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The Coin-Operated Washer/Dryer Control System: End-Product Design Report May 04-05
The Coin-Operated Washer/Dryer Control System: End-Product Design Report May 04-05
TABLE OF CONTENTS
LIST OF FIGURES..
iii
LIST OF TABLES
iv
LIST OF DEFINITIONS..
1.0 ABSTRACT
1.1 Acknowledgements.....
10
11
12
13
13
15
18
18
19
20
20
21
23
6.0 SUMMARY....
25
7.0 REFERENCES
26
8.0 APPENDIX A.
A-1
ii
LIST OF FIGURES
Vertical Eight Coin Mechanism...
Interface Diagram.
14
17
21
21
22
iii
LIST OF TABLES
The Design Objectives..
10
Table of Components
13
Table of States...
16
Estimated Prices
18
19
Additional Resources....
20
Financial Budget...
20
iv
LIST OF DEFINITIONS
Owner the owner or manager of a laundromat
Customer a person paying for use of a washer or dryer
PIC programmable interrupt controller, micro-controller
LCD small monochrome display unit
12 button keypad numeric keypad, input device
1.0 Abstract
The cost and proprietary mechanisms of commercial coin-operated washer/dryers are
limiting the potential of laundromat businesses. The teams client, George Ensley, has
envisioned a separate coin unit to allow the use of non-commercial washer/dryers in his
laundromat business. The teams approach is to develop a separate, coin-operated unit
that is independent from the washer/dryer that it controls. The use of non-commercial
washer/dryers will allow laundromat owners to have lower initial costs and higher resale
values for their washers and dryers.
1.1 Acknowledgements
The team would like to acknowledge the work of the phase 1 and the previous phase 2
groups. The Team would also like to thank George Ensley for his help.
unbalancing of a top loading washer, the recognition of an idle dryer; recognize an open
door on a washer, recognizing the end of a cycle for a washer and dryer, and detection of
coin payment.
on all of the machines. This product has potential in other markets as well; other uses for
the device may include: pay-by-hour televisions in a public setting, coin-operated tanning
salons and coin-operated computers/internet.
The current through the washer or dryer is considerably less when the machines
door is open compared to during normal operation, possible zero.
The temperature in the laundry facility will always be between 40 F and 120
Fahrenheit.
The current though the washer is considerably less when the machine is done.
Washers used with the device will have a door relay indicating that the door is
open.
Figure
Washers used in the laundry facility will contain no more than 3 variable-timed
cycles. For example: whites, bright colors, colors.
2.5.2 Limitations
Washers used in the laundry facility will contain no more than 3 variable-timed
cycles. For example: whites, bright colors, and colors.
The wire connections between the washer/dryer and the coin-operated control
system must be able to be easily disconnected by owner only. Otherwise users
can bypass coin-operated control system.
Brief Description
A prototype unit with a maximum cost of $150. This will allow
laundry facility owners a low investment cost and higher return on
investment. This will also allow George Ensley to produce a
product with a cost-competitive advantage.
Safety constraints:
Case construction
constraints:
Part availability
constraints:
The PIC, LCD, power supply, relay, and coin mechanism should be
readily available parts with a minimal chance of being discontinued
by their manufacturers/suppliers.
Coin Payment
Technologies
Considered
Inductor
Advantage
Inexpensive
More accurate
Slotted coin
mechanism a device
that accepts quarters.
Disadvantage Selected
Less accurate
than AC
voltage
circuit.
More
expensive
than
inductor.
Need for
coin return.
Slightly
more
expensive
than the
variable coin
receptor.
10
11
12
12-Button Keypad
Inductor
Micro-controller
Low voltage
power supply
120V socket
240V socket
120V/240V relay
13
120V Socket
14
For more
information on the specific states, please see Table 6 the table of states.
15
State
Idle
Cycle Timer
Door Timer
Cycle Done
Maintenance
Mode
Change Door
Timer
Change Cycle
Timer
Read Cycle
Count
Reset Cycle
Count
16
Idle
LCD = Price
Laundry Facility
Customer
Laundry Facility
Owner
Maintenance
Mode
Cycle
Timer
Change
Door
Timer
Door
Timer
Reset
Cycle
Count
Cycle
Done
LCD = Done
Cycle count = cycle count + 1
Light = ON
Change
Cycle
Timer
Read
Cycle
Count
17
These are not all scenarios, but are the most common.
Description
Output device that displays
numbers and letters.
Input device that allows
combinations of 12 different
keys.
Programmable microcontroller
with connector board.
Supplies low voltage supply
with an input from 120v.
Miscellaneous wires and
connectors.
Allows the input of up to 8
quarters as a form of payment.
Mechanism is metal.
Simple relay.
Cost
$10
Purchase location
Radio shack
$7
Radio shack
$15
$10
Online from
manufacturer
Digikey.com
$10
Radio shack
$25
www.pb.com
$3
Radio shack
3-prong socket.
4-prong 240v socket.
The box that the unit will be
placed in. Sheet metal
Power cord.
$5
$5
$10
Lowes
Lowes
Lowes
$3
Lowes
18
19
Documentation
Presentations
Meetings / Design
Research
Obtaining
Hardware
Coding
Debugging / Testing
Assembly
Final Testing
Totals
Greg
Herr
Craig
Zamzow
Latrice
Baggett
Hisham
Chowdhury
Total Task
Hours
Original /
Revised
28 / 32
10 / 11
40 / 45
15 / 20
Original /
Revised
28 / 30
11 / 12
40 / 45
14 / 19
Original /
Revised
27 / 29
10 / 11
40 / 45
15 / 20
Original /
Revised
20 / 22
8 / 10
40 / 45
15 / 20
103 / 113
39 / 44
160 / 180
59 / 79
7/7
8/8
10 / 9
8/7
33 / 31
10 / 11
12 / 12
12 / 15
14 / 15
148 / 168
10 / 11
11 / 12
13 / 16
13 / 15
148 / 168
8/8
9 / 10
12 / 14
13 / 15
144 / 161
11 / 11
13 / 14
15 / 16
12 / 14
142 / 159
39 / 42
45 / 48
52 / 61
52 / 59
582 / 657
20
Document Binding
Spray Glue Poster
Poster Board Poster
2
1
1
4
Total
Cost
$8.00
$4.00
Donated
$12.00
Shipping:
Subtotal
$15.00 / 15.00
$15.00 / $15.00
With Labor
Original / Revised
$85.00 / $85.00
$50.00 / $40.00
$135.00 / $125.00
$15.00 / $15.00
$15.00 / $15.00
$1,512.00 / $1,690.50
$1,554.00 / $1,764.00
$1,554.00 / $1,764.00
$1,491.00 / $1,669.50
$6,111.00 / $6,888.00
$6,261.00 / $7,028.00
21
22
Figure 7 shows the revised deliverable schedule for fall 2003 and spring 2004.
Figure 7: Deliverables for Senior Design Fall and Spring Semesters
23
EE
Greg Herr
Latrice Baggett
(515) 292-0453
(515) 572-7727
4112 Frederiksen
Ames, IA 50014
Ames, IA 50010
gherr@iastate.edu
tricieb@iastate.edu
CprE
CprE
Craig Zamzow
Hisham Chowdhury
(515) 572-5023
(515) 441-0752
Ames, IA 50012
Ames, IA 50014
czammy@iastate.edu
hisham@iastate.edu
Client
Advisor
George Ensley
1-800-397-6453
(515) 294-8523
3217 Coover
Boone, IA
Ames, IA 50011
rkumar@iastate.edu
24
Advisor
Dr. Nicola Elia
(515) 294-3579
3131 Coover
Ames, IA 50011
nelia@iastate.edu
25
6.0 Summary
The cost and proprietary mechanisms of commercial coin-operated washer/dryers are
limiting the potential of laundromat businesses. The teams client, George
Ensley, has envisioned a separate coin mechanism to allow the use of noncommercial washer/dryers in his laundromat business. The teams approach
will consist of integrating a microcontroller with solid-state electrical
components to control the flow of electricity to the washer/dryers. The use
of non-commercial washer/dryers will allow laundromat owners to have
lower initial costs and higher resale values for their washers and dryers.
26
7.0 References
Phase1 Documents
Project Plan
Final Report
Functional Diagram
Phase 2 Documents
Project Plan
27
8.0 Appendix A
The scenarios that a possible user may go through when using the washer/dryer coinoperated system.
Scenarios:
Customer:
Scenario 1: Customer with a regular load of laundry in a washer.
Customer approaches washer with load of dirty laundry.
Customer loads the washer.
Customer inserts coins into slots and pushes in on the mechanical arm.
Power is delivered to the washer; the client sets the controls and starts the
machine. The LCD will display the remaining minutes.
The washer finishes washing the clothes after 30 minutes.
3-4 minutes later, the power is cut from the washer, and the next customer may
insert money to use the machine.
Scenario 2: Customer with regular load interrupts the washer.
Customer approaches washer with load of dirty laundry.
Customer loads the washer.
Customer inserts coins into slots and pushes in on the mechanical arm.
Power is delivered to the washer; the client sets the controls and starts the washer.
The LCD will display the remaining minutes.
After 10-15 minutes the customer opens the washer door to add fabric softener.
The door is left open for 5 minutes; during that time the overall timer is paused.
When the door is shut and the machine resumes, the overall timer resumes.
Owner:
Scenario 4: Owner changes the door timer.
Owner opens box of control unit.
Owner presses # + a six digit code to enter maintenance mode.
The LCD informs the owner to press 1 to change the door timer, press 2 to change
the cycle timer, press 3 to read the cycle count, and press 4 to reset the cycle
count.
The owner presses 1, to change the door timer.
Date/
Time