BRITISH STANDARD BS EN ______| 19797:2001 e Safety of machine tools — —_ : 2 s Drilling machines e e The European Standard EN 12717:2001 has the status of a British Standard e | NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW hed” “AIO” se Ee EEE) Copytigh! by the Beitish Standards Institution et pr 21 09248 2004BS EN 12717:2001 ————— (© BS106-2001 ISBN 0 880 $7213 8 National foreword ‘This British Standard is the official English language version of EN 12717:2001. ‘The UK participation in its preparation was entrusted to Technical Committee MTE/1, Machine tools, which has the responsibility to: — aid enquirers to understand the text; — present to the responsible European committee any enquiries on the interpretation, ar proposals for change, and keep the UK interests informed; — monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on ‘request to its secretary. Cross-references ‘The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index’, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of ‘a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages ‘Thia document comprises a front cover, an inside front cover, the EN title page, pages 2 to 87 and a back cover. ‘The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since public: ‘Amd. No. [Date [Comments Tapyneh by he Tih Siar nstiation Ned Apr 21 09249 2004EUROPEAN STANDARD EN 12717 e NORME EUROPEENNE EUROPAISCHE NORM ‘April 2001 ICS 26,080.40 English version Safety of machine tools - Drilling machines ‘Sécuté dos machines-outls-Perceuses. ‘Sicherhalt von Werkzeugmaschinen - Bohimacchinen ‘This Europaan Standard was approved by GEN on 7 March 2001, CEN members are bound to comply wth the CENICENELEC Internal Regulations which stipulate the conditions forgiving this European, @ ‘Standard he status ofa nalonal standard wihout any alteration. Up-to-date lists and biblographical references conceming such national ‘Standards may be obtained on appcaton othe Management Centre orto any CEN membar. “Tals European Standard exlts in tree offical versions (English, French, German). Aversion in anyother language mado by translation Under the responebiy ofa CEN momber Into Re own language and notited tothe Management Cante has te same status 2s the oficial ‘CEN members are the national etandarde bodios of Aust, Belgum, Czech Repubic, Denmark, Finland, France, Germany, Greece, fooland, land, aly Lxembourg, Nenerands, Norway, Portugal, Spaln, Sweden, Switzerland and Urited Kingdom. [BUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG Management Contre: rue de Stassart, 96 B-1050 Brussels © 1701208 0p ein yen eden mene pote en erieaont € amase caveat aaa Copyright by the British Standards Institution Wed pr 21 092350 2008Page 2 EN 12717:2001 Contents e Terms and definitions .. List of significant hazards... Se e@aa sa wo & 2 3 4 5 Safety requirements and/or protective measures 6 Verification of safety requirements and/or protective measures . 7 Information for use. Annex A (informative) Illustrative figures used as examples ‘Annex B (informative) Noise emission measurement. ‘Annex ZA (informative) Clauses of this European Standard addressing essential + requirements or other provisions of EU Directives... Bibliography Tables Table 1 - List of significant hazards and major sources of these hazards associated with drilling machines... ‘Table 2 — List of safety requirements andor protective measures and their verification e procedures for manual drilling machines. Table 3 — List of safety requirements and/or protective measures and their verification procedures for mechanical hazards associated with automatic drilling machines... 14 ‘Table 4 — List of safety requirements and/or protective measures and their verification procedures for hazards other than those listed in tables 2 and 3... Copyright by the nish Slandards Inttulion Wed apr 21-06-2351 2008Page 3 EN 12717:2001 @ Foreword This European Standard has been prepared by Technical Committee CEN/TC 143 "Machine tools - Safety’, the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2001, and conflicting national standards shall be withdrawn at the latest by October 2001. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). This standard has been prepared to provide one means of conforming with the essential requirements of the Machinery Directive and associated EFTA regulations. @ Annexes A, B and ZA are informative. This European Standard also contains a Bibliography. For relationship with EC Directive(s), see informative Annex ZA, which is an integral part of this standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Copyright by the British Standards Institution Wed Apr 21 08:2351 2004Page 4 EN 12717:2001 0 Introduction @ This European standard is a type C standard as stated in EN 292-1. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence. Drilling machines present a wide range of hazards, not least from their wide application as rotating tool, ‘stationary’ workpiece machine tools, for general purpose cutting of cold metal work material. Protection of operators and other persons from contact with moving cutting tools, especially when being rapidly rotated in the spindle or from contact with fast-moving workpieces, is of great importance. When power-operated mechanisms are provided for workpiece transfer, they can also create hazardous situations during loading/unloading and workpiece alignment or clamping. On automatic drilling machines, total enclosure of the work zone using guards during cutting is the preferred method of safeguarding. Where this is not practicable (e.g. due to size of the workpiece, its geometry, or its special characteristics), operators may be safeguarded by other means (e.g. perimeter fencing, protective devices at the operating position). Operators may also benefit from pendant controls, which enable them to move about the machine. The significant hazards covered by this standard are those listed in clause 4. The safety requirements and/or protective measures to prevent or minimize those hazards identified in table 1 and procedures for verification of these requirements or measures are found in clause 5. The figures in annex A are examples only and are not intended to illustrate the only interpretation of the text, Copyright by the British Standards Institution ed Apr 21-0928 2008Page 5 EN 12717:2001 @ 1 scope 1.1 This standard specifies the technical safety requirements and measures to be adopted by persons undertaking the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of stationary drilling machines (see 3.1). This standard covers both manual and automatic drilling machines. These include but are not limited to: — pedestal drilling machines (see figure A.1); ~ radial arm drilling machines (see figure A.2); = coordinate table driling machines (see figure A.3); — horizontal spindle drilling machines (see figure A.4); = multi-spindle drilling machines (see figure A.5) — turret type drilling machines with manual control of turret index. e 4.2 This standard takes account of intended use including reasonably foreseeable misuse, maintenance, cleaning, and setting operations. It presumes access to the machine from all directions. It describes means to reduce risks to operators and other exposed persons. 4.3 This standard also applies to workpiece transfer devices when they form an integral part of the machine, F 1.4 This standard deals with significant hazards relevant to drilling machines when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). 4.5 Hazards arising from other metal working processes (e.g. milling, grinding, tuming, forming, EDM, laser processing) are covered by other standards (see Bibliography). 4.6 Automatic drilling machines with automatic tool changing capabilities are not covered by this standard (see prEN 12417:1996). @ 1.7 This standard is not applicable to drilling machines, which were manufactured before the date of publication by CEN of this standard. 2. Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1: 1991 and EN 292-2/A1:1995 Safety of machinery - Basic concepts, general principles for design - Part 1: Basic terminology, methodology EN 292-2: 1991 Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles and specifications @ en 204: 1992 Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs Copyright by the British Standards Instituion Mod Apr 210922354 2008 SEE EE EEE eePage 6 EN 12717:2001 EN 349 EN 457 EN 574 EN614 EN 626 EN 894:1997 EN 894:2000 EN 953:1997 EN 954-1 EN 982:1996 EN 983:1996 EN 999 prEN 1005:1998 EN 1097:1995 EN 1050:1996 EN 1088:1995 EN 1127--1:1997, EN 1760-1:1997 EN 1837 Copyright by the British Slandards Institution ed Apr 21-08:256 2004 Safety of machinery — Minimum gaps to avoid crushing of partsof @ the human body Satety of machinery - Auditory danger signals - General requirements, design and testing (ISO 7731:1986 modified) Safety of machinery - Two hand control devices - Functional aspects ~ Principles for design Satety of machinery - Ergonomic design principles — Part 1: Terminology and general principles Part 2: Interaction between machinery design and work tasks Safety of machinery — Reduction of risks to health from hazardous substances emitted by machinery Safety of machinery Ergonomics requirements and data for the design of displays and control actuators- Part 1: Human interactions r) Displays Part 3; Control actuators Safety of machinery - Guards ~ General requirements for the design and construction of fixed and movable guards Satety of machinery - Safety-related parts of control systems - Part I: General principles for design Safely of machinery - Safety requirements for fluid power systems and their components - Hydraulics Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body Safety of machinery ~ Human physical performance — e Part 1: Terms and definitions Part 2: Manual handling of heavy weights associated with machinery Part 3: Recommended force limits for machinery operation Safety of machinery — Prevention of unexpected start-up Safety of machinery - Principles for risk assessment Safety of machinery - Interlocking devices associated with guards - Principles for design and selection Explosive atmospheres - Explosion prevention and protection — Part 1: Basic concepts and methodology Safety of machinery - Pressure sensitive protective devices ~ Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors e Safety of machinery ~ Integral lighting of machines@ EWis0 3744:1995 EN ISO 3746:1995 EN ISO 4871 EN ISO 9614-1:1995, EN ISO 11202:1995 EN ISO 11204:1995 EN ISO 14122 prEN 13478:1999 EN ISO 11688-1 ISO/TR 11688-2:1998 EN 60204-1:1997 EN 60529:1991 EN 61496-1:1997 IEC 61496-2 EN 50081-2 EN 61000-6-2 Copyright by the British Standards Jasitution Yed Apr 21 08:23:56 2004 Page 7 EN 12717:2001 ‘Acoustics — Determination of sound power level of noise sources using sound pressure — Engineering method in an essentially tree field over a refiecting plane ‘Acoustics ~ Determination of sound power level of noise ‘sources using sound pressure — Survey mathod using an enveloping measurement surface over a reflecting plane Acoustics ~ Declaration and verification of noise emission values of machinery and equipment ‘Acoustics - Determination of sound power level of noise sources using sound intensity — Part 1: Measurement at discrete points ‘Acoustics - Noise emitted by machinery and equipment — Measurement method of emission sound power levels at the work station and at other specified positions — Survey method in situ Acoustics - Noise emitted by machinery and equipment — Method requiring environmental corrections Permanent means of access to machines and industrial plants Part 2: Working platforms and gangways Part 3: Stairways, stepladders and guard-rails Safety of machinery - Fire prevention and protection ‘Acoustics - recommended practice for the design of low-noise machinery and equipment - Part 1:Planning Acoustics — Flecommended practice for the design of low-noise machinery and equipment - Part 2: Introduction to the physics of low-noise design Safety of machinery - Electrical equipment of machines - Part 1: General requirements Degrees of protection provided by enclosures (IP Code) Safety of machinery - Electrosensitive protective equipment - Part 1 - General requirements and tests Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements for equipment using active opto- electronic protective devices (AOPDS) Electromagnetic compatibility - Generic emission standard — Part 2: Industrial environment Electromagnetic compatibility (EMC) — Part 6-2: Generic standards - Immunity for industrial environments (IEC 61000-6-2:1999)Page 8 EN 12717:2001 3° Terms and definitions e For the purposes of this standard, the following terms and definitions apply. For other terms and definitions, see EN 282-1, EN 292-2/A1. 34 drilling machine a machine designed to produce holes in cold metal by the use of a rotating cutting tool. 314 manual drilling machine a machine where the axial motion of the cutting tool is controlled through the actuation of a handwheel or lever (may include powered axial feed or powered unprogrammed positioning of spindle or workpiece). 31.2 automatic drilling machine e ‘a machine with the capability to perform programmed multiple position drilling operations. 32 workpiece transfer device a mechanism integrated with the machine as a means of supplying a previously loaded workpiece to a machine in exchange for a finished workpiece (e.g. pallet changing device). 3.3 work zone the space where the metal cutting process can take place. 3.4 electronic handwheel @ manually operated control device which initiates and maintains an axis movement by pulse generation input to the numerical contro! during its rotation. 4 List of significant hazards 4.1 The list of hazards contained in table 1 is the result of a hazard identification and risk assessment carried out as described by EN 1050, for the wide range of drilling machines covered by the scope of this standard. The safety requirements and/or measures and information for use contained in clauses 5 and 7 are based on the risk assessment and deal with the identified hazards by either eliminating them or reducing the effects of the risks they generate, 4.2 The risk assessment assumes foreseeable access from all directions, as well as unexpected start-up. Risks to both the operators and other persons who can have access to the hazard zones are identified, taking into account hazards which can occur under various conditions (e.g. commissioning, set-up, production, maintenance, repair, decommissioning) during the life of the machine. The assessment includes an analysis of the effect of failure in the control system. 4.3 In addition, the user of this standard (i.e. the designer, manufacturer, supplier) shall @y validate that the risk assessment is complete for the machine under consideration with particular attention to: Copyright ty The Frish SlandardsTnsitution ed pr 21 092857 2004Page 9 EN 12717:2001 @ - tho intended use of the machine including maintenance, setting and cleaning, and its reasonably foreseeable misu: — the identification of the significant hazards associated with the machine. Table 1 - List of significant hazards and major sources of these hazards associated with drilling machines + Description | Example(e) of lated | Associated activity | Related danger zone | Clause 5 hazardous situetion(6) Reterence 1 [Mechanical hazards | Ta | ashing ‘Roving Ss, eal] saling, mansal tool — [botwean toed and] Tables 2. 3 lamping exchange, ‘moving laments of | and 4 ‘maintenaice he machine 4-443) TE [Shearing Toving axe manual operation | bebaen 07 spine TS | Calin or soverag [Toot ranning Tiling wih hand hold | work zone woes. Ta | Eniangjoment Tataing spindie ortoal | workpiece Toad at spe or tool e churn, manual oie aa cation ‘her rotating pars (e.g [eatng, clearing, | awar/chip cation conveyors, Wenemission | maintenance and dechargo zones, elements) transmission elements 1.5 | Drawing-in or trapping [rapid travel of table or | power-operated ‘envelope of 2.3 pine heed Iroton of workpiece | movernent of ana fontable ortoolin’ | workploce on table | (1.1.1-1.4.9) spindle rea! envelope of movement of tool in head aig power ‘maintenance in or around machine mechanisms, Te [impact unintended movement | during diling with | work zone (fotation) of workpiece | inadequate workpiece [clamping Tapid movement ot | during powered {at machine e workpiace orspindle | traverse ‘automatic workpiece | powsr-operated ‘envelope of motion of ‘wanelor ‘workpiece transfer | workpiece and workpiece transtor mechanisms, [7] Stabbing or puncture [handling tools Gung manualiocl | atehapcuterTaces [ape cause Electrical hazards Et | Contact of porsone——[eontaat wih Wve paris oF | dung ‘srectrcal cabinet, [7 wih ve parts rect | conection’ Commissioning, | terminal boxes, contac) Iaintenance, rouble | contol panels at shooting machine. EE | Contact of poraona’ | contact wit ve pars | during operation, | at machi ortaury—) 22 ‘win pats wach have connections inapection and” | part Decome tv under maintenance of faulty conditions machine (eciect contact) Copyright ty the British Standards Institution ed Ape 21 092357 2004Page 10 EN 12717:2001 * Description ‘Example(s) of related | Associated activity | Related danger zone | Ciause 5 ‘hazardous situation(e) Reference 7 [Hazards generated by notes 1 __[ Hearing toss ‘motion of power ‘daring operating cycle | near machine ar | (deafness), other _| transmission elements, | of machine physiological ccuting processes and icorders (e.g. loss of | fluid power systems balance, toe of 42 | Interference with ‘air Blast used for ‘ring operating cycle [near machine az /speech cleaning of tool or of machine | ‘comrnunicstion, ‘workpiece locations ‘acoustical signals Flazarde Generated by materials and substances: ‘matesal, flammable (low | of the machine 77.1 | Hazards from contact | condiifons near ‘uring operating cycle [at or near machine [7.7 with or inhalation of | machine causodby of the machine harmluttuids, gases, | ejection of partcies of ‘mists, fumes, and | work material, uid dusts. droplets oF mist from metal working Muids 7.2 | Fire oF explosion flammable work —Vauring operating cycle [at ornearmachine | 7.2 ts 73 Taare] Soc shal | Bag operon, — [aa oar mae biological (viral or | metal working fuid as) process control, and bacterial) hazards | liquid or mist containing | maintenance detritus and bacteria my ‘3 [Hazards generated by neglecting ergonomic principles In the design process ‘8:1 | Unhealthy postures or [iting and reaching while | during joadingy ‘ai oadhrioad and [61 excessive effort ‘handling workpiece, | unloading, process | tool euttors Sete ay | TRIES pe | Se onahante |B cen 35 aagas —— rappin aio | argrenang — soar Bz Eee inane [este Bata |ftponie sees meres an meee ee 84 [inadequate local Judgment and accuracy [during loading ‘at load/unioad, too! 64 [eas GRaeesos” [fnciarg nese [romrenatine erasaeg® | Sst areca as ain recent ae "Human errors, human | reasonably foreseeable | during loading! Yat load/unload, took a8 behaviour ‘misuse, inadvertent | unloading, process | mounting positions ‘operation of controls, | control, tool handling incorrect work material /and cutter handling and setting "BT adequate design, [inadvertent operation of | during setting, ‘alornearmachine [8.7 focation or ‘controls ‘operating cycle identification of ‘manual controls BB | inacoquate design oF | misintorpretation of [during seting, ‘alornearmactine [6.5 eaten oe |Seinesiiernaton ‘operating cycia units Copyright by the British Standards Institution Med Apr 21-0920 98 2004Page 11 EN 127172001 = Description | Example(e)of elated | Aesoclated activity [Related danger zone | Clause 5 hazardous stuation( L Rolerence 10 _ | Unexpected start-up, unexpected overtun/ overspeed 10.1 | Falure/ieorder ofthe | mochonial hazards | daring eating, | atmachine ToT contol syetom ‘eeceated wih selected | cloaring machine movement TOE" | ewioraion of eneray | unexpected movements | dung sing, atornear machine | 102 Supply ater an fof machine leaning of interruption maintenance ‘10.3 | External influences on | unpredictable behaviour | during setting or ‘at or near machine 10.3 tho olectical Of eloctronic contrie | operating cyto of equipmont lust electromagnetic | the machine int 13 | Fattre ofthe power | m ‘alte | dang open, supply ‘control with concoquont | provees contol, forces (neta, gravity, spring! energy storage Toare) causing extemal Slemonts to move a ‘Arornear machine [14 clreult cof machine ‘leaning or 15 | Errore of iting 6 [77 —| Fating or ejected | fatornear machine 17 objects or uid 18 |Loss of stably, fatmactine ‘overturning of part machinery (Maintaredin postion | process con, st Spor) taisor | beavyrunwelding overume wrorkploces during e Inalntonance (Gonssemby {elocston) 75 | Sip ip, and Tair at-| apcton or spiiage of —| during workpiece [machine abo, Foor {75 persone ‘otal working finds and |oadtunload,seting, | area around machine ibrcant (ato hyéraulc | process conta and. |and workpiece fad itused;workat | maintenance Dermaniont means of heights fworetheights | accaes to he machine work fo roponish Tide (o.g Mbicarts) + _Thie fet is derived from annex A of EN 1050: 1996. ‘Copyright by the Frilish SLandards Institution Ned Apr 21 0922358 2004Page 12 EN 12717:2001 5 Safety requirements and/or protective measures 5.1 General requirements Drilling machines shall comply with the safety requirements and/or protective measures of this clause. In addition, the drilling machine shall be designed according to the principles of EN 282 for hazards relevant but not significant which are not dealt with by this standard. 5.2 Specific requirements The specific safety requirements and/or protective measures for manual drilling machines are detailed in table 2. The specific safety requirements and/or protective measures for automatic drilling machines are detailed in table 3. The specific safety requirements and/or protective measures common to both manual and automatic driling machines are detailed in table 4. Copyright by the Pritish Standards Institulion Wed Apr 21 06.2359 2008Page 13, EN 12717:2001 @ Table 2 - List of safety requirements and/or protective measures and their verification procedures for manual drilling machines Hazard Safety requirement and/or protective Verification measure TWechanical Werk zones ‘Access to mechanical hazards arising from rotating spindle/tools | visual inspection ‘of manual diiling machines shall be prevented by fixed or Ti Guards Guard(e) shall enclose the spindie nose, chuckttootholder, and | visual inspection cutting too! fo prevent access from at least the front and both sido wh the sda i a ts normal rst pation (ere e ‘Tia Protective devices For some machine types (e.g. radial arm dtiling machine) where | by visual inspection, reasonably practical test ‘Such protective devices shall be located no more than 160 mm from the outside diameter of each spindle of the machine and in the fret quadrant of epindle rotation from the operator's normal postion (S00 figure A.7). ‘1:13 Spindle braking Stopping performance of spindle braking systems associated | measurement witha tip device shall have a minimum capability as follows: Spindle RPM 1), max rovelutton to stop as. 250 itso 804 | ‘T2Workplece holding For all manual driling machines, the manufacturer shall | visual inspection Incorporate facies to securely affix the workpiece to the work abe (ec. Hous holes, T sot, meuning Rees 280 Noe NOTE Crushing hazards are not normally considered significant for manual driling machines. Copyright by Uhe fritish Standards Instittion Wed Apr 21 082359 200!Page 14 EN 12717:2001 Table 3 — List of safety requirements and/or protective measures and their verification procedures for mechanical hazards associated with automatic drilling machines Hazards ‘Safety requirement and/or protective measure Verification T Mechanical LiWerk zone | iii Primary safeauards: ‘The work zones of automatic driling machines shall be safeguarded. ‘The guarding arrangements shall be designed to provent access to hazardous situations. NOTE General guidance for the design selection of safeguards, where ‘the hazards from moving parts cannol be avoided by design is given in 4.1, 4.2 and table 1 of EN 292-2: 1991. For tho purposes of this clause, 4) all protective equipment shall be in accordance with the following: In accordanee with EN 61498-1:1997 (ESPE), in accordance with TEC 61496-2:1997, category 4 (AOPD), in accordance with EN 61496-1:1997 (PSPO). 2) Guards shall be in accordance with EN 963:1907, Visual inspection Vieual inspection, assessment ‘Lizz Enclosure Where reasonably practicable, work zone guarding shall be fixed to the structure of the machine (see 9.2.1 of EN 953: 1997) (see also Ccharacteriatics below and figures A.3, A.4). Visual inspection, ‘examination of the operator, from the normal (fied) ‘provented by local guarding (ypicaly ot require entry into the Visual inspection "Where the machine operator requires access fo the work zone from the it for setting purposes or ‘20 that access is via an interlocked movable guard from within the cabin. alematively the ‘movement of a pandant control from the cabin pésition shall have tho ‘Same effect as the interlocked guard above. Operation of the machine inmode 1 (automatic eycle) shail only be possible when the pendant ‘control (ebove) is relocated in the cabin. Any other powered movement ‘of machine elements shall only be achieved by solection of the appropriate operating mode (see operating modes below). ‘Visual inspection Copyright by The riish Slandards Tnstitation Wed Apr 21 062400 2008,Page 15, EN 127172001 @ | Hazeras Safety requirement and/or protective measure Verification {Mechanical (continued) Focess To the work zona by parsons other than the machine operator shall be prevented by perimeter f andor other means (6.9. electrosensiive protective equipment (ESPE), active-opto electronic protective devices (AOPDs), pressure senstive protective devices: {PSPOs). Where access poinis (0.9. gates), are provided they shall be interlocked. Where Interlocking 1s not possible because of the particular machine configuration and application, any non interlocked access ‘points shall be within the visual held of the operator(a) from the normal /working position, Where itis foroseen that the machine will be operated Unattended, for some or all of the operating cycle, other means of ‘access control (0.9. key pad operated locks), shall be provided to nt unauthorised access. ‘Visual inspection, ‘conformance to speciteations non-active work zone shall be prevented using a limting device (eg mechanical ‘stops, range limit switches, light bears, AOPDs) 'Viewal epection, functional test to ‘ensure compliance, ‘conformance to ‘specifications 1:14 Guard characteristics [ais Height end postion Where guards are floor mounted (e.g. perimeter fencing), they shall be securely fixed and have a minimum height of 1.4 m at’a distance in faccordance with table 2 of EN 204: 1902 from the hazard zone. Any ‘opening between the bottom of the quard and the floor shall not exceed Measurements to ‘ensure compliance with EN 294 Tazz Containment Guards shall be dosigned to contain and/or provent exposure to. ‘swarlchips, ids and parts that can be discharged or ejected (see also 7:14, 17.1, 172 and 19.2 of table 4). {aas Observation Where routine observation of the machine operation is required, means: {@.9. windows) shall be provided so that this can be achieved without | ‘need to open, remove or suspend any work zone guard or other protective device(s) (see also 8.4 lighting, of table 4). ‘Visual inspection TE TEA Al movable guards through which Wrequent access 10 the work aquired (@. more than once per shift) shall be interlocked. (Opening of a guard or actuation of @ protective device in mode 1 (@utomatic cycle - see below) shall cause hazardous movements t0| slop and further movernont to be inhibited (see EN 1037). Measures to minimise the possible defeat of interlocking devico(s) shall be taken (Gee clauses § and 7 of EN 1088: 1995). "7.152 Tl opening of an interlocked movable guard exposes operators to hazards listed from 1.1 to 1.7 of table 1, quard locking shal be provided (s00 EN 1088 and algo 7.2.m) of clause 7) Practical check Copyright bythe British Standards Institution Wed Apr 21 0924.08 2008Page 16 EN 12717:2001 Hazards Safety requirement and/or protective measure Verification 7 Mechanical (continued) ‘11.6 Modes of operation ‘11.8:1 General Each machine chal have at eat two modes of operation (Le, modes 1 mode of operation chal bo eihor by key ewich, access code ot equaly ‘secure means and shall only be permitted from outside the work zone. SGischon t's mode anal fot white hazardous shoatons. (ee 00 9.2.3 of EN 60204~1: 1997) The guards shall be closed and/or the protective devices be active to [perm execution of programmed sequential machine operation under ‘numerical control “TiSz Mode 1- Automate eyele [automatic production] Visual inepection, ‘and 2) with the option of a third mode eo. oth), The ecion ot practical check Practical check [Sa Meds 2 Seting Setting mode is a mode of operation in which adjustments for the ‘subsequent machining process are performed by the operator. NOTE Assessment of tool or workpiece position, e.g. by touching the workpiece with a probe oF tool, and programme sequence checking, Delong tothe setting mode. hon any itrocked movabe guards apen of aprotactve device remain overs tal ony be Sdertne okonng condi eee ra) Axis movernonis a @ maximum rate of 2 mvinin or @ maximum Increment of 10 mm. initiated and maintained by one of the following means: ‘= a hold-o-nun control device; = an electronic handwhoel; ‘= manual data input (MDI) followed by cycle start together with an ‘enabling device. [Thece movements shal be eelocied one axis at a tine and may be | Practical check | shall not = @hokéto-run control device ‘spindle start control device together with an enabling device. Feleaze of an enabling device shalt inate a catogory 1 stop in accordance with 9.2.2 of EN 60204-1:1997. D) Spincle_spesd shal be Wied by Ts slopring porfomnance which | Measarement ‘x00d 2 reves. [Spindle retain chal only be inflated and maintained By one-of the | Practoal chock | ollowing means: <) The lis of speed oF Incremental distance (defined in a) and bb ’be removed by a controlled stop (Category 1 - 500.9.2.2 of EN 602041: 1997). Samanalion oF ‘2bove] shall be monitored and if oxcoedad, the powor to the drives shall | circuit diagrams, ractical check oF slant axes under gravity. ‘Means shal be provided 0 prevent hazardous movement of vertical | Practical chock ‘a) Automatic workpiece changing mechanisms chal remain inhibited. Initiation of their automatic movement shall only be possible by reselection of mode 1. Practical check 1.1 of table 4 shall bo permitted. ‘maintained by a hold-to-run control device. Exception: For maintenance in mode 2 only, the provisions contained in | Practical chock [1 Unguardex evarchip conveyor movernens shal iy be inated and | Visual nepection, Sheu grams Copyright by the Brilish Standards Inslitlion ed Apr 21 0824-0 2004Page 17 EN 12717:2001 @[_ Hazaras Safety requirement and/or protective measure_| Verification + Mechanical] Whore matigi holder corirl dele Tocaone are provided (9, | Pracical chock (continued) ‘main control station, hand:hold pandani), only one shall be functional at 4:1,64 Mode 3 ~ Opiional mode for manual intervention under ‘estricted operating conditions PELECOEEECLLL LLL cece eee toy ‘When provided, iis mode permis use of the machine under manual or ‘numerical control with work zone guards open andlor protective devices ‘suspended under the following conditions: “ay This trode shal only be provided when details of the intended | Visual inspection (of are known and the required skil level of operatore shall be | instruction the name and address of the manufacturor/euppier b) any necessary information for safe installation of the machine and its guarding system {e.g. floor conditions, services, anti-vibration mountings, guarding fitting); ©) instructions for how the initial test and examination of the machine and its guarding system are to be carried out before first use and being placed into production; ¢) instructions for periodic maintenance, test and examination of the machine, guards, protective devices and other safety critical parts (e.g. spindle braking elements); ) instructions for any test or examination necessary after change of component parts or addition of optional equipment (both hardware and software) to the machine which can affect the safety functions; f) instructions for safe operation, setting and maintenance including safe working practices and the training necessary to achieve the required skill level of operators; 9) the intended application of the machine when mode 3 (see table 3, 1.1.6.4) is provided; h) instructions on control systems including circuit diagrams for electrical, hydraulic, and e pneumatic systems; i) the noise levels determined by methods specified in 7.3; Copyright by the Grilish Standards Institution ed Apr 21-09.2606 2004Page 26 EN 12717:2001 |) descriptions of possible failure modes and advice on detection and prevention by @ periodic maintenance and correction; k) the specification for any fluid to be used in lubrication, braking, or transmission system: 1) guidance on correct selection, preparation, application, and maintenance of metal working fluids and/or lubricants; m) provide guidance on the means for the release of persons trapped in the machine; n) information describing residual risks (e.g. conditions where noise Jevels are likely to ‘exceed 85 dB (A), hazards arising from sharp or hot tools/components); 0) recommendations on additional protective measures (e.g. personal protective equipment); Pp) information defining the limits for the maximum mass, moment of inertia, tilting moment, and spatial envelope of tools; q) information defining the limits for the spatial envelope, maximum mass, position of the centre of gravity of the workpiece and work holding fixture; 1) procedures to avoid errors of fitting during maintenance of the machine. e 's) waming of the hazards arising from sharp tools/components and of the need to wear appropriate personal protective equipment and the risk of entanglement with particular reference to correct adjustment of guards and the provision of suitable work clothing. The risk of entanglement of long hair shall be stated and recommendations for the provision of suitable hair/head coverings shall be given. 4) In particular for manually operated machines (ie. manual feed and workpiece foad/unload), instructions and guidance shall be provided concerning the safe methods of workpiece holding. This information shall make reference to correct use of suitable clamping devices and the use of suitable drilling jigs. ‘A check list should be provided for the points d), e), and f) and include drawings and diagrams. 7.3 Noise declaration Noise measurement shall be made according to EN ISO 3746 or EN ISO 11202 as e appropriate. Guidance for noise emission measurement is given in annex B. The declaration shall be made concerning the airborne noise emission (see annex A 1.7.4 (f) of EN 292: 1991/A1: 1995). The declaration and verification of noise emission values shall be according to EN ISO 4871, using the dual-number form of declaration The deciaration shall be accompanied by a statement of the measuring method used and the conditions applied during the test and values for the uncertainty K (see EN ISO 4871) as follows: = 4 dB when using EN ISO 3746: 1995, ~2 dB when using EN ISO 3744: 1995. For example, for a sound power level Ly, = 93 dB (measured value) Uncertainty K = 4 dB for measurements made in accordance with EN ISO 3746: 1995 If the accuracy of the declared emission values is to be verified, measurements shall be made using the same method and the same operating conditions as those employed for @ the dectaration. Copyright by the Weitish Standards Inslitotion Yed Apr 21 0924.06 2004Page 27 EN 12717:2001 @ The noise dectaration shall be accompanied by the following statement: “The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels, this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the workforce include characteristics of the work room, the other sources of noise, etc. i.e. the number of machines and other adjacent processes. Also the permissible exposure level can vary from country to country, This information, however, will enable the user of the machine to make a better evaluation of the hazard and risk." 7.4 Marking Each machine shall be marked in a distinct and permanent manner with: ‘a) manufacturer's name, address, model number and reference number, year of @ —_ramufacture: b) mass of machine; ©) supply data for electrical and where applicable hydraulic, and pneumatic systems (e.g. minimum pneumatic pressure); ¢) lifting points for transportation and installation purposes where applicable; e) speed range where applicable. Guards, protective devices and other parts that are part of the machine but not fitted shall be marked with identification data. Any other information needed for fitting shall be provided (see 7.2 b) of clause 7). Copyright by the British Slandards lstitalic Ned Ape 21 0924:07 2004Page 28, EN 12717:2001 Annex A (informative) Illustrative figures used as examples Figure A.2- Example of radial arm drilling machine opprghl by the Urish Standards sition 7 Med Apr 21 032407 2004Page 29 EN 12717:2001 Key Feed guard 9 = Stoel tlescopi covers 2 Traveling guard fied oo fae {0 Food gard Siorocdmorabe uartor porto access 11 —Fldng door (itrokod) 4—Atematv oprator potions 12 Machine aie 3 Steal tlscope covers 18 — Peng door (otrocked) 6-oa {4—Pocton of ting doors when loacing table 7 —Trvetng guord edt end of abe 18 Fed guard @ i -Fres goat Figure A.4- Example of a horizontal spindle drilling machine Copyright by the dritish Standards Institution Wed Apr 21 092407 2008Page 30 EN 12717:2001 Figure A.6 - Example of a muiti-spindle drilling machine Copyright by the British Standards Institution Wed Apr 21 0924.08 2008Page 31 EN 12717:2001 Figure A.6(b) - Example of a fixed adjustable guard Copyright by the British Slandards Insittion Med Apr 21 09:24-08 2004Page 32 EN 12717:2001 Figure A.7 ~ Example of a telescopic trip devicePago 33 EN 12717:2001 Figure A.8 — Example of provision for workpiece clamping (guard for chuck and tool not shown) ‘Copyright by the British Slandards Institution Med Apr 21-09-2408 2004Page 34 EN 12717:2001 Annex B (informative) Noise emission measurement Operating conditions for noise measurement shal be: idle running at 80% of spindle maximum rotational speed; workpiece transfer operating (where applicable); — axes operating; = swartichip conveyor running (if provided). Mounting and operating conditions of the machine shall conform to the manufacturer's instructions and be identical for the determination of emission sound pressure level at the work station and the sound power levels. Emission sound pressure level at the workstation shall be measured in accordance with EN ISO 11202: 1995 with the following modifications: = The environmental indicator, Koa, or the local environmental factor, Kaa, shalll be equal to or less than 4 dB; = The difference between the background emission sound pressure level and the workstation sound pressure level shall be equal to or greater than 6 dB; — The conection of the local environmental factor, Kaa, shall be calculated in accordance with A.2 of EN ISO 11204: 1995 with the reference restricted to EN 1SO 3746: 1995 instead of the method given in annex A of EN ISO 11202: 1995, or in accordance with EN ISO 3744: 1995 where one of these standards has been used as the measuring method. Emission sound power levels shall be measured in accordance with the enveloping surface measuring method shown in EN ISO 3746: 1995 with the following modifications: = The environmental indicator, Kaa, shall be equal to or less than 4 dB; — The difference between the background sound pressure level and the machine sound pressure level at each measuring point shall be equal to or greater than 6 dB. = The correction formula for this difference (see 8.2 of EN ISO 3746: 1995) shall apply up to a difference of 10 dB; ~ Only the parallelepiped measurement surface shall be used at 1,0 m from the reference surface; ~ Where the distance from the machine to an auxiliary unit is less than 2,0 m, the auxiliary unit shall be included in the reference surface; ~ The measuring time required in 7.5.3 of EN ISO 3746: 1995 referring to 30 s shall be excluded; The accuracy of the test shall be greater than 3 dB; The number of microphone positions shail conform to EN {SO 3746: 1995. Alternatively, where the facilities exist and the measuring method applies to the machine type, emission sound power levels may also be measured according to a method with higher precision (Le. EN ISO 3744:1995) without the preceding modifications. For determination of emission sound power levels by the sound intensity method, use EN ISO 9614-1: 1995 (subject to agreement between the supplier and the purchaser). Copyright by the Brilsh Standards Initulion Wed Apr 21 0922409 2004Page 35 EN 12717:2001 @ Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU Directives This European standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports the essential requirements of EC Directive ‘Machinery 98/37/EC dated 22 June 1998, amended by Directive 98/79/EC. Waming: Other requirements and other EU Directives may be applicable to the products falling within the scope of this standard. The clauses of this standard are likely to support tho requirements of the Machinery Directive. @ CamBianco wit the clauses of this standord provide one means of conforming to the specific essential requirements of the Directives concemed and associated EFTA regulations. Copyright by the British Standards Institution Med Apr 21-0924 09 2004Page 36 EN 12717:2001 llography e Other metalworking process and relevant additional information are covered by the following standards: ISO 513: 1991 Application of hard cutting materials for machining by chip removal ~ Designation of the main groups of chip removal and groups of application ISO 683-1: 1987 Heat-treatable steels, alloy steels and free-cutting steels — Part 1: Direct— hardening unafioyed ane ow-aloyed wrought see! in the frm of eferent ick products ISO 11161:1994 Industrial automation systems — Safety of integrated manufacturing systems — Basic requirements prEN 31553:1993 Optics and optical instruments — Laser and laser related equipment — Safety of machines using laser radiation to process materials ~ requirements on hazards generated by laser radiation EN 692: 1996 Machine tools — Safety — Mechanical power presses e EN 6932001 Machine tools - Safety - Hydraulic power presses EN 12622 ‘Machine tools — Satety Press brakes prEN 13736 Machine tools - Safety Pneumatic presses prEN 13985 Machine tools - Safety Guillotine shears prEN 19218 Machine tools — Safety — Stationary grinding machines EN 12413, Safety requirements for bonded abrasive products EN 19296 Safety requirements for super abrasives EN 12415, Machine tools - Safety — Small numerically controlled tuming machines and turing centres e EN 1850: 1997 Machine tools — Safety — Requirements for the design and construction of work-holding chucks prEN 13128 Machine tools - Safety ~ Milling machines (including boring machines) prEN 12417 Machine tools - Safety - Machining centres prEN 14070 Machine tools - Safety - Transfer and special purpose machines prEN 12957 Machine tools - Safety - Electro —discharge machines prEN 13898 ‘Machine tools — Safety ~ Metal sawing machines EN418:1992 Safety of machinery - Emergency stop equipment. functional aspects - Principles for design Copyright by Uhe British Standards Institution Wed Apr 21 09:2410 2008@ EN 547-1996 EN 60825-1: 1994 + A1:1996 180 2808; 1994 Copyright ty the British Standards Institaion Wed Apr 21 0922343 2004 Page 37 EN 12717:2001 Safety of machinery ~ Human body measurements ~ Part 1: Principles for determining the dimensions required for ‘openings for whole body access into machinery Part 2: Principles for determining the dimensions required for access openings Part 3: Anthropometric data for whole body access into ‘machinery and access openings Safety of laser products - Equipment classification, requirements and user's guide Industrial automation systems — Numerical control of machines = VocabularyBS EN 12717:2001 BSI 889 Chiswick High Road London Wa 4AL eee BSI — British Standards Institution BGI js the independent national body responsible for preparing e British Standards. 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Further information about BSI is available on the BSI website at bitpd/wew.bsi-global.com. e Copyright Copyright subsists in all BSI publications. BSI also holds the copyright, in the Ids ‘UK, of the publications of the international standardization bodies, Except as permitted under the Copyright, Designs and Patents Act 1988 no extract may be Teproduced, stored in a retrieval system or transmitted in any form or by any means— electronic, photocopying, recording or otherwise — without prior written permission from BSI. ‘This does not preclude the free use, in the course of implementing the standard, of necessary details such as symbols, and size, type or grade designations. Ifthese details are to be used for any other purpose than implementation then the prior ‘written permission of BSI must be obtained. If permission is granted, the terms may include royalty payments or a licensing ‘agreement. Details and advice can be obtained from the Copyright Manager. ‘Tel: 020 8996 7070. Copyright by the British Slendards Insittion ni Wed Apr 21 08:24:10 2004