MANUAL STEERING GEARS 405-3 YVa9 ONINSSLS IVANVIN Tiva ONILVTADHIO‘Y szS 1300W |NTgNOO LaVHS ONTHSALS cna SNois SD) son wey nevi eSHS¥MOOT {vas LavHS NVALId 209 ontevas wom w3aan aiwv1o Jano Ta SM34OS aWyTO L108 HONId Sains Tv8 ‘ONMdNOD . svg, LY Saino Twa TW3S LavHS WHOM Cs é ssaino Sey PRs . é| 5 ‘NIsnoH ——" oNIY38 L3ysvo ¥3n09 318 wu aaan My gros LEWISHBOM e ANN Twa SS UaNIVLal ONIUVAE HIMOT ‘onty36, won waMoy ano oNtuy3a WOM H3MOT eausnray ‘ONIVSE WOM 4nN907 waisnray uaisnray avoTs¥d Nee IN WIHS waLsnray GvOTRHd —-@ <> ¥3A09 3aIs A @ ‘81108 waN00 aais” ANN wBISNray aYOTIHd405-4 SAGINAW STEERING GEAR DIVISION 1, REMOVE AND INSTALL WORM SHAFT SEAL GEAR ASSEMBLED REMOVE, INSTALL 1. Wrap 0.1 mm to 0.2 mm 1. Install parts as shown ((005" 10 .008°) shim stock around shaft and insert betwoen shaft and seal Pry seal out 4” SOCKET ‘SCREWDRIVER WORM SHAFT won saner sme stock. HOUSING. WORM SHAFT si EAL HOUSING ae install seal NOTICE: Do not turn steering wheel hard against “stops” when linkage is disconnected. 2. REMOVE AND INSTALL PITMAN SHAFT AND SIDE COVER REMOVE INSTALL 1. Center steering gear 1. Betore instaling turn Checking end clearance 2. Remove parts as shown, preload adjuster screw Ccounter-clockwise unt W clearance is greater than .05 mm (002) a steering gear it bottoms, then back lash agjuster kts availabe, screw off one half tun 2 Install parts as shown PRELOAD ADJUSTER NUT PRELOAD ——* {i tepiacing gasket ony, donot remeve) ADJUSTER 4 SE COVER BOLTS ‘SHIM & b¢~ swe coven FEELER GAUGE : sie coven FEE 2a priioao RECOVER —(Goiect get “YZ ADJUSTER £ Proper earerce) sHM = pre / PITMAN SHAET aowusten/ ff wousna __. 4 | I . | orrman | ‘we SoCKET \ SHAFT PITMAN ! PITMAN SHAFT SEAL | SHAFT SEAL | prey sua | | SEAL SCREWDRIVER | I | | | I | | | ' L. a. —t ita Seal HOUSING LUBRICATION ‘The steering goar requires .912 kg (11 02) of lubricant GMa673M or equivalent,MANUAL STEERING GEARS = 405-5 3. REMOVE AND INSTALL WORMSHAFT AND BALL NUT REMOVE INSTALL 1 Loosen lock mut. Use punch against edge of sit 2. Remove parts as shown 1. Install parts as shown, NOTICE: Use care that the bali nut does not run down to either endothe worm. Damage may be done to the ends ot the bal guides i the ball nut ls alowed 0 rotate ull stopped atthe end of the worm. WORM BEARING ADJUSTER LOCKNUT BALL NUT UPPER WORM WORM BEARING BEARING ADJUSTER ASM BALL GUIDES ‘&CLAMP UPPER WORM ‘BEARING CUP (See beow) J 5755 WORM BEARING CUP Flemove bear cup from housing only 4 1 | 1 ! 1 ! ! ' ! rt i 1 ! ! ! ! 1 ' Wnecessary { i I ! ! ' I i 1 i i 1 ' 1 ' ! ! I I 1 i t=. Remove Oup “install Cup 4, DISASSEMBLE AND ASSEMBLE WORM BEARING ADJUSTER DISASSEMBLE ASSEMBLE 1. Press cup into adjuster yong ores 2. Install parts as shown 4. Pry tower boanng retainer out win screwarver 2. Remove cup vsin 522 puller an Side hammer WORM BEARING ‘ADJUSTER LOWER WORM BEARING CUP LOWER WorM BEARING. LONER SEARING RETAINER 5. DISASSEMBLE AND ASSEMBLE WORMSHAFT AND BALL NUT DISASSEMBLE ASSEMBLE 1. Disassemble parts as shown. 2. Clean and inspect alt parts for excessive 1. Assemble parts as shown. 2. Rater to fig. A tor umber of bals used. BALL NUT ae Tg WORMSHAFT Gi al 2 Bg NS oa cues f BALLS ° PSs. une cvawe eau. cue lait Ss Dimension A-Measures land | between bail groves Dima] bas a Tim [i | per cvcuit | I 1 | Oc ee | 1 L ! WORMSHAFT 5010] 27405-6 SAGINAW STEERING GEAR DIVISION 6. ADJUST WORM BEARING PRELOAD |. Tighten worm bearing adjuster until it bottoms then loosen one-quarter tur. 2, Cavelully turn the wormshatt all the way to end of travel then turh back one-half turn. 3, Tighten adjuster plug unbl torque wrench reads 0.6 101.0 Nem (5 10 8 in-bs) 4. Tighten locknut using punch against edge of sit zonoue Tae By . a tolerances, some sockets require a wrapping ‘of Gard stock around the serrations 7. ADJUST “OVER CENTER" PRELOAD B Turn adjuster in until forgue to tuin stub shatt 105 to 12 Nem (410 40 in-bs) more than, reading #1 Torque adjuster lock hat to 24 Nem (25 fb). Prevent adjuster screw from turning while torqueing lock nut With gear at center of travel, check torque {o tuin stub shaft (eeading #1) ‘ADJUSTMENT SPECIFICATIONS - MANUAL STEERING ADJUSTMENT Worm Bearing. ........ 0.6-1.0 Nem. ‘Over Center Preload. 0.5-1.2 Nem: Total Steering Gear reload... 1.8 Nem TORQUE TO TURN WORM SHAFT 5-8 In. Lbs. 4-10 In. Lbs. in excess of Worm Bearing Proload. 16 In. Lbs. Maximum RECOMMENDED TORQUE SPECIFICATIONS MANUAL STEERING GEAR Nem FT. LB. Gear to Frame Bolts. 70 Pitman Shaft Nut 185 Side Cover Bolts wo 20 Pitman Shaft Adjsuting Screw Locknut . 25 Coupling Flange Nuts (525 Size Gear) ... 18 Coupling Flange to Gear Pinch Bolt. 30 Clamp to Ball Nut Screw 4 SPECIAL TOOLS = 4J-8785 Worm Bearing Eup ister 5822 Worm Beri 5755 0820 euler Cap Pater