XC NH CNG SUT NG C V PHN B T S TRUYN

2.1/CHN NG C:
1.Tnh cng sut ng tr:
- Tnh hiu sut: (cng thc 2.9/19 [1])
= . ol3. br2. k = 0,95.0,993. 0,972.0,99 = 0,859
Theo bng 2.3/19 [1] ta chn:
- Hiu sut ca b truyn ai thang:

= 0,95

- Hiu sut ca 1 cp ln:

ol = 0,99

- Hiu sut b truyn bnh rng tr :

br = 0,97

- Hiu sut ca khp ni:

kn= 0,99

- Cng sut tnh ton: (cng thc 2.14/20 [1])

= 5,5

= 5,374 (Kw)

- Cng sut cn thit trn trc ca ng c: (cng thc 2.8/19 [1])

Pdc = Ptd/ = 5,374/0,859 = 6,259 (KN)

Xc nh S Vng Quay S B Ca ng C:

S vng quay ca trc cng tc:

= 52 (vng/pht)

T s truyn:
=

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Trong :

= 3 l t s truyn ai thang

= 10 l t s truyn qua hp gim tc bnh rng tr 2 cp

= 3 . 10 = 30

S vng quay s b ca ng c:
=

= 52 .30 = 1560 (vng/pht)

Chn ng C in, Bng Thng S ng C in:

Da vo bng P1.3/trang 237 Sch Tnh Ton Thit K H Dn ng C Kh Tp Mt
ca Trnh Cht L Vn Uyn, ta chn ng c 4A132S4Y3 c cng sut 7,5Kw v s
vng quay ca trc chnh l 1455 (vng/pht).
I.

PHN PHI T S TRUYN

Chn T S Truyn Ca H Thng Dn ng:
=

1455
= 27,981
52

27,981
= 2,799
3,57.2,8

Ta chn
= 10 > phn tch
= 3,57 l t s truyn cp bnh rng cp nhanh;
= 2,8 l t s truyn cp bnh rng cp chm.
Vy t s truyn ca b truyn ai thang l:

II.

LP BNG T TNH

Tnh Ton Cng Sut Trn Trc

P
.

P
.

P
.

5,5
= 5,612(kW)
0,99 . 0,99
,

= 5,844(kW)

5,844
= 6,086(kW)
0,99 . 0,97

6,086
= 6,403(kW)
0,99 . 0,96

Vi:
- Hiu sut ca khp ni: k =0,99
- Hiu sut ca 1 cp ln: ol=0,99
- Hiu sut ca b truyn bnh rng tr : br =0,97

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- Hiu sut ca b truyn ai thang: = 0,95

- P1,P2,P3, Pdc : ln lt l cng sut trn trc I,II,III v cng sut ng c

2.Tnh ton s vng quay ca cc trc:

n1 = ndc/u = 1455/2,799 = 519,8 (vng/pht)
n2 = n1/u1 = 519,8/3,57 = 145,6 (vng/pht)
n3 = n2/u2 = 145,6/2,8 = 52 (vng/pht)
Vi: nj(j=1,2,3) ln lt l s vng quay trn cc trc th j
3.Tnh ton moment xon trn cc trc:
T1=9,55.106.P1/n1 = 9,55.106. 6,086/519,8 = 111814,7 (N.mm)

T2 = 9,55.106.P2/n2 =9,55.106. 5,844/145,6= 383311,8(Nmm)

T3 = 9,55.106 .P3/ n3=9,55.106. 5,612 /52= 1030665,4 (Nmm)
Tdc=9,55.106.Pdc/ndc= 9,55.106. 6,403/1455= 42026,6 (Nmm)

Bng c tnh:
ng c

Cng sut (kW)

T s truyn u
S vng quay n(v/p)
Moment xon T(Nmm)

6,6
3

6,273

5,844

5,612

3,57

1455

519,8

42026,6

111814,7

145,6

383311,8

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2,8

52

1030665,4

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THIT K B TRUYN AI THANG

Thng s k thut lin quan:
Cng sut: P=Pc = 6,6 KW
T s truyn: u = 2,799
S vng quay trn bnh dn: n=nc=1455 vg/pht.
1/Chn loi ai:
Theo hnh 4.1/59 [1], ng vi P= 6,6 KW v n =1455 vg/pht chn ai loi
T bng 4.13/59 [1] ta c cc thng s ca ai loi l:
bt = 14 mm : chiu rng tnh ton
b = 17 mm : chiu rng
h = 10,5 mm : chiu cao ca tit din ai hnh thang
A = 138 mm2 : din tch tit din
d1 = 140 280 mm : ng knh bnh ai nh
l = 800 6300 mm : chiu di gii hn
= 400 : gc chm ai
2/Xc nh cc thng s ca b truyn:
ng knh bnh ai nh d1:
Theo bng 4.13/59 chn d1= 180 mm
Vn tc ai:

=13,71< 25m/s

ng knh bnh ai ln:

=

. (1 ) = 2,799.180. (1 0.02) = 493,74 mm

Theo tiu chun ca bng 4.21/63 [1] chn d2 = 500 mm

T s truyn:

.(

=2,835

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Sai lch so vi trc u = 2,799 l: 1,286% => chp nhn

Khong cch trc:

Theo bng 4.14/60 [1] ta chn a/d2 = 1

=> a =500 mm

So a = 500 vo cng thc 4.14/60 [1], ta thy tho

2(d1+d2) a 0,55(d1+d2) + h
2(180 + 500) a 0,55(180 + 500) + 10,5

1360 a 384,5 (tho)

Nn: a = 500 mm
Chiu di ai: (theo cng thc 4.4/54 [1]):
l = 2a +

= 2.500 +

= 2119,3 (mm)

Theo bng 4.13/59 [1] chn l = 2120mm

S vng chy ca ai trong 1s:
i= =

< [ ] = 10

= 6,467

iu kin v tui th ca ai c tho

Tnh li khong cch trc a: (theo cng thc 4.6/54 [1])
+ 2 -8 2
a=
4

Vi:
=

=
)

Nn:

a=

= 1051,9(

= 160

1337, 6 + 1337, 62 8.1902

=
4

Vn tho iu kin:

1360 a 384,5 (tho)

= 500(

Gc m 1 trn bnh ai nh: (cng thc 4.7/54 [1])

= 180 57.

= 180-57.

= 143,52 1200

S dy ai Z: (cng thc 4.16 [1])

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P1.K d
[Po ].C .C l .C u .C Z

Vi:
-Cng sut trn trc bnh ai ch ng: P1 = Pc =6,6 (KW)
-H s ti trng ng: K = 1,25 (theo bng 4.7/55 [1])
-H s xt nh hng ca gc m 1: C = 0,91 ( theo bng 4.15/61 [1] )
-H s k n nh hng ca chiu di ai: Cl = 1,02 (bng 4.16/61 [1] )
-H s k n nh hng ca t s truyn: Cu = 1,14 (bng 4.17/61 [1] )
-H s k n nh hng ca s phn b ti khng u cho cc dy ai:Cz
Theo bng 4.19/62 [1] vi l0 = 2120, d1 = 180 mm ,v = 13,71 m/s => [P0]= 4,3 KW
P1/[P0]= 6,6/4,3 =1,53 = Z
Tra bng 4.18/61 [1] vi Z=1,53 chn Cz = 0,96
Do :
Z

, . ,

Kim tra li:

, . ,

. ,

. ,

. ,

= 1,888 => chn Z = 2ai

Vi Z= 2 ai, tra li bng 4.18/61 [1] chn Cz= 0,95. Th Cz vo cng thc 4.16:
Z

, . ,

, . ,

. ,

Vy: Z =2 ai (tho)

. ,

. ,

= 1,909

Chiu rng bnh ai: ( cng thc 4.17/63 [1])

B = (Z1)t + e = (2 1)19 + 12,5 = 31,5 mm
ng knh ngoi ca bnh rng: ( cng thc 4.18/63 [1])
Bnh ai dn: da1= d1 + 2h0 =180 +2.4,2 = 188,4 mm
Bnh ai b dn: da2= d2 + 2h0 = 500 +2.4,2 = 508,4 mm
Vi: t,e,h0 tra bng 4.21/63 [1] ng vi tit din ai
Lc cng ban u: (cng thc 4.25/67 [1])
Fo =

780.P1.K d
+Fv
v.C .z

Vi:
Fv = qm.v2= 0,178.13,712 = 33,46 (N) ( cng thc 4.20/64 [1] vi qm l khi lng 1 mt chiu
di dy ai)
Do :

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Fo =

780.9,81.1,25
+33,61 =
13,74.0,91.3

. , . ,
. ,

Lc tc dng ln trc: (cng thc 4.21/64 [1])

Fr =2Fo .z.sin

= 2.

+ 33,46 = 291,35 (N)

1
146,20
=2.288,6.3.sin
= 1656,8 (N)
2
2

. . sin

= 2.291,35.2. sin

143,52
= 1106,8( )
2

Note: V bi tp 1 em tnh sai nn em xin lm li v chn thng s mi. Mong thy thng cm!

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