Professional Documents
Culture Documents
Anstar Catalogo
Anstar Catalogo
ANCHOR BOLTS
ATP
AHP
ALP-L
ALP-P
AMP
CONTENTS
page 2
Anchor bolts
Instructions for use
Page
CAPACITIES..........................................................................................................................................................7
3.1
BASIS OF DESIGN ................................................................................................................................................7
3.2
BOLT CAPACITIES ..............................................................................................................................................7
3.3
COMBINED LOADINGS ........................................................................................................................................7
INSTALLATION .................................................................................................................................................. 14
5.1
FORMING A BOLT GROUP .................................................................................................................................. 14
5.2
BOLT ASSEMBLY AND TOLERANCES .................................................................................................................. 15
5.3
BENDING AND WELDING OF BOLTS .................................................................................................................... 15
5.4
COLUMN INSTALLATION ................................................................................................................................... 15
5.5
SAFETY PRECAUTIONS ...................................................................................................................................... 16
5.6
INSTALLATION CONTROL.................................................................................................................................. 16
5.6.1 Instructions for bolt assembly ..................................................................................................................... 16
5.6.2 Instructions for column installation ............................................................................................................ 16
page 3
Anchor bolts
Instructions for use
PRODUCT DESCRIPTION
The anchor bolt transfers forces acting in the bar direction to foundation or lower column by
rebar bond or by stud head anchoring. Connection shear force is transferred to the concrete
structure by the concrete edge pressure acting on the bolt shaft.
2.1
Product range
The anchor bolt product range include following bolt types:
ATP
AHP
ALP-L
ALP-P
AMP, -M
Beside the bolt the standard delivery contains 2 nuts and 2 round washers. For the AMP bolt
lower nut and washer can be replaced with a round threaded steel plate.
2.2
Materials
Rebar T16-T32
Rebar T40
ALP thread
Nut
Washer
2.3
Manufacturing
Method of manufacturing
Rebars and bolt materials are mechanically cut
Anchors are MAG welded with a robot or by hand to high strength steel bolt. Weld class
C EN-ISO 5817.
Threads M16-M52 are rolled and M60 is cut.
Anchoring stud is hot forged and air cooled.
Surface treatment options:
1) Black steel with lightly oiled thread is standard supply
2) Hot dip galvanizing according to EN ISO 1461 including also nuts and washers
- ATP and AHP bolts are galvanized troughout
- threaded part of ALP and AMP bolt is galvanized before welding black anchors
Manufacturing tolerances
Total bolt length
Length of thread
Metric thread ISO 965-1
2.4
10 mm
+5,-0 mm
6g
Quality control
The quality control follows the requirements set by the Finnish Code
of Building Regulations. Anstar column shoes are certified by the
Finnish Concrete Assosiation according to Eurocode and the exter-
page 4
Anchor bolts
Instructions for use
2.5
ATP
D
L
washer
AHP
L
L
mm
280
350
430
500
700
AHP16
AHP20
AHP24
AHP30
AHP39
800
1000
1200
1500
2000
other lengths
in stock
K
mm
100
120
140
170
190
As
mm2
157
245
353
561
976
M
mm
M16
M20
M24
M30
M39
mm
T16
T20
T25
T32
T40
D
mm
36
46
58
73
100
S
mm
38
46
55
65
90
T
mm
5
6
6
8
8
weight
kg
0,7
1,2
2,2
4,3
10,0
100
120
140
170
190
157
245
353
561
976
M16
M20
M24
M30
M39
T16
T20
T25
T32
T40
38
46
55
65
90
5
6
6
8
8
1,5
2,7
4,8
10,2
21,6
Table 2 and figure 2. Rebar lap length l0,min (EC2) for bolt tensile force
concrete strength
bond condition
concrete cover
percentage
AHP16
AHP20
AHP24
AHP30
AHP39
1
2
6
C25/30
1,0
1,0
0,7
1,0
1,5
1,5
482
689
602
860
694
992
857
1224
1303
1861
1,0
0,7
1,5
574
720
898
1149
1561
C32/40
1,0
1,0
1,5
821
1027
1284
1642
2232
0,7
1,0
1,5
1174
1467
1833
2367
3187
l 0,min
page 5
Anchor bolts
Instructions for use
50
ALP22L,..., -52L
ALP60L
ALP-L
L
K
50
ALP36P
ALP39P
ALP45P
ALP52P
ALP60P
ALP22P
ALP27P
ALP-P
L
L
mm
490
620
650
740
860
970
1130
1290
K
mm
140
170
170
180
190
210
240
270
As
mm2
303
459
561
817
976
1306
1758
2362
M
mm
M22
M27
M30
M36
M39
M45
M52
M60
mm
3T16
3T20
3T20
3T25
3T25
3T32
3T32
4T32
D
mm
80
100
105
130
135
150
150
220
S
mm
55
65
65
80
90
100
100
130
T
mm
6
8
8
8
8
10
10
12
weight
kg
2,6
5,0
5,7
10,0
12,6
22,5
27,2
39,6
ALP22P
ALP27P
ALP30P
ALP36P
ALP39P
ALP45P
ALP52P
ALP60P
1070
1150
1370
1390
1490
1710
1880
2430
140
170
170
180
190
210
240
270
303
459
561
817
976
1306
1758
2362
M22
M27
M30
M36
M39
M45
M52
M60
3T12
3T16
3T16
4T16
4T20
4T20
4T25
4T32
70
80
85
105
115
135
150
180
55
65
65
80
90
100
100
130
6
8
8
8
8
10
10
12
3,6
6,7
8,0
11,8
17,7
23,6
36,3
70,0
D
S
T
=
=
=
=
=
=
=
=
page 6
Anchor bolts
Instructions for use
AMP
AMP-M
Column width
K
A
50
50
K
50
L
K
Kj
M
A
B
U
S
=
=
=
=
=
=
=
=
=
L
mm
670
680
800
930
1490
K
mm
180
190
210
240
270
As
mm2
817
976
1306
1758
2362
M
mm
M36
M39
M45
M52
M60
A
mm
160
180
200
230
270
B
mm
80
90
100
115
130
mm
T25
T32
T32
T32
T40
U
mm
137
140
165
190
270
S
mm
80
90
100
100
130
weight
kg
10,5
13,8
20,7
38,3
72,8
180
190
210
240
270
817
976
1306
1758
2362
M36
M39
M45
M52
M60
T25
T32
T32
T32
T40
80
90
100
100
130
CAPACITIES
3.1
Basis of design
page 7
Anchor bolts
Instructions for use
3.2
Bolt capacities
The anchor bolts have been designed for tension and compression capacities calculated
from the thread cross-section (EN 1993-1-8: 3.6). The bolt capacity is the same as the capacity for corresponding column shoe.
Table 5. Design capacities for rebar bolts. Concrete C25/30.
Bolt
ATP16
ATP20
ATP24
ATP30
ATP39
good bond,
AHP16
AHP20
AHP24
AHP30
AHP39
= 0,7
Normal force
NRd [kN]
62.2
97.0
139.7
222.1
386.5
Shear force
VRd [kN]
3.7
6.9
10.9
19.1
36.7
Corresponding
column shoe
APK16
APK20
APK24
APK30
AK39
Table 6. Design capacities for high strength steel bolts. Concrete C25/30.
Bolt
good bond, 2 = 0,7
ALP22L,-P
ALP27L,-P
ALP30L,-P
ALP36L,-P
AMP36, -M
ALP39L,-P
AMP39, -M
ALP45L,-P
AMP45, -M
ALP52L,-P
AMP52, -M
ALP60L,-P
AMP60, -M
3.3
Normal force
NRd [kN]
174.5
264.4
323.1
470.6
562.2
752.2
1012.6
1340.0
Shear force
VRd [kN]
15.2
25.2
33.4
52.8
64.6
88.7
123.9
168.3
Corresponding
column shoe
APK24
APK30
APK33
APK36
APK39
APK45
APK52
APK60
Combined loadings
For combined tension and shear loads the following equation should be satisfied:
(NEd / NRd)1,5 + (VEd / VRd)1,5
NEd
NRd
VEd
VRd
=
=
=
=
1,0
page 8
Anchor bolts
Instructions for use
4.1
Restrictions
Anchor bolt capacities have been determined for static loads. When designing dynamic actions larger load safety factors should be used and the connection system should be analysed for each case.
Using capacity values require that the minimum centre to centre and edge distances as well
as reinforcement instructions for transferring bolt loads to concrete are followed. Impact ductility properties of ALP and AMP bolt material enables normal usage to - 40 C.
4.2
Design principles
In grouted joints bolts usually transfer only tension loads, while shear load is transferred by
friction (EN 1993-1-8: 6.2.2).
In ungrouted joints (installation) all loads will be carried by slender bolts. Shear loads are
bending the threaded bolts and the compression side will determine the bolt size needed.
Compression load acting on a bolt (symmetrical bolt group)
NEdp = NEd / n + MEd / (0,5 * H * n)
NEd
MEd
H
n
N Ed
M Ed
Q Ed
Moment resistance
MRd = 1,5 * f y * W x / 1,1 = 0,192 * f y * As
As
thread cross-section
fy = 500 MPa (rebars)
fy = 640 MPa (high strength steel)
1,5
N Edp
Combined action
NEdp / NRd + MQEd / MRd < 1,0
Fig. 5. Joint design before grouting
page 9
Anchor bolts
Instructions for use
4.3
Placing of bolts
ALP22L
ALP27L
ALP30L
ALP36L
ALP39L
ALP45L
ALP52L
ALP60L
63
78
88
104
113
131
152
160
126
156
176
208
226
262
304
320
AMP36
AMP39
AMP45
AMP52
AMP60
75
80
90
100
110
150
160
180
200
220
ATP
ALP-L
A c1
e1
e2
e1
e2
AMP
115
125
150
180
215
230
250
300
360
430
A c1
A c1
e1
e2
e3
e4
page 10
Anchor bolts
Instructions for use
4.4
Additional reinforcement
AHP
Aqt + A st
2. All shear forces are transferred with the stirrup reinforcement Aqt.
3. Transverse stirrups Ast must be placed in both
ends of the bolt according to EC2 section
8.7.4. These stirrups are given in table 9.
A st
4.4.3 Placing short stud head anchor bolts in slabs or low foundations
Tension load
Concrete cone failure is resisted by surface reinforcement or when needed with additional bent bars Art.
Compression load
if Hmin 5*M
if Hmin < 5*M
ATP
ALP-L
Art
Apt
H min
page 11
Anchor bolts
Instructions for use
ATP
ALP-L
A qt
A vt
Splitting stirrups
Avt
example
19 mm
1T8
29 mm
1T8
40 mm
1T8
67 mm
2T8
111 mm
3T8
AHP16
AHP20
AHP24
AHP30
AHP39
Additional stirrups
Ast
example
70 mm
2T8
110 mm
3T6
160 mm
4T8
250 mm
5T8
400 mm
5T10
ALP22L
ALP27L
ALP30L
ALP36L
ALP39L
ALP45L
ALP52L
ALP60L
51 mm
76 mm
88 mm
135 mm
161 mm
216 mm
290 mm
386 mm
ALP22P
ALP27P
ALP30P
ALP36P
ALP39P
ALP45P
ALP52P
ALP60P
60 mm
101 mm
101 mm
101 mm
157 mm
157 mm
245 mm
402 mm
1T8
2T8
2T8
3T8
4T8
6T8
6T8
5T10
Bolt
2T8
3T8
3T8
3T8
4T8
4T8
5T8
6T10
The anchorage length of the AHP bolts have been determined so, that straight
rebars with same size placed in the column corners transfer the bolt loads.
ALP-P: ALP-P bolts are anchored for full tension force with rebars of the same size as in
the bolt. If rebars with larger diameters than the bolt anchor bars are used the lap
length should be checked.
page 12
Anchor bolts
Instructions for use
Aqt + Ast
ALP-P
Tension zone
ET
Compression zone
=
=
=
=
=
=
=
=
=
A
mm
100
100
110
110
110
110
F
mm
90
90
100
110
130
130
L
mm
710
670
680
800
930
1490
D
mm
540
500
500
605
700
1220
K
mm
170
180
180
195
230
270
E
mm
50
50
60
60
60
70
ET
mm
40
80
70
70
70
100
Hmin
mm
580
580
580
680
780
1380
Bmin
mm
380
380
480
480
580
580
4.5
page 13
Anchor bolts
Instructions for use
4.6
page 14
Anchor bolts
Instructions for use
INSTALLATION
5.1
A rectangular assembly frame with four bolts can be ordered by using product code AAK-MH*B, where M is thread size and H*B are bolt centre to centre distances.
B
Fig 11. AAK assembly frame
5.2
page 15
Anchor bolts
Instructions for use
corresponding
column shoe
APK16
APK20
APK24
APK30
AK39
APK24
APK30
APK33
APK36
APK39
APK45
APK52
APK60
A
mm
105
115
130
150
180
130
150
170
170
180
195
230
260
G
mm
50
50
50
50
60
50
50
50
60
60
70
80
80
torque
Nm
100
200
350
650
1000
200
350
650
800
1000
1500
2500
3500
M16-M30
M36-M60
20 mm
L/100
5 mm
7 mm
When assembly tolerances are exceeded please ask further instructions from projects structural designer.
5.3
5.4
Column installation
Column installation is started by levelling the upper surface of lower washers to correspond
to the planned bottom level of the precast column. The column is lifted to its place and the
upper nuts are tightened. The column is levelled into an upright position by adjusting the bolt
nuts. The nut housings have been designed for DIN 7444 slugging wrenches.
Tightening torque values are given in table 11. The values correspond to 40 % of rebar and
20 % of high strength steel bar yield strength. The bolts are locked with double nut or by
breaking the thread above the nut. The given torque is not enough for cyclic compressiontension loaded bolts.
page 16
Anchor bolts
Instructions for use
The grouting of the column shoe and the nut housings is done according to grout manufacturers instructions. The grout concrete should be non-shrinking and correspond to the column concrete strength.
5.5
Safety precautions
The anchor bolt threads are to be protected during and after concrete casting. The bolts may
not be loaded before the concrete has achieved its design strength if the plans do not specify
anything else. When installing columns the working order and the assembly supporting plan
should be followed. Grouting of the connection should be done according to the installation
schedule and the grouting concrete should reach the planned strength before upper structures can be assembled onto the column.
5.6
Installation control