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6006 PDF
6006 PDF
( Reaffirmed 1989 )
Indian Standard
SPECIFICATION FOR
UNCOATED STRESS RELIEVED STRAND FOR
PRESTRESSED CONCRETE
( First Revision)
Third Reprint
UDC
BUREAU
MANAK
INDIAN
9
BAHADUR
NEW DELHI
Gr 3
1993
66914-426 : 6669824
OF
BHAVAN.
DECEMBER
STANDARDS
SHAH
ZAFAR
MARC3
110002
September 1983
IS:f300@-1983
Indian Standard
( Rea5rmcd lg8
SPECIFICATION FOR
UNCOATED STRESS RELIEVED STRAND FOR
PRESTRESSED CONCRETE
( First Revision )
Joint Sectional Committee for Concrete Reinforcement, BSMDC 8
Representing
Chainnan
SHRI G. S. RAO
Members
SUPERINTENDINGENolxEER
( CD0 ) ( Allamate to
Shri G. S. Rao )
The Tata Iron & Steel Co Ltd, Jamshedpur
DR J. L. AJMANI
SHRI A. N. MICRA ( Altcraate )
Cement Research Institute of India, New Delhi
DR ANIL Kuaaan
The Concrete Association of India, Bombay
SHRI E. T. ANTIA
SHRI P. SRINIVASAN ( Alternate)
Steel Re-Rolling Mills Association of India, Calcutta
SHRI S. BANEXJEE
Metallurgical and Engineering Consultants ( India )
SHRI S. N. CHANDA
Ltd, Ranchi
SHRI R. D. CHOUUHA~Y ( Alternate )
Irrigation
Department,
Government
of Punjab,
CHSE~ ENQINEER( D&R )
Chandigarh
DIHECTOR ( CD ) ( Alternate)
DEPUTY DIRECTOR, STAHDARDS Research,
Designs &
Standards
Organization
( Ministry of Railways ), Lucknow
( B&S )-I
ASSISTANT DIREOTOR, STANDAXDS ( B&S )-II ( &sraUtC )
Gammon India Ltd, Bombay
SHRI D. I. DESAI
SERI A. L. B~ATIA ( Alternate )
Special Steels Ltd, Bombay
SHRI M. R. DOCTOR
SHRI S. G. Joswr ( Alfernote )
SHRI ZAO~ARIA GEORQE
Struc;;;iasEngineering
Research Centre ( CSIR ),
Sanr G. V. SURYAKUMAR ( A~lelnate )
( Continued on page 2 )
BUREAU
@ Copyright 1983
OF INDJAN
STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS:6886
- 1983
Members
Structural
Engineering
Research
Centre ( CSIR ),
Roorkee
SHIU D. S. PRAKASH
Rae ( dfternate )
Heatly & Gresham ( India ) Ltd, New Delhi
SRHI V. GL-LATI
Laboratory
( CSIR ),
National
Metallurgical
SWRI P. K. GUPTE
Jamshedpur
Stup Consultants Ltd, Bombay
SIIRI N. C. JAIN
SHRI M. C. T.~ND~s ( Ahrnnte )
Steel
Authority
of India Limited
( Research
&
SHHI M. P. JASUJA
Development Centre for Iron and Steel ), Ranchi
Engineer-in-Chiefs
Branch, Army Headquarters
SHRI A. JAYAGOPAL
M~J R. CHANDRASE~HARAN ( Ahnate
)
Killick Nixon Ltd, Bombay
SERI S. Y. KHAN
SHRI P. S. VENKAT ( .~~tcrn& )
Steel
Authority
of India Limited
( Bhilai Steel
SI~RI M. N. KHANNA
Plant ), Bhilai
SHRI C. DASCUPTA ( Alternate )
Tor Steel Research Foundation in India, Calcutta
SHIII H. N. KRISHNA -bfCItTHY
Da C. S. Vrswa~.4r~r.\ ( Alternate )
Tata Coniulting Engineers, Bombay
SHltI S. N. M ~NOHAR
SHRI N. ?~T.\(:AI:I\.J
( :lhernate j
Public Works Department,
Lucknow
SHRI R. K. h~.4rt!ult
M. N. Dastur et Co ( P ) Ltd, Calcutta
SHRI S. N. PAL
SHRI SlLlL RDY ( .,l~/trfIalc)
Hindustan Construction Co Ltd, Bombay
SHRI B. K. PANTII .~KY
SHRI P. v. NAIK ( Alternate )
IRC SterJs Ltd. Calcutta
SHRI T. SF:N
Ministry of Shipping and Transport ( Roads \Ving j
SNRI
M. V. SttASTHY
Tensile Steel Ltd, Bombay
SERI SHIRISH H. SHAH
SHRI M. S. PAT~AK ( Altermate )
C.
R. Narayana Rao, hiadras
SHRI C. N. SRINIVASAN
SHRI C. N. RAGHAVE~DI~.\N
( Alternate )
National Buildings Organization,
Sew Delhi
SHRI K. S. SkINlVASAN
SHRI A. K. LAL ( Alternate )
Director General, IS1 ( I%-oficio Member )
SHRI G. RAIAN,
Director ( Civ Engg )
Snnr V. K. GHANEK.~R
Secretary
Srrr:r M. N. NEEI..\KASD:IAN
Assistant Director
[ Civ Engg ), ISI
Indian Standard
SPECIFICATION FOR
UbfCOATED STRESS RELIEVED STRAND FOR
PRESTRESSED CONCRETE
( First Revision )
0.
FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 14 March 1983, after the draft finalized by the
had been
Joint Sectional Committee for Concrete Reinforcement
approved by the Civil Engineering Division Council.
0.2 This standard was first published in 1970 to cover the requirements
of strands used in prestressed concrete work. The present revision has
been taken up with a view to incorporating modifications found necessary
as a result of use of this standard both by manufacturers and users.
0.3 The significant modifications incorporated in this revision are in
respect of provisions relating to physical requirements of nominal mass
of strand and proof load and the sample size for tensile test. Further,
SI units have been adopted in the revision and references to related
Indian Standards appearing in the standard have been updated.
0.4 In the formulation of this standard, due weightage has been given
to international
co-ordination
among the standards and
practices
prevailing in different countries in addition to relating it to the practices
in the field in this country.
0.5 For the purpose of deciding whether a particular requirement of
this standard is complied with, the final value, observed or calculated,
expressing the result of a test shall be rounded off in accordance with
IS : 2-1960*. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
*Rules for rounding
off numerical
values ( rrviscd ).
18:6006-1383
1. SCOPE
1.1 This standard covers the requirements for manufacture, supply and
testing of uncoated, stress relieved, high tensile steel strands for use in
The following types of strands are covered:
prestressed concrete.
a>Two
wire strand
c>Seven
Class
wire strand
1 and Class 2
( For classification, see
Tables 2 and 3 )
2. TERMINOLOGY
2.0 For the purpose
apply.
2.1 Breaking
the strand.
Load
of this standard,
-
the
One continuous
following
definitions
reached in a tensile
length of strand
shall
test on
in the form of a
2.3 Elongation
- The increase in length of a tensile test piece under
stress. In case of strands, the elongation is measured immediately prior
to fracture of any of the component wires and is expressed as a percentage of the original gauge length of a standard test piece.
2.4 Length of Lay - Length of lay is the
straight line parallel to the strand forming
wire around the strand.
4
IS : w96 - 1983
2.5 Parcel - Any quantity of finished strand presented for examination
and test at any one time.
2.6 Production Length - The maximum length of strand which can
be manufactured without welds being made after drawing in any of its
component wire;
strain of
2.7 Proof Load - The load which produces a residual
0.2 percent of the original gauge length ( non-proportional elongation ).
2.8 Seveg Wire Strand - Any length of finished material which
comprises six wires spun together in helical form around a central wire.
2.9 Three Wire Strand - Any length of finished
comprises three wires spun together in helical form.
2.10 Two Wire Strand - Any length of finished
comprises two wires spun together in helical form.
material
material
which
which
3. MANUFACTURE
3.1 Wire
3.1.1 The base metal shall be carbon steel of such quality that when
drawn to suitable round wire sizes and fabricated into proper strand _
after stranding,
shall
have the
sizes <and properly stress relieved
properties and characteristics as prescribed in this specification.
3.1.2 The element wire to be used for strand shall be cold-drawn from
plain carbon steel ( see 3.1.1 ) and shall contain not more than 0.050 percent of sulphur and not more than 0050 percent of phosphorus, when
tested in accordance with relevant parts of IS : 228*.
3.1.2.1 The wire used in the manufacture of the strand shall be well
and cleanly drawn to the specified dimensions and shall be sound and
free from splits, surface flaws, piping, and any other defects likely to
impair its use in the manufacture of the strand and the performance of
the strand in prestressed concrete.
3.2 Strand - The seven wire strand shall have a centre wire at least
14 percent greater in diameter than the surrounding wires enclosed
tightly by six helically placed outer wires with a uniform length of lay
of at least 12 times but not more than 16 times of the nominal diameter
of the strand.
The length of lay for the two and three wire strands
shall be uniform throughout and shall be 24 to 36 times the diameter of
element wire. The wires in the strand shall be so formed that they shall
not unravel when the strand is cut and they shall not fly out of position
when the strand is cut without seizing.
*Methods
of chepical
analysis
IS : 6006 - 1983
3.3 Joints
3.3.1 There shall be no strand joints
the completed strand unless specifically
or strand
permitted
of
the nominal
of the strand
cross-hall
the nominal
of the strand
crossshall
IS:6006-lW3
4.2.1 The three wire strand shall be designated by the number of
element wires ( plies ) and the diameter of the element wire making the
strarid, for example,
3-ply 3 mm strand will mean a strand consisting of
three element wires of diameter 3.0 mm each.
TABLE
DIMENSIONS,
TOLERANCES
AND
THREE
WIRE STRANDS
MASS OF TWO
AND
NOIXI~AL
DIAMETEROF
ELEMENT WIRE
TOLEKANCEON
DIAMETEROF
ELEMSNTWIRE
mm
mm
2.0
0.03
2-ply
3 mm
3.0
3-ply 3 mm
3.0
NOMINAL
MASS OF
STIZAND
mm2
2-ply 2 mm
NOMINALCROSSSECTIONAL AREA
OX'STRAI'J5
k/m
6.28
0.0493
0.03
14-14
O-111
0.03
21.21
0.166
rnas
of
strand
are
- The
nominal
diameter,
nominal
crossmass per unit length of the strand shall be as
diameter
of strand
shall be
measured
across
the
TAF8w
DIMENSIONS.
TOLERANCES
iwIRe STBANIJS
CLASS
NOXSNAL
DIAMETER
OF STRAND
(2)
MASS OF SEVEN
I )
TOLERANCE ON
NCM NAL
THE NOMINAL
CROSS-SECDIAMETER OF
TIONAL AREA
SRTAND
(1)
AND
(3)
mm
NOMINAL
MASS OB
STRAND
OFSTRAND
(4)
(5)
mm
mm2
kg/m
(6)
6.3 mm ?-ply
6.3
0.4
25.1
0.195
7.9 mm 7-ply
9.7
0.4
37.4
0.295
95 mm 7-ply
9.5
0.4
516
0.408
11.1 mm 7-ply
111
0.4
7@3
0.555
12.7 mm 7-ply
12.7
0.4
929
0.730
15.2 mm 7-ply
15.2
0.4
138.7
1.094
9.5 mm 7-ply
9.5
+ 0.66
- 0.15
54.8
0.435
mm 7-ply
11.1
+ 0.66
- 0.15
742
G.585
12.7 mm 7-ply
12.7
+ 066
- 0.15
987
0.775
15.2 mm 7-ply
15.2
+ 0.66
- 015
140.0
I.102
11.
6. PHYSICAL
REQUIREMENTS
of the strand
measured
6.3 Elongation
- Elongation
length of not less than 600 mm by means of a suitable
8
in
3.
on a gauge
extensometer.
hBLB
S MINIlUUM
BBBAlUNG
LoAD
(1)
f2)
02 PaBcaNF
PBOOl LOAD
(3)
(4J
N
-.
2-ply 2 mm
2-ply 3 mm
3-ply 3 mm
12 750
25 !xo
38 250
10 840
21 670
32 460
C3 mm
7.9 mm
95 mm
1I.1 mm
127 mm
15.2 mm
7-ply
7-ply
7-ply
7-ply
f-ply
7.~1~
& 460
66 950
93 410
124 549
164 560
226 860
37 810
58600
79 468
105 860
139 900
192 830
95 mm
ll*imm
125 mm
122 mm
7-ply
7.~1~
7-ply
7-ply
102 310
137 896
183 710
261 440
86968
117 210
156 150
222 230
attached to the teat piece shall be not less than 3.5 percent
prior to fracture of any of the component
wire ( s#e 7.3 ).
immediately
6.4 Relaxation
7. TESTS
7.1 Tensile Test - The
ance with IS : 1521-1972*.
breaking
load
shall be determined
in accord-
in accord-
7.2.1 The load at l-0 percent extension method may be used by agreeIn this test, an iniment between the manufacturer
and the perchaser.
tial load equivalent to 10 percent of required minimum breaking strength
as prescribed in Table 3 shall be applied to the test piece and a sensitive
extensometer
then attached.
The dial of the latter shall be adjusted
to
read O+Ol mm/mm of the gauge length to represent the extension due to
the initial load.
The load shall be increased until the extensometer
shows an extenThe load at this extension shall not
sion corresponding
to 10 percent.
be less than the minimum
0.2 percent proof load specified in Table 3.
7.3 Elongation
Test - The elongation
ance with IS : 1521-1972*.
shall be determined
in accord-
AND
CRITERIA
FOR
CONFORMITY
10
8.2 Retest - Should any sample fail any of the tests, by agreement ._
between manufacturer and purchaser, two additional test samples from
the same end of the same coil shall be taken and subjected to the test or
tests in which the original sample failed. Should both additional test
samples pass the test or tests, the coil from which they were taken shall
be deemed to comply with the requirements of this standard. Should
either of them fail, the coil shall be deemed not to comply.
8.3 If ten percent or more of the selected coils fail to fulfil the requirements of the standard, the parcel from which they were taken shall be
deemed not to comply with this standard.
9. DELIVERY,
INSPECTION
AND TESTING
FACILITIES
IDENTlFICATIGN
MARKING
16.1 Unless otherwise agreed to between the purchaser and the supplier,
he strands shall.be supplied as indicated in 10.1.1 or lo&2
*General
requirementa
11
materials
(Jbst rtiirm
).
a core
dia-
12
BUREAU
OF
INDIAN
STANDARDS
,Herdquarters;
Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002
Telegrams : Manaksanrtha
Taiephoner : 331 01 31, 331 13 75
( Common to all offices)
Regional Oflces:
Telephones
Central
: Manak Bhavan. 9 Behadur Shah Zafar Marg,
331 01 31
1 331 1375
NEW DELHI-1 10002
*Eastern : l/l 4 C.I.T. Scheme Vii M, V. I. P. Road,
36 24 99
Maniktoia, CALCUTTA 700054
Northern : SC0 445-446, Sector 35-C,
21843
CHANDIGARH
160036
131641
41 24 42
Southern : C. I. T. Campus, MADRAS 600113
412519
{ 41 29 I6
tWestern : Manakalaya, E9 MIDC, Maroi, Andheri (East),
6 32 92 95
BO M BAY 400093
Branch Offices:
Pushpak Nurmohamed Shaikh Marg, Khanpur,
26348
AHMEDABAD
380001
I 2 63 49
SPeenya industrial Area, 1 st Stage, Bangalore Tumkur Road
38 49 55
BANGALORE 560058
[ 38 49 56
Gangotri Complex, 5th Floor, Bhadbhada Road, T. 1. Nagar,
66716
BHOPAL 462003
Plot NQ. 82/83, Lewis Road, BHUBANESHWAR 751002
5 36 27
5315, Ward No. 29, R. G. Barua Road, 5th Byeiane,
3 31 77
GUWAHATI 781003
5-6-56C L. N. Gupta Marg ( Nampaiiy Station Road ),
23 1083
HYDERABAD 500001
6 3471
R14 Yudhister Marg, C Scheme, JAIPUR 302005
I 6 98 32
21 66 76
117/418 B Sarvodaya Nagar, KANPUR 268005
121 8292
62305
Patliputra industrial Estate, PATNA 800013
6 21 04
T.C. No. 14/1421, University P.O., Paiayam
[ 621 17
TRIVANDRUM
695035
lnspecflon Oflce (With Sale Point) :
Pushpanjaii, 1st Floor, 205-A West High Court Road,
Shankar Nagar Square, NAGPUR 440010
institution of Engineers ( India ) Building, 1332 Shivaji Nagsr,
PUNE 411005
*Sales Office in Calcutta Is at 5 Chowringhee
Approach,
?.O. Prlncsp
Strrrt,
Calcutta 700074
?Sales ORicr In Bombay
Is at Novelty
Chambers,
Grant Road,
Bombay 400007
$Salrs Ofncr In Bangalore Is at Unlty Bulldlng, Naraslmharaia
Square
Brngalorr
560009
PrInted at Slmoo Prlntlno Prwr.
i..
2 51 71
52435
27 66 00
06 65 28
22 36 71
Dalhl. Inola
AMENDMENT
NO. 1
NOVEtBER 1984
TO
15:6006-1983
SPECIFICATION FOR UNCOATED STRESS
RELIEVED
STRAND FOR PRESTRESSED CONCRETE
Revision)
(First
Co rr~enda
--(Rzgs
I 7.9
for
!kbi!e 2,
9.7.
8,
col
3,
2nd
entry)
- Substitute
- Substitute
8)
Printed at Slmco Printing Presa, Dolhl. India
AMENDMENT
NQ. 2
JANUARY 1988
TO
( Firrt Revirion)
( Page
5,
clause 2.6 ) -
Substitute
the
following
clause:
2.6 Production Length - The maximum length of strand that can
be manufactured without or with welds ( see 3.3 ) being made after
drawing in any of its component wire.
(Page 8, Table 2 ) - Substitute the following for the existing table:
TABm
DIMENSIONS,
TOLERANCES
WIRE STRANDS
( Claus
CLAM
5ESIW'4A~OE?
NOMINAL
5IAYBTEB
OBSTBAND
OFSTRAND
(1)
NOYU~AL
EES
STBAND
(3)
mm
(4)
mm
(5)
mm'
(6)
kg/m
6'3mm 7-ply
6)
*:4
232
0.182
79 mm 7-ply
7.9
f 04
374
0%4
95 mm 7-ply
95
f 0.4
51.6
0.405
11 1 mm 7-ply
111
ztO4
697
0548
127 mm 7-ply
127
f 04
929
0730
152 mm 7-ply
152
f 04
1394
1094
95 mm 7-ply
95
+0%6
- 015
548
0432
! 11 mm 7-pIy
111
+ 0.66
- 015
742
0.582
12.7 mm 7-ply
127
+ 066
- 015
98.7
0775
152 mm 7ply
152
(3)
+ 066
1400
1102
- 015
area and the nominal mass of the strand
c__--
( Page 9, Table 3 ) -
(1)
DEEIGNATION
Min
P.TIICENT
Paoor LOAD
(3)
(4)
0.2
BESAKINGLOAD
(2)
Min
N
2-ply 2 mm
N
12 750
10 840
2-ply 3 mm
25500
21670
3-ply 3 mm
38 250
32 460
34 000
63 mm 7-ply
40 000
79 mm 7-ply
64 500
95 mm 7-ply
89000
54 700
75600
11.1 mm 7.~1~
120 100
102360
127 mm 7-ply
160 100
136200
152 mm 7.~1~
240 200
204 200
95 mm 7-ply
102300
87 000
111 mm 7-ply
137 900
117206
127 mm 7-ply
183 7Op
156 100
152 mm 7-ply
260 700
221500
Substitute
method
may
also be
( BSMDC 8 )
Dolhl, lndla
AMENDMENT
matter:
6.3 Elongation Elongation of tbe strand shall not be less than 3.5 percent
and shall be measured on a gauge length of not less than 200 mm for 2-ply and
3-ply strands and not less than 600 mm for 7-ply strands.
The elongation shall be measured by a suitable extensometer which is attached to
tbe lest piece, after an initial load equivalent to 10 percent of the required
minimum breaking load as specified in Table 3 has been applied.
Following an extension of 1 percent, the extensometer may be removed and
loading continued to ultimate failure. The elongation value is then determined by
thp movement between the jaw gripping the test piece on the new base length of
jaw-to-jaw distance to which will be added the value of 1 percent detemlined by
the extensometer.
1 Puge 9, Table
below the Table:
is IO be taken as 195 f
unless otherwise
(CED54)
Printed at Simco Printing Press
MM
India
2.4 Length of Lay - The distance (measured along a straight line parallel to
the strand) in which a wire forms one complete helix.
( Page 5, clause 3.1.2, lines 2 and 3 ) 0.050 percent.
(Page 6, clause 3.3.2 ) -
Substitute
(Page 10, clnlrse 8.1) - Substitute the following for the existing clause:
8.1 For 7-ply strand coils, test samples of sufficient length to pemlit the tests
for breaking load, proof load, and elongation shall be selected, at random, from
a group of 5 coils; but sample size shall not be less than 2 from each lot.
For 2-ply and 3-ply strand coils, test samples shall be selected at random from
each lot in accordance with following table:
to 25
to 65
W180
I(300
and above
(CED54)