890-06945
/
YB-35956-B

5-276-8
6-126-19
6-386-44
6-45

3
90890-06870
3
YB-06870

5-28

90890-06754

YM-34487

5-31

2
90890-06867
2
YB-06867

5-325-50

90890-06946

YB-06946

6-66-8

0-10

90890-06753

YU-03153M

6-76-8

90890-06840

6-118-30

FIM20000ME

6-26

90890-03160

YB-45544-A

7-1

90890-06563

7-1

B
90890-06682
B
YB-06682

7-13

0-11

90890-01235

YU-01235

7-187-20

90890-01701

YS-01880-A

7-537-56

90890-04019

YM-04019

7-617-67

90890-06320

YB-06320

7-617-67

90890-06801

YB-06801

7-63

90890-06810

YB-06810

7-63

90890-06804

YB-06804

7-64

0-12

90890-04101

YM-A8998

7-647-67

90890-06316

7-65

30
90890-06331

7-65

45
90890-06332

7-65

60
90890-06333

7-65

30
90890-06327

7-65

45
90890-06325

7-65

60
90890-06324

7-65

0-13

YB-91044

7-65

90890-06830

YB-06830

7-857-89
10-12

L3
90890-06652

7-867-87
8-48-14
8-219-18
9-33

90890-06611

7-86

YB-06071

7-868-4
8-148-16
8-178-21
8-228-23
8-248-25
8-629-18
9-33

YB-06168

7-86

90890-06607

7-878-55

YB-06246

7-878-14
8-168-17
8-26

0-14

90890-06534

7-938-13
8-218-55
8-60

90890-06540

7-93

90890-06615

YB-06346

7-93

96 mm
90890-06684
96 mm
YB-06684

7-106

90890-06653

8-48-5
8-149-18
9-33

YB-06196

8-48-5
8-148-16
8-218-23
9-189-33

90890-06681

YB-06681

8-88-30
8-358-67

0-15

4
90890-06512

YB-34447

8-128-28

90890-06513

8-128-28

90890-06501

YB-06117

8-128-13
8-148-35
8-679-17
9-32

L
90890-06502

YB-06207

8-128-35
8-67

90890-06504

8-128-35
8-67

0-16

90890-06538

8-138-14

90890-06535

8-138-14
9-179-32

90890-06531

YB-06096

8-138-14
8-549-17
9-32

YB-06523

8-138-14

SS
90890-06604

8-168-23

90890-06610

8-168-21
8-23

90890-06603

8-168-23

0-17

90890-06640

YB-06640

8-168-17

90890-06654

YB-06434

8-178-23
8-61

YB-06200

8-17

90890-06622

8-17

YB-42229

8-17

6
90890-06520

YB-06201

8-208-27
8-41

90890-06715

YB-06715

8-208-27

0-18

90890-06608

8-218-60

YB-06110

8-218-60

90890-06636

8-22

LL
90890-06605
LL
YB-06605

8-228-25
8-62

YB-06194

8-22

90890-06612

YB-06261

8-239-39

90890-06628

8-24

0-19

LS
90890-06606

8-24

YB-06167

8-24

90890-06619

8-25

YB-06258

8-258-62

90890-06633

8-26

90890-06523

8-26

YB-06029

8-26

YB-06432

8-26

0-20

90890-06706

YB-06265

8-368-69

90890-07003

YB-07003

8-368-69

90890-01252

8-368-69
8-72

YU-03097

8-368-69
8-72

B
90890-06844

YU-A8438

8-368-69
8-72

90890-06671

YB-06671

8-40

0-21

90890-06514

YB-06335

8-54

YB-06244

8-55

90890-06578

YB-06578

8-568-57

90890-06660

8-61

90890-06629

8-62

YB-06155

9-39

90890-06773

9-49

0-22

90890-06838

YB-06838

9-49

PTT
90890-06776

9-499-50

PTT
90890-06800
PTT
YB-06800

9-499-50

90890-06774

YB-06774

9-50

/
90890-06592

9-689-72
9-73

YB-06548

9-689-73

YB-06175-1A

9-689-72

0-23


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0
1

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VCT ................................................................................. 1-8
PTT ................................................................................. 1-8
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Y-COP.................................................................... 1-9
/ ........................................................................... 1-9

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2
3
4
5
6

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PTT .............................................................................. 1-15

10

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V6V8
2785 cmL4DOHC16 4

a.


F350

2



VCTIN
F175


c.
64E PTT F115
d.


e.

[SDS]

b.


ETV
VCT IN
F175




YDIS
2.12
/ /

42 A
Y-COP
650900 r/min

c
d

1-1

F 175 A E T L
1

HPDI

6/9.9/75/150/250/300

A/B/C/D/F/G/H/J/L/N/P/Q/R/S/T/U/V/X/YA

/
42

15
20
22
25
30

1-2

F 175 L
1

A
4

VMAX

15 in
20 in
25 in
30 in

/PTT

PTT
PT

1
2
3

1-3

4
YAMAHA MOTOR CO., LTD.
MADE IN JAPAN
PAYS D'ORIGINE JAPON

1.
2.
3.
4.

F175AET

6FA

1000001

F200FET

6DA

1000001

FL200FET

6DB

1000001

F175A

6FA

1000001

F200B

6DA

1000001

LF200B

6DB

1000001

1-4

L
X
L
X
SUSL

920 mm
548 mm
1742 mm
1869 mm
516 mm
643 mm
F175224
F200226
F175225
F200227

SUSX

kg
kg
kg
kg

* SUS

F175128.7 kW175 HP
F200147.1 kW200 HP
50006000 r/min
F17562.2 L/h@5500 r/min
F20072.0 L/h@6000 r/min
650750 r/min

NGK

4 DOHC L4 16
2785 cm
96.0 96.2 mm
10.3 1

TCI

50 A
42 A
LFR6A-11
1-3-4-2

F-N-R
1.8626/14

F175, F200
FL200, LF200

1-5

F175, F200M/T
FL200, LF200ML/TL

-4 +16
66
65
32+32
PTT

F175
F200
4

SAE 10W-30/10W-40/5W-30
API SE/SF/SG/SH/SJ/SL
SAE 15W-40/20W-40/20W-50
API SH/SJ/SL
5.2 L
4.3 L

1
2

4.5 L

SAE 90 API GL-4

0.980 L
* APISAE

JIS

105D31195G51

PTT

ATF Dexron II

1-6

1.01.1 mm

12 V

12 V

1500 r/min

3500 r/min

0.361.14 mm
6.2 V
5.2 V
18.1 V
21.6 V
396.0594.0

4.755.25 V

5 C
20 C
100 C

4.755.25 V
4.55 k
1.902.10 k
0.170.20 k

ON
OFF

12 V
8490 C
6882 C

4.755.25 V
4.4654.935 k

12 V

504616 k

12 V

1-7

12 V
11.5012.50

12 V
0.54.0

12 V
0.23.0

12 V
30.034.0

TPS
TPS1

TPS2

4.755.25 V

392 kPa3.92 kgf/cm


784 kPa7.84 kgf/cm

4.755.25 V
2.5 V
4.5 V

0.50 V
2.50 V

VCT
OCV

12 V
6.77.7

PTT

239379
911

1500 r/min

8.6 V
40.4 V

1-8


3500 r/min

89.3 V
0.14160.2124

/
1500 r/min

3500 r/min

13 V
13 V

1.40 kW
30
15.5 mm
9.5 mm
29.0 mm
28.0 mm
0.8 mm
0.2 mm

Y-COP

12 V

12 V

- CR2016

3V

392.0 kPa3.92 kgf/cm

784.0 kPa7.84 kgf/cm

4.755.25 V
2.5 V
4.5 V

392.0 kPa3.92 kgf/cm

784.0 kPa7.84 kgf/cm

4.755.25 V
2.5 V
4.5 V

1-9

ON 5

250 kPa2.5 kgf/cm

200 kPa2.0 kgf/cm


80 kPa0.8 kgf/cm

310 kPa3.1 kgf/cm

F175USA

135.0 kPa1.35 kgf/cm


F175

F200
166.7 kPa1.67 kgf/cm

65.070.0 mm

19.6 kPa0.20 kgf/cm

1-10

770.0 kPa7.70 kgf/cm

420.0 kPa4.20 kgf/cm


3000 r/min
520.0 kPa5.20 kgf/cm
* 7-1

5862 C
70 C
5.0 mm

3.0 mm

0.10 mm
25.00025.021 mm
0.0260.051 mm
0.080 mm

IN

F17544.71044.810 mm
F20046.31146.411 mm
F17544.660 mm
F20046.261 mm
44.66044.760 mm
44.610 mm
24.96024.980 mm
0.030 mm

EX

IN
EX

0.170.24 mm
0.310.38 mm

IN
EX
IN

EX

0.751.15
0.901.30
1.101.40
1.850 mm
1.401.70
2.150 mm

IN

30.97030.980 mm
0.0200.055 mm

1-11

mm
mm
mm
mm


EX

0.0200.055 mm

IN

EX

IN
EX

5.4775.492 mm
5.447 mm
5.4645.479 mm
5.434 mm
0.01 mm
0.01 mm

IN
IN

EX
EX

5.5045.522
0.0120.045
0.070 mm
5.5045.522
0.0250.058
0.080 mm
11.3011.70

IN

IN
EX

EX

48.08 mm
45.68 mm
1.7 mm
48.08 mm
45.68 mm
1.7 mm

mm
mm
mm
mm
mm

96.00096.019 mm
96.072 mm

95.92695.945 mm
95.886 mm
13.5 mm
0.0710.077 mm
0.186 mm
F1751.221.25 mm
F2001.231.25 mm
1.221.24 mm
2.512.53 mm
22.01122.018 mm
22.038 mm
21.99622.005 mm
21.986 mm

B
T

1.1701.185 mm
2.8003.000 mm

1-12

0.200.30 mm
0.470 mm
0.040.08 mm
0.130 mm

B
T

1.1701.190 mm
3.8004.000 mm
0.600.75 mm
0.900 mm
0.030.07 mm
0.110 mm

B
T

2.4002.470 mm
2.3502.750 mm
0.150.60 mm
0.040.13 mm

22.01022.024 mm
55.99056.010 mm
0.1400.310 mm
0.36 mm
0.0250.050 mm
0.080 mm

59.98060.000 mm
52.98053.000 mm
0.03 mm
0.04 mm
21.0021.10 mm
0.0260.051 mm
0.071 mm

1-13

68.6 kPa0.69 kgf/cm

0.260.77 mm
0.591.26 mm

0.100.120.150.180.30
0.400.50 mm
0.100.120.150.180.30
0.400.50 mm
0.100.120.150.180.30
0.400.50 mm

0.02 mm

1.0 mm

68.6 kPa0.69 kgf/cm

0.250.77 mm
0.611.26 mm

0.100.120.150.180.30
0.400.50 mm
0.100.120.150.180.30
0.400.50 mm
0.100.120.150.180.30
0.400.50 mm
0.100.120.150.180.30
0.400.50 mm

0.250.35 mm
0.02 mm

1.0 mm

1-14

PTT

7.35 Mpa73.5 kgf/cm


10.79 Mpa107.9 kgf/cm

22.00 mm
21.00 mm
1.35 mm
0.85 mm
9.80 mm
4.8 mm

1-15

ISO

Nm

kgfm

ftlb

8 mm

M5

0.5

3.7

10 mm

M6

0.8

5.9

12 mm

M8

18

1.8

13

14 mm

M10

36

3.6

27

17 mm

M12

52

5.2

38

1-16


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VCT F175 ............................................................... 2-5
/ / ............. 2-6
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................................................................ 2-12
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............................................................................ 2-14

.....................................................................2-15
SDS.............................................. 2-16

.........................................................................2-16
.................................................................... 2-16
.................................................................... 2-16
.................................................................................... 2-17

.........................................................................2-19
.................................................................................... 2-19

.........................................................................2-21
.................................................................................... 2-21

..............................................................2-23
........................................................................ 2-23


.........................................................................2-24
Y-COP................................................................. 2-24
............................................... 2-25

0
1
2
3
4
5
6
7
8
9
10

ETV VCT *1

ECM
ECM YDIS

Y-COP*2

16. Ignition coil


17. OCV *1

18. Fuel injector


19. Low-pressure
fuel pump

22.ETV
20. Vapor shut-off valve
21. High-pressure fuel pump

32. ETV control

29. Fuel injection control


30. VCT control *1
31. Digital ignition control
24. YDIS

23. Engine
ECM

25. 6Y8 Multifunction Meters


26. Y-COP *2

27. Multi-hub

28. Battery

2-1

1. Pulser coil
2. TPS
3. Intake air pressure/
temperature sensor
4. Engine temperature sensor
5. Oil pressure sensor
6. Thermo switch
7. Cam position sensor (IN) *1
8. Cam position sensor (EX)
9. APS
10. Knock sensor
11. Shift cut-off switch
12. Shift position switch
13. Water detection switch
14. Water pressure sensor *3
15. Speed sensor *4


18.
19.
20.
21.
22.ETV
23. ECM
24.YDIS
25.

26.Y-COP *2
27.
28.
29.
30.VCT *1
31.
32.ETV

1.
2. TPS
3. /
4.
5.
6.
7. IN*1
8. EX
9. APS
10.
11.
12.
13.
14. *3
15. *4
16.
17.OCV *1

*1.F175
*2.
*3.
*4.

2-2

5
6

3
1

10
9
11
8
12
13
14

21
15
16
17
18
19
20

2-3

ECM

ETV

TPSTPS 1TPS 2

TPS1
TPS2 TPS1TPS2

EX

#1 #4#2 #3

EX

IN*1
OCV *1

10

11 /

12

13

14

15 APSAPS 1APS 2

APS1
APS2 APS1APS2

16

17

18

19

20

21

*1.F175

2-4

VCT F175
F3006CE VCT
ECM IN1EX2
OCV3 ECM VCT4
a VCT

3
3

Engine
ECM

2-5

/ /
42A
ECM
13.5 V ECM

14.8 V

1. Lighting coil (stator assembly)

2. Engine ECM

4. Fuse box
3. Rectifier/
Regulator/
Isolator
5. Isolator lead
(optional)

6. House battery (optional)

7. Main battery

4.
5.
6.
7.

1.

2. ECM
3. / /

6200 r/min

6200 r/min

25 C

2-6

4003000 r/min

r/min

400600

601949

9503000

OFF

ON

/
/

20003000 r/min
ON

120
2000 r/min 43
ON87 C
9

2-7

ON

ON/OFF

ON

30

30

30

N
3

27

30

30

30

30

27

ECM

ECM

EX

0.18 V
4.90 V

40 C

EX

2
EX

BTDC10

VCT *1

IN*1

2
IN

VCT

0.10 V
4.60 V

40 C

0.20 V
4.50 V

TPS

OCV *1

VCT

2-8

ECM

0.90 V
4.00 V

40 C
ON

4.50 V

ON
5
ON

260 0.30 V
4.80 V

4.80 V


OFF
OFF

APS

APS 1 APS 2
0.293 V
4.004 V 4.805 V
APS 1 APS
2 0.996 V

TPS

TPS 1 0.35 V
4.80 V TPS
2 2.25 V
4.80 V TPS 1
TPS 2 1.7 V
2.30 V

VCT *1

*1.F175

2-9

4 L4 V6 V8
VCT1F175
ETV2
3 4
5 6 7
F15063P

1
4
7

5
6

2-10

2 1
a b
1

F3006CE

2
b
a
1

2-11

10 mm a

F3506AW 1

A.
B.

2-12

2 2
1

2-13

1 4.2 L V6 a
2
b c

F3006CE F3506AW
90890-06820

b
c

2-21

2-14

F175 F200 2.7 L F150 63P

2.7 L F15063P 2.8 L F175 F200

F15063P a

*******

F15063P
A3P****
F175 F200ADA****

F15063P
2.0028/14
F175 F2001.8626/14

2-15

SDS
SDS 1

1
2 a
3

1
2

a
A

A.
B.

ON 5

ON
1

ON
1100 r/min
1020
1100 r/min

2-16

4. Low-pressure fuel pump


11. Fuel rail

16. Vapor shut-off valve


15. Canister

5. Vapor separator

12. Fuel injector

9. Fuel pressure
regulator

8. High-pressure
fuel pump
3. Fuel filter
(water separator)

2-17

2. Primer pump

20. Atmosphere
(cowl inside)

15. Canister
5. Vapor separator

18. Check valve

21. Charcoal

9. Pressure
regulator
294 kPa
(2.94 kgf/cm2,
42.6 psi)

19. Atmosphere (cowl outside)


16. Vapor shut-off valve

17. Intake manifold

11. Fuel rail


12.
Fuel injector
#1

8. High-pressure
fuel pump

12.
Fuel injector
#2

7. Float chamber

12.
Fuel injector
#3

12.
Fuel injector
#4

13. Intake port


14.
Combustion
chamber #1

6. Filter

14.
Combustion
chamber #2

14.
Combustion
chamber #3

14.
Combustion
chamber #4

10. Check valve

4. Low-pressure fuel pump

3. Fuel filter

2. Primer pump

1. Fuel tank
A
B
C
D

16.
17.
18.
19.
20.
21.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

A.
B.
C.
D.

2-18

14. VCT assembly

12. OCV

6. Oil pressure sensor


16. Balancer
4. Oil filter
18. Relief valve
3. Oil pump

1. Oil pan

2. Oil strainer
A
9. Piston

8. Crankshaft
pin

7. Crankshaft
journal

16. Balancer

17. Oil cooler

13. Camshaft
oil passage

12. OCV

10. Cylinder head


oil passage

5. Main gallery

14. VCT assembly

11. Camshaft journal

15. Valve and


related parts

6. Oil pressure sensor

4. Oil filter

18. Relief valve


441 kPa
(4.41 kgf/cm2,
63.9 psi)

3. Oil pump

2. Oil strainer
1. Oil pan
B

2-19


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.OCV
13.
14.VCT
15.
16.
17.
18.
A. F175
B.

2-20

9. Thermostat

12. Oil cooler

11. PCV

13. Fuel cooler

18. Flushing
device

4. Oil pan
10. Oil cooler

16. Trim tab


water inlet
3. Water pump

2. Water inlet

2-21

8. Cylinder head
7. Cylinder block

9. Thermostat

6. Exhaust cover

10. Oil cooler

13. Fuel cooler


11. PCV
5. Exhaust guide
12. Oil cooler
B

17. Lower case


C

4. Oil pan

15. Propeller boss

18. Flushing
device

14. Cooling water


pilot hole

3. Water pump
16. Cover
water inlet

2. Water inlet
1. Water
A

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.PCV
12.
13.
14.
15.
16.
17.
18.

A.
B.
C.

2-22

1. Intake silencer

2. ETV
3. Intake manifold

8. Idle exhaust hole

4. Exhaust cover

5. Exhaust manifold

6. Muffler

7. Propeller boss

A
B
1.
2. ETV
3.
4.
5.
6.
7.
8.

A.
B.

2-23

Y-COP
Y-COP
ECM ID
/

ECM
OFF ID
ID ECM ID
ECM

3 m

1. Y-COP
7. Ignition coil

2. Remote control transmitter


3. Remote control receiver
6. Engine
ECM

8. Fuel injector

4. Multi-hub
9. Alert indicator

5. Battery

6. ECM
7.
8.
9.

1. Y-COP
2.
3.
4.
5.

20003500 r/min

2-24

a b
PTT

PTT

a
b

2. Tilt limiter unit


Sb

12 V

1. PTT switch (UP)

3. PTT relay
L

4. Output

6. Transistor switch

5. Signal

7. Sensor

6.
7.

1. PTT UP
2.
3. PTT
4.
5.

2-25

MEMO

2-26


.............................................................3-1
........................................................ 3-1

.................................................................3-2
................................................................... 3-2

............................................................................................3-3
.......................................................................................... 3-3

................................................................................3-5
.....................................................3-6
............................................................................3-7
....................................................................... 3-7
........................................................................... 3-9

.................................................3-9
........................................................... 3-9
..................................................... 3-10
...................... 3-10
..................................................... 3-11
................................................. 3-12

........................................................................................... 3-12
................................................. 3-13
..................................................... 3-13

.....................................................................3-14
................................................. 3-14

.................. 3-14

.................. 3-15
............................... 3-17
............................... 3-18
............ 3-18
........................................................ 3-19
............................................................ 3-21
............................................................ 3-22


Y-COP..........................................................3-23
Y-COP ......................................................................... 3-23
ID ECM ........ 3-23

..............................................................3-26
.................. 3-26
...................... 3-29

.........................................................................3-33
1
.................. 3-33
1 .................................................. 3-35
2
.................. 3-37
2 .................................................. 3-41

..............................................................3-43
........................................................ 3-43
......................................... 3-44

.....................................................................3-46
............................................................................ 3-46
............................................................................................... 3-46

0
1
2
3
4
5
6
7
8
9
10

3-1

1
6

5
3

IMPORTANT
This unit delivered to carrier in a good condition.
For protection against loss due to damage, inspect thoroughly.
If damage is noted, make note on freight bill.
Shipper assumes no further liability to the transportation company.
Your claim should be filed against carrier for damage of any nature.

3.

4.
5.
6. 4
7.
8.
9.

1. !

2.
1 m

3-2

1.

3
2

2.

3.

B 1
90890-06686
B 1
YB-06686
2
90890-06820
2
YB-06820

4.

5.

3
36 Nm3.6 kgfm

6. 1
2

9. 1
2

2
10.

1
1

7.
1
8. 2

11. 1

3-3

12. 1

13. 1

14.

15.

3-7

3-4

L:33 (1.3)
X:32 (1.3)

660 (26.0)
T1 *1

32
639 (25.2)
198 (7.8)
75 (3.0)

L:1033 (40.7)
X:1149 (45.2)
722 (28.4)

163 (6.4)
82 (3.
2)
L:53 (
2.
X:63 ( 1)
2.5)

66

12
L:42 (1.7)
X:51 (2.0)

4
646 (25.4)

*1.2 3
*2.
*3.

3-5

*3

L:774 (30.5)
X:849 (33.4)

45 (1.8)
367 (1
4.5) 14 (0.6)

501 (19.7)

796 (31.3)

L:946 (37.2)
X:1073 (42.2)
L:516 (20.3)
210 (8.3) X:643 (25.3)
H *2

928 (36.5)

274 (10.8) 425 (16.7)

mm (in)

50.8 (2.0)

180 (7.1)
163.5 (6.4)

mm (in)

180 (7.1)
163.5 (6.4)

254 (10.0)
55.5
(2.2)

18.5 (0.7)

13 (0.5)

17 (0.7)

25 (1.0)

367 (14.4)

82 (3.2)

13 (0.5)
125.4 (4.9)

125.4 (4.9)

3-6

24 (0.9)

e f

T1

3-5

3-5

C/L
f

1. 1

a b
c
d

T1

C/L

C/L

2. 1

C/L

A
a

b
c

d
1

A.
B.
C/L
R
2

3-7


1
90890-06783
1
YB-34465-A

6.
1 2
3 4

A. 1
B. 2

3. 1
4. 2
H 1
1

3-5

1
2
3

5.
3
4

13.0
mma

3 2
4

4
2

3 2
4

6575 mm

M12 130 mm

7595 mm

M12 150 mm

7.

a
2

C/L

C/L

3-8


8.

3
4

10
5

1.
2.
3.
4.
5.
6.
7.
8.
9.
10. /

1. 1
2
2

100 mm

3-9


1. 2
1

1. 1
2

1
2
2

2. N

2. 1

3. 21

2
1

3. 3

2
4. 1
2 3

2
1

2
9 Nm0.9 kgfm

5. 1 a
2 b

3-10

1. 2
1

a
1

b
6. 1
2

8.0 mm

2. 21

1
2

2
1
a
8.0 mm

3. 1
2 3

7. 1
2

3
2

2
1

4. 12

2
5 Nm0.5 kgfm
8.

3-11


8.

1. a
1

1
5.
1 15 N1.5 kgf

a
6. 2
3

8.0 mm

1. 1

3
a

2
1

2 1
2.
a
1

a
8.0 mm
7. 1

1
a

3. 1 2

2
5 Nm0.5 kgfm

3-12

a
4. a

4. 1
a

1. 1
a

1.

3-9
2. 1
a

2. 1

3. 1
2
1

3. a

3-13

1
2

1
2

3. a

1
4. 1
2

1
4. a
1 2

1. 1
a

2
1

5. ABYC E-11

2. 1

1. 1
2
1

3-14

2
1
19 Nm1.9 kgfm

3
1

2.

3. 1 2

1. 1
2

2. 3 a 3 mm

1
4. 1
2

3
a
2

3. 1
2
3

2
23 Nm2.3 kgfm

5. 1
6. 2
a
7. a
3

3-15


1
19 Nm1.9 kgfm

X 400 mm
L 350 mm

7. 1

4. 1

8. 2
1
3

1
2

X 360 mm
L 310 mm
9. 1
5. 1
a 2

10. 2
a
11. a
3

a
2

2
3

6. 1
2
1

a
1

12.
a

2
1

3-16

1
2
a

2
4
3
2
2
10 Nm1.0 kgfm

1. 1 2

6. 1

7. 1

2. 1 2

3. 3

8. 1 2

9. 3
4 5

4.
1
2

5. 3
4

3-17

2
5
3

5
4
2
23 Nm2.3 kgfm

2
23 Nm2.3 kgfm

3. 1
2

10. 1
2

1. 2
1 a 3 mm

1. 1 2

2
2. 1
2

2. 1
2 3

3-18

6. 1
2

1.

2. 1

2
1

3. a
1 b
c
1 d
2

7. PTT
8. 1

4. 3
4

9. PTT 2

a
2

PTT

d
1

4
3

d
b

10.PTT 1
234
5

5. 1

3-19

2
1

PTT1

2
5
3

4
3

11. 1 PTT
2

14.PTT 1
a 2

a
1

12. 1
2

15.

16. 1
2

3
2

1
3

3
1

17. 1

13.PTT 1
2

18. a
b

3-20

2
1

a
1

5
3

19.

22.PTT 1
PTT 2

Sb
a

23. 3

Sb

20.1
2

3
1
PTT 2
3.5 Nm0.35 kgfm
24.PTT

21.PTT 1
234
5

50.8
mm
1.

3-21


2.

6.

3. a

7.
1

a
b

b
1

8. 1

4. a

35
a
b

1
1
2 Nm0.2 kgfm

65

55

45

35

25

1. ab

5. PTT

3-22

Y-COP

Sb
1

a
2
1

L
b
2
2. ab

Sb

2
4 Nm0.4 kgfm

a
b

2. Y-COP
1

3-33

ID
ECM

Y-COP
Y-COP

1. OFF

Y-COP

6Y8-28107-90

2.
1

UP

1. 1

1
3. ON

3 m

4. OFF
Y-COP

3-23

Y-COP
5.
1

A.

B.

7.
1

ON Y-COP
a 0 b

ON 0
b

6. ON

ON Y-COP
a - b

ON -
b

1
a

A
a
b

b
B
b

3-24

Y-COP

B
b

A.

B.

8. OFF

3-25

ABYC
E-11

2
ABYC
AWG

1. Outboard motor

2. Red
3. Black

3.

1.
2.

3-26

STBD

PORT

1. Outboard motor

2. Red

1. Outboard motor

2. Red
3. Black

3. Black
3. Black

3.

1.
2.

1. Outboard motor

3. Red

4. Black
2. Battery switch
ON/OFF

3.
4.

1.
2.

3-27

STBD

PORT

1. Outboard motor

1. Outboard motor

3. Red

3. Red

4. Black

4. Black
ON/OFF

ON/OFF
2. Battery switch

2. Battery switch
4. Black

3.
4.

1.
2.

STBD

1. Outboard motor

PORT

1. Outboard motor

2. Battery switch
2. Battery switch

ON/OFF

3. Navigation system

4. Boat system

5. Black

ON/OFF
6. Red

6. Red
6. Red

6. Red

5. Black

5. Black
4.
5.
6.

1.
2.
3.

3-28

5. Black

5. Black

1 1

ABYC AWG

1. Outboard motor
2. Isolator lead
3. Battery switch
3. Battery switch

4. Red

ON/OFF
7. Fuse (60 A)

2
5. Black

4. Red

6. House battery

5.
6.
7. 60 A

1.
2.
3.
4.

3-29

1. Outboard motor

2. Isolator lead
3. Red

6. Fuse (60 A)

4. Black
4. Black
5. House battery

4.
5.
6. 60 A

1.
2.
3.

1. Outboard motor
2. Isolator lead
3. Black
4. Red
5. Battery switch

7. Fuse (60 A)

2
3. Black

4. Red
6. House battery

5.
6.
7. 60 A

1.
2.
3.
4.

3-30

STBD

PORT

1. Outboard motor
1. Outboard motor
2. Isolator lead

2. Isolator lead
3. Black

7. Fuse (60 A)
ON/OFF

4. Battery switch

5. Red

4. Battery switch

3. Black

5. Red
7. Fuse (60 A)
5. Red

ON/OFF

3. Black
4. Battery switch
6. House battery

3. Black
5.
6.
7. 60 A

1.
2.
3.
4.

1. Outboard motor

STBD

PORT

1. Outboard motor
2. Isolator lead

2. Isolator lead

4. Battery switch

3. Black

ON/OFF

4. Battery switch

5. Red

5. Red

7. Fuse (60 A)
7. Fuse (60 A)

5. Red

5. Red

3. Black
3. Black

4. Battery switch
6. House battery
5.
6.
7. 60 A

1.
2.
3.
4.

3-31

3. Black

1. Outboard motor

STBD

PORT

1. Outboard motor
2. Isolator lead

2. Isolator lead

7. Fuse (60 A)

3. Black
4. Battery switch

5. Red

5. Red

3. Black

4. Battery switch
5. Red

5. Red

6. House battery
3. Black

3. Black
5.
6.
7. 60 A

1.
2.
3.
4.

STBD

PORT

1. Outboard motor
1. Outboard motor

3. Battery switch

2. Isolator lead

2. Isolator lead
3. Battery switch

7. Fuse (60 A)

5. Black

ON/OFF
3. Battery switch
4. Red
4. Red

ON/OFF

ON/OFF
5. Black

5. Black

5. Black

6. House battery

5. Black

6. House battery

5.
6.
7. 60 A

1.
2.
3.
4.

3-32

4. Red

12

14

10
b
c
c
c

13

11

b
a

R
G
B
Y

*1
B
Y

6
Y
9

3-33

P 3


No.

ECM

60V-8A4L1-12

703-48201-A6
5
6

703-48205-A7

703-48207-1B

6Y8-83553-01

10 A 2.4 m

6Y8-82521-01

0.3 m

6Y8-82521-11

0.6 m

6Y8-82521-21

0.9 m

6Y8-82521-31

1.8 m

6Y8-82521-41

2.7 m

6Y8-82521-51

3.6 m

6Y8-81920-11

4-6P

6Y8-82553-01

0.3 m

6Y8-82553-50

3.0 m

6Y8-82553-11

4.6 m

6Y8-82553-21

6.1 m

6Y8-82553-31

7.6 m

6Y8-82553-41

9.1 m

10

6Y8-81920-01

11

6Y8-85371-01

6P

12

6Y8-8350T-01

13

6Y8-8350S-01

14

Y-COP

6Y8-86254-02

6Y8-86254-22

a.
b.
c.
*1.

3-34

1
*1 7
W(+) 14

W
15
W B
3
R

R
B

W
R
4

W/R
Or

G/W

Pu/W B
Or
Or/B
Pu/W
B

Gy

Pu
Pu
Or
W/R

R Y L

B G
1

G/W

P
P

G/R
G/R

Gy

B
W
16

G
R
B
Y
R R
Y
Y
9

Pu

Or

10

OUT

UP

IN

Or

13
5

12

11

Gy
P
P

G
G/R
P/W

P/B

P/B

3-35

8 *1


No.

703-48201-A6
1

GPS

703-48205-A7

703-48207-1B

6Y5-83500-F2
6Y5-83570-S6
6Y5-83500-30
6Y5-8350T-91

6Y5-85752-02

NMEA0183

688-83557-00

6m

6Y5-83653-00

5m

6Y5-83653-10

6m

6Y5-83653-20

7m

6Y5-83653-30

8m

6Y5-83653-40

9m

6Y5-83653-50

10.5 m

10

11

12

13

688-82520-00

0.1 m

688-82526-00

0.1 m

6Y5-83553-F1

8.0 m

14

GPS

6Y5-85721-F0

NMEA0183

15

6Y5-87122-S0

16

6Y5-83553-M0

2.5 m

*1. GPSNMEA0183

3-36

15

15

16

17

24

10

b
c
c

L W
11
11
11

A
18

b
a

12

13

b
c
c
c

14

b
a

7
6

RR R
Y B
23

12

Y B
Y

11
11
11

19

11

13

b
c
c

B
18

22

11

P B P/B

10
9
5

20
2
1

3
P 4

3-37

3
P 4

21


No.

ECM

60V-8A4L1-12

63P-8A4L0-01

688-8258A-50

5m

688-8258A-60

6m

688-8258A-70

7m

6K1-8258A-40

8m

61B-8258A-01

9.5 m

704-48207-P1

6Y8-82570-03

6Y8-81920-01

6Y8-83553-01

10 A 2.4 m

6Y8-85371-01

6P

6Y8-82521-01

0.3 m

6Y8-82521-11

0.6 m

6Y8-82521-21

0.9 m

6Y8-82521-31

1.8 m

6Y8-82521-41

2.7 m

6Y8-82521-51

3.6 m

6Y8-82553-01

0.3 m

6Y8-82553-50

3.0 m

6Y8-82553-11

4.6 m

6Y8-82553-21

6.1 m

6Y8-82553-31

7.6 m

6Y8-82553-41

9.1 m

10

11

12

13

6Y8-82582-01

2P

14

6Y8-82582-11

4P

15

6Y8-8350T-01

16

6Y8-8350F-01

17

6Y8-8350S-01

18

19

GPS

20

6Y8-83688-01

6Y8-83688-11

6Y8-83688-20

21

3-38

NMEA0183


No.

6Y8-86254-02

6Y8-86254-22

22

Y-COP

23

6H5-81315-00

24

/GPS

6Y8-8356N-01

a.
b.
c.
A. PORT
B. STBD

3-39

NMEA0183

MEMO

3-40

2
13
L Y

*1

YAMAHA
SPEED

G
R
Y
L

Km/ h
knot
mph
km
mile
TRIP

TIME

set

15

W
16
W R
B W

R
3 W

W (+)

LY Y
R

B
B

B
3

Y
4

2
1

Km/ L
mpg
TTL

mode

G/W

B
G/R Pu/W
Or
G/R Or/B
Pu/W
G
B

set

ECON SYNC

set

G G
R B Y B YR

mode

mode

G G/W LY

Gy G/W
W/R
Br
Or P
G B Br G
G/R
B
Pu
R P
P G/R P
R
L Y
Y
L
Pu
Or Gy G Y W W L Y W W L
P
R
P
R B
W/R
B
G
Br G
Br

2
Sb Br
R
R
Lg
Br
Lg Br
R
B
Sb
Br

1
Sb Br
R
B
Lg
Br
Lg
Br
R
B
Sb Br
9

UP

Or
Pu
Pu

14

Pu/W
B
B

IN

IN

OUT

Gy

R B
Y
L
B

2
1

set

Gy
P
P

4
3

17

5
x100
r/min

1/h
gph

5
x100
r/min

WB

TACH

YAMAHA
FUEL MANAGEMENT

TACH

11

10

UP

*1 8

mode

OUT

B
R

BATT

Or
12

Pu

11
Or/B

10

B
B
Or
12

Gy G
P G/R
P P/W

Gy G
P G/R
P P/W

P/ B P/ B

P/B

3-41

P/B


No.

704-48207-P1

61B-82570-04

6Y5-8350T-91

6Y5-83500-F2

GPS

10

11

12

13

14

6Y5-83570-S6
6Y5-83500-30

6Y5-85752-02

NMEA0183

688-83557-00

6m

6Y5-83653-00

5m

6Y5-83653-10

6m

6Y5-83653-20

7m

6Y5-83653-30

8m

6Y5-83653-40

9m

6Y5-83653-50

10.5 m

688-8258A-50

5m

688-8258A-60

6m

688-8258A-70

7m

6K1-8258A-40

8m

61B-8258A-01

9.5 m

688-82520-00

0.1 m

688-82526-00

0.1 m

6Y5-83553-F1

8.0 m

15

GPS

6Y5-85721-F0

NMEA0183

16

6Y5-87122-S0

17

6Y5-83553-N0

2.5 m

*1. GPSNMEA0183

3-42

100 mm
L
2.61 m

100 mm
(3.9 in)

(L)

3-43

ABYC

0 C

JIS

20 mm
AWG4

30 mm
50 mm
60 mm
AWG2 AWG1/0AWG2/0

105D31

2.9 m

4.4 m

7.3 m

8.8 m

195G51

3.2 m

4.8 m

8.0 m

9.6 m

0 C

JIS

195G51

20 mm
AWG4
1.8 m

3-44

30 mm
50 mm
60 mm
AWG2 AWG1/0AWG2/0
2.7 m

4.5 m

5.4 m

1. Extension battery cable

2. Battery switch

ON/OFF

3. Battery
1.
2.
3.
4.

3-45

4. Original battery cable

c
a

b
c

c.

a.
b.

50006000 r/min

in

F175
F200

in

15 1/4

15

6G5-45941-00

*1

14 5/8

16

6G5-45952-00

*1

14 1/2

17

6G5-45947-01

*1

14

19

6G5-45945-01

*1

13 3/4

21

6G5-45943-01

*1

13 1/2

23

6G5-45949-00

*1

13 3/4

17

M2

6G5-45978-03

*1

13 3/4

19

M2

6G5-45974-03

*1

13 3/4

21

6G5-45972-02

*1

13 3/8

23

6G5-45976-01

*1

13 3/8

25

6G5-45930-00

*1

3-46


in

F200

F175
F200

in

14 1/2

15

68F-45970-10

*2*3

14 1/4

17

68F-45972-10

*2*3

14 1/4

18

68F-45978-10

*2*3

13 3/4

19

68F-45974-10

*2*3

13 3/4

21

68F-45976-10

*2*3

15 1/2

16

6CE-45938-00

*2*4

15 1/2

17

6CE-45978-00

*2*4

15 1/4

18

6CE-45934-00

*2*4

15 1/4

19

6CE-45970-10

*2*4

15

20

6CE-45932-00

*2*4

15

21

6CE-45972-10

*2*4

14 3/4

22

6CE-45936-00

*2*4

14 3/4

23

6CE-45974-00

*2*4

15

21

6CE-45B70-00

*2*5

15

22

6CE-45B72-00

*2*5

15

23

6CE-45B74-00

*2*5

*1. A
B
*2. SDS
*3.
*4. II
*5. HS4

3-47

in

FL200
LF200

in

14 1/2

17

ML

6K1-45947-00

*1

14

19

ML

6K1-45945-00

*1

13 3/4

17

ML1

6K1-45978-02

*1

13 3/4

19

ML1

6K1-45974-02

*1

13 3/4

21

ML

6K1-45972-01

*1

13 3/8

23

ML

6K1-45976-00

*1

14 1/2

15

ML

68G-45970-10

*2*3

14 1/4

17

ML

68G-45972-10

*2*3

14 1/4

18

ML

68G-45978-10

*2*3

13 3/4

19

ML

68G-45974-10

*2*3

13 3/4

21

ML

68G-45976-10

*2*3

15 1/2

17

TL

6CF-45978-00

*2*4

15 1/4

18

TL

6CF-45934-00

*2*4

15 1/4

19

TL

6CF-45970-10

*2*4

15

20

TL

6CF-45932-00

*2*4

15

21

TL

6CF-45972-10

*2*4

14 3/4

22

TL

6CF-45936-00

*2*4

14 3/4

23

TL

6CF-45974-00

*2*4

15

21

TL

6CF-45B70-00

*2*5

15

22

TL

6CF-45B72-00

*2*5

15

23

TL

6CF-45B74-00

*2*5

*1. A
B
*2. SDS
*3.
*4. II
*5. HS4

3-48

MEMO

3-49


YDIS .........................................................................................4-1
................................................................................... 4-1
.................................................................................................. 4-2
....................................................................... 4-7

0
1

.........................................4-8
.................................................... 4-8
YDIS ...... 4-8
................................................................ 4-10

.................................................................... 4-16
PTT ................................ 4-22
............................. 4-23

2
3
4
5
6
7
8
9
10

YDIS

YDIS
YDIS

YDIS

YDIS 2.12

YDIS2
90890-06884
YDIS2
LIT-YDIS2-01-KT

YMANYamaha Marine Associate Network

2
3

8
7

No.
1
2
3
4
5
6
7
8
9

USB

AD
CAN-Line
K-Line

1
1
1
1
1
1
1
1
1

4-1

5m

YDIS

YDIS 2.12
1. Start

2. Engine

3. Diagnosis

4. Diagnosis

5. Diagnosis Record

6. Engine Record
7. Engine operating
hours by RPM
8. Engine Monitor

9. Digital Display

10. Graph Display

11. Input Setting

12. Component Test

13. Stationary Test

14. Active Test

27. Update
15. Data Logger

28. Setting

16. Logger Graph

17. ECM Rec Graph

29. Off Line

18. Logging
19. Record of engine
oil change
20. Boat System

21. Tilt Limiter

22. R/C System Reset

23. Gauge Test

24. Gauge Custom

26. Check Engine

25. Maintenance

30. CAN Information

31. Communication
List
32. Bus Statistics

4-2

YDIS
17.ECM
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.CAN
31.
32.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

4.
ECM

YDIS

4-10
5.
ECM
YDIS

4-10
6.
ECM

7.

4-3

YDIS
8.
ECM
9.

10.
11.

TPS 1

TPS 2

APS 1

APS 2

ETV

13.
N
#1
#4

OCV

#1
#4

*1

*1.
14.
N

#1 #4
16.
ECM 19 1

TPS

4-4

YDIS
17.ECM
ECM 2
4

TPS *2

ETV

APS 1

APS *3

APS 2

ISC TPS *4

TPS 1

TPS 2

TPS *1

*1. TPS ECM

*2. TPS TPS


*3. APS APS APS
*4. ISC TPS ECM

18.

19.

23.

24.

27.

28.
YDIS

CAN-Line
29.

4-5

YDIS
31.
CAN-Line YDIS

32.
CAN-Line YDIS
40%

4-6

YDIS

CAN-Line

3. Adapter interface
2. Adapter cap
4. USB cable
1. CAN-Line harness

5. Multi-hub

5. Multi-hub
4. USB
5.

1. CAN-Line
2.
3.
K-Line

2. Adapter cap
1. Adapter interface

a. YDIS coupler
3. USB cable

4. K-Line harness
4. K-Line

1.
2.
3. USB

a. YDIS

4-7

1.
2.

3. YDIS

4. ECM
5.

4-16
6. YDIS ECM

ECM
5-19

YDIS

ECM

OFF10

ECM OFF 10
ON

YDIS
1. YDIS

2.
ECM
3.
ECM

4-8

YDIS

13

15

17

19

23

24

EX

27

28

29

37

39

44

45

72

*1

74

OCV *1

86

112,113,
114,115,
116,117,
119,123,
129,138,
141,142,
143,144,
145

ETV

124,125,
126,127,
128

TPS

131,132,
133,134,
135

APS

YDIS

*1.F175

4-9

*1F175

13

15

17

19

23

Check Engine

Check Engine

Check Engine

Check Engine

4-10

7-1

5-32

5-32

ECM

A-5

7-17

5-33

5-33

ECM

A-5

5-34

ECM

A-5

10-4

5-27

5-27

/
/

5-28

/
/

5-28

YDIS

5-32

/
ECM

A-5

24

27

28

29

37

Check Engine

EX

Check Engine

Check Engine

Check Engine

1500 r/min

4-11

5-21

5-21

ECM

A-4

7-45
7-54

5-24

5-24

ECM

A-5

10-6

5-35

5-35

ECM

A-5

5-32

/
ECM

A-5

ETV

6-21

6-18

/ O

6-28

39

45

72

74

Check Engine

Check Engine

Check Engine

IN
*1

Check Engine

OCV *1

YDIS

7-1

5-23

5-23

ECM

A-4

5-34

5-34

ECM

A-5

5-21

5-21

ECM

A-4

7-45
7-54

YDIS OCV

5-23

OCV 5-23
OCV

5-23

OCV

A-4

OCV ECM

A-4

OCV 10-13

86

Check Engine

4-12

Y-COP

3-33

5-39

Y-COP

5-39

Check Engine
ETV

112
ECM

1500
r/min
Check Engine

ETV

113

1500
r/min
ETV

114
ECM

ECM

7-29

YDIS TPS

5-19

ETV

A-4

5-5

ETV

5-20

ECM

7-29

Check Engine

ETV

115

116

1500
r/min

ETV

Check Engine

ETV

117

1500
r/min

ETV

A-4

5-5

Check Engine

ETV

119

1500
r/min
Check Engine

ETV

123

1500
r/min

4-13

A-4

6-22

ETV

5-20

ETV

6-22

ETV

A-4

ETV

A-4

5-5

ETV

5-20

124
125

126

127
128

TPS

Check Engine

YDIS TPS

YDIS TPS

5-19

TPS

Check Engine

1500
r/min

TPS

5-19

Check Engine

YDIS TPS

TPS

ETV Check Engine

129
ECM

131
132

133
134

135

Check Engine

APS

Check Engine

APS

Check Engine

APS

1500
r/min

ETV

138
ECM

Check Engine

1500
r/min

4-14

ETV

ETV

ETV

5-19
A-4

A-4
5-19
A-4

ECM

7-29

YDIS APS

5-20

APS 5-20
APS
APS
YDIS APS

5-20
A-4
5-20

APS 5-20
APS
APS
YDIS APS

5-20
A-4
5-20

APS 5-20
APS
APS

ECM

5-20
A-4

7-29

Check Engine

ETV

141

1500
r/min
ETV Check Engine
142

ETV

143
ECM

Check Engine

1500
r/min

ETV

ETV
145

4-15

A-4

6-22

ETV

6-22

ECM

7-29

10-4

Check Engine

ETV

144

1500
r/min

5-5

5-27

5-27

/
/

5-28

/
/

5-28

112
144

4-8

6-22

3
1
2
2
*1F175

1
2

7-1

5-5

5-36

5-36

5-33
A-6

5-44

7-90

10-4
5-27

5-33

1
2

ECM

5-18

ECM

5-19

ECM

5-19

ECM

4-16

5-5

5-32

5-32

ECM

A-5

Y-COP

Y-COP

6-6

6-1

6-1

3-23

6-12

YDIS

5-25

5-25

5-25

ECM

A-5

A-5

5-5

5-26

5-25

ECM

A-5

A-5

5-25

6-44

4-17

7-1

7-22

7-22

7-62

7-90

7-93

1
2

5-31

7-35

5-31


ECM

A-5

A-5

5-31

ECM

7-29

ECM

6-6

6-1

6-7

6-12

5-25

6-44

4-18

YDIS

5-25

5-25

5-25

A-5

ECM

A-5

6-24

ECM

ECM

7-29

7-1

7-22

7-22

7-62

7-90

7-93

1
2

ETV

/
ETV

6-21
6-28

1 *1
2

OCV

YDIS OCV

5-20

OCV

5-20

OCV

OCV

2-19

VCT

VCT

7-51

4-19

10-13


120003000 r/min
2

5-33

5-33

ECM

A-5

10-8

6-22

6-22

7-29

10-4

2-21

PCV

PCV

7-74

7-74

10-4

8-8

7-64
7-94
7-1

7-86

9-21

7-82

2-19

4-20

2-19

10-11


1
2

10-4

/
/
/
/
/

5-27
5-27

5-28

5-28

1Y-COP
2

Y-COP

Y-COP

5-40

5-39

1Y-COP
2

Y-COP

4-21

5-39
5-39
5-39

PTT
3
1
2
2

1PTT
2

PTT

PTT

PTT

5-51

PTT

PTT

5-50

PTT

5-51

5-5

PTT 5-50

PTT PTT

A-6

PTT

PTT

PTT

PTT

PTT PTT

PTT

PTT

PTT

A-6
9-54
A-6
9-66
9-66

PTT

9-48

9-51

PTT

PTT

10-15

PTT

PTT

10-15

PTT

9-61
9-66

9-69

9-63

9-61
9-66

PTT

PTT

9-54

9-64

4-22


1PTT
2

PTT
PTT

PTT

PTT

10-15

PTT

PTT

10-15

PTT

9-51

9-61
9-66
9-63
9-61
9-66

3
1
2
2

1
2

10-7

10-6

8-63

4-23

8-51

8-55
8-22
8-15
8-22

MEMO

4-24


.........................................5-1
....................................................................................... 5-1
....................................................................................... 5-3
........................................................................... 5-5
.......................................................................................... 5-6
.......................................................................................... 5-7
.......................................................................................... 5-8
........................................................................ 5-10

ECM ..........................................................................5-12
ECM ...................................................5-15
.........................................................................5-17
YDIS .................................................................... 5-17
.................................................................... 5-17
............................. 5-18

.......................5-18
.................................................................... 5-18
ECM ......................................................... 5-19
ETVTPS ...................................................................... 5-19
ETV ....................................................... 5-20
APS ................................................................................. 5-20
................................................. 5-21
OCV F175 ........................................................ 5-23
.................................................................... 5-23

...............................5-24
................................................................ 5-24
................................................................ 5-25
................................. 5-25
..................................................... 5-26
......................................... 5-27

......................................5-27
.......... 5-27
/ /
............................................................................................... 5-28


...................................5-31
............................................................................ 5-31
..................................................... 5-31
................................................................ 5-32
................................................................ 5-32
................................................................ 5-32
..................................................... 5-33
................................................................ 5-33
................................................................ 5-34
..................................................... 5-34
............................................. 5-35
............................................. 5-35

...................................5-36

0
1
2
3

............................................................ 5-36
............................................................ 5-36

Y-COP..........................................................5-38

Y-COP ............................................................................. 5-39


................................................................................ 5-39
Y-COP ....................................... 5-39
........................................................................ 5-40

..............................................................5-42
..................................................... 5-44
........................................................ 5-44
......................................... 5-45
............................ 5-45
................................................................ 5-46
..................................................... 5-47
..................................................... 5-49

.................................................................................5-49
.................................................................... 5-49
............................................................ 5-49

6
7
8
9
10

PTT ........................................................................5-50
PTT ...................................................................... 5-50
PTT ............................ 5-51
................................................................ 5-52
............................................................ 5-52

I
J

K
O

N
N

M
L

H
6

10
9

8
8

8
5

J-J

L-L

N-N

K-K

M-M

5-1

O-O


1. PTT
2.
3.
4. / /

5.
6. / /

7. PTT
8.
9.
10.
A. PTT

B.

C. PTT

D.
/ /

E.

F. / /

/
G.

H.
I. PTT

5-2

19 18

10

9
8

10

22
21

11

12

20
O-O

G-G
A

F-F

B 1

10

F
G

K
L

22
17

15

18

14

16

11

N-N

14

M-M

5-3

8
J

13
13
13


1.
2.

3. APS
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.APS
15.
16.
17.
18.
19.
20.
21.
22.
A. IN
OCV *1

B.

C.

D.

E.

*1.F175

5-4

12
3

11
4

5
10

6
8

8. 30 A
VCT*1
ECM
9.
10.30 A
11.ETV
12.

1.
2. 10 A
3. 60 A

4. 20 A
PTT
5. 60 A
6. 15 A
7. 10 AETV

*1.F175

5-5

B-B

B
1
F

2
E

1
C

C
D

5
3

F-F

D-D

E-E

1.
2.
3.
4.
5.
A.

5-6

C-C

B
A

3
5

D-D
1. ETV
2. YDIS
3.
4. PTT
5. ECM
6.

7.

A.

B.

C.

5-7

F
10

14
9

11

G
F

F-F

G-G

2
E

H
3

A
J

B
J

4
I

C
6
5
13
10

12

J-J

I-I

5-8

H-H


1. EX
2.
3.
4.

5.
6. /
7.
8. OCV *1
9. IN*1
10.
11.EX
12.
13.
14.
A.

B.

C.

D.

E. OCV
*1

*1.F175

5-9

12
11
H
H
10
9

D
G

1
F
F

A
E

D-D

2
7

15

14

5
C
13

16

H-H

13

G-G

F-F

5-10


1. PTT
2.
3.
4.
5.

6.
7.
8.
9.
10.
11.
12.
13.
14.
15.PTT
16.
A. PTT

B. PTT

C.

5-11

ECM

ECM
a
ECM
18. Fuel injector #1

1. Pulser coil

33

14

51

19. Fuel injector #2


20. Fuel injector #3

2. Cam position sensor


(EX)

39

21. Fuel injector #4

3. Cam position sensor


(IN) *1

45

5V

21

22. Ignition coil #1

22

23. Ignition coil #2

15

24. Ignition coil #3

20

25. Ignition coil #4

69

4. TPS 1

61
68

5. TPS 2
16. Ground
5V

60
85

6. APS 2
16. Ground
5V
7. APS 1
16. Ground
5V
8. Intake air pressure
sensor

76

53

84

54

46

73

47

70

41

62

48

17. Engine
ECM

26. ETV relay

10 A

27. ETV

78
79
28. OCV *1

86

25
29. Vapor shut-off valve

9. Oil pressure sensor

10. Water pressure sensor

18

30. High-pressure
fuel pump
P

28

31. High-pressure
fuel pump relay

80
11. Speed sensor

36
26

12. Intake air temperature sensor

35

83

32. Low-pressure fuel pump


P
33. Tachometer
T

13. Engine temperature sensor

42

34. Oil pressure alert indicator

64

14. Trim sensor

29
15. Shift cut-off switch

35. Overheat alert indicator

71

27
16. Ground

63
49

*1.F175

5-12

36. Alert buzzer


BZ

15 A

ECM
a
ECM

a
37. Thermo switch

59
56

38. Water detection switch

67

55

49. Multi-hub

39. Shift position switch

66

77

40. Engine shut-off switch

58
41. Knock sensor

17. Engine
ECM

42. Main relay


60 A

16

17

65

23

43. Main switch

57
44. Engine start switch

11
30 A

45. Starter motor


M

24
46. Starter relay

52
47. Battery

82
48. Rectifier/
Regulator/
Isolator

5-13

50. YDIS

ECM
49.
50.YDIS

1.
2. EX
3. IN*1
4. TPS 1
5. TPS 2
6. APS 2
7. APS 1
8.
9.
10.
11.
12.
13.
14.
15.
16.
17. ECM
18. #1
19. #2
20. #3
21. #4
22. #1
23. #2
24. #3
25. #4
26.ETV
27.ETV
28.OCV *1
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48. / /

*1.F175

5-14

ECM

ECM

No.

No.

21

#1

22

#2

23

ECM

#2

1 2 3 4 5 6 7
8 9 10 11 12 13
14 15 16 17 18 19
20 21 22 23 24 25 26

27 28 29 30 31 32 33
34 35 36 37 38 39
40 41 42 43 44 45
46 47 48 49 50 51 52

53 54 55 56 57 58 59 60 61
62 63 64 65 66 67 68 69
70 71 72 73 74 75 76 77
78 79 80 81 82 83 84 85 86

24

#4

25 OCV *1

#3

26

10

11

27

28

/
/
/

12

29

13

30

31

32

14 #1
15

#3

16

ECM

ECM
17

18

19

20
#4

33
34

35
36

37

38

39

EX

40

41 APS

5-15

ECM
No.
42

No.

74

75

43

76 APS 2

44

77 YDIS

45

IN*1

46 APS
47 APS 1

49

50

51

ECM
52

53 ETV

54 ETV

55

56

57

58

60 TPS

61 TPS 1

62 ETV

63

64

65

66

68 TPS 2

69 TPS
70 ETV

72

73 ETV

5-16

83

84 APS

85 APS

*1.F175

79 ETV

86

71

/
82 /

67

78 ETV

81

59

80

48

YDIS


DC

ETVTPSAPSOCVF175

YDIS

YDIS

ECM

YDIS
YDIS

2.12

YMANYamaha Marine
Associate Network

DC V

YDIS2
90890-06884
YDIS2
LIT-YDIS2-01-KT

A.
B.

90890-03189

YU-34899-A
B
90890-03172

YU-39991

5-17


2. a

b c d

c
a

b
1

c d
3. a b

90890-03189

YU-34899-A

a
b

a
b
12 V

1. 1

4. ON
a b

5-18

a
2 1

a
b
ECM
1
2
12 V

a b
12 V
5. OFF

4. OFF
6.
5. ECM

ECM
ETVTPS

1. ECM ab

TPS1TPS2 ETV

a
b

2.

17 16
23

1. YDIS TPS1TPS2

52

16
17
23
52

2. 510

3. ON

TPS

3. ON
ECM 1
2

5-19


TPS

TPS 1

0.5 V

TPS 2

2.5 V

4. OFF
5. ETV a
ETV
a
12 V

6. ON ETV
TPS

Or

4. ON
a b

a
b

TPS
Or B
4.755.25 V
ETV
a b
12 V

7. OFF
8. ETV

5. OFF

ETV
1. ETV
1

6. ETV

APS

APS 1APS 2

1. YDIS
APS1

APS2

2. N

1 2

2. ETV

5-18
3. a

5-20


11. 1
A B
APS

c d

1
3. ON

APS

1
A.
B.

APS

APS 1

0.708 V

4.375 V

APS 2

0.630 V

4.297 V

APS 1

ab

APS 2

cd

APS
A.

B.

0.8 k

5.0 k

4.
APS1APS2

12.APS

5. OFF

13.APS

6. APS

14.APS

7. APS

1.
ab

8. APS a

2. ON

9. ON APS

Or

Or

IN
a

APS
Or B
4.755.25 V
10. OFF

5-21

R/Y

W/G


6.
1

EX
R/Y W/L B
b

ON

/ R/Y B
12 V
/ W/G B
IN*1
/ W/L B
EX
4.755.25 V

7.

R/Y

W/G
W/L

*1.F175
3. OFF
4. 3

2
8. ON

3
b
a

1
c

1
9E212-10303
2
9E212-11303
3

a= 100 mm
b= 50 mm
c=

5. 1

5-22

/ W/G B
IN*1
/ W/L B
EX

ac

4.8

1.0
OCV
6.77.7

*1.F175
9. OFF

7.

OCV

10.

11.

OCV F175
1. YDIS OCV

2. OCV a
3. ON OCV

8.
9. OCV OCV

R/Y

1. a

Or

OCV
/ R/Y
12 V
4. OFF

5. OCV

2. ON

6. OCV

5-23


2. ON

Or B
4.755.25 V

B L/W

3.
1 2
4.

P/W
Or

G/W B G

/ L/W B
12 V

3. OFF

4. 1

3 2
90890-06869
3 2
YB-06869

5. 1 AB

/ P/W B
2.5 V @ 392.0 kPa
3.92 kgf/cm
4.5 V @ 784.0 kPa
7.84 kgf/cm

5. OFF

6.

1. a

5-24

B
6.

6-10
7.

11.5012.50

1. YDIS

6.

2. a

1. YDIS

3. ON

2. a

R/Y

3. ON

R/Y
a

a
a

/ R/Y
12 V

/ R/Y
12 V

4. OFF

4. OFF

5.

5. a

6.
a
ON 5

5-25

Gr

R/Y

/ R/Y Gr
12 V

2.

5-18
3. ON
a

7.

A
a

a
12 V
4. ab
ON
5

a
b

A.
B.

0.54.0

0.23.0

a b
12 V

8.

5. OFF

1.
1

6.

5-26

1.
a
2. ON

R/Y

6.
7.

30.034.0

/ R/Y
12 V

8.

3.
1

/
1
90890-06945
/ 1
YB-35956-B

1. a

4.

67.0 kPa0.67 kgf/cm

2. 1

3.

5.

5-27

G
G G

WR B

a b
a c
b c
d e
d f
e f
0.14160.2124

3 1
90890-06870
3 1
YB-06870

9.

G G

r/min

1500

3500

DC V

8.6

40.4

89.3

/ /

/ /

4.

5. a

1.
2. / /

/ /

6. 24
7.
8.

5-28


/ /

60 A
r/min
DC V

/ /

1500

3500

13

13

(+)

()
b

3. / /

4.

/ /

L/G

e
f

d
a

OL

g
h
k

GG

c
d
g
h

m
c
d
e

OL

k
m

a
b
c
d
e

0.40.5 V

0.40.5 V

e
c

f
g

f
g
h

h
k
m

5-29

OL


/ /

(+)

()

a
b

()

0.40.5 V

0.40.5 V

0.40.5 V

0.40.5 V

(+)

e
f

OL

OL

0.40.5 V

0.40.5 V

0.40.5 V

0.40.5 V

f
g

/ /

e
f

OL

0.40.5 V

0.40.5 V

e
g

k
OL

e
f

5-30

OL

OL


/ /

(+)

()

0.70.8 V

0.70.8 V

0.40.5 V

0.40.5 V

0.40.5 V

0.40.5 V

0.40.5 V

0.40.5 V

OL

OK

1
90890-06754
1
YM-34487

OL

4.

5. / /

5.

1. a

1.

2. ON

2. 1

24

R/Y B

3. YDIS

/ R/Y B
12 V
3. OFF

5-31


4.

2 1
90890-06867
2 1
YB-06867

1. a

/ W/R B
r/min
DC V

1500 3500

6.2

18.1

5.2

21.6

4.
5.

/ W/R B
396.0594.0

2. 1
3.

6.

W/R
B

G
a

1.
2. YDIS

3. 5 C

W/R
B

G/W

a
1

1. / a

2. ON /

5-32

Or

/
Or B
4.755.25 V

6.

4.55 k @ 5 C
1.902.10 k @ 20 C
0.170.20 k @ 100 C

3. OFF
4. /

7.

1. a

1. a

2. ON

2. ON

a
B

B/Y

STBD

/ B/Y B
4.755.25 V

3. OFF

P B
11.29 V

4.

3. OFF

5.

4.

5.

5-33

504616 k

6.

3.

d
d
a

1. a

2. ON

b
a.
b.
c.
d.

L/Y

e8490 C
f6882 C
7.

/ L/Y B
4.755.25 V

8.

1. a

3. OFF
4.

5.

2.

5-34

a
b

a
b

4.4654.935 k @a
0 @b
6.

9-1

6.

9-1

7.

7.

1.
a

1.

2. ON

2. ON

L/G

1. OFF

2. ON
A
3. START

a
a

/ L/G B
12 V

a
b

3. OFF
1. OFF
2. ON
3. START

4.
5.

A.
B. 703

5-35

a b

3. OFF

4.

a b
12 V

1. 1

5. OFF

6.

1.

2.

2.

5-18

d
a

3. ON
a

2. ON
1. OFF
3. START

c
B

c
d

a
b

1. OFF
2. ON
3. START

a
12 V

A.
B. 703

4. ON
a b

5-36

OFF
a b
ON
c d
START
c d
d e
c e
3.

5-37

Y-COP

Y-COP
11
3

11
2

11
11

4 Nm (0.4 kgfm, 3.0 ftlb)

5
2 Nm (0.2 kgfm, 1.5 ftlb)

10

No.
1
2
3
4
5
6
7
8
9
10
11

1
1
2
2
1
1
1
1
1
1
4

5-38

M6 15 mm

M6 19 mm

Y-COP

Y-COP
1. Y-COP a YCOP

3. Y-COP

R
Y-COP
Y
12 V

Y-COP
R B
12 V
2. Y-COP

Y-COP

1. Y-COP 1

1. Y-COP 1

2.
2. Y-COP
Y-COP
YCOP

5-39

Y-COP

ih g
rq o

ba
j

2
4

ab
cd
f

Y
g

b
h

a. 1b. 3
a. 2d. P
a. 7b. 2
a. 8f. W
a. 9g. W
a. 10b. 4
a. 15b. 1
a. 17h. R
a. 17e. Y
a. 18c. W

Y
P

W
b
W

4
4 Nm0.4 kgfm

1 1 2
1

3. Y-COP 1O
2
3
4

1.
1

ab
Y-COP

2.
1 YAMAHA
2

5-40

Y-COP

2
1
1
[4]

[2]

[5]

[6]

[1]

[3]

3.

2
0.1 Nm0.01 kgfm

- CR2016
3V
4.
2
1

2
5.
1

2 [1][2]

5-41

20

21

1
9

4
21

14
9

10

5
11
4
15
17

16

6
22

12
18

4
23

19
7
7

13

24

25

8
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

26

4
1
1
1
1
1
2
2
3
1
1
1
1
1
1
1
1

5-42

M4 16 mm
M5 127 mm

20

21

1
9

4
21

14
9

10

5
11
4
15
17

16

6
22

12
18

4
23

19
7
7

13

24

25

8
No.
18
19
20
21
22
23
24
25
26

26

1
1
1
2
1
1
1
1
1

5-43

M6 35 mm

1.

7-27

1. 1
2

4. 1 2
3

2
2. 1

5. 1
2

3. 1 2
3

b
3

1
2

5-44


3
a18.0 mm
b13.0 mm

5
2

6. 1
2

1
2

10. 1
2
3

7. E 1 2
3 4
5

2
2

5
2
3
3

1
1

4
3

8. 1

1.

9. 3
2
4

2.

1.
600

5-45

a
b

ab

ac
ad

2. a

1.

a
a

29.0 mm

28.0 mm

d
c a

3.
a

d b

a b
a e
b e
c d
2. a

0.8 mm

0.2 mm
4.

5-46

5 a
b
3 cd

a
a.
b.

15.5 mm

9.5 mm

c
3

4. 1 2
3 4
E 5
6

1. 1
2
3
2. 4

1
4

2
2

1
5

5. 1
2
3

3. 2
1
3 4

5-47

c
3

2
3

2
1

1
2

6. 1
2 3

8. 1 a
2 b

4 a 1
b

b
1

2
b

9.
1
2 3

7. 1
2 3

1a
b
3c
b

2
1
3

5-48

1
3 2
90890-06869
3 2
YB-06869

1.

7-27

/ L/B B
2.5 V @ 392.0 kPa
3.92 kgf/cm
4.5 V @ 784.0 kPa
7.84 kgf/cm

1. a

2. ON

5. OFF

6.

3-14

Or

1. a

Or B
4.755.25 V

2. ON

3.
1 2
4.

Or

L/B
Or

a
G/W B G
2

Or B
4.755.25 V
3.
1 2

1
2

4.

5-49

PTT

L
Or

b
G/W B G
2

a
PTT
a b
12 V

1
2

3. PTT
PTT

1
3 2
90890-06869
3 2
YB-06869

4. PTT

L B
2.5 V @ 392.0 kPa
3.92 kgf/cm
4.5 V @ 784.0 kPa
7.84 kgf/cm

PTT

5. 1
2 1
90890-06867
2 1
YB-06867

5. OFF

6.

3-15

6. PTT

Lg
Sb

PTT

G/W G
e
f

PTT
1. PTT

1
b

c
a

2. PTT a b

5-50

PTT
PTT
b c
b d
b e
d f

PTT
c d
b e
9.
10.PTT

7. a

b PTT
PTT

11.PTT
PTT

12.PTT

Lg
Sb
G/W G
a

PTT

1. PTT a

2. PTT

e
R
PTT
c e
b d

8. a

b PTT
PTT

PTT
R
12 V
3. PTT
PTT

Lg
Sb
G/W G
a

d
c

Sb
R
Lg

5-51

PTT
2. PTT
a

PTT
UP
a b
DN
b c

Sb
c

4. PTT

1. a

b
a

Sb
12 V
3.

4. 1 a
2
b

2.
3. 1 a
b

b
2

b
a

a
1

Sb

239379 @a
9.011.0 @b

4.

L
12 V@a
0 Vb

1.
abc

5.

5-52

PTT
6.

3-21

5-53

PTT

MEMO

5-54


........................................................................6-1
....................................................................................... 6-1

........................................................................... 6-2
................................................................................... 6-4

............................................................................6-6
............................................................................... 6-6
........................................................ 6-6
............................................................................... 6-6
............................................ 6-7

.....................................................................6-10
......................................... 6-11
............................................. 6-11
............................................. 6-12
............................................. 6-12
..................................................... 6-12
............................................................ 6-12
......................................... 6-13
......................................... 6-13

.....................................................................6-14
.................................................................................... 6-15
............................................................ 6-15
................................................................ 6-16
............................................................ 6-16

...................6-18
.......... 6-19
.................................................................... 6-19
......................................... 6-19
.......... 6-20

ETV ........................................................................................6-21
ETV .............................................................................. 6-22
ETV .................................................................................. 6-22
ETV .............................................................................. 6-22


.....................................................................6-24
............................................................ 6-25

.............................................................. 6-26
............ 6-26
............................................................ 6-26

......................................................6-28
............................................. 6-29
................................................. 6-29
/ ................................................. 6-29
............................................. 6-30

APSF175............................6-32
APSF200............................6-34
................................................. 6-36
APS ............................................................................. 6-37
......................................... 6-37
APS ................................................................................. 6-38
APS ............................................................................. 6-38
................................................. 6-38

...........................6-41
..................................................... 6-43
................................................................ 6-44
..................................................... 6-44
................................................................ 6-44
................................................. 6-45

0
1
2
3
4
5
6
7
8
9
10

g
5
e
i
h
f

i
c

d
a
3

7.

1. -

2. -

3.
-
4. -

5. -

6. -

a.
b.
c.
d.
e.
f.
g.
h.
i.

6-1

8
10

B
h

g
c
d

5
e

C
6

3
11

12

C
b
i

a
9
2

6-2


1.
-
2.
-
3. -

4.
-

5.
-
6. -

7.
-
8.
9.
10.
11.
-

12.
-
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
A. F175
B. F200

6-3

1 9

e
10

13
g

13

d
11

10
14
B

B
11

12

b
14
15
1
h

16

8
b
7
5
b
4

10 11
A
12
c
3 b 2 6

6-4


1. -

2. -

3. -

4. -

5. -

6. -

7. -

8. -

9. -

10. -

11. -

12. -

13.
14. -

15.PCV -

16. -

a.
b.
c.
d.
e.
f.
g.
h.

6-5


3.
1

1.
2.
15 A1

1.

6-6
2.

6-6 3

3. 1

3. 2 3

4. OFF
5. 15 A

1
90890-06946
1
YB-06946

4. 1

1.

6-6

2. 1

6-6

250 kPa2.5 kgf/cm


9.

6-6
10.

11.

1.

6-6
2.

6-6 3

A.
B.
1
90890-06753
1
YU-03153M

3. 12

6-6 34
4.
3

4
5

5. ON 5

ON5


OFF 10 ON

4
3
1

2
ON 5

310 kPa3.1 kgf/cm


6.

7.
650750 r/min

8.

6-7

2
1

1 2

A.
B.

1
90890-06946
1
YB-06946
2
90890-06753
2
YU-03153M
/
4
90890-06945
/ 4
YB-35956-B

3
4

2
1

5. 1
2

A.
B.

6.

10.

6-6

7.

11. 12
3

8. OFF
9. 3
4

6-8

3
1
2

A.
B.

6-9

13

15 16

14
12

6
7

10
4
2
1
8

5 Nm (0.5 kgfm, 3.7 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

11

1
1
1
3
1
1
1
1
1
1
1
2
2
1
2
2

6-10

-
M6 25 mm
M6 12 mm


2. b 2

15 O

1. 12
2. a

2
b

3. 1
2

1
90890-06840
1

4. 2

200 kPa2.0 kgf/cm

3. 1 a

4. b 2

15 O

5. 12

6P3

6-11

6P3

1. 1
a


2. b 2

/
1
90890-06945
/ 1
YB-35956-B

3. 30

80 kPa0.8 kgf/cm

1. 1O
2 3

1.

1.

A. F175USA

B. F175F200

/
1
90890-06945
/ 1
YB-35956-B

2.

5-24

F175USA

135.0 kPa1.35 kgf/cm


F175

F200
166.7 kPa1.67 kgf/cm

1. 1
a

6-12

1. 1
O 2
3
3

2
5. 1
2

1
3

6. 2

3
5 Nm0.5 kgfm

1. 1

3-9

7. 12
3

2.

3-13
46

8. a

3. 2

2 3

3
4. 2
4

a
2

6-13

14

12

2
1

13

2
9

10

16

11
10

11

15

2
4

11

6
5

8
7

10

8
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
3
1
2
1
2
1
4
1
4
4
2
1
1
1
2

6-14

M6 20 mm
-

M6 25 mm

M6 12 mm

1. 1
2

1
4

3
2
a
1

3. 2
1

2. 1

4. 2 1
3
1

3.

2 Nm0.2 kgfm
4.

2
1

5. 1
2

1.

6. 2
3

2. a
1
2 3
4

6-15

4
3

7. 12
5
3 4

3. 1
2 4

3
4
5
4

STBD
1

4.
3

1.

5-25

1. 1

5. 1 2
3

2.
234

6. a 4


3
1

b
1 2

6-16

2
1

7. 1
2

1
2

8. 1
2 3 4

9. a

1
4
3
2
a

6-17

1
2
3

8
4

12
11

15

5
9

10

14
13

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1
1
1
1
2
2
2
1
1
1
1
1
1
1
1

6-18

M6 16 mm

M6 26 mm

-
-
-

1. 12

2. 34
5 5

3. 36
6

1.

4. 34

2. 1 a

2
3.

3 6
1

5.
a

6. 1

7. 2
34

2 3

8. 5 6

/
1
90890-06945
/ 1
YB-35956-B

19.6 kPa0.20 kgf/cm

9. 1 2
3

1.

6-19


2.

5-27

6 3
b

8. 4

1. 1 2
3

9. 34
5

2. 1

3. 2
34

4. 5

4
2 3

4 3 b

5.
a

a
1

6. 12

a
1
7. 3
6

6-20

ETV

ETV

18 Nm (1.8 kgfm, 13.3 ftlb)

3
9

3
8

a 18 Nm (1.8 kgfm, 13.3 ftlb)


b 18 Nm (1.8 kgfm, 13.3 ftlb)

6
3
3

5
1
18 Nm (1.8 kgfm, 13.3 ftlb)

7
1

No.
1
2
3
4
5
6
7
8
9

ETV

2
1
4
1
2
1
1
1
1

6-21

M6 25 mm
M8 60 mm
M6 25 mm

ETV

ETV
1. 1
2. 2

1
3. TPS
ETV
TPS
5-19

ETV
3. ETV a

1. 1

4. 1

2. ETV2
3. ETV 3

4. 4 ETV
5
5. ETV 6

a
6. ETV ETV
5ETV
6 [1][2]

5. 1ETV2

7. ETV 6 2

1
3
2
4
[2]

2
[3]

ETV
1. ETV

2.

6-22

[3]

[1]

ETV
ETV 3
18 Nm1.8 kgfm
ETV 6
1 18 Nm1.8 kgfm
2 18 Nm1.8 kgfm
8. ETV a
9. 1
2

2
1

10. 1

11. 2

2
a
1

6-23

2
4
3

2
4
3

2
4

6
1

2
4
3

1
5
8

No.
1
2
3
4
5
6
7
8
9

O
O

4
4
4
4
3
1
1
2
1

6-24

M6 25 mm

M6 12 mm

1.

6-6

2.

6-6 3

3. a

3
a

7. 1

a
a

4. 1

8. 1 2

5. 1 2

2
1

6. 3

2
1
2
1
2

6-25

1.

1.

2.

5-25

2.

5-25

3.

9089462982-85

1. O 12
3 4

2
4


1 2.5 cm
2.5
cc

2. 12

1
2

FIM20000ME

221224 cm221224 cc
/30

1.2
0.03 mm/s0.774 [15
C]

2224 C

300 1.5 kPa

9601060 hPa

3. 1

4. 2

6-26


8. a

9. 1

1
2

a
a

2
5. 1
2 3

6. 4

1
3

3
2
2

7. 1

6-27

4
5
7

4 Nm (0.4 kgfm, 3.0 ftlb)

8
9
5

2
6

6
1

3
1

24 Nm (2.4 kgfm, 17.7 ftlb)

1
No.

1
2
3

9
1
1

5
6
7
8
9

2
2
2
2
1

6-28

M8 40 mm

M5 15 mm

1. 1234

2.
5 6

3
3

3. 7
5
4. / a

5.
8

3
4
10.1

a
8

3
2

7
6
1

6. 2
1
7. 3
8. 4
9. 6 5

1.

/
1. /

2. /


5-32

5-32

6-29

[8] [6]

1. 1
2

[4]
[2]

[1]

[7]

[3]

[9]

[5]
2
24 Nm2.4 kgfm
3. 1
a

2. 1
2
[1][2]

4. 2
3

5. 4
5

6. 6

6
4
3
3

2
2

5
3
a 1 a 3

3
7. 2
1

6-30


8. 13
3

9. 1
45
10.
6
11. / a

4
3

6
5

2
1

4
5
4

6-31

APSF175

APSF175
10

12

14

11
23

16 22
15

24

20

17

24
32

18
33

13

7
6
8
3

30

31
29

19
13
21

28

27

3
25

13
3

26

2
1

No.

1
2
3
4
5
6

4
8
4
1
1
1

1
1
1
1
1
3
1
1
1
1

8
9
10
11
12
13
14
15
16
17

6-32

M6 35 mm

-
-

-
-
-
-
- F175

APSF175

10

12

14

11
23

16 22
15

24

20

17

24
32

18
33

13

7
6
8
3

30

31
29

19
13
21

28

27

3
25

13
3

26

2
1

No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

APS

1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1

6-33

- F175

M6 35 mm
-

M6 10 mm
-
-

F175

APSF200

APSF200
10

12

14

11
23

16 22
15

24

20

17

24
32

18

13

7
6
8
3

30

31
29

19
13
21

28

27

3
25

13
3

26

2
1

No.

1
2
3
4
5
6

4
8
4
1
1
1

1
1
1
1
1
3
1
1
1
1

8
9
10
11
12
13
14
15
16
17

6-34

M6 35 mm

-
-

-
-
-
-
- F200

APSF200

10

12

14

11
23

16 22
15

24

20

17

24
32

18

13

7
6
8
3

30

31
29

19
13
21

28

27

3
25

13
26

2
1

No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

APS

2
1
1
1
1
1
3
1
1
1
1
1
1
1
1

6-35

- F200

M6 35 mm
-

M6 10 mm
-
-

APSF200

1.

6-15

2. 123
3.
45

4. a

1
3
7. 1
2
3
4 5
6

1
5

5
5. 1

4
2
6
6
3

8.
1
234 5

6. 1
2

6-36

APSF200

1
2

5
1

APS
1. APS a
2. APS1
9. 1
2

6-6 23

a
1

10. 3
11.a

a
2

1.
1
2.

1
12. 1

A. F175
B. F200

6-37

APSF200

/
1
90890-06945
/ 1
YB-35956-B

1. 1
2
3
4 5
6

3.
1

4.

5
A

4
2

6
6
3
A

A. F175
B. F200
2.
1 2

A. F175
B. F200

APS
1. APS

2. APS
APS

5-20

APS
1. APS1

2. APS a

a
1

3. 1
2

4. 3

6-38

APSF200

4
7
1
3

2
3

2
6
5

5. a
6. 1
7. 2

13. 1

8. 3
4
9. 3
56

5
6
a

4
2

1
14. a

15. 1
2 3

10.
1
234 5

16. 2
4 5

11.
1 2
6

17. 6
7
18. 8

12. 4
7

6-39

APSF200
19.9

10
11 12

1
3
4
5

12
9
10

11

6
7

6-40

3.5 Nm (0.35 kgfm, 2.58 ftlb)

2 Nm (0.2 kgfm, 1.5 ftlb)

11

6
25

2 Nm (0.2 kgfm, 1.5 ftlb)

10
1

29
28

4
27
16

12
13

26
30

3
21

14

3.5 Nm (0.35 kgfm, 2.58 ftlb)

20

19

2 Nm (0.2 kgfm, 1.5 ftlb)

22

2 Nm (0.2 kgfm, 1.5 ftlb)

15

23

31

24
17
18

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

2 Nm (0.2 kgfm, 1.5 ftlb)

1
1
1
1
3
1
1
1
1
6
1
1
1
1
1
1
1

6-41

M5 12 mm

M4 12 mm

M4 16 mm

3.5 Nm (0.35 kgfm, 2.58 ftlb)

2 Nm (0.2 kgfm, 1.5 ftlb)

11

6
25

2 Nm (0.2 kgfm, 1.5 ftlb)

10
1

29
28

4
27
16

12
13

26
30

14

3.5 Nm (0.35 kgfm, 2.58 ftlb)

3
21
20

19

2 Nm (0.2 kgfm, 1.5 ftlb)

22

2 Nm (0.2 kgfm, 1.5 ftlb)

15

23

31

24
17
18

No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31

2 Nm (0.2 kgfm, 1.5 ftlb)

1
1
1
1
1
1
1
1
3
1
1
1
1
1

6-42

M4 8 mm

M4 8 mm
M5 6 mm


5. 1
2

1. 1
2

6. a
3
4

a
2

2. 1 23

3. 4
5

3
7. 1 2
3

1
5

8. 4
5

4. 1 2
3 4

1
2
9. a
1
2 3
4

6-43

3
a
2

65.070.0 mm

1
4

1. a
1

1.

5-25

2.
b

1.

/
1
90890-06945
/ 1
YB-35956-B

2.

3.

3. a
1

4.
a

4.
b

6-44

1
3

a
/
1
90890-06945
/ 1
YB-35956-B

4
1

4. 1
2
a

1. 1

2

2. 3 4
5

2
1
5. 1
2
3

3
2

2
2 Nm0.2 kgfm
5
2 Nm0.2 kgfm
3. 1 2
34
a

3
2 Nm0.2 kgfm

6-45


6. 1
2
3 4
5

9. 1
2
2

5
2

4
3

2
2 Nm0.2 kgfm

5
2 Nm0.2 kgfm
7. 1
2
3

8. 45
6

3
2

6
1
5
4

3
3.5 Nm0.35 kgfm
7
3.5 Nm0.35 kgfm

6-46

MEMO

6-47


...............................................7-1
............................................................................... 7-1
....................................................................................... 7-1
........................................ 7-1
........................................................... 7-2
........................................................... 7-5

L .............7-6
X ............7-8
............................................................ 7-10
............................................................ 7-13

......................................................7-17
............................................. 7-18
............................................. 7-19

0
1
2
3
4
5

.................................................................7-21
........................................................ 7-22
............................................................ 7-22
........................................................ 7-22

..............................................................7-25
..................................................... 7-27
..................................................... 7-27

ECM ......................................................................7-29
.................................................................7-30
/ / ....7-31
/ /
........................................................................................... 7-32
/ /
........................................................................................... 7-32

...........................7-34
................................................................ 7-35

6
7
8
9
10


.....................................................................7-36
............................................................ 7-38
............................................................ 7-39

F175........................................................7-42
...................... 7-44
.................................................................... 7-45
................................................................ 7-45
.................................................................... 7-45
.............. 7-46
...................... 7-47

F200........................................................7-51
...................... 7-53
.................................................................... 7-54
................................................................ 7-54
.................................................................... 7-54
.............. 7-55
...................... 7-55

.................................................................7-57
........................................................ 7-60
............................................................ 7-60
............................................................ 7-61
................................................. 7-61
............................................................ 7-62
................................................................................ 7-62
.................................................................... 7-63
.................................................................... 7-63
.................................................................... 7-64
.................................................................... 7-65
...... 7-67
........................................................ 7-67
........................................................ 7-68

..............................................................7-70
..................................................... 7-73
PCV ................................................................................. 7-74
................................................................ 7-74
......................................... 7-74
..................................................... 7-74


.....................................................................7-77
................................................. 7-80
..................................... 7-80
................................................. 7-80

0
1

..............................................................7-82
............................................. 7-85
..................................... 7-85
................................................. 7-85
.................................................................... 7-85
.................................................................... 7-86
................................................................ 7-86
............................................. 7-87
......................................... 7-88
................................................. 7-88
..................................... 7-89

.....................................................................7-90

........................................................ 7-92
.................................................................... 7-93
................................................................ 7-93
..................................................... 7-94
................................................................ 7-94
..................................... 7-94
............................................................ 7-95
............................. 7-95
..................................................... 7-95
............................................................ 7-96
.......... 7-96
...... 7-96
............................................................ 7-97
............................................. 7-97
................................. 7-98
.............................. 7-100
.................................. 7-101
................... 7-102
................... 7-104
.................................................. 7-105

3
4

6
7
8
9
10


8.

1. 5

28 Nm2.8 kgfm

2.

9.
10.

3.

4.

1. YDIS

2.
650750 r/min

3.

420.0 kPa4.20 kgf/cm


/SL 10W-30
3000 r/min
520.0 kPa5.20 kgf/cm
/SL 10W-30

5.
12

2
1

1
90890-03160

1
YB-45544-A

2
90890-06563

1.

a
b

2. c

6.

770.0 kPa7.70 kgf/cm


7.

7-1

0.361.14 mm

2
3
a
2
a

6
5

a
3

1.

5. 1

2. 12

6. 1
TDCa VCT
2 3

4
5
1

3. a
12
3 4
5
6

7. VCT
I b
c

4. 7

7-2

4 b

IN
0.170.24 mm
EX
0.310.38 mm

1
A. F175

9.

7-5

8. 911
ab

EX

IN
#1

#1

#2

#3

#4

IN

EX

#2

10. 1
TDCa VCT
2 3

4
5
1

#3

#4

7-3

2
4

13.

28 Nm2.8 kgfm
14. 1
234
5
a

15.6

4
1
a

A. F175

11.

7-5

2
1

#1

#2

#3

#4

IN

EX

16. 12

12.1

2
1

17.

7-4


6.

=
+


VCT

=
3.000 mm
= 0.30
mm
= 0.20 mm

= 3.000 mm + 0.30 mm 0.20 mm


= 3.100 mm

1.

7-18

7.

VCT F175

7-47

7-55

2.

7-18

3.

7-22
4. VCT F175

7-44

7-53

8.

7-22
9.

7-19

10.

7-19

5. a

7-5

L
12

11

13

15
14 16

13

12

19

15
16

20

26

8
3 Nm (0.3 kgfm, 2.2 ftlb)

30

27 18

22 21
10
28
22
28
4

29

5
29
4 Nm (0.4 kgfm, 3.0 ftlb)

25
1

23

24
a 20 Nm (2.0 kgfm, 14.8 ftlb)
b 20 Nm (2.0 kgfm, 14.8 ftlb)

a 42 Nm (4.2 kgfm, 31.0 ftlb)


b 42 Nm (4.2 kgfm, 31.0 ftlb)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
2
1
1
1
1
1
1
1
1
1
3
2
1
2
2
1

7-6

M6 14 mm

M6 16 mm

M6 20 mm
M6 30 mm

17

12

11

13

15
14 16

13

12

19

15
16

20

26

8
3 Nm (0.3 kgfm, 2.2 ftlb)

30

27 18

22 21
10
28
22
28
4

29

5
29
4 Nm (0.4 kgfm, 3.0 ftlb)

25
1

23

24
a 20 Nm (2.0 kgfm, 14.8 ftlb)
b 20 Nm (2.0 kgfm, 14.8 ftlb)

a 42 Nm (4.2 kgfm, 31.0 ftlb)


b 42 Nm (4.2 kgfm, 31.0 ftlb)
No.
18
19
20
21
22
23
24
25
26
27
28
29
30

2
1
2
1
2
4
8
3
1
2
2
2
2

7-7

M5 20 mm

M10 35 mm
M10 140 mm
M8 35 mm
M6 20 mm
M6 40 mm
M6
M6

17

X
12

13

15
14 16

11

13

17

12

19

15
16

20
26

29

31 32

6
3 Nm (0.3 kgfm, 2.2 ftlb)

34

28 18 30

29

34

22 21
10

27

29

22

30

29
32
30

25
1

23

33

24

a 42 Nm (4.2 kgfm, 31.0 ftlb)


b 42 Nm (4.2 kgfm, 31.0 ftlb)

a 20 Nm (2.0 kgfm, 14.8 ftlb)


b 20 Nm (2.0 kgfm, 14.8 ftlb)

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
2
1
1
1
1
1
1
1
1
1
3
2
1
2
2
1

7-8

M6 14 mm

M6 16 mm

M6 20 mm
M6 30 mm

29 31

12

13

15
14 16

11

13

17

12

19

15
16

20
26

29

31 32

6
3 Nm (0.3 kgfm, 2.2 ftlb)

34

28 18 30

29

34

22 21
10
22
4

27

29
30

29
32
30

25
1

23

33

24

a 42 Nm (4.2 kgfm, 31.0 ftlb)


b 42 Nm (4.2 kgfm, 31.0 ftlb)

a 20 Nm (2.0 kgfm, 14.8 ftlb)


b 20 Nm (2.0 kgfm, 14.8 ftlb)

No.

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

STBD
PORT

2
1
2
1
2
4
8
3
1
1
2
7
3
2
2
2
2

7-9

M5 20 mm

M10 35 mm
M10 140 mm
M8 35 mm

M6 20 mm
M6 14 mm
M6 30 mm

M6
M6

29 31

1. 1
2
3

1
2

3
2

6. 1

7. PTT2
3456
7 PTT

2. 1
2
3

3
2
1
4
7

2
1

25

3. 1

4 2

8. a

1
4

2
3
4. 1
2

9. 1
2

5. PTT 3

7-10

1
a
1

14. 1
a

10.
a
b
1
11.
a
b

1
a

15. 1

1
a

16. 1
2

A.

B.

12. 1
a

13. a

17.a
b
PTT c

7-11

b
c
1
18. 1

4
2
22. 1X
23

A
1
1

19. 2
1

B
2

20. 2
1

21.3

A. L-
B. X-
23. 12
24.
12

7-12

X
25.
345
6 7

6
7

A
5

2
A

7
6
6

7 8

3
90890-06820
3
YB-06820
B 4
90890-06682
B 4
YB-06682

5
3 4

1
90890-06820
1
YB-06820
B 2
90890-06682
B 2
YB-06682

M86
1 20 Nm2.0 kgfm
2 20 Nm2.0 kgfm

M1078
1 42 Nm4.2 kgfm
2 42 Nm4.2 kgfm

1.
1
2

5. 1X
23
45X
4

2. 34
3.
34
5
4. 5
678
2

7-13

6 c
b

2
1

3
2

9. 1
2
3

1 3 2

A. L-
B. X-
4
3 Nm0.3 kgfm
5L

4 Nm0.4 kgfm

10.O1

6. 1
2
3

3 1
a

7. 4
5

11.a
b
PTTc

8. 6
b

7-14

a
b

1
a

12. 1
2

15.a
1
a

1
a
1
13. 1
2

16.
a
b

a
1

17.
a
b
1

A
1
a
2
1
14. 1
a

7-15

3
1
2

4
b

7
1 5

A.

B.

18. 1
2

PTT 2
3.5 Nm0.35 kgfm
23.PTT 1

24. 2

3
25. 4

26. 5

19. a

3
1
4
2
5
a

20.PTT 1
PTT 2

3
9 Nm0.9 kgfm

21.PTT 3
456 7

27.

3-11

22. 8

7-16

a 40 Nm (4.0 kgfm, 29.5 ftlb)


b 90
8

11

11
3
4 Nm (0.4 kgfm, 3.0 ftlb)

11

6
7
5

11
4

4
10

No.

1
2
3
4
5
6
7
8
9
10
11

6
1
1
2
1
2
1
6
1
1
4

7-17

M6 35 mm

M5 20 mm
M10 50 mm

M6 30 mm

1. 1

1
a

2
6. 1
23

7.
a
ab

3
3
A.
B.

2
90890-01235

2
YU-01235
B 3
90890-06686
B 3
YB-06686

a
b

8. 1
2 3

2.
3. a

a
4. 1
2 3
5. 4

7-18


5. a
b

1
2

2
3

3
3

a
b

6. 1

7-1

1. 1
2

7. a
a

2. 2
3

8. 3
4 5

1
5

2
1

4
a

2
4 Nm0.4 kgfm

3. 1
23

9.
1
[1][2] 2

4.
a

7-19


2
90890-01235

2
YU-01235
B 3
90890-06686
B 3
YB-06686

1 2

a
90

1
1 40 Nm4.0 kgfm
2 90

1
2

90

3
3

90

[1]

[6]

[3]

[4]

[5]

[2]

A.
B.

7-20

39 Nm (3.9 kgfm, 28.8 ftlb)

6
5
4

No.
1
2
3
4
5
6

1
1
1
1
1
1

7-21

M5 55 mm

M6 16 mm


4. 1 VCT

VCT

1.
a
b
VCT
I c
d

5. 1

A
d

b
a

1.

A. F175
2. 1

VCT

3.
2

1.

7-22


2. 1

2
1

3. a
b
VCT
I
c
d

5.
abc

b
d

d
a

a3.0 mm
b5.5 mm
c2.5 mm

b
a

6.
1

A. F175
4.

EX
EX
VCT
IN

7.

a b

7-23


8.

a
b

A
a

11.

28 Nm2.8 kgfm

a
b

A. F175
B. F200
9.
1/2

39 Nm3.9 kgfm
10. 1/2

ab

VCT I c

7-24

11

25 Nm (2.5 kgfm, 18.4 ftlb)

15

13 12

29 Nm (2.9 kgfm, 21.4 ftlb)

14
4
9
10
10
5

16

2 Nm (0.2 kgfm, 1.5 ftlb)

2
9 Nm (0.9 kgfm, 6.6 ftlb)

9 Nm (0.9 kgfm, 6.6 ftlb)

18

17
19

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
1
3
1
1
1
1
2
1
2
1
1
1
1
1

7-25

M8

M8 45 mm
M4 8 mm

M6 15 mm
M8 35 mm
M6 16 mm

M6 35 mm
M8 16 mm

11

25 Nm (2.5 kgfm, 18.4 ftlb)

15

13 12

29 Nm (2.9 kgfm, 21.4 ftlb)

14
4
9
10
10
5

16

2 Nm (0.2 kgfm, 1.5 ftlb)

2
9 Nm (0.9 kgfm, 6.6 ftlb)

9 Nm (0.9 kgfm, 6.6 ftlb)

18

17
19

No.
18
19

1
1

7-26

M8

1. 1 2
3

2. 4

1
2

3
25 Nm2.5 kgfm

3
4

3. / /
1
/ /
2

3. 1

1
2
1

4. / /
1

4. 1
2

5. 2

1
1
2

2
2
29 Nm2.9 kgfm

1. 1
2

5. 1

2

2. 2

6. 3

7-27


7. 4 5
6

8. 7

5
1
6
7

2
4
3

2
2 Nm0.2 kgfm
6
9 Nm0.9 kgfm

7-28

ECM

ECM

5
8

4
3
4
5

3
9
2

11

6
3 4

10

2
2.5 Nm (0.25 kgfm, 1.84 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11

ECM

2.5 Nm (0.25 kgfm, 1.84 ftlb)

1
4
3
3
3
1
2
1
2
1
1

7-29

M6 20 mm
M6 35 mm

M6 20 mm
M6 16 mm

11 10

A
1
12

7
5
12
2

8
9

6
10
A 8

11
4
13
14
25 Nm (0.25 kgfm, 1.84 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

1
1
1
1
4
4
3
3
2
3
2
13
1
4

7-30

M5 10 mm
60 A
10 A
20 A
30 A
15 A
M3 10 mm
M5 20 mm

/ /

/ /

4
2
1

3
A
3

A
No.
1
2
3
4

/ /

1
1
6
1

7-31

M6 35 mm

/ /
5.
/ /
b
/ /
b

/ /

1.
/ /

7-27 4

2. 2 3
/ /
1

1
a
2

6. / /
1

3
1

3. 1 2
3

/ /

1. 1
/ /
2

1
2

4. / /
a

7-32

/ /
2. / /
a
/ /
a

3. / /
b

6. / /

7-27 3

b
4. 1
23

5. / /
1
2 3

7-33

3
1
2
3
1
2
3
1
2
3
1
2
28 Nm (2.8 kgfm, 20.7 ftlb)

No.
1
2
3

4
4
4

7-34

M6 25 mm
M14

1.
a

2.

3. a

NGK
LFR6A-11

1.01.1 mm

7-35

3
4
5

10

22
9

11

16

22
11

17

18
16
13
12

15

17

13

18
20

21

12

4.5 Nm (0.45 kgfm, 3.32 ftlb)

17

19

18
16 14

13 20

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
2
1
2
2
2
1
1
1
2
2
3
1
1
3
3

7-36

M6 40 mm
M6 65 mm

3
4
5

10

22
9

11

16

22
11

17

18
16
13
12

15

17

13

18
20

21

12

4.5 Nm (0.45 kgfm, 3.32 ftlb)

17

19

18
16 14
No.
18
19
20
21
22

13 20

PTT

3
1
2
2
4

7-37

M6 35 mm
M6 20 mm
M6 16 mm

1. a
b

a
5. 1
23

6. a

2. 1

7. 4 5

3
1

4
a
1

3. OCV a
IN b
F175

2
5
4

8. a
b

9. 1

4. 12

a
1

7-38


10. 1
EX a

16.PTT 12

17.PTT a
3 PTT
a

11. 2
3

18. 4
5

3
2

2
3
1

12. 1
2
13. a

14. b

5-1

1
b

1. 1
a

2. PTT b
PTT b
1

15. 1

3. PTT 23
PTT 4

4. 5
6

7-39

3
1

b
a
9. 1
2

4
6

10. EX
a 3

2
PTT 4
4.5 Nm0.45 kgfm

5. 1

a
11. 1

1
12. a
b

a
1

6. a

7. b

13. 1
234

8. 1
2

14.a
15. 5

7-40

4
2
a

1
2

3
19. a
b

5
2
16. 12

17.OCV a
IN b
F175

b
a

18. 1

7-41

F175

F175

3
6

60 Nm (6.0 kgfm, 44.3 ftlb)

12

14
9

11

11
16

17 15

3
4
5

3
18

8 Nm (0.8 kgfm, 5.9 ftlb)


17 Nm (1.7 kgfm, 12.5 ftlb)

17

18

19

13
20

19
10
8 Nm (0.8 kgfm, 5.9 ftlb)
17 Nm (1.7 kgfm, 12.5 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

EX
IN

16
1
4
1
1
1
2
1
2
1
2
1
1
4
1
1
4

7-42

20

M6 30 mm

M6 12 mm

M10 35 mm
EX

EX
IN
IN a6FA IN
M12 35 mm

M7 48 mm

F175

3
6

60 Nm (6.0 kgfm, 44.3 ftlb)

12

14
9

11

11
16

17 15

3
4
5

3
18

8 Nm (0.8 kgfm, 5.9 ftlb)


17 Nm (1.7 kgfm, 12.5 ftlb)

17

18

19

13
20

19
10
8 Nm (0.8 kgfm, 5.9 ftlb)
17 Nm (1.7 kgfm, 12.5 ftlb)

No.
18
19
20

8
16
16

7-43

20

M7 37 mm

F175

2
1

1.
2. a
b
90

90

4. 1
2
3
[1][2]

90

2
[1]

1
[1]

[5]

[5]

[2]

[2]

[4]

[4]

[3]

[3]

3.
12

3
5. 12
3
4

7-44

F175

2
4

2. a

1.

1.

2. a

IN
44.71044.810 mm

44.660 mm
EX
44.66044.760 mm

44.610 mm

3.

30.97030.980 mm

1.

0.2 mm 0.5
mm

0.030 mm

7-45

F175

EX

3 2

IN

6
10

#4

#3

#2

PG-1

2.
PG-11

4
#1

1.

5.
12 [1][2] 2

3.
1
234

EX

IN
[5]

[5]
#1

[1]

[1]

4. 5
6

#2
[4]

[4]

#3
4

#4

4
4

[2]

[2]

[3]

[3]

3
2

12
1 8 Nm0.8 kgfm
2 17 Nm1.7 kgfm

6.
1

7-46

F175

3. 2
3 45

4. 3

0.0260.051 mm

0.080 mm

#1#4 TDC

7-2

6DA EX

6FA IN

3 2

IN

3
2

EX

1. a
b

b
5. 12
3

2. 1

7-47

F175

EX

6
10

#4

#3

#2

4
#1

IN

3 2

8. 1
2
[1][2] 2

EX

6.
1
234

[5]

7. 5
6

[4]

IN
[5]

#1
[1]

[1]
#2

[4]
#3

[2]

[2]
4

#4

4
4

[3]

[3]
2

12
1 8 Nm0.8 kgfm
2 17 Nm1.7 kgfm

2
1

9. 1
10.

7-48

F175
13.
1

2
1

1
60 Nm6.0 kgfm

2
60 Nm6.0 kgfm

14. I
a
b

11.1

15.
ab

90

12.a
b

90

7-49

F175

a
b
90

16.

7-2
13

7-50

F200

F200

32 Nm (3.2 kgfm, 23.6 ftlb)


60 Nm (6.0 kgfm, 44.3 ftlb)

6
3

12
13
15

14

7
8

17
9

11

11
19

20 18

3
4
5

3
21

a 8 Nm (0.8 kgfm, 5.9 ftlb)


b 17 Nm (1.7 kgfm, 12.5 ftlb)

20

21

22

16
23

22
10
23

a
b

8 Nm (0.8 kgfm, 5.9 ftlb)


17 Nm (1.7 kgfm, 12.5 ftlb)

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

VCT

VCT
VCT

16
1
4
1
1
1
1
1
2
1
2
1
1
1
1
1
4

7-51

M6 30 mm

M6 12 mm

M10 35 mm

EX
M27

M12 35 mm
IN

F200

32 Nm (3.2 kgfm, 23.6 ftlb)


60 Nm (6.0 kgfm, 44.3 ftlb)

6
3

12
13
15

14

7
8

17
9

11

11
19

20 18

3
4
5

3
21

a 8 Nm (0.8 kgfm, 5.9 ftlb)


b 17 Nm (1.7 kgfm, 12.5 ftlb)

20

21

22

16
23

22
10
23

a 8 Nm (0.8 kgfm, 5.9 ftlb)


b 17 Nm (1.7 kgfm, 12.5 ftlb)
No.
18
19
20
21
22
23

EX
IN

1
1
4
8
16
16

7-52

M7 48 mm
M7 37 mm

F200

VCT
VCT
VCT

VCT

7-44
1.

7-44 12
2. 2 VCT
1 VCT 3

VCT
VCT

VCT
VCT

5.
1

2
90890-01701
2
YS-01880-A
3.
4.
VCT 1

7-53

F200

1
B

6.

7-44 45

A. IN
B. EX
2. a

1. VCT

VCT

7-45

1.

IN
46.31146.411 mm

46.261 mm
EX
44.66044.760 mm

44.610 mm

0.2 mm 0.5
mm

3.

7-45
3

7-54

F200

7-46

7-47
1.


7-47 14
5. VCT
ab

6DA EX

6DA IN

6.
VCT 1

IN

EX
VCT
VCT

2.

7-47 58

3.

7-47 910
4. VCT 1

7-55

F200
9.

7-47 1516

VCT 1
60 Nm6.0 kgfm
7. 1VCT
2 3
VCT
VCT
2

VCT
VCT

3
90890-01701
3
YS-01880-A
VCT 2
32 Nm3.2 kgfm
8. VCT I a

7-56

32
27

29
28

30

31 27
21

29

10 Nm (1.0 kgfm, 7.4 ftlb)

26

7 Nm (0.7 kgfm, 5.2 ftlb)

25

23

18
8

a 14 Nm (1.4 kgfm, 10.3 ftlb)


b 28 Nm (2.8 kgfm, 20.7 ftlb)

24

17

1 2 3

45

10
16
11

9
10
9

22
7

13
12

15
14 38
39

13
11

12

6
41 4
42 3
2
1

15 40
14

10
19 Nm (1.9 kgfm, 14.0 ftlb)

a 39 Nm (3.9 kgfm, 28.8 ftlb)


b 180

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

23
33

20
19

34

37

36 35 33

23 Nm (2.3 kgfm, 17.0 ftlb)

No.

32
16
16
16
16
16
8
8
2
4
2
2
2
2
2
10
8

7-57

M8 25 mm
M6 20 mm

M11 120 mm
M8 50 mm

32
27

29
28

30

31 27
21

29

10 Nm (1.0 kgfm, 7.4 ftlb)

26

7 Nm (0.7 kgfm, 5.2 ftlb)

25

23

18
8

a 14 Nm (1.4 kgfm, 10.3 ftlb)


b 28 Nm (2.8 kgfm, 20.7 ftlb)

24

17

22

45
1 2 3
10
16
11

9
10
9

13
12

15
14 38
39

13
11

12

6
41 4
42 3
2
1

15 40
14

10
19 Nm (1.9 kgfm, 14.0 ftlb)

a 39 Nm (3.9 kgfm, 28.8 ftlb)


b 180

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

OCV

23
33

20
19

34

37

36 35 33

23 Nm (2.3 kgfm, 17.0 ftlb)

No.

1
1
1
1
1
2
1
1
3
2
1
2
1
1
1
2
4

7-58

M6 40 mm

F175
F175
M6 35 mmF175
F175
EX
M6 20 mmF175
INF175
M6 16 mm
M6 25 mm

32
27

29
28

30

31 27
21

29

10 Nm (1.0 kgfm, 7.4 ftlb)

26

7 Nm (0.7 kgfm, 5.2 ftlb)

25

23

18
8

a 14 Nm (1.4 kgfm, 10.3 ftlb)


b 28 Nm (2.8 kgfm, 20.7 ftlb)

24

17

22

45
1 2 3
10
16
11

9
10
9

13
12

15
14 38
39

13
11

12

6
41 4
42 3
2
1

15 40
14

10
19 Nm (1.9 kgfm, 14.0 ftlb)

a 39 Nm (3.9 kgfm, 28.8 ftlb)


b 180

23
33

20
19

34

37

36 35 33

23 Nm (2.3 kgfm, 17.0 ftlb)

No.

35
36
37

1
1
1

38

39

40

41
42

1
1

7-59

M6 70 mm
M6 16 mm

M6 16 mm

M6 16 mm

EX

1. 1

4. 1

1
2. OCV1
2
F175

2
1

3. 1F175

IN

1.

7-60

0.10 mm

1
90890-04019
1
YM-04019

2
90890-06320

2
YB-06320

1. M11
ab c
d

1.

2. 1
2
7

M11

ab= 0.20 mm
c10.0 mm
d85.0 mm

7-61

1. a

IN
0.751.15 mm
EX
0.901.30 mm

a
IN
48.08 mm

45.68 mm
EX
48.08 mm

45.68 mm

3. a

2. a

a
IN
5.4775.492 mm

5.447 mm
EX
5.4645.479 mm

5.434 mm
IN
1.7 mm
EX
1.7 mm

4.

1.

2. a

EX
0.01 mm
IN
0.01 mm

7-62

1. a

/
2
90890-06801
2
YB-06801
2. 1
a

IN
5.5045.522 mm
EX
5.5045.522 mm

2
a

2.

3
1

-
=

IN
0.0120.045 mm

0.070 mm
EX
0.0250.058 mm

0.080 mm

/
2
90890-06801
2
YB-06801
3
90890-06810
3
YB-06810

11.311.7 mm

3. 1 2

1. 1

7-63


1
90890-04101
1
YM-A8998

4.
a

2
a
1
90890-06804
1
YB-06804
4.
EX
5.5045.522 mm
IN
5.5045.522 mm

1.
2.

3. 1

IN
1.101.40 mm

1.850 mm
EX
1.401.70 mm

2.150 mm

7-64


2. 45

4050 N4.05.0 kgf

1.

30

45

60

30

45

60

30
45

A.
B.

A.
B.

90890-06316

30
90890-06331
45
90890-06332
60
90890-06333

30
90890-06327
45
90890-06325
60
90890-06324

YB-91044

45

a.
3. 30

7-65

30

30

60
a.

a.

30
45

4. 60

30

60
a.
5. 45

a.

60
45

a
b

45
a
a.
b.
6.

7-64

60

30
60

a.

7-66


7.

2. 1
2 3
4
56

4
3
2
1
90890-04101
1
YM-A8998

8.

7-64

1.

5
90890-04019
5
YM-04019

6
90890-06320

6
YB-06320

1. 1
2

3.
1

7-67

2
1
4.

2. 1 [1]
[2] 2

3. M11
a
M11 180

4. 2 [11]
[12] 2

5. 3

7-61

[19] 3 [9]

2
[10]

[17]
[15]

1. 1
2 3
456

[13]
[11]
[12]
[14]

a
[6]

[5]
[1]

[2]

[4]

[3]

[16]
[7]
[8]

7-68

[18]

180


1 [1][10]
(M11)
1 39 Nm3.9 kgfm
2 180
2 [11]
[18] (M8)
3 14 Nm1.4 kgfm
4 28 Nm2.8 kgfm
3 [19]
(M6)
5 10 Nm1.0 kgfm

1
2

OCV 3
7 Nm0.7 kgfm

6. O 1
2F175 3

9.
1
2 3 4

7. 2F175

10.

IN

1
2

4
1
3

EX

4
1

8. 1OCV
2 OCV 3
F175

7-69

38
10 Nm (1.0 kgfm, 7.4 ftlb)

3
38
32
31

2
4
37

33

41

42

40

24

26
19
23
25
15

34
37

37

18
29
30

14

43
12
11

35
13

36

16

17

9 10
22

21

39

37
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

10 Nm (1.0 kgfm, 7.4 ftlb)

PCV

10 Nm (1.0 kgfm, 7.4 ftlb)

28

20

55 Nm (5.5 kgfm, 40.6 ftlb)

27

1
1
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1

7-70

M6 12 mm

M6 30 mm

M6 20 mm

M8 40 mm
M6 25 mm

38
10 Nm (1.0 kgfm, 7.4 ftlb)

3
38
32
31

2
4
37

33

41

42

40

24

26
19
23
25
15

34
37

37

17

29
30

14

43
12
11

35
13

36

16

18

9 10
22

21

39
20

37
No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

10 Nm (1.0 kgfm, 7.4 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

28

55 Nm (5.5 kgfm, 40.6 ftlb)

27

1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1

7-71

M6 30 mm

M6 16 mm

M18 17 mm

M14 12 mm

M5 27 mm
-

38
10 Nm (1.0 kgfm, 7.4 ftlb)

3
38
32
31

2
4
37

33

41

42

40

24

26
19
23
25
15

34
37

37

17

29
30

14

43
12
11

35
13

36

16

18

9 10
22

21

39
20

37
No.
35
36
37
38
39
40
41
42
43

10 Nm (1.0 kgfm, 7.4 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

28
27

55 Nm (5.5 kgfm, 40.6 ftlb)

1
1
6
3
14
1
1
1
1

7-72

-
-

M6 30 mm

1. 12
3
2. 54
6

2
1
3
1

6. PCV1 2
3

2
6

3. 1

2
1

3
7. 1
2

4. 123
4

1
4
2

8. 1

3
5. 12

7-73

3.
a

PCV
1. PCV1

2. 2

3. 3

5862 C

70 C

5.0 mm

1.

2
1

1.

1. 1
2 3
4
[1]
[2]

2.

7-74

[2]

[1]

3
4

[3]
3

3
10 Nm1.0 kgfm
4. 1
2
3 [1][2]

4
[11]

[12]

[10]

[9]

[7]

[8]

[6]

[5]

[3]

[4]

[2]

[1]

[14]

[13]

1
3

[2]

3
[1]

[3]
4
10 Nm1.0 kgfm

[6]

2. 1
2
3 [1][2]

[4]

3
10 Nm1.0 kgfm
5. 1PCV2
3 4
5

3. 4

[5]

6. 6
7
8 9

7.

2
3

7-75

11. 1 2
3

5
8

12. 45
6
7

6
5

8. 12

2
1
9. 123
4 5

5
1
5
4
5
2
5
3
5
10.1
2

1
2

7-76

32 Nm (3.2 kgfm, 23.6 ftlb)

26

5 Nm (0.5 kgfm, 3.7 ftlb)

25
30 23

34
17

18

29
21

23
22

23

28 19

20

31
24

21

15
16

27 24

32

40

42 41

33

15
12

3
4

35

41

3
40
37
39

21

36

42

11
6

38

40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

14

7 5

10

10 Nm (1.0 kgfm, 7.4 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

No.

13

21

13
1
2
1
2
2
2
10
1
1
1
1
1
1
2
1
1

7-77

M6 30 mm

M4 14 mm
M6 25 mm

-
-
-

- VST

32 Nm (3.2 kgfm, 23.6 ftlb)

26

5 Nm (0.5 kgfm, 3.7 ftlb)

25
30 23

34
17

18

29
21

23
22

23

28 19

20

31
24

21

15
16

27 24

32

40

42 41

33

15
12

3
4

35

41

3
2
40
37
39

21

36

42

11
6

38

40

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

14

7 5

10

10 Nm (1.0 kgfm, 7.4 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

No.

13

21

1
1
1
8
1
3
3
1
1
1
1
1
1
1
1
1
1

7-78

M6 16 mm

M6 14 mm

1 -
-

32 Nm (3.2 kgfm, 23.6 ftlb)

26

5 Nm (0.5 kgfm, 3.7 ftlb)

25
30 23

34
17

18

29
21

23
22

23

28 19

20

31
24

21

15
16

27 24

32

40

42 41

33

15
12

3
4

35

41

3
2
40
37
39

21

36

14

42

11
6

38

40

7 5

10

10 Nm (1.0 kgfm, 7.4 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

6
1
No.
35
36
37
38
39
40
41
42

13

21

1
1
1
1
1
3
2
2

7-79

-
1 -
-
VST -
-

M6 12 mm

1. 12
3

2
1

2. 1

1.

3. 123

1. 1
2 23 14
1 5 [1]
[2]

3
2
4

3
1
5

4. 1122

7-80

[13]

5
[9]

[10]

[5]
[6]
[1]

[2]

[4]

[3]

[8]

[7]

3
4

[6]

[11]
[12]

[5]

[1]
[2] [7]

[9]

[10]

5
10 Nm1.0 kgfm

[4]

2. 123
4 5

[8]
[3]

5
10 Nm1.0 kgfm

5. 12
3 4

2
5

3 1
2
a

5
4

3. 1
4. 2
3 4

5 [1][2]

7-81

1 4

4 Nm (0.4 kgfm, 3.0 ftlb)

13 Nm (1.3 kgfm, 9.6 ftlb)

33

13

26

10

12

11

7
5

25

25

34

27
28
35
24

36
4

23
22

15

a 14 Nm (1.4 kgfm, 10.3 ftlb)


31 30
b 24 Nm (2.4 kgfm, 17.7 ftlb) 32
a 18 Nm (1.8 kgfm, 13.3 ftlb)
b 37 Nm (3.7 kgfm, 27.3 ftlb)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

O
O

21

18 Nm (1.8 kgfm, 13.3 ftlb)

17

No.

20

16

29

14

34 Nm (3.4 kgfm, 25.1 ftlb)

18
32 Nm (3.2 kgfm, 23.6 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

19

18 Nm (1.8 kgfm, 13.3 ftlb)

4
12
1
2
4
1
2
1
2
1
1
1
1
1
1
1
1

7-82

M10 102 mm
M8 50 mm

M8 35 mm
M6 25 mm
M6 25 mm

M18

4 Nm (0.4 kgfm, 3.0 ftlb)

13 Nm (1.3 kgfm, 9.6 ftlb)

33

13

26

10

12

11

7
5

25

25

34

27
28
35
24

36
4

23
22

15

a 14 Nm (1.4 kgfm, 10.3 ftlb)


31 30
b 24 Nm (2.4 kgfm, 17.7 ftlb) 32
a 18 Nm (1.8 kgfm, 13.3 ftlb)
b 37 Nm (3.7 kgfm, 27.3 ftlb)

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

21

18 Nm (1.8 kgfm, 13.3 ftlb)

17

No.

20

16

29

14

34 Nm (3.4 kgfm, 25.1 ftlb)

18
32 Nm (3.2 kgfm, 23.6 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

19

18 Nm (1.8 kgfm, 13.3 ftlb)

1
4
4
1
2
1
1
2
1
1
1
1
1
1
1
1
3

7-83

M6 40 mm
M6 40 mm

M5 26 mm

M5 10 mm
M6 16 mm

4 Nm (0.4 kgfm, 3.0 ftlb)

13 Nm (1.3 kgfm, 9.6 ftlb)

33

13

26

10

12

11

7
5

25

25

34

27
28
35
24

36
4

23
22

15

a 14 Nm (1.4 kgfm, 10.3 ftlb)


31 30
b 24 Nm (2.4 kgfm, 17.7 ftlb) 32
a 18 Nm (1.8 kgfm, 13.3 ftlb)
b 37 Nm (3.7 kgfm, 27.3 ftlb)

35
36

21

18 Nm (1.8 kgfm, 13.3 ftlb)

17

No.

20

16

29

14

34 Nm (3.4 kgfm, 25.1 ftlb)

18
32 Nm (3.2 kgfm, 23.6 ftlb)

10 Nm (1.0 kgfm, 7.4 ftlb)

19

18 Nm (1.8 kgfm, 13.3 ftlb)

1
2

7-84

M8 20 mm

1. 1

2. 1

1. 1

2
90890-06830
2
YB-06830

1. 1
2 3
4
56

2. 1

3
4
5
6

1. 1
2

7-85

1.

1. 1
2

2.

1
1

3.
a

1
3

4
B

a
c

3
1

2
3
6
1.
2.
3.

A.
B.
L3 3
90890-06652

4
90890-06611
5
YB-06071
6
YB-06168

0.12 mm

0.16 mm

0.1 mm

0.20 mm

2. 1
2

0.03 mm

0.12 mm

7-86

A
6

1
3

5
4

2
2

1
3
B
1
5
2

5
4 Nm0.4 kgfm

1.

A.
B.
L3 3
90890-06652

4
90890-06607

5
YB-06246

2.
O 1
2

3. 1
2 3
4
5

4. 6

1
1

7-87


5. 2

3
4 [1][2] 2

1.

2
1

1. a
b

a
3

[15]
[14]
[1]

[13]
[12]
[4]
[11]

2.

[10]

[16]
3
[2]
[5]
[6]
[3]
[7]
4
[8]
[9]

3 [1]
[4]
1 18 Nm1.8 kgfm
2 37 Nm3.7 kgfm
4 [5]
[16]
1 14 Nm1.4 kgfm
2 24 Nm2.4 kgfm

3. a
b

6. 1

a
4. O 1

7-88

2
1

1
2
90890-06830
2
YB-06830

7. 1
2

1
18 Nm1.8 kgfm

1. 1
2
3

1
2

3
3

3
10 Nm1.0 kgfm
2. 1

7-89

7
a 35 Nm (3.5 kgfm, 25.8 ftlb)
b 90
a 14 Nm (1.4 kgfm, 10.3 ftlb)
b 28 Nm (2.8 kgfm, 20.7 ftlb)

12

23

5
22 21
10
11

11
24

9
5
13
14

25

17
18

1
15

14

17

a 40 Nm (4.0 kgfm, 29.5 ftlb) 16


b 90
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
10
10
10

19
20

M10 102 mm
M8 55 mm

5
2
1
1

5
2
2
1
1
8
4
8
8

7-90

M9 42 mm

26

7
a 35 Nm (3.5 kgfm, 25.8 ftlb)
b 90
a 14 Nm (1.4 kgfm, 10.3 ftlb)
b 28 Nm (2.8 kgfm, 20.7 ftlb)

12

23

5
22 21
10
11

11
24

9
5
13
14

25

17
18

1
15

a
b
No.
18
19
20
21
22
23
24
25
26

40 Nm (4.0 kgfm, 29.5 ftlb)


90

14

17

16

19
20

4
4
4
1
2
1
1
1
1

7-91

M6 12 mm

M6 14 mm

26

1. 1

2
3

1
b

3
4
a
3. 1

2
3
4
5 6

2. 1
2

3
4

1
2


4
2
a

4
5
4

4. 1

7-92

3
4

5
1
3
1

1. a
b

6
4

A.
B.

b
a

2
90890-06534
3
90890-06540

4
90890-06615

4
YB-06346
5

95.92695.945 mm

95.886 mm

13.5 mm

1. D1D6
abc d
D1D3D5
eD2D4D6

5. 1 2
3

7-93

a
c

D2

D1

D4

D3

D6

D5

b
B

B
T

a.
b.
c.

a. 10.0 mm
b. 50.0 mm
c. 106 mm
d.
e.

B
1.1701.185 mm
T
2.8003.000 mm

B
1.1701.190 mm
T
3.8004.000 mm

B
2.4002.470 mm
T
2.3502.750 mm

96.00096.019 mm

96.072 mm

1.

7-93
2.

7-93
3.

1.
1 a

0.0710.077 mm

0.186 mm

2. b

1. BT

7-94

F1751.221.25 mm
F2001.231.25 mm

1.221.24 mm

2.512.53 mm

1
b

1.

10.0 mm

0.200.30 mm

0.470 mm

0.600.75 mm

0.900 mm

0.150.60 mm

a
b
c

a.
b.
c.

0.040.08 mm

0.130 mm

0.030.07 mm

0.110 mm

0.040.13 mm

1.

a
b
c

1. a

a.
b.
c.

b c

7-95

1. 1 2

a
b

1 2

a
90

22.01122.018 mm

22.038 mm

2. b
c

1. bcd
e
fa

90
c

a
1
1
1 40 Nm4.0 kgfm
2 90

b
c

22.01022.024 mm

55.99056.010 mm

e
f

1.
a

21.99622.005 mm

21.986 mm

7-96

0.03 mm

0.04 mm

0.1400.310 mm

0.36 mm

1. a
b
c

1.

2. 1
2
3

b
1
3

59.98060.000 mm

52.98053.000 mm

21.0021.10 mm

3.
PG-1

2.

PG-1

7-97

a
90

1
90

4. 1

1
1 40 Nm4.0 kgfm
2 90

1
2 a

6.

PG-1

0.0250.050 mm

0.080 mm

1. a

5. 1 2

1 2

7-98

a
1

55.99056.010 mm

55.993 mm

93

P4

P2

05
81 a

2.
a

P1

P3
90 91

04 05 06 07

80

82

P4

P1
a

81

P3

P2

J
P

3.

7-100
1

7-99

A
90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10
80
81
82

83
84
85
86
87

88
89
B 90
91
92
c

93
94
95
96
97

98
99
00
A.
B.

7-100


6. 1
2 [1][2]
2

1.

7. 3 [11]
[12] 2

2.


M10

M10 2 2
M10
a
90

3.
1 2
3

1
1

4.
PG-1

PG-1

5.

7-101

[9]

1.

90

2.
a
b

2 [10]
3

[19]
[5]
[15]

[20]
[6]
[16]

[1]
[11]

[2]
[12]

[4]
[14]

[3]
[13]

[18]

[17]

[8]

[7]

J1

J2

J3

J5

J3

J2
2 [1][10]
(M10)
1 35 Nm3.5 kgfm
2 90
3 [11][20]
(M8)
1 14 Nm1.4 kgfm
2 28 Nm2.8 kgfm

J4

J4

J1

J5
a

J
P

J5

J4 J3

J2 J1 b

8.

PG-1

3.

7-104

0.0260.051 mm

0.071 mm

7-102

81
12 b

00 01

11 12 13 14 15

80
81
82

7-103

A
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
80
81
a
82
83
84
85
b
86
87
88
89
B 90

91
92
93
94

95
96
97
98

99
00
A.
B.

7-104

1.
1

2 2R
a 3 1R
b

4.

1
2. 1
2 3
4

#5

#4
#3

2
3

#2

2a
b

4
c

#1
#3

45 45

#2
b

#1
#4

#5

4
c

5. 1
2
3

4
1

3.
1
2 3

6.

7-105

2
4

96 mm 1
90890-06684
96 mm 1
YB-06684

1
2

7.
1 2

9. 1

2 2


1 a

2 2

b
90

1
1

1
2

8. 1
2
3
4

7-106

90

1
1

2
1 40 Nm4.0 kgfm
2 90

13. O 1
2
3 [1][2] 2

10.
1 2

11.


1

1

M10 3 2
M10 2
a
90
14. 4 [11]
[12] 2

34

12. 1

7-107

[9]

90

3 [10]
4

[19]
[5]
[15]

[20]
[6]
[16]

[1]
[11]

[2]
[12]

[4]
[14]

[3]
[13]

[18]

[17]

[8]

[7]

3 [1][10]
(M10)
1 35 Nm3.5 kgfm
2 90
4 [11][20]
(M8)
1 14 Nm1.4 kgfm
2 28 Nm2.8 kgfm

7-108

MEMO

7-109


.........8-1
............................................................... 8-3

SDS........................... 8-3
............................................................................... 8-4
.................................................... 8-4

SDS........................... 8-4

......................................8-6
................................ 8-8
............................................ 8-8
.................................... 8-8
........................................ 8-9

...................................8-10
.................. 8-12
......................................... 8-13
...................... 8-13
............................................................ 8-14
................................................................ 8-15
......................................... 8-15
............................................................................ 8-15
..................................... 8-15
.................. 8-15

...................................8-18
........................................................ 8-20
........................................................................ 8-20
......................................... 8-20
............................................................................ 8-21
.................................................................... 8-21
............................................................................ 8-22
............................................................................ 8-22
............................................................ 8-22
.................................................................... 8-22
........................................................................ 8-22
..................................... 8-23
................................................................ 8-24
........................................................................ 8-26
........................................................ 8-26

0
1
2
3
4
5
6
7
8
9
10


.................. 8-27
................................................................ 8-28
........................................................ 8-29
......................................... 8-30
............................................................ 8-30

.................8-32
................................................................ 8-32
............................................................ 8-33

................................................. 8-35
................................................................................ 8-39
.................................................................................... 8-39
T3....................................................... 8-40
................................................. 8-42
T1 ................................................... 8-43
................................................. 8-44
T2 ................................................... 8-44

......8-46
............................................................ 8-48

SDS........................ 8-48
............................................................................ 8-48
................................................. 8-48

SDS........................ 8-48

...................................8-49
............................. 8-51
......................................... 8-51
................................. 8-51
..................................... 8-51

...................................8-52
.................. 8-54
...................... 8-54
............................................................................ 8-55
............................................................ 8-55
................................................................ 8-55
......................................... 8-55


............................................................................ 8-56

........................................................................ 8-56

...................................8-58
........................................................ 8-60
........................................................................ 8-60
......................................... 8-60
............................................................................ 8-60
.................................................................... 8-60
............................................................................ 8-61
............................................................................ 8-61
............................................................ 8-61
.................................................................... 8-61
........................................................................ 8-61
................................................................ 8-61
..................................... 8-62
........................................................................ 8-62
........................................................ 8-63
.................. 8-63
................................................................ 8-63
........................................................ 8-63
......................................... 8-63
............................................................ 8-63

.................8-64
................................................................ 8-64
............................................................ 8-65

................................................. 8-67
................................................................................ 8-71
.................................................................................... 8-71
T3....................................................... 8-72
T4 ....................................... 8-72
................................................. 8-73
T1 ................................................... 8-73
................................................. 8-74
T2 ................................................... 8-75

0
1
2
3
4
5
6
7
8
9
10

42 Nm (4.2 kgfm, 31.0 ftlb)

6
54 Nm (5.4 kgfm, 39.8 ftlb)

15
13

9 Nm (0.9 kgfm, 6.6 ftlb)

10
5
14
2

12

4
11
9

16

17
20

4
20

19

18

9 Nm (0.9 kgfm, 6.6 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

No.

1
2
3
4
5
6
7
8
9
10

1
1
1
2
2
1
1
1
1
1

11

12
13
14
15
16
17

1
1
1
1
1
1

8-1

M8 8 mm

M10 45 mm

SDS

SDS
M18

SDS

42 Nm (4.2 kgfm, 31.0 ftlb)

6
54 Nm (5.4 kgfm, 39.8 ftlb)

15
13

9 Nm (0.9 kgfm, 6.6 ftlb)

10
5
14
2

12

4
11
9

16

17
20

4
20

19

18

9 Nm (0.9 kgfm, 6.6 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

No.
18
19
20

1
1
6

8-2

M10 70 mm
M8 13 mm
M10 45 mm

8-35

SDS

1.

10-12 14

1. 1

A
2.

3 1

3.
4.

5. 1

A.
B.

6. 2
a 2

7. 34
5

8-3


L3 2
90890-06652
3
90890-06653
4
YB-06071

5
YB-06196

1
3

1.

1.

3
2

SDS
1. 2 1

1 a
2 b

b
3

2
a

1
2. 2
3
1 a

A.
B.

8-4


A. 3

B. 3

2
90890-06653

2
YB-06196

9.4 mm

4.0 mm
3. 1 a

3
1
1 2

8-30 9

a
1
1

3
2
1
B

3
2

8-5

22

23

8
9
10
9

5
5

24

22
22
11

20

21

12
4

19
13

18
2

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

14

17
16
15

15

1
1
1
1
3
1
1
1
2
1
1
1
1
1
2
1
1

8-6

M6 20 mm

22

23

8
9
10
9

5
5

24

22
22
11

20

21

12
4

19
13

18
2

No.
18
19
20
21
22
23
24

14

17
16
15

15

1
1
1
1
4
1
1

8-7

M8 45 mm

1
90890-06681
1
YB-06681

1. 1
O
2 3
4 5
6 7
8

5. 1

2. 9
10
11

8
9

10
1
4

11

2
3

5
6
7
6

1. 1O
2

1
3. 1 2

1
2

2. 1 2

4.

1.

8-8

2.

3.

4.

1. 1 2

2
1

2. O 1
2

2 a
3
b

a
b

8-9

37
2 4 4

2 5

8 6

6
3

21

2
5
3
1 2
16
19

15

20

18

14
13

10

17

11
142 Nm (14.2 kgfm, 104.7 ftlb)

12
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

T2

1
2
2
2
1
1
1
1
1

1
1
1
1
1
1
1

8-10

5.54 mm
4.74 mm
8.72 mm

37
2 4 4

2 5

8 6

6
3

21

2
5
3
1 2
16
19

15

20

18

14
13

10

17

11
142 Nm (14.2 kgfm, 104.7 ftlb)

12
No.
18
19
20
21

1
2
1
1

8-11

M111.25

1. 1

4.
1 2

3
5

2.

4
4

3
2

B
4

A.
B.

3
90890-06501
3
YB-06117
L
4
90890-06502
4
YB-06207
5
90890-06504

A.
B.
4 1
90890-06512
1
YB-34447

2
90890-06513
3. 12

5. 1
2 3

8-12

1
9
2

1. 1
2 3
4 567
8

A.
B.

4
90890-06534
5
90890-06501
6
90890-06538
7
90890-06535
8
YB-06096
9
YB-06523

1
6
5

4
6

7
2

2. 1

3
4
1

1. 1
2
O 3

A
5
1

8-13

3
5
6

1
4

2
1

7
7

B
8
5

6
2

A.
B.

C.

A.
B.
L3 3
90890-06652
4
90890-06653
5
YB-06071

6
YB-06196

2
90890-06501
3
90890-06538
4
90890-06535
5
YB-06096
6
YB-06523

7
YB-06246
8

1.

2.

3. 2
1

8-14


2. 1 a
b
2 c

1 6DA
d 2

0.02 mm

1
b
d

1.

1.

3. 1
2

1.

1. 1
2
3
4 5

2
5

1
3

2
4

1. 1

3
5

2
4
3

8-15

a
2
1

b
4

3
2

B
5
3

1
1
B

b
7

A.
B.

2
90890-06640
3
YB-06071

4
YB-06246

1
A.
B.
SS 3
90890-06604
4
90890-06610
5
90890-06603
6
YB-06071

7
YB-06196

12.0 mm
3. 1
a

A
a
2

24.7525.25 mm

2. 1
a

8-16


A.
B.

4
90890-06654
/
5
YB-06200

5. 1

A.
B.

2
90890-06640
3
YB-06071

4
YB-06246

4.755.25 mm

4. 1
2 3

A.
B.

2
90890-06622
3
YB-42229

4
2

2
1
3
1

6.

3
B

7. O 1

a
5

5
2

1
3
1
3

8-17

10
13

7
15

6
6
14

4
17

3
11
2
20

16

16
18
19

12

21

93 Nm (9.3 kgfm, 68.6 ftlb)

22
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

T3
O

STBD

T1

1
1
1
4
2
1
1
1
1
1
1

2
2
1

8-18

1 Nm (0.1 kgfm, 0.7 ftlb)

M8 25 mm

10
13

7
15

6
6
14

4
17

3
11
2
20

16

16
18
19

12

21

93 Nm (9.3 kgfm, 68.6 ftlb)

22
No.
18
19
20
21
22

PORT

1
1
1
1
1

8-19

1 Nm (0.1 kgfm, 0.7 ftlb)

M5 45 mm

M16

1. 1
2 3
4

1
4

1. O 1

1
2. 1
2

2. 1

4
1
3
2

63
90890-06520
3
YB-06201
4
90890-06715
4
YB-06715

3. 1

A
2

3
1

1. 1

8-20

B
4

2
90890-06608
3
90890-06534

4
YB-06110
5

5
1
4

A.
B.

2.

2
90890-06610
L3 3
90890-06652

4
YB-06196
5
YB-06071

1. 12

1.
1

A
2
1

2.

1
2

4
1

A.
B.

8-21

1.

1.

1.

2.

3. 1

A
3

3
2

1.0 mm

1.

1. 12
ab

A.
B.
2
90890-06636
LL 3
90890-06605

4
YB-06194
5
YB-06071

c
6 4

8-22

5
3

4
1

c
7

1. 1

7
4

4
a

A.
B.

4
90890-06612

4
YB-06261
SS 5
90890-06604
6
90890-06603
7
YB-06071

3
a
1

B
7

6
a

a
20.9521.45 mm
b
4.454.95 mm

A.
B.

2.
1

3
90890-06610
SS 4
90890-06604
5
90890-06603

6
YB-06196
7
YB-06071

2
2

2
90890-06654

2
YB-06434

5.756.25 mm

8-23


2. 1
a

B
a
5

a
3

A.
B.

2
90890-06628
LS 3
90890-06606
4
YB-06167
5
YB-06071

B
a
5
4
1

0.250.75 mm

A.
B.

4. O 1

2
90890-06628
LS 3
90890-06606
4
YB-06167
5
YB-06071

7.5 mm

3. 1
a

A
a
3
2

1. 1

8-24


2.

A
1

1
2

2
B

2
1

1
3

3
A.
B.

3. 1

LL 1
90890-06605
1
YB-06071
2
90890-06619

3
YB-06258

4. 1

18

8-25

3
3

1
1

2
4

2
B

a
4
1 Nm0.1 kgfm

1. 1

1
1

4
a
A.
B.
2
90890-06633
3
90890-06523

4
YB-06246

5
YB-06029
/
6
YB-06432

1. 1
2
3
4

1 a
b

4
5. 12
3

4
4

3
b

2.

8-26


5.

1. 1
2
3

3. 1
2

1
a

a
2. 1
2
3

3.
2

4. 1

1
2

62
90890-06520
2
YB-06201
3
90890-06715
3
YB-06715

4. 1

a
1 b

1
93 Nm9.3 kgfm

8-27

b
a
1

5. 1

1. O1

2 3

2
3

1
1
B
2. E 1 2
3

A.
B.

4 2
90890-06512
2
YB-34447

3
90890-06513

3. 1

1
142 Nm14.2 kgfm
6. 4 1
3

8-28


4. 2 a
1
2

a
1
1

5. 1
2 3 4

4.

3 4

1. 1 2

2
1

4
3
1
2
1

2. 1
2
3

6. O 1

1
3
2
1

1
7. 1

3. 1

8-29

1. 1 a
2 b

1. 1
2

a
b

2.

2
1

2
90890-06840
2

R
N
F

2.
10

1
90890-06681
1
YB-06681

3. O 1
2 2
3

68.6 kPa0.69 kgf/cm

4. 4

8-30


5. 3
56

9.

6. 7 a
8

7. 9

9
8
1
2

54 Nm5.4 kgfm

10. 1

5
a

56
47 Nm4.7 kgfm
8
42 Nm4.2 kgfm

8. 1 2
3 4
5

11.


10-12 59

3
4 5
B

A. SDS

B. SDS

8-31

1. Remove the water pump


assembly.
2. Measure the backlash before
disassembly.

3. Within specification?

4. YES

5. Shimming is not required.

6. NO
7. Disassemble the lower unit.
8. Select the pinion shims (T3).
9. Assemble the lower unit.
10. Measure the backlash.

3. Within specification?

6. NO 11. Adjust the forward gear shim


thickness (T1) and reverse
gear shim thickness (T2).

4. YES
12. Install the water pump
assembly.
8. T3
9.
10.
11.T1
T2
12.

1.
2.
3.
4.
5.
6.
7.

8-32

mm
a
b
c
d

mm

a
b
c
d

mm

a
b
c
d

8-33


T1 2
mm

0.10
0.12
0.15
0.18
0.30
0.40
0.50

T2 2
mm
0.10
0.12
0.15
0.18
0.30
0.40
0.50

8-34

L
1
90890-06502
1
YB-06207
2
90890-06501
2
YB-06117
3
90890-06504

1.
2.


8-8 12
3.

5.

6. 10

R
N
F

7.
1

1
90890-06681
1
YB-06681

4. 123
3

1
3

B
1

A.
B.

1
5 Nm0.5 kgfm
A.
B.

8.

8-35


9. 1
2

3.05.0 mm
11. 1
22.4 mm
234

2
1

3
2

1
90890-06706

1
YB-06265
2
90890-07003
2
YB-07003
3
90890-01252
3
YU-03097
B4
90890-06844
4
YU-A8438

10.
1
a
2

5.0 mm

12.

a
1

1
90501-450A2 *1
2
EU0-23814-312 *1
*1.

8-36


14.
3

mm
a

0.40

0.46

0.44

0.43

0.4325

0.43

15.

0.260.77 mm
16.

13. 180

17. 12

3
4

a
b
c
d
4
180

18. 5

3
4 5
B

b
d

A. SDS

B. SDS

5
10 Nm1.0 kgfm

8-37


19. 1214

20.

0.591.26 mm
21.
22. 1

23.

8-29

8-38

T1
T2T3
T3

T3
F
P

T1
T2

8-39

T3

1
90890-06671
1
YB-06671

3.
1

1.
2. 1
2 3

T3O
T3


a 4

4. 1 2
2

5. 13
a

4
1

4
1.0 mm
T35

8-40

9. 10

10. 1
1
2
6. 1
1

4a
bcd

7. 2

2
a
1

b
d

1
c
2

61
90890-06520
1
YB-06201

11. 3

2
93 Nm9.3 kgfm
8.
1

8-41

mm
a

0.36

0.36

0.35

0.35

0.3550

0.35

0.34 0.35 0.36

0
1

0.85

13.
T3

12.T3
M
P
T3

T3
A-8

P a 0.01 mm

0.100.120.150.180.30
0.400.50 mm

1. T1

T1
0.50 mm

M= 0.35
P= 1

F +03 R +04
P 01

2.

8-26

3.

T3=T3
0.85 mm

4.

8-27
5.

8-42


6.

8-35
315

B (mm)

0.30
0.20
0.10
0
0.10
b
0.20
0.30
0.40

0.260.77 mm

T1

10 15 20 25 30 35
a
A (1/100 mm)

10 15 20 25 30 35

1.
T1

2. T1 2

B 0.38 0.34 0.30 0.27 0.23 0.20 0.16 0.12

A. BL1
B.

4. T1

3. T1

BL1T1

T1

A-9


0.01 mm

T1
+

= 0.50 mm
= 0.18 mm

T1
= 0.50 mm
+ 0.18 mm = 0.68 mm

= 0.50 mm
= 0.23 mm

T1
= 0.50 mm
+ (0.23 mm) = 0.27 mm

BL1= 0.20
mma
T1 = 0.23
mmb
0.23 mm

0.100.120.150.180.30
0.400.50 mm

8-43


5. T1

3. T2

BL2T2

T2

A-9

1. T2

8-27

T2
0.63 mm

BL2= 1.40
mma
T2 = 0.34
mmb
0.34 mm

0.10
0.20
0.30
0.40
0.50
b
0.60
0.70
0.80
05 110 115
0 120
5 10
125 130 135 140 145 150 1

2.

8-35
1720

B (mm)

0.591.26 mm

T2
1.
T2
2. T2 2

m)

05 110
A 115
0 120
5 10
125 130 135 140 145 150 1
09 0.12
B 0.67
0.16 0.63
0.19 0.60
0.23 0.27 0.30 0.34 0.37 0.41 0
A. BL2
B.
4. T2

8-44


0.01 mm

T2
+

= 0.63 mm
= 0.14 mm

T2
= 0.63 mm
+ 0.14 mm = 0.77 mm

= 0.63 mm
= 0.34 mm

T2
= 0.63 mm
+ (0.34 mm) = 0.29 mm

0.100.120.150.180.30
0.400.50 mm
5. T2

8-45

42 Nm (4.2 kgfm, 31.0 ftlb)

6
54 Nm (5.4 kgfm, 39.8 ftlb)

15
13

9 Nm (0.9 kgfm, 6.6 ftlb)

14
10

12

4
11
9

16

17
20

4
20

19

18

9 Nm (0.9 kgfm, 6.6 ftlb)

47 Nm (4.7 kgfm, 37.7 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

No.

1
2
3
4
5
6
7
8
9
10

1
1
1
2
2
1
1
1
1
1

11

12
13
14
15
16
17

1
1
1
1
1
1

8-46

M10 45 mm

SDS

SDS
M18

SDS

42 Nm (4.2 kgfm, 31.0 ftlb)

6
54 Nm (5.4 kgfm, 39.8 ftlb)

15
13

9 Nm (0.9 kgfm, 6.6 ftlb)

14
10

12

4
11
9

16

17
20

4
20

19

18

9 Nm (0.9 kgfm, 6.6 ftlb)

47 Nm (4.7 kgfm, 37.7 ftlb)

47 Nm (4.7 kgfm, 34.7 ftlb)

No.
18
19
20

1
1
6

8-47

M10 70 mm
M10 45 mm

8-3

8-67

SDS

SDS

8-3

8-4

8-4

SDS

SDS

8-4

8-48

22

23

8
9
10
9

5
5

24

22
22
11

20

21

12
4

19
13

18
2

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

14

17
16
15

15

1
1
1
1
3
1
1
1
2
1
1
1
1
1
2
1
1

8-49

M6 20 mm

22

23

8
9
10
9

5
5

24

22
22
11

20

21

12
4

19
13

18
2

No.
18
19
20
21
22
23
24

14

17
16
15

15

1
1
1
1
4
1
1

8-50

M8 45 mm

1.

8-8
14
2. 1

8-8

8-8


8-9

8-51

11

7
4 3

15

9
7

2 5
10

6
3

8 6

2
5

17

16

1 2
23

13

14

15

18

21

22

20
19
142 Nm (14.2 kgfm, 104.7 ftlb)

12
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

T2

T4

1
2
2
2
1
1
1
1

1
1
1
1
1
1
1

8-52

5.54 mm
4.74 mm
8.72 mm

11

7
4 3

15

9
7

2 5
10

6
3

8 6

2
5

17

16

1 2
23

13

14

15

18

21

22

20
19
142 Nm (14.2 kgfm, 104.7 ftlb)

12
No.
18
19
20
21
22
23

1
1
1
2
1
1

8-53

M111.25

1.

8-12 13

2.
1 2

1.

8-13
2. 1

4
3

B
3. O 2

2
4
3

1
2

A.
B.
3
90890-06531
3
YB-06096
4
90890-06514

4
YB-06335

4. 1

8-54

5
1

5
1

6
A.
B.

3
90890-06607
4
90890-06534

5
YB-06244
6

5. 1
2
3

3
2

1.

2.
6.

8-13 3

1. 1
2

A
1

3
1

0.02 mm

8-15


8-15

8-55


4.

1.

1.

8-15 12

2. 1
2

5. 1

3. 1
2

1
1

1
90890-06578
1
YB-06578

8-56


6. 3 4
1
2

1 6DA
d

3 6DA
a

a
b

d
1
a

1
4
3
2
1

4
3
2

2
b

9. 1
2

4
90890-06578
4
YB-06578
7. 1
2
3
4 5

10. O 1
2

2
3

4
5

3
4
8. 1 a
b
2 c
1

8-57

10
13

7
6
6

15
16

5
14
4
3

18

11
2
21
17
1

17

12

22 19

93 Nm (9.3 kgfm, 68.6 ftlb)

23
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

T3
O

STBD

T1

1
1
1
4
2
1
1
1
1
1
1

1
1
2

8-58

1 Nm (0.1 kgfm, 0.7 ftlb)

M8 25 mm

20

10
13

7
6
6

15
16

5
14
4
3

18

11
2
21
17
1

17

12

22 19

93 Nm (9.3 kgfm, 68.6 ftlb)

23
No.
18
19
20
21
22
23

PORT

1
1
1
1
1
1

8-59

M5 45 mm

20

1 Nm (0.1 kgfm, 0.7 ftlb)

2
90890-06608
3
90890-06534

4
YB-06110
5

8-20
12

1.
1
2

1
2

2.


8-20

1. 12

1.
1

A
3 2

1
2

2.

1 2

1
B
5 4

1
A.
B.

8-60

A
a

2
1

1
B

3
1

3
3.

8-21 3

8-22
A.
B.

1.

2
90890-06660
3
YB-06434

8-22

8-22

1.

8-22 1

2.
1

1. 1

1
a

2.

8-61

1
3

2
a

2
a

A.
B.

LL 1
90890-06605
1
YB-06071
2
90890-06629

3
YB-06258

3. 1

4.

8-24 45


8-23

1. 1
2

1
2

8-62


2. 1

8-26

1. 1
2
3

8-29

2.
2


8-30

8-30

3.

8-27 46

1.

8-28 1
2

8-63

1. Remove the water pump


assembly.
2. Measure the backlash before
disassembly.

3. Within specification?

4. YES

5. Shimming is not required.

6. NO
7. Disassemble the lower unit.
8. Select the pinion shims (T3)
and propeller shaft shims (T4).
9. Assemble the lower unit.
10. Measure the backlash.

3. Within specification?

6. NO 11. Adjust the forward gear shim


thickness (T2) and reverse gear
shim thickness (T1).

4. YES
12. Install the water pump
assembly.
9.
10.
11.T2
T1
12.

1.
2.
3.
4.
5.
6.
7.
8. T3

T4

8-64

mm
a
b
c
d

mm

a
b
c
d

mm

a
b
c
d

8-65


T2 2
mm

0.10
0.12
0.15
0.18
0.30
0.40
0.50

T1 2
mm
0.10
0.12
0.15
0.18
0.30
0.40
0.50

8-66

B
1


90201-26M00 2

3
1

1.
2.


8-8 12

A.
B.
L
1
90890-06502
1
YB-06207
2
90890-06501
2
YB-06117
3
90890-06504

3.

R
N
F

5.

1
90890-06681
1
YB-06681

6. 10
7.
1

4. 123
3

A
1

1
3

8-67

5.0 mm

2
a
1
A.
B.
1
20 Nm2.0 kgfm

1
90501-450A2 *1
2
EU0-23814-312 *1

8.
9. 1
2

*1.

3.05.0 mm

11. 1
22.4 mm
234

2
1
2
3

10.
1
a
2

8-68


1
90890-06706

1
YB-06265
2
90890-07003
2
YB-07003
3
90890-01252
3
YU-03097
B4
90890-06844
4
YU-A8438

abc
d 4
180

b
d

12.

c
14.
3

mm
a

0.40

0.46

0.44

0.43

0.4325

0.43

15.

0.250.77 mm
16.

13. 180

17.

8-69


18.23
1

3
2

1
90201-26M00 *1
*1.
19.T2

70 Nm7.0 kgfm
20. 1113

21.

0.611.26 mm
22.

8-70

T2T1T3
T4
T3

T3
F
P

T1

T2

8-71

T4

T3

T3
8-40

T4

T4
1. T4

7. T4

T4
T4
A-10

0.250.35 mm


0.3
mm

2.

8-63
3. 10
4. 12
5.

= 1.1 mma
T4 =
0.8 mmb
0.8 mm

1
90890-01252
1
YU-03097
B2
90890-06844
2
YU-A8438

(mm)

1.0

1.1

+0.7

+0.8
b

A.
B.
8. T4

0.250.35 mm

6. 2

8-72

T4
=
+

2.

8-62

8-26

= 0.8
mm
= 0.2 mm
T4 =
0.8 mm + 0.2 mm = 1.0 mm

= 0.8
mm
= 0.1 mm
T4 =
0.8 mm + (0.1) mm = 0.7 mm

3.

4.
T3

5.

8-63
6.

7.

8-67
1720

0.100.120.150.180.30
0.400.50 mm

0.611.26 mm

9.

T1
1.
T1

2. T1 2

3. T1

BL1T1

T1

A-11

1. T1

T1
1.00 mm

8-73


0.01 mm

T1
+

= 1.00 mm
= 0.26 mm

T1
= 1.00 mm
+ 0.26 mm = 1.26 mm

= 1.00 mm
= 0.28 mm

T1
= 1.00 mm
+ (0.28 mm) = 0.72 mm

BL1= 0.55
mma
T1 = 0.28
mmb
0.28 mm

0.10
0.20
0.30
0.40
b 0.50
0.60
0.70
25 30 035 540 1045 50 55 60 65 70
a
A (1/100 mm)
B (mm)

0.100.120.150.180.30
0.400.50 mm
5. T1

25 A30 035 540 1045 50 55 60 65 70


0.50 B
0.46
0.68
0.42
0.64
0.39
0.60
0.35 0.32 0.28 0.24 0.21 0.17
A. BL1
B.
4. T1

1. T2

8-63

8-74

BL2= 0.15
mma
T2 = 0.26
mmb
0.26 mm

T2
0.58 mm

B (mm)

0.40
0.30
0.20
0.10
0
b
0.10
0.20

2.

8-67
314

0.250.77 mm

T2
1.
T2

10 15 20 25 30 35 4
a

10 15 20 25 30 35 4

B 0.37 0.33 0.30 0.26 0.23 0.19 0.15 0.12 0

2. T2 2

A. BL2
B.

4. T2

3. T2

BL2T2

T2

A-11


0.01 mm

T2
+

8-75

= 0.58 mm
= 0.26 mm

T2
= 0.58 mm
+ 0.26 mm = 0.84 mm

= 0.58 mm
= 0.21 mm

T2
= 0.58 mm
+ (0.21 mm) = 0.37 mm

0.100.120.150.180.30
0.400.50 mm
5. T2

8-76

MEMO

8-77


.........................................9-1
................................ 9-3
............................................................... 9-3
........................................................... 9-3
................................ 9-5

PTT ....................................9-6
PTT .................................................................. 9-8
........................................................ 9-8
....................................................................... 9-8
....................................................................... 9-8
........................................................ 9-9
PTT .................................................................. 9-9

.................................................................9-10
L ..........9-11
............................................................ 9-13
............................................................ 9-13

0
1
2
3
4
5

L .............................9-15

................................................................ 9-17
............................................. 9-17
............................................................ 9-17

L ..........................................................9-19

...................... 9-21
...................... 9-21
........................................................ 9-21
.................. 9-21

L .....................9-23

10

..................................................... 9-24
..................................................... 9-24

X .........9-26
............................................................ 9-28
............................................................ 9-28


X .............................9-30
................................................................ 9-32
............................................. 9-32
............................................................ 9-32

X ..........................................................9-34
...................... 9-36
...................... 9-36
........................................................ 9-36
.................. 9-36

X .....................9-38
..................................................... 9-39
..................................................... 9-39

.......................9-41
..................................................... 9-44
......................................... 9-44
..................................................... 9-45
........................................................ 9-46

PTT ........................................................................9-47
PTT ............................................................... 9-48
PTT .......................................................................... 9-48
PTT ....................................................... 9-51
PTT ............................................................... 9-52

PTT ........................................................................9-54
.................................................................... 9-56
PTT ............................................................... 9-56
PTT ................................................................... 9-56
PTT ...................................... 9-57
................................................................................ 9-57
........................................................................ 9-58
PTT ............................................................... 9-58
.................................................................... 9-59
PTT ............................................................... 9-59


PTT ....................................................................9-61
..................................................... 9-63
........................................................................ 9-63
..................................................... 9-64
........................................................................ 9-64
................................................. 9-64

PTT ....................................................................9-66
..................................... 9-68
.................................................................... 9-69
........................................................................ 9-69
.................................................................... 9-69
.................................................................... 9-69
.......................... 9-69
........................................................ 9-70
................................................................ 9-70
................................................................ 9-71
................................................................ 9-71
................................................................ 9-72

0
1
2
3
4
5
6
7
8
9
10

2
3
1

2.5 Nm (0.25 kgfm, 1.84 ftlb)

5
2.5 Nm (0.25 kgfm, 1.84 ftlb)

4
8

6
12

1 Nm (0.1 kgfm, 0.7 ftlb)

10
2

29

11

4
28
3 Nm (0.3 kgfm, 2.2 ftlb)

14
26
18

13
11
15

19 Nm (1.9 kgfm, 14.0 ftlb)

25
24

27
19

23
20
21

18
17
16

22
18 Nm (1.8 kgfm, 13.3 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
4
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1

9-1

M4 16 mm

M6 50 mm
M6
M8 30 mm

2
3
9

2
3
1

2.5 Nm (0.25 kgfm, 1.84 ftlb)

5
2.5 Nm (0.25 kgfm, 1.84 ftlb)

4
8

6
12

1 Nm (0.1 kgfm, 0.7 ftlb)

10
2

29

11

4
28
3 Nm (0.3 kgfm, 2.2 ftlb)

14
26
18

13
11
15

19 Nm (1.9 kgfm, 14.0 ftlb)

25
24

27
19

23
20
21

18
17
16

22
18 Nm (1.8 kgfm, 13.3 ftlb)

No.
18
19
20
21
22
23
24
25
26
27
28
29

2
1
1
1
1
1
1
1
1
1
1
1

9-2

6.34 mm
M12 16 mm
M6

M6 35 mm

2
3
9

1. 1

1
2. 1

2. 1
2 3

2
1
3. 1

1
3. 1
2 3
4. 4 5

1. 1
2
3

3
5
2
4

3
2
1

1. 1

9-3


3
2.5 Nm0.25 kgfm

1
b
c

2. 1
2
3

6. 3

3
2
1

3
2.5 Nm0.25 kgfm

2
c

3. 1 2

3
19 Nm1.9 kgfm

4. a
2 b
c 3
d

7. 1

1 a

3
c

8. b

a
1

2
2

30

5. 1 a
2
3

1
1 Nm0.1 kgfm

9-4


7. 1
2
3 4
5

1. 1 2
3

4
3

2. 4 5
6

2
1

5
4

1
2

6
18 Nm1.8 kgfm
3. O 1
2
4. 3

5. 4
2 a

6. 5
2

2
4

a
5

9-5

PTT

PTT

13
12
11
10
9 3

14

14

15
16

14
13
12

11
10

26 27

13
12
11
10
9

15
16

15
16
25
26

4 Nm (0.4 kgfm, 3.0 ftlb)

28

19

17

20

24
23
21 22

5
1

8
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PTT

STBD
PORT

20 18

2
1
4
2
1
1
1
1
6
3
3
3
3
3
3
3
1

9-6

M6 12 mm

M8 12 mm
M6 12 mm

PTT

13
12
11
10
9 3

14

14

15
16

14
13
12

11
10

26 27

13
12
11
10
9

15
16

15
16
25
26

4 Nm (0.4 kgfm, 3.0 ftlb)

28

19

17

20

24
23
22
21

5
1

8
No.
18
19
20
21
22
23
24
25
26
27
28

PTT

20 18

1
1
3
1
1
1
1
2
2
1
1

9-7

M6 19 mm

PTT

PTT
3

1. 1 PTT
2

A
1
STBD
2
2. 2 1

B
1

PORT
1

2
3. 1PTT
2 3
4

A.
B.

1. 1
2

2. 3
4 5
6 7
8

3
2

3
4
5
6

1. 1

2. 2
3PTT 4
1
1 5

1. 1
23

PTT 4
a 1

9-8

PTT

1. 1
2 3
4 5
6
2. 7
8

2
4

5
a

5
3

3. 2 1

6
5
4
3

1
2

PTT
1. 1
PTT 2
3

A
3

4. 1
2

STBD

1
2

5. 5
3 4
5
6
6. 7
1

3
4

PORT

2
A.
B.
2
4 Nm0.4 kgfm

9-9

1
1

10

4
10

10
3

11

11

11

14

14

8
2
10
15
16
16

17
15

11

2
12
13
12
13

12
13

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

5
2
1
1
1
1
1
1
1
4
4
4
4
2
2
2
1

9-10

12
13
9

M6 12 mm

M8 35 mm

L
7

9 11 13

18 54 Nm (5.4 kgfm, 39.8 ftlb)


21
17

13

21
8

12 16
15
11 14
9 10
15
14

10 12
8

14

20

16

20
19
16

15

19 21

75 Nm (7.5 kgfm, 55.3 ftlb)

4
3

24 25

13

10
12

23
28

27

26
2

27

22

22

75 Nm (7.5 kgfm, 55.3 ftlb)

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

7 8

24

11

2
2
4
4
1
1
2
2
2
2
2
2
2
2
2
2
1

9-11

M14
M14
M10 40 mm

M14 227 mm

9 11 13

18 54 Nm (5.4 kgfm, 39.8 ftlb)


21
17

13

21
8

12 16
15
11 14
9 10
15
14

10 12
8

14

20

16

20
19
16

15

19 21

75 Nm (7.5 kgfm, 55.3 ftlb)

4
3

24 25

13

10
12

23
28

27

26
2

27

22

22

75 Nm (7.5 kgfm, 55.3 ftlb)

No.

18
19
20
21
22
23
24
25
26
27
28

7 8

24

11

3
1
1
3
1
1
2
1
1
1
1

9-12

M10 45 mm

M14 203 mm
M6 10 mm

-
M6 20 mm

1.

1. 12
3
4
5
6

2. 1
3. 2

3
a

4.
4
PORTSTBD5

2. 3
7

5 4a

1
6

8
6

7
1

4 3

1
3

5 4
3. 1
2
3
4 5
6 7

5. 1
2

4. 5
8
9

4 3 27 1

3
1

3 2
4
2

7
8

9-13

L
5.
1

[2]

[1]

1
[3]

6. STBD2
3 4
5
4
5

2
a

1
54 Nm5.4 kgfm

4 3

a
2

9. 1

10. 2
3

1
3

11. 2
4 5

12. 4

4
75 Nm7.5 kgfm
5
75 Nm7.5 kgfm

7. 1 [1]
[2]
8. PORT
STBD2

2
5
1

9-14

2
5

L
9

20 Nm (2.0 kgfm, 14.8 ftlb)

42 Nm (4.2 kgfm, 31.0 ftlb)

4 Nm (0.4 kgfm, 3.0 ftlb)

10

10
5

4
11

11
12
13

14

19
15

17

16
18
27 Nm (2.7 kgfm, 19.9 ftlb)

3
2

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
1
2
2
1
2
4
2
2
1
1
1
1
1
1

9-15

M6 15 mm
M8 30 mm
M10 45 mm

M14

20 Nm (2.0 kgfm, 14.8 ftlb)

42 Nm (4.2 kgfm, 31.0 ftlb)

4 Nm (0.4 kgfm, 3.0 ftlb)

10

10
5

4
11

11
12
13

14

19
15

17

16
18
27 Nm (2.7 kgfm, 19.9 ftlb)

3
2

No.
18
19

1
1

9-16

1. 1

1
4
2

3
B
1
2. 12
3

A.
B.

3
90890-06535
4
90890-06501
5
YB-06096

1.

3. 1

1. 1
2

A
1

2
3

1
4. 1
2

9-17

12

13

5
5
2
11

4
7

A.
B.

6
9

3
90890-06653
L3 4
90890-06652

5
YB-06196
6
YB-06071

10

5
9
4
a

10

3
4 Nm0.4 kgfm
M8
12
20 Nm2.0 kgfm
M10
13
42 Nm4.2 kgfm

2. 1
3. 2
3

7. 1
2 2

4. 4
a
5. 5
6 7
8 9
10
11

9
a

2
2
27 Nm2.7 kgfm

6. 1213

9-18

L
1

7
14

7
2

8
15

14

11
4

20 Nm (2.0 kgfm, 14.8 ftlb)

16
5

12

10

17

13

6
18

20 Nm (2.0 kgfm, 14.8 ftlb)


20 Nm (2.0 kgfm, 14.8 ftlb)

12 Nm (1.2 kgfm, 8.9 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
3
1
3
2
1
10
4
1
1
1
2
1
2
1

9-19

M6 25 mm

M8 35 mm
M8 60 mm

7
14

7
2

8
15

14

11
4

20 Nm (2.0 kgfm, 14.8 ftlb)

16
5

12

10

17

13

6
18

20 Nm (2.0 kgfm, 14.8 ftlb)


20 Nm (2.0 kgfm, 14.8 ftlb)

12 Nm (1.2 kgfm, 8.9 ftlb)

No.
18

9-20

M8 35 mm

3.

1. 1 2
3

1.

1. 1 2
3
4

4
1

4
1

4
1
2

2. 1
2

1
4
12 Nm1.2 kgfm

2. 1
2 3
4

1.
2.

9-21

20 Nm2.0 kgfm

20 Nm2.0 kgfm

3
4

5. 1
2 3 4

4
4

6. 5

2
2
3
4

3. 1
2
3

2
1

1 a

3
5
20 Nm2.0 kgfm

2
4
4

4.

9-22

2
3

3
4
5
2
8
6
7
No.
1
2
3
4
5
6
7
8

1
2
2
1
1
1
1
1

9-23

1. 1

1
2

2. 1 O 2
3 4

2. 1 2O
3 4

1
2
3
4

4
3
2
1

3. 2
a b
1
3.

1. 1 2
3
3

9-24

2
a

1
a
4. 1

2
5. 3

6. a
1

9-25

X
17 54 Nm (5.4 kgfm, 39.8 ftlb)

9 11

20
16
8

10 12
8
7
9

13

10 11

20

12 15
14

19
15

13

13

19

15

18

14

18 20

14

75 Nm (7.5 kgfm, 55.3 ftlb)

4
3

12

22

10

24

23

27

11
6

7 8
23

26
25
26

21

21

75 Nm (7.5 kgfm, 55.3 ftlb)

No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

2
2
2
4
1
1
2
2
2
2
2
2
2
2
2
1
3

9-26

M14
M14
M10 40 mm

M14 227 mm

M10 45 mm

17 54 Nm (5.4 kgfm, 39.8 ftlb)

9 11

20
16
8

10 12
8
7
9

13

10 11

20

12 15
14

19
15

13

13

19

15

18

14

18 20

14

75 Nm (7.5 kgfm, 55.3 ftlb)

4
3

12

22

10

24

23

27

11
6

7 8
23

26
25
26

21

21

75 Nm (7.5 kgfm, 55.3 ftlb)

No.

18
19
20
21
22
23
24
25
26
27

1
1
2
1
1
2
1
1
1
1

9-27

M14 203 mm
M6 10 mm

-
M6 20 mm

1.

1. 12
3
4
5
6

2. 1
3. 2

3
a

4.
4
PORTSTBD5

2. 3
7

5 4a

1
6

8
6

7
1
3

4 3

1
3

5 4

3. 123
4 5
6

5. 1
2

4. 4
7
8

3 2 16

3
3

21
6
7

9-28

X
5.
1

[2]
[1]
[3]

6. 2
3 4

3 4

2
3

2
2
1
1
54 Nm5.4 kgfm
9. 1

10. 2
3

3
75 Nm7.5 kgfm
4
75 Nm7.5 kgfm

11. 2
4 5

7. 1 [1]
[2]

12. 4

8. PORTSTBD
2

1
2
5
1
4

9-29

2
5

X
9

20 Nm (2.0 kgfm, 14.8 ftlb)

42 Nm (4.2 kgfm, 31.0 ftlb)

4 Nm (0.4 kgfm, 3.0 ftlb)

10
10
5

4
11
12

13

11
14
15
1

18
16
20
17

19

27 Nm (2.7 kgfm, 19.9 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
1
2
2
1
2
4
2
2
1
1
1
1
1
1

9-30

M6 15 mm
M8 30 mm
M10 45 mm

M14

20 Nm (2.0 kgfm, 14.8 ftlb)

42 Nm (4.2 kgfm, 31.0 ftlb)

4 Nm (0.4 kgfm, 3.0 ftlb)

10
10
5

4
11
12

13

11
14
15
1

18
16
20
17

19

27 Nm (2.7 kgfm, 19.9 ftlb)

No.
18
19
20

1
1
1

9-31

M6 12 mm

X
4. 1
2

1. 1 2
3

A
1
4
2

2
1

B
2. 12
3

1
5

A.
B.

1
3

3
90890-06535
4
90890-06501
5
YB-06096

9-17

3. 1

1. 1
2

A
1

2
3

4
3

9-32

B
1

11

10

2
1

5
5

4
9

A.
B.

7
8

3
90890-06653
L3 4
90890-06652

5
YB-06196
6
YB-06071

5
8
4
a

3
4 Nm0.4 kgfm
M8
10
20 Nm2.0 kgfm
M10
11
42 Nm4.2 kgfm

2. 1
3. 2
3

7. 1 2
3 4
4

4. 4
a
5. 5
67 8
9

8
a

6.
1011

4
27 Nm2.7 kgfm

9-33

X
1

14
7
7
15

8
9
14
3

16

11
4

20 Nm (2.0 kgfm, 14.8 ftlb)

17
5

12

10

18

13

6
20 Nm (2.0 kgfm, 14.8 ftlb)
20 Nm (2.0 kgfm, 14.8 ftlb)

12 Nm (1.2 kgfm, 8.9 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
3
1
3
2
1
10
4
1
1
1
2
1
2
1

9-34

M6 25 mm

M8 35 mm
M8 60 mm

14
7
7
15

8
9
14
3

16

11
4 20 Nm (2.0 kgfm, 14.8 ftlb)

17

12

10

18

13

6
20 Nm (2.0 kgfm, 14.8 ftlb)
20 Nm (2.0 kgfm, 14.8 ftlb)

12 Nm (1.2 kgfm, 8.9 ftlb)

No.
18

9-35

M8 35 mm

1. 1 2
3

1. 1 2
3
4

1
3

4
1

4
1

4
1
2

4
12 Nm1.2 kgfm
2. 1
2

2. 1
2 3
4

3
2
4

4
4
1

3. 1
2
3

9-21

9-21

9-36

1 a

2
5

5
3

3
2
4

5
20 Nm2.0 kgfm

4.

20 Nm2.0 kgfm

20 Nm2.0 kgfm
5. 1
2 3 4

6. 5

9-37

2
3

3
4
5
2
8
6
7
No.
1
2
3
4
5
6
7
8

1
2
2
1
1
1
1
1

9-38

2
90890-06612

2
YB-06155
3

1. 1

4. 1

2 3

5. 4 5O
6 7

2. 1

3. 1

6
5

4
1

1. 1 2
3
3

2. 4 O 5
6 7

9-39

2
3

4
2

5
6

6. 1
7. a
2

7
3. 2
a b
1

a
1

4. 1

2
5. 3

9-40

3 Nm (0.3 kgfm, 2.2 ftlb)


15 Nm (1.5 kgfm, 11.1 ftlb)

3
4
2

32

31

3
3

11
10
3

18
10

25
26
27

24

12
14

26
35

34

30 29

16

17

2.5 Nm (0.25 kgfm, 1.84 ftlb)

19

26 27 26
25

25

15

20
20
21

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

11

3 33
3 6

23
28

13

STBD

PORT

22
21

1
1
6
1
1
1
1
2
1
2
2
1
1
1
1
1
2

9-41

M22
M6
M6 10 mm

M8 20 mm

3 Nm (0.3 kgfm, 2.2 ftlb)


15 Nm (1.5 kgfm, 11.1 ftlb)

3
4
2

32

31

3
3

11
10
3

18
10

25
26
27

24

12
14

26
35

34

30 29

16

17

2.5 Nm (0.25 kgfm, 1.84 ftlb)

19

26 27 26
25

25

15

20
20
21

No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

11

3 33
3 6

23
28

13

22
21

2
1
2
4
1
1
1
2
2
1
1
1
1
1
1
1
2

9-42

M8

M6 30 mm

M6 10 mm
M5 35 mm

M6 15 mm

3 Nm (0.3 kgfm, 2.2 ftlb)


15 Nm (1.5 kgfm, 11.1 ftlb)

3
4
2

32

31

3
3

11
10
3

18
10

25
26
27

24

12
14

26
35

34

16

17

2.5 Nm (0.25 kgfm, 1.84 ftlb)

19

26 27 26

30 29

25

25

15

20
20
21

No.
35

11

3 33
3 6

23
28

13

9-43

22
21

1. PTT
PTT

9-48

2. 1

9. 1 2
3

3. 1 2

1
2

4. 3

5. 45
6. 6
7

10. 12
3

4 56

7. 8
9
10

11. 7
8

1
7

5
3
3

6
5

6
9

2
4

1
10

1.

8. 1

9-44

1.

a
2
a
2.53.5 mm
5. 1
2

a
30.330.6 mm
2. 12 3
4

56

3. 7
8

5
8

2
2.5 Nm0.25 kgfm

2
4

6. 1 2

2
6

1
3

7. 4 5

8. 3

7
4. 1 2
3

9. 67
10. 8
11. 9

9-45


2. 1

9
1

3.

9
3

1
8


a

b

a
d

5
3
15 Nm1.5 kgfm
9
3 Nm0.3 kgfm

90890-03189

YU-34899-A

12. a

c d
9.011.0
4.

5.

13.PTT
PTT

9-52

1.

9-46

PTT

PTT
2

3
9

4
7

8
3
7

5
39 Nm (3.9 kgfm, 28.8 ftlb)

No.
1
2
3
4
5
6
7
8
9

PTT

1
1
6
1
1
2
2
1
3

9-47

M6 10 mm
M10 30 mm

PTT

PTT
1
PTT

1.
1

5. PTT
1 PTT

1
L

2. 1 PTT
PORT

6. 1
PTT 2

PTT

3. 1

1
1

PTT

4. 1
2

PTT

1. PTT

9-48

PTT
2. PTT
1 PTT

2.5 Nm0.25 kgfm


6. 1
2

1
L

G
2
1

PTT

7. 12

3. 1

1
PTT
PTT

1
90890-06773
1
90890-06838
1
YB-06838
PTT 2
90890-06776
PTT 2
90890-06800
PTT 2
YB-06800

4.
PTT

8. PTT
1 PTT

5.

9-49

PTT

1
G

3
2

PTT

1
3
90890-06774
3
YB-06774
PTT 2
90890-06776
PTT 2
90890-06800
PTT 2
YB-06800

9. PTT
1
PTT PTT
PTT

1
L

11. 24

12. PTT
1 PTT
PTT
PTT

PTT

10.79 Mpa107.9 kgf/cm

PTT

1
G

10. 12
23

PTT

7.35 Mpa73.5 kgf/cm

9-50

PTT

PTT

1
3.5 Nm0.35 kgfm
16. 24

PTT

13. PTT
1
PTT

1. PTT
2. 1

1
L

PTT

1
3.5 Nm0.35 kgfm
3.
PTT

9-48 24

14.

4. PTT
1 PTT

PTT

PTT
PTT

15. 1
2

1
2

9-51

PTT

PTT
5. PTT
1
PTT

PTT

PTT

PTT
PTT

1
L

1. PTT
1 PTT

PTT

6. 45 PTT 4
5

7. PTT

8.

PTT

2.
1

PTT

PTT

PTT
37
3. 1PTT 2
3
4

9. O

2.5 Nm0.25 kgfm

9-52

PTT

2
1

7. 1

3
4
1
1

4
39 Nm3.9 kgfm

4. PTT 1
PORT a

8. PTT
1

5. PTT
1

PTT

PTT

6. 1
2

9-53

PTT

PTT
5 Nm (0.5 kgfm, 3.7 ftlb)

11

10

2.5 Nm (0.25 kgfm, 1.84 ftlb)

3
7
8

4
5
12

10

14

13
14

17

18
16
19

19
15

20
21
5 Nm (0.5 kgfm, 3.7 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

O
O

PTT

3
1
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1

9-54

M6 14 mm
M16

M6 35 mm

M4 15 mm

M4 12 mm

PTT

5 Nm (0.5 kgfm, 3.7 ftlb)

11

10

2.5 Nm (0.25 kgfm, 1.84 ftlb)

3
7
8

4
5
12

10

14

13
14

17

18
16
19

19
15

20
21
5 Nm (0.5 kgfm, 3.7 ftlb)

No.
18
19
20
21

1
2
2
1

9-55

M4 15 mm

PTT

PTT

PTT

a
1. 1O 2

2. 1
2 3
4

PTT

3. 5
4

PTT

4. 6

1. PTT 1O
2 3
4

3 2
6
5

3
1

4
5
5. PTT 12

2
3

G
2

PTT
1. 1
2 a

6. 12

9-56

PTT
3.
a

1.35 mm

0.85 mm

PTT
1.
600

4.

a
b

2. a

ab

ac
ad

1.

22.00 mm

21.00 mm

9-57

PTT
a.
b.

2. 1 23
4

9.80 mm

4.8 mm

2.

3. O 5

4. PTT 12
3

G
3. PTT
PTT

1.

5. 12
3

PTT

1. 1

1
6. 1
2

9-58

PTT

1
3

7. 3
4
5

3
5 Nm0.5 kgfm
5
2.5 Nm0.25 kgfm

3 4

PTT

3
5

PTT

PTT

1
2
8. 1 a

1. 1 2

2
2

2.
a

1. O 1
2
3

2. O4

5
5

9-59

PTT
3.
1

4.

5. O 2PTT
3 PTT
4

a
b

a
b

PTT 4
5 Nm0.5 kgfm

9-60

PTT

PTT
2

2
3

6 Nm (0.6 kgfm, 4.4 ftlb)

10

12
13

14

11

10
11
12

16
17
18
19

13

7
4

20

15

16
17
18

18

17

19

8
5

22

23

24

25

26

27
27

21

8 Nm (0.8 kgfm, 5.9 ftlb)


3.5 Nm (0.35 kgfm, 2.58 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

1
1
1
5
1
2
1
1
1
1
1
1
1
4
2
2
2

9-61

3.94 mm

4.98 mm

3.15 mm

M5 16 mm
5.54 mm

PTT

2
3

6 Nm (0.6 kgfm, 4.4 ftlb)

10

12
13

14

11

10
11
12

16
17
18
19

13

7
4

20

15

16
17
18

18

17

19

8
5

22

23

24

25

26

27
27

21

8 Nm (0.8 kgfm, 5.9 ftlb)


3.5 Nm (0.35 kgfm, 2.58 ftlb)

No.
18
19
20
21
22
23
24
25
26
27

O
O

2
2
1
1
1
1
1
1
1
2

9-62

4.74 mm
M8 85 mm

M14
M8 24 mm

PTT

1
2
3

1. 12
3
2. O 4 5
6

5
6. a
b
1

3
2
1

PTT

3. 1
2O 3
4. 4
5 6
78

4
5

5
1

6
b

7. 1
2

5. 1
2 3
4O 5

1. 1

9-63

PTT
2. 2

5
4
3
2
1

3. 3
4

4
3

2
1

4. 5
6

2. O 1
2

5. 7 8

11

1
2

6
8

3. 1

1.

1.

4. 1 2
3

2
3

1
2
3

1
2
3

PTT

PTT

1. O 1
2 3
4
5

2
1
2

9-64

PTT
5. 1
2

10. O 1 2
3

11. 4

56

2
1

4
5

2
6 Nm0.6 kgfm

6
6.

5
6
8 Nm0.8 kgfm

7. O 1
2
3
2

3 2 1

3
1 2

8. O 12
3
9. 4
5
4

1
4

4
3.5 Nm0.35 kgfm

9-65

PTT

PTT
18

140 Nm (14.0 kgfm, 103.3 ftlb)

15
16

1
14

15

16

17

127 Nm (12.7 kgfm, 93.7 ftlb)

5
2

17

2
3

18
8

4
5

10

14

17
18

19
20

9
11 10
12
13

7
6

15
16

19

20
19
20
21

96 Nm (9.6 kgfm, 70.8 ftlb)

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

6 Nm (0.6 kgfm, 4.4 ftlb)

O
O
O
O

1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2

9-66

3.15 mm

M48

M42

PTT

18

140 Nm (14.0 kgfm, 103.3 ftlb)

15
16

1
14

15

16

17

127 Nm (12.7 kgfm, 93.7 ftlb)

5
2

17

2
3
8

4
5

10

14

17
18

19
20

9
11 10
12
13

7
6

15
16

18

19

20
19
20
21

96 Nm (9.6 kgfm, 70.8 ftlb)

No.
18
19
20
21

O
PTT

6 Nm (0.6 kgfm, 4.4 ftlb)

2
2
2
1

9-67

PTT

PTT

PTT

1
1.
1

2
1

1
A.
B.

/ 2
90890-06592
3
YB-06175-1A

3.
4.
1

A.
B.

5.
a
2

/ 2
90890-06592
3
YB-06548

PTT

2.
1

9-68

PTT

1.

1. 1
O 2
PTT 3

3
2
1

PTT 3
6 Nm0.6 kgfm

6.
1

1. 1
2

1. PTT 1O
2 3

1
2
3

1. PTT 1

9-69

PTT
2. PTT 1

3. 2
3 4

PTT

PTT

4. 56

1. 1 O
23

5. 7
8
400
600

3
3

6
3

6
2.
1 2

3. O3
4

1.
1

2
3
2
3

4
4. 1
2 3

5. 4
5

9-70

PTT

2
1
4

3
2
1

4
3

3
2
1

PTT

PTT

5
96 Nm9.6 kgfm

1. PTT a

PTT

PTT

1. O 1
2

0.03 L
2. O 1
2 3

2
1

2. 1
2 O 3

2
1

3.
4

3. 1

9-71

PTT

1
3
1

1
A.
B.

4.
a

/ 2
90890-06592
3
YB-06175-1A

123

1
140 Nm14.0 kgfm

1.

9-64
1011

2
1

2.

9-59
3.
1 2

4. PTT
a

5.
1

2
a

9-72

PTT

5.
1

2
1

3
1

A.
B.
/ 2
90890-06592
3
YB-06548

1
127 Nm12.7 kgfm
6. PTT
PTT

9-59

9-73

PTT

MEMO

9-74


.........................................................................................10-1
................................................................ 10-1
1 ............................................................................... 10-1
2 ............................................................................... 10-3

.............................................................................10-4
........................................................................ 10-4
............................................................ 10-4
............................................................ 10-4
/ ......................... 10-5
............................................................................ 10-5
.................................................................... 10-5
/ /
........................................................ 10-6
........................................................ 10-6
............................. 10-6
..................................................... 10-6
/ ......................... 10-7
.................................................................................... 10-7
.................................................................................... 10-7
.................................................................... 10-7

.........................................................................10-8
............................................................................ 10-8
........................................................................ 10-8
.................................................................... 10-8
............................................................ 10-8
/ ..................................................... 10-9
.............. 10-9
............... 10-10
......................................................... 10-11
......................................................... 10-11
... 10-12
/ ...................... 10-12
............................................................. 10-12
..................................................................... 10-12
/ .......................................... 10-12
..................................................................... 10-12
................................................................. 10-13
OCV F175 ................................. 10-13
......................................................................... 10-14

..................................................................... 10-15
PCV .............................................................................. 10-15
/ / .......................... 10-15
PTT ............................................................ 10-15


.......................... 10-16
/ .................................. 10-16
............................................................. 10-16
......................................................... 10-16
......................................................... 10-16
............................................................. 10-16
/ .................. 10-16
..................................................... 10-16
..................................................... 10-17
/ ............... 10-17

0
1
2
3
4
5
6
7
8
9
10

1 200

1/2
r/min

100 200
10 50

1 3
61

10-1

100 200
10 50

1 3
61

PCV

10-2

100 200
10 50

1 3
61

500
2 6

DOHC

OCV

10-3

1000
5



15

2.

JIS105D31195G51

1.280

1.

1.
a

1.

10-4


2. 510

3.

3. 510

4.
5. 1

6.
1

7. 1
a
b

a
A. 703

B.

1.

6-1

1. START

2. OFF

2. ON
1. OFF

1.

3. START

2. 1
2

1. OFF
2. ON
3. START

10-5

2
1

3.

9 Nm0.9 kgfm

2.

/
/

1. PTT

2.

1. N
F R

3.

2. F
R

4.

1. 1
2

1.

2.

10-6

1. N

10

2. 1 a
2 b

1. 1 a
2000 r/min

2. 1 b

a
b
2

3. 8 c

3. 12

2
4. 10

A 0

10

1.

2.

A.

3.

1.

4.

2.

5. R

3.

6. PTT

10-7

1.

7-67

7-74


7-80

7-88

8-4

9-44

4.

1 Nm0.1 kgfm

42 Nm4.2 kgfm

1.

10-4

1. 1 2

1.

2. 3 a
3

2.

3.

10-8

/
1

1. 510
2.
YDIS
YDIS
2.12

10
1
100
6

7.

1.

2. 510

4.3 L

3. 510

4.

8. 510

5. 1

9. 1

1
10.
1

11. 1
a
b

6. 1
2

10-9

1
a

b
12.

6.
1
7. 2 3

1
10
1
100
6
1.

2. 510

3. 510

4.

1
A. X-
B. L-

5. 1

8. 1
2 2

10-10

10.510

11. 1

12.
1

13. 1
a
b

B
b

14.

A. X-
B. L-
2
27 Nm2.7 kgfm
3
3 Nm0.3 kgfm

1.

10-4

9.

1.

10-9 16

10-10 18

2.

4.3 L

10-11

1.

9-21

1.

10-12

1
90890-06830
1
YB-06830

3. 1

1.

6-11

6-12

6-12

1.

5-25

/
1
18 Nm1.8 kgfm

1.

6-1

4.

2.

4.5 L

5.
510

1.

6. 510

2. 1

7.
3. 2
3

10-12

0.980 L

8.
1 2

4. 4
5

9. 3
2

3
5

2
2
9 Nm0.9 kgfm
3
9 Nm0.9 kgfm

5.

1.

10-5

6.

OCV F175
1. OCV

7-60
2

7. 1
2

2. OCV / 1

3. OCV

7-68
8

10-13

1.

10-14


4.

PCV
1. PCV
PCV
7-74

/ /

1.

8-4

2.

2.


8-30

PTT

1.
1

1.

1
2.

3.

2. 1O
2

PTT

10-15

/
1.

3-10

1.

7-35

1
2

3.
PTT

1.

7-22

4. O

1.

7-21

2.5 Nm0.25 kgfm

1.

7-74

1.

PTT

1.

3-11

1.

PTT

2.
1

2. 1
3. 2

3. PTT

10-16

b
2
4.
5.

1.

7-2

1.

8-8

10-17


........................................................................................A-1
............................................................................... A-1
.................................................... A-4
.................................... A-5

PTT ................................................................................. A-6


................................................................... A-7

......................................A-8
T3.......................................................... A-8
T1
............................................ A-9
T2
............................................ A-9

...................................A-10
T3....................................................... A-10
T4 ....................................... A-10
T2
......................................... A-11
T1
......................................... A-11

0
1
2
3
4
5
6
7
8
9
10

PTT

BZ
1. 2
2.
3.
4.
5.
6.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
5
9
13

4
8
12
16

A-1

L/W /

L/Y

Br

P/B

P/G /

P/W /

Lg

Or

Pu/
B

Pu

Pu/
G

Sb

Pu/
R

Pu/
Y

R/G /

B/G /

R/L

B/Or /

R/Y

B/W /

W/B /

B/Y

W/G /

G/B /

W/L /

G/R /

W/R /

G/W /

Y/G /

L/B

L/G

R/Y

A-2

MEMO

A-3

F175A, F200F, FL200F

2014 5


6FA-28197-0T-01

May. 2014 !
(J)

A
B

16. Fuse box

61 69 77 86

R/G
W

P
B
Y/G
B

Or

Or
Or

14. Battery

R/Y

10
11
12

Sb

17

22

12 24

R/G

Br

R/G

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1
11

10
23

G/R

1 13

15

15. Starter motor

B
6
14

W/B
B

12. Joint connector 2


1

1
7

1 13

G
B

Or

B
28

R/Y

Lg

P/W

3
4
5
6

Br

Y/G
R/Y
R/Y
Br
R/Y
R/Y

Y/G

R/Y

Y/G
B

73

P/B

13. Joint connector 1

Or

Or

83
84
85

*1

G/B
P
P/W
Y/G

68
69
70
71

76
77
78
79
80

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

60
61
62
63
64
65

L
Y

*1

Y/G
Br

53 62 70 78

R/G

G
R
Y
Lg
P
Sb
W
Br
B

53
54
55
56
57
58

*1

*1

L/B

9
10
11
12
13
14
15

20

B
B

27 34 40 46
12 24
36
39

33 39 45 52

Or

52
1
2

W/G
P/W
B
B

R/Y

R/Y

1 8 14 20

B
9

R/Y

10
11
12
12

B
B

Br

R/Y

11. Joint connector 3

R/Y

P/W

11

16
17

R/Y

R/Y

B
B

B
B

2
3
4
5

1 13

10
11
12

7 13 19 26

P/B
P
P/B
P/W

*3

B
B
W/B
R/Y

*2

L/B
B
O

L
B
O

P/W
B
O

R/Y
W/L
B

R/Y
W/G
B

R/Y
Pu

P/B

P
O
B

P/B
P/B

16
17
18

20
21

23
24

12 24

2. TPS

3. APS

4. OCV *4

5. Cam position
sensor (IN) *4

6. Cam position
sensor (EX)

7. Oil pressure
sensor

8. Speed sensor

A-4

9. Water pressure
sensor

10. Joint connector 4

Pu

O
B
P/W

L
W

23
24
25

P/W
O
P
B
G/B
G/R

1. Engine ECM

Or

a.
b.
c.
d.

ECM
TPS
APS
OCV *4
IN*4
EX

4
3
2
1

g.
h.
i.
j.
k.
l.
m.

30 A
15 A
10 AETV
30 A
VCT*4
ECM
10 A
20 A
PTT
60 A

60 A

ETV

A.
B.
C.
D.

YDIS
6Y5/6Y7

e.
f.

24

W/L

41
45
46
47
48
49

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

*1.
*2.

*3.

*4. F175

20. Starter motor

61 69 77 86

78
79
80

83

P/G

27

L/Y

35

42

L/G
10
11

17
18
19

21
22
23

12

Y/G
B

Y/G
R/Y
R/Y
Br
R/Y
R/Y

R/Y

R/G

R/Y

Br

R/G

12 24
1
11

6
14

1
7

W/R

1
2

R/Y

4
5

7
8

Pu/G

B
R/Y

R/Y

R/Y
R/Y
R/Y
R/Y
R/Y

12 24
1

2
3
4
5
6
7
8
9
10

16. Joint connector 3 12

Pu/Y

Br

2. Fuel injector

3. Ignition coil

6. Low-pressure
fuel pump

5. Water detection switch

B
L/Y

9. Intake air pressure/


temperature sensor
8. High-pressure fuel pump

A-5

11. Shift position switch

B
W/R

B
B/Y
12. Thermo switch

14. Pulser coil

13. Engine temperature sensor

4. Vapor
shut-off
valve

B
P

Pu/G
R/Y
#4

#4

10. Shift cut-off


switch

#3

7. Knock sensor

#2

#2

#3

#1

#1

B
L/G

L/W

B
B
B
B

1
2
3
4

1 13

6
7
8
9
10
11
12

B
R/Y

B/W

P/G
B
Or
B/Y

G
L/W
R/Y

R/Y
G/B

B/G

B
L/W

R/Y
B
B/G

B/O

B/Y

R/Y
B
B/W

G/B

R/Y
B
B/Y

R/Y
B
B/O

Pu/R

B
B

20
21

a.
b.
c.
d.
e.
f.

Pu/B

Pu/Y
R/Y

26

7
8

21

R/Y

Pu/B
R/Y

7 13 19 26

20
21
22
23
24

1 13

11
14
15
16
17
18

R/Y

Pu/R
R/Y

1 8 14 20

51
52

12

B/Y

Or

1
2

B
23
B
24
17. Joint connector 2

B/Y

48
49

R/Y
33 39 45 52

1 13

R/Y

1. Engine ECM

19. Battery

27 34 40 46
33

Or
Br

86

Or

Y/G

Y/G

18. Joint connector 1

h
f

10
23
73

*1

L/W

1
2

65
66
67

P
Y/G

*1

Br

63

Y/G
Br

53 62 70 78

Sb

57
58
59

R/G

R/G

53
54

21. Fuse box

*1

*1

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

12 24
23
24
15. Joint connector 4

g.
h.
i.
j.
k.
l.

ECM

4
3
2
1

30 A
15 A
10 AETV
30 A
VCT*2
ECM
10 A
20 A
PTT
60 A

60 A

ETV

A.
*1.
*2. F175

PTT
A

1
2

*1

57
58
7

63

P
Y/G

Y/G
L/G

AC2
AC2
AC2
+2

G
L/G
Sb
Lg

12

L/G

6
14

B
9. Joint connector 1

1 13

Sb
Sb

27 34 40 46

Lg

13
14
17
18
19

Lg

21
22
23
24

Lg

Lg

Sb

52
1
2

16
17
18

R/Y

1 8 14 20

e.
f.

1 13

g.
h.
i.
j.
k.
l.
m.

12 24

A.

8. Joint connector 2

B
11

B
Sb

Sb

B
P

*2

7 13 19 26

*3

Sb

A-6

Lg

6. PTT relay

4. Trim sensor

B
B

2. PTT switch

B
B

3. Tilt limiter

10
11
12

1 13

Lg

5. PTT motor

Sb

23
24

B
P

2
3
4

Lg

Br

16
17

30 A
15 A
10 AETV
30 A
VCT*4
ECM
10 A
20 A
PTT
60 A

60 A

ETV

B
R/Y

Sb
R
Lg

1. Engine ECM

Sb

ECM
PTT

PTT
PTT
4
2
1
/ /

12 24

33 39 45 52
49

11.
12.
13.
14.
15.
a.
b.
c.
d.

1
7

Sb
29

10. Rectifier/
Regulator/
Isolator

L/G

13. House
battery

R/G

Br

R/G

21
22
23

Br
R/Y
R/Y

17

10
11

1
11

4
5

12. Battery

Y/G

G
G
G
R

Br

Y/G
B

78
79
80
82
83

Y/G
Br

Y/G

AC1
AC1
AC1

14. Starter motor

10
23

61 69 77 86

*1

73

G
G
G

+1

R
R

65

R/G

*1

R/G

*1

1
2

53 62 70 78

53
54

G
R
Y
Lg
P
Sb
W
Br
B

15. Fuse box

R
11. Lighting coil

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

B
B

20
21
22
23
24

12 24
7. Joint connector 4

*1.
*2.

*3.

*4. F175

14. Switch panel (6R5-82570-06)


2. Engine start switch
W B R
5. OFF
6. ON
7. START

1. 703 side mount remote control

Y
Y
Br

W
B
B
Lg

Lg

Br
Br

BZ

Sb
Lg
R
Br
Br
B

R
Lg
Sb
Br
Br

13. Neutral switch

P
L
B
Br

Lg

Br

R
Y
G
W

15. 704 binnacle mount remote control


4. PTT switch
Sb R Lg
10. UP
11. Free
12. DN

Y
R
G
B

Sb

B
R
Y
G
W
Sb
P
Lg
L
B
Br

P
Br

16. Main wire harness

Y
B
W
P
Br
L
R
G

BZ

G
B
Y

3. Engine shut-off switch


W B
8. Clip removed
9. Clip installed

Lg

Sb

Sb

4. PTT switch
Sb
10. UP
11. Free
12. DN

W
W

3. Engine shut-off switch


W B
8. Clip removed
9. Clip installed

Br

Br

2. Engine start switch


W B R
5. OFF
6. ON
7. START

Br

13. Neutral switch

R
Y
Y
B
G

BZ

Y
R
B
G

25. Relay (left)

R
B

Br

E
L

Y
R
G
W
P
L
B
Br

L
B
Br

Br

Gy

B
P

Sb
Lg
R
Br
Br
B
16. Main wire harness
R
Y
G
W
P

Gy
Br
Gy
Y
G

Sb
Sb

Lg
Lg
R
B

B
Y
Y

B
P

Gy

L
B
Br

27. Neutral switch (PORT)

R
Y
G
W

Y
R
G
W
P
L
B
Br

Y
B

16. Main wire harness

BZ
28. Neutral switch (STBD)

Lg

Lg

B
B
R

R
R

Sb
Sb

Br
Br
Br
Br

Sb
Sb
R
B

Lg
Lg
R
B

R
Lg
Sb
Br
Br

Lg

Lg

Lg
R
Lg
Sb
Br
Br
B

19. Engine start switch (STBD)


W B R Y Br
5. OFF
6. ON
7. START

W
B

Lg

R
R

3. Engine shut-off switch


W B
8. Clip removed
9. Clip installed

Br

Sb
Sb

Lg

Lg

B
B
R

R
R

18. Engine start switch (PORT)


W B R Y Br
5. OFF
6. ON
7. START

Sb
Sb

22. PTT switch (twin)


23. PTT switch (PORT) 24. PTT switch (STBD)
Sb R Lg
Sb R Lg
Sb R Lg
10. UP
10. UP
10. UP
11. Free
11. Free
11. Free
12. DN
12. DN
12. DN

17. Twin switch panel (61B-82570-04)

21. 704 binnacle mount remote control (twin)

1. 703

2.
3.
4. PTT
5. OFF
6. ON
7. START
8.
9.
10.
11.
12.
13.
14. 6R5-82570-06
15. 704

16.
17. 61B-8257004
18. PORT
19. STBD
20.
21. 704

22. PTT
23. PTT PORT
24. PTT STBD
25.
26.
27. PORT
28. STBD

20. Control unit

26. Relay (right)

A-7

Sb
Lg
R
Br
Br
B

A.
B.
C.
D.
E.
F.
G.
H.

PORT
STBD
PORT
STBD
PORT
STBD

T3

(mm)
A

13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13

0.01
1.32
1.32
1.32
1.30
1.30
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08

0.02
1.32
1.32
1.30
1.30
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05

0.03
1.32
1.30
1.30
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05

0.04
1.30
1.30
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05

0.05
1.30
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02

0.06
1.28
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02

0.07
1.28
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02

0.08
1.25
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00

0.09
1.25
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00

0.10
1.25
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98

0.11
1.22
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98

0.12
1.22
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95

0.13
1.22
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95

0.14
1.20
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95

0.15
1.20
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92

13
12
11
10
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
11
12
13

0.31
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78

0.32
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75

0.33
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75

0.34
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75

0.35
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72

0.36
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72

0.37
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72

0.38
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70

0.39
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70

0.40
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68

0.41
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68

0.42
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65

0.43
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65

0.44
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62

0.45
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62

0.16
1.18
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92

0.17
1.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92

0.18
1.15
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90

0.19
1.15
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90

0.20
1.15
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88

0.21
1.12
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88

0.22
1.12
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85

0.23
1.12
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85

0.24
1.10
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85

0.25
1.10
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82

0.26
1.08
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82

0.27
1.08
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82

0.28
1.05
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80

0.29
1.05
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80

0.30
1.05
1.02
1.02
1.02
1.00
1.00
0.98
0.98
0.95
0.95
0.95
0.92
0.92
0.92
0.90
0.90
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78

0.46
0.88
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62

0.47
0.88
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60

0.48
0.85
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60

0.49
0.85
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58

0.50
0.85
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58

0.51
0.82
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55

0.52
0.82
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55

0.53
0.82
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55

0.54
0.80
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52

0.55
0.80
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52

0.56
0.78
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52
0.52

0.57
0.78
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52
0.52
0.50

0.58
0.75
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52
0.52
0.50
0.50

0.59
0.75
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52
0.52
0.50
0.50
0.48

0.60
0.75
0.72
0.72
0.72
0.70
0.70
0.68
0.68
0.65
0.65
0.62
0.62
0.62
0.60
0.60
0.58
0.58
0.55
0.55
0.55
0.52
0.52
0.52
0.50
0.50
0.48
0.48

A. M
B. P

A-8

B (mm)

T1
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0
0.10
0.20
0.30
0.40

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200
A (1/100 mm)

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200

B 0.38 0.34 0.30 0.27 0.23 0.20 0.16 0.12 0.09 0.05 0.02 0.02 0.06 0.09 0.13 0.16 0.20 0.24 0.27 0.31 0.34 0.38 0.42 0.45 0.49 0.52 0.56 0.60 0.63 0.67 0.70 0.74 0.78 0.81 0.85 0.88 0.92 0.96 0.99 1.03 1.06
A. BL1
B.

B (mm)

T2
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200
A (1/100 mm)

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200

B 0.67 0.63 0.60 0.56 0.53 0.49 0.45 0.42 0.38 0.35 0.31 0.27 0.24 0.20 0.17 0.13 0.09 0.06 0.02 0.01 0.05 0.09 0.12 0.16 0.19 0.23 0.27 0.30 0.34 0.37 0.41 0.45 0.48 0.52 0.55 0.59 0.62 0.66 0.70 0.73 0.77
A. BL2
B.

A-9

T3

T3(A-8)

T4

A
B

0.0 0.1 0.2


0.3 0.2 0.1

0.3

(mm)

0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9
+0.1 +0.2 +0.3 +0.4 +0.5 +0.6 +0.7 +0.8 +0.9 +1.0 +1.1 +1.2 +1.3 +1.4 +1.5 +1.6 +1.7 +1.8 +1.9 +2.0 +2.1 +2.2 +2.3 +2.4 +2.5 +2.6

A.
B.

A-10

B (mm)

T2
0.40
0.30
0.20
0.10
0
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200
A (1/100 mm)

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200

B 0.37 0.33 0.30 0.26 0.23 0.19 0.15 0.12 0.08 0.05 0.01 0.03 0.06 0.10 0.13 0.17 0.21 0.24 0.28 0.31 0.35 0.39 0.42 0.46 0.49 0.53 0.57 0.60 0.64 0.67 0.71 0.75 0.78 0.82 0.85 0.89 0.92 0.96 1.00 1.03 1.07
A. BL2
B.

B (mm)

T1
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0
0.10
0.20
0.30
0.40
0.50
0.60
0.70

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200
A (1/100 mm)

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200

B 0.68 0.64 0.60 0.57 0.53 0.50 0.46 0.42 0.39 0.35 0.32 0.28 0.24 0.21 0.17 0.14 0.10 0.06 0.03 0.01 0.04 0.08 0.12 0.15 0.19 0.22 0.26 0.30 0.33 0.37 0.40 0.44 0.48 0.51 0.55 0.58 0.62 0.66 0.69 0.73 0.76
A. BL1
B.

A-11

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