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Module 05
Module 05
Environmental
Aspects
Background and Exhibits
In Module 1, you defined the scope of your facilitys
EMS, in Module 3, you drafted your facilitys policy
that included commitments for continual improvement and prevention of pollution, and in Module 4,
you identified the legal requirements and voluntary
commitments that apply to your facility. In Module 5,
you will use all that information as you identify the
environmental aspects associated with your facility
and determine the subset of these aspects that have
significant impacts. The outcome of Module 5s
activities will be your list of significant environmental aspects (SEAs), upon which all of your
subsequent objectives and targets, environmental
management programs (EMPs), operational
controls, monitoring and measurement, training,
etc., will be based within your EMS.
Environmental Aspect
Emissions of volatile organic
compounds (VOCs)
Discharges to stream
Spills and leaks
Electricity use
Use of recycled paper
Environmental Impact(s)
Air pollution, smog
Degradation of aquatic habitat and
drinking water supply
Soil and groundwater contamination
Air pollution, global warming
Conservation of natural resources
Module
Environmental Aspects
5-1
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Exhibit 5-2: Selected Techniques and Data Sources for Identifying and
Evaluating Environmental Aspects and Impacts
Techniques and
Data Sources
Emission Inventories
Environmental
Compliance Audits
Environmental Cost
Accounting
Environmental
Impact Assessments
Environmental
Property Assessments
Failure Mode and
Effects Analyses
Life Cycle
Assessments
Pollution Prevention
or Waste
Minimization Audits
Process Flow
Diagrams
Process Hazard
Analyses
Project Safety/Hazard
Reviews
Risk Assessments
A recommended approach, which is described in detail below, is based on creating process flow diagrams. This
approach is recommended because it will give you a thorough understanding of all of your facilitys processes.
Module
5-2
Environmental Aspects
Plan Do Check/Act
Technique
Process flow diagrams allow facilities to visualize
and understand how processes work and how they
might be improved. As illustrated in Examples 5-1
through 5-21 later in this module, a process flow
diagram visually depicts:
Inputs of the process or activity, which include
energy and other resources consumed and
raw materials and chemicals used;
Step-by-step process flows;
Decision points (e.g., on alternate methods);
and
Process outputs, which include products or
services, air emissions, noise, odor, radiation,
wastewater discharges, solid waste, and hazardous wastes.
As an EMS tool, they help facilities to identify inputs
(such as chemicals, raw materials, and other
resources used), outputs (including products,
wastes, air emissions, etc.), and decision points and
interactions with other processes, and thereby help
to identify environmental aspects and impacts.
Using this technique to identify environmental aspects involves the following tasks, each of which is
described in greater detail below:
Subdividing your facility into appropriate
units, i.e., activities and processes, for
subsequent environmental aspects data collection;
Developing process flow diagrams, which are
essentially material balance sheets (of all
inputs and outputs) of the activities and
processes;
Identifying environmental aspects by transferring the input and output information from
the process flow diagrams to environment aspect identification forms;
Determining SEAs by evaluating the identified
environmental aspects against pre-established
significance determination criteria to arrive at
the list of SEAs, upon which other elements of
an EMS will be based;
Module
Environmental Aspects
5-3
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Functional Area
Maintenance
Raw Materials Management and
Waste Accumulation
Waste Disposal and Treatment
General Support
diagram onto a separate environmental aspect identification form (such as the one provided with
Exhibit 5-5: Procedure for Environmental
Aspects, Objectives and Targets, and Programs
(EP-003) as Identification and Significance
Determination of Environmental Aspects and
Setting Objectives and Targets (Aspects Form)
(EF-003.01)) for each process or activity. This information should be arranged on the environmental
aspect identification form by input subcategory
(e.g., supplies, chemicals, energy use, or water use)
and by output subcategory (e.g., air emissions,
noise/odor/radiation, water discharges, solid/residual wastes, storm water discharges, or spills).
Having these subcategories on the form should reduce the likelihood of mistakenly neglecting
relevant aspect information.
Module
5-4
Environmental Aspects
Plan Do Check/Act
Determining Significant
Environmental Aspects
Determining which aspects have significant
impacts, and therefore will be included in your EMS
as SEAs, is one of the most crucial steps in EMS
planning. It can be one of the most challenging as
well as one of the most rewarding. Decisions you
make in this step will affect many other system elements, such as setting objectives and targets, establishing operational controls, and defining
monitoring needs. Careful planning of this activity
will pay dividends later.
Determining which aspects are significant involves
some subjective decisions. For this reason, you will
achieve more balanced results by having a CFT that
represents different job functions. This will provide
a cross-section of operational experience and different perspectives.
Your CFT should carefully define the criteria that
will be used to determine which environmental aspects are significant. The criteria presented below
are intended to achieve a balance between
structure and flexibility. They are a starting point
that you can use to customize your own criteria.
An obvious initial criterion is whether the
aspect is subject to environmental regulationsall of these aspects, as defined by broad scientific and legislative consensus, are significant.
A closely related condition is whether an
aspect is the subject of facility policy, goals, or
voluntary commitments. For example, many
facilities have established energy-use, wateruse, or waste reduction goals and targets
because it also makes good business sense. If
these facility policies/goals apply to your facility, then the associated aspects should be considered significant.
Module
Environmental Aspects
5-5
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module
5-6
Environmental Aspects
Plan Do Check/Act
Module
Environmental Aspects
5-7
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Purpose
This procedure defines [Facilitys Name]s method for the identification of environmental aspects
of its operations and the determination of significance for aspects that have actual or potential significant impacts on the environment.
2.0
Activities Affected
All areas and departments
3.0
Forms Used
3.1
Identification and Significance Determination of Environmental Aspects and Setting
Objectives and Targets (EF-003.01)
3.2
4.0
References
4.1
Procedure for Environmental Management System Management Review (EP-006)
4.2
Procedure for Emergency Preparedness and Response (EP-007)
4.3
Procedure for Identification of Legal and Other Requirements (EP-001)
4.4
Procedure for Communication with Stakeholders (EP-004)
4.5
Procedure for Environmental Training and Awareness (EP-008)
4.6
Procedure for Monitoring and Measurement (EP-009)
4.7
ISO 14001:1996, Elements 4.3.1, 4.3.3 and 4.3.4
5.0
Definitions
5.1
Environmental Aspect: element of an organizations activities, products or services that can
interact with the environment.
5.2
Environmental Objective: overall environmental goal, arising from the environmental policy,
which an organization sets itself to achieve and which is quantified where practicable.
5.3
Environmental Target: detailed performance requirement, quantified where practicable, applicable to the organization or parts thereof, which arises from the environmental objectives
and which needs to be set and met to achieve those objectives.
5.4
Environmental Management Program: the means, time frames, and personnel responsible
for achieving an objective and target.
6.0
Exclusions
None.
Module
5-8
Environmental Aspects
Plan Do Check/Act
7.0
Procedures
7.1
Procedure for Environmental Aspect Identification
7.1.1 The facility Cross Functional Team (CFT), led by the Environmental Management
Representative (EMR) or designee, is responsible for completing the Identification
Procedure for
and Significance Determination of Environmental Aspects and Setting Objectives
Environmental
Aspect
and Targets (Aspects Form) (EF-003.01) for each core process and supporting activiIdentification
ty. If possible, members of the CFT will conduct a physical inspection when
completing the form. The completed form is a process flow diagram of a process or
Establish Cross
activity and is used to identify environmental aspects.
Functional Team
(CFT)
7.1.2
At a minimum, the CFT will review and revise the completed forms, by means of
physical inspection, as necessary at issuance, annually, and before and immediately
Determine Core
following implementation of new or modified processes/activities.
Processes and
Supporting Activities
7.1.3
All environmental aspects are evaluated for significance as defined in the section
below,
Procedure for Determination of Significant Environmental Aspects.
Inspect E ach
Process/Activity and
Create Process
7.1.4 The following procedure is used to fill out the Aspects Form (EF-003.01).
Flow Diagram
7.1.5 Creating the process flow diagram consists of identifying all raw materials,
chemicals, and utilities used as inputs and all outputs produces as products and byIdentify and Record
products. Outputs are all products, wastes produced, recycled materials, water disEnv. Aspects
charges, and air emissions known for the process(es).
7.1.6 When identifying inputs and outputs, all modes of operation will be considered beDetermine
cause startup, shutdown, or emergency operations might introduce additional
Significant
Environm ental
aspects to the process. When doing the diagrams, the team will make notes of other
Aspects
potentially useful information such as the quantity or volume used per unit time,
where available. These diagrams will be improved over time with specific data to allow material balances in the long term, if this is not possible initially.
To assist with these diagrams, the CFT shall consider the following potential inputs
and outputs:
Inputs
Supplies: Enter the major, non-chemical supplies used in the process.
Chemical: Enter any chemical materials used in the process.
Energy Use: Enter energy type and usage. (Levels are relative to the facility.)
Water Use: Enter water type (e.g., city, well, storm, process, chilled) and
usage. (Levels are relative to the facility.)
Other Inputs: Enter inputs that are not covered clearly in other
categories.
Outputs
Air Emissions: List all air emissions whether they are drawn directly
through a stack or are discharged into the room and escape as fugitive
emissions.
Noise/Odor/Radiation: Include noise and odor as an air emission if potentially noticeable outside the facility and list any potential radiation emitted
from the facility.
Module
Environmental Aspects
5-9
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
7.2.2
Module
5-10
Environmental Aspects
Plan Do Check/Act
Using the Significance Determination portion of the Aspects Form (EF-003.01), the
CFT, or a subset thereof, shall evaluate, each identified aspect to determine whether
it is significant. The environmental aspects will be considered to be significant if
the aspect has an impact on the environment and meets one or more of the four
criteria. For criteria 1 through 4, using your best judgment, backed up by research if
possible, put Yes, No, or Not Applicable [NA] in the appropriate column on the
Aspects Form [EF-003.01]. If any of the columns are assigned a Yes, indicate S for
significant in the appropriate column for that aspect. Otherwise, indicate N for
not significant. Provide the rationale for S or N in the appropriate column on the
Aspects Form [EF-003.01].
7.3
=
=
=
Control or Maintain
Improve
Study or Investigate
Guidance regarding use of these objectives is provided below for use by the CFT:
Control or Maintainis an appropriate objective for SEAs that are the subject of environmental regulations because the environmental policy states
that we will comply with the law. In these cases, the objective will be to
maintain conformance with operational controls, such as procedures and
work instructions that apply to those significant aspects. The target will
be ongoing.
Improveis appropriate for SEAs that our facility goals commit us to
improving upon. For example, energy- or water-use reductions that are
not required by law but fall within our commitment to pollution prevention. Improvement objectives also can be used for SEAs that have regulatory drivers and environmental improvement goals. For example, we
have regulatory requirements and fugitive emission reduction goals for
our VOC emissions. Copper in storm water effluent is another example
because we wish to reduce discharge levels below the limits set in our
permits. Thus, the objective for these will be C and I (that is, maintain
compliance and reduce emissions).
Study or Investigateis appropriate in cases where the CFT thinks
improvement will be feasible and beneficial, but study is needed to deter-
Module
Environmental Aspects
5-11
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
7.3.2
7.3.3
7.3.4
7.4
mine how much improvement can be achieved and timeframes that are
feasible. The objective will be to study the alternatives by a target date in
preparation for later setting an improvement objective (or dropping the
objective if the study reveals that the changes are not financially, technologically, or logistically feasible).
The CFT is also responsible for developing and recommending potential new environmental objectives to top management. In identifying potential new objectives,
the CFT considers the following:
Environmental policy;
SEAs (especially those that pose chemical risk);
Applicable laws and regulations and potential future laws and regulations;
Practical business criteria, such as the potential costs and benefits of pursuing a particular environmental objective and our commitment to pollution
prevention; and
The views of employees and other interested parties.
When developing and recommending objectives, the CFT should consider the
number of columns that were marked Yes on Aspects Form (EF-003.01). These
columns relate to the significance criteria established by this EMS (legal/facility
requirements, community concerns, pollution prevention potential, and/or potential impact on the environment). Those SEAs with two or more Yes rankings will
likely be good candidates for control, improvement, or investigation.
Performance against objectives and targets shall be reviewed at least every six
months by the CFT and reported at the management review meeting (see EP-006,
Environmental Management System Management Review). The management
review shall endorse the facility environmental objectives and targets.
7.4.2
The CFT shall establish and maintain environmental management programs for
achieving the objectives and targets developed for the significant environmental aspects identified and updated every six months.
Environmental management programs shall identify the means, time frames and
those responsible for achieving associated objectives and targets. Responsibility will
be identified at each relevant function and level of the facility.
Module
5-12
Environmental Aspects
Plan Do Check/Act
8.0
General Rules
8.1
The CFT shall include representation from all appropriate functional areas and
departments.
8.2
The environmental aspects and significant aspects associated with the operations of semipermanent on-site contractors are covered by this procedure.
8.3
8.4
The environmental management programs that address the following areas should be created if applicable objectives and targets are developed:
8.4.1
Compliance Assurance
8.4.2
8.4.3
Energy Management
8.4.4
Materials Management
9.0
Frequency
This procedure will be repeated at least annually. More frequent updates will be conducted for new
projects or processes that affect the list of the facilitys significant aspects.
10.0
Records
The originals of completed Aspects Forms (EF-003.01) are maintained by the EMR or designee.
Record of Revisions
Revision Date
Description
Sections Affected
Module
Environmental Aspects
5-13
5-14
Stormwater
Discharges:
Water Discharges:
Wastes:
Noise/Odor/Radiation:
Air Emissions:
Chemicals:
Supplies/Disposables:
Water Usage:
Category/Aspect
Energy Usage:
Inputs, Processes,
Outputs, Products
Area/Process:
SIGNIFICANCE DETERMINATION
C = control or maintain
S = study or investigate
I = improve
Date:
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Module
Environmental Aspects
N or S
Pollution Prevention
Potential
Community Concern
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
Plan Do Check/Act
Examples
Process flow diagrams and associated Aspects Forms (EF-003.01) that illustrate how the diagrams can be used
to identify and determine the significance of the aspects for 21 common production processes at shipbuilding
and ship repair facilities are provided below as Example 5-1: Flow Diagram and Aspects Form for Drydock
Painting through Example 5-21: Flow Diagram and Aspects Form for Waste Management.
Example 5-1 provides an example flow diagram and Aspects Form for drydock painting.
Example 5-2 provides an example flow diagram and Aspects Form for small parts coating, outdoor.
Example 5-3 provides an example flow diagram and Aspects Form for dry abrasive blasting.
Example 5-4 provides an example flow diagram and Aspects Form for burning and cutting.
Example 5-5 provides an example flow diagram and Aspects Form for ultra high pressure water jetting.
Example 5-6 provides an example flow diagram and Aspects Form for metal grinding.
Example 5-7 provides an example flow diagram and Aspects Form for material transport, crane.
Example 5-8 provides an example flow diagram and Aspects Form for aluminum fabrication.
Example 5-9 provides an example flow diagram and Aspects Form for steel fabrication.
Example 5-10 provides an example flow diagram and Aspects Form for sheet metal.
Example 5-11 provides an example flow diagram and Aspects Form for ships fuel removal.
Example 5-12 provides an example flow diagram and Aspects Form for pipe fabrication.
Example 5-13 provides an example flow diagram and Aspects Form for compressed air.
Example 5-14 provides an example flow diagram and Aspects Form for inside machine shop.
Example 5-15 provides an example flow diagram and Aspects Form for interior ship painting.
Example 5-16 provides an example flow diagram and Aspects Form for paint booth.
Example 5-17 provides an example flow diagram and Aspects Form for steam plant.
Example 5-18 provides an example flow diagram and Aspects Form for supply management.
Example 5-19 provides an example flow diagram and Aspects Form for bilge management treatment
and discharge.
Example 5-20 provides an example flow diagram and Aspects Form for wastewater treatment and discharge.
Example 5-21 provides an example flow diagram and Aspects Form for waste management.
The process flow diagrams show environmental aspects of the processes, with inputs, processes, outputs,
products labels that correspond to a column heading of this name on the Aspects Form. You likely will want
to review these examples and modify them to meet your facilitys specific conditions. The examples should
provide a starting point for understanding how the aspect identification process works and for applying it at
your facility.
Note that the drydock painting example in Example 5-1: Flow Diagram and Aspects Form for Drydock
Painting will be further expanded in Module 6 and Module 7 to illustrate how to proceed from significant aspect determination to setting objectives and targets and establishing Environmental Management Programs.
Module
Environmental Aspects
5-15
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting
Coating
Inp-1
Transport Coating
to Drydock
Pro-1
Store Coating on
Drydock
Pro-2
Thinner
Inp-2
Disposables
Inp-3
Prepare Coating
for Paint (Mix and
Thin
Pro-3
Transport
Prepared
Coating to
Drydock Worksite
Pro-4
Airless Sprayer
Meth-2
Application Method
HVLP Sprayer
Meth-3
Transfer Paint
to Bucket
Pro-5
Transfer Paint
to Paint Pot
Pro-6
Apply Coating to
Ship Hull
Pro-7
Fugative Air
Emissions
Out-1
Coated Surface
Prod-1
Clean Up
Pro-8
Waste Paint
Buckets
Out-2
Contaminated
Equipment
Out-4
Consolidate and
Place on Palets
Pro-9
Consolidate into
Drums
Pro-10
Solvent Cleaning
Pro-11
Transport to
Scrap Yard
Pro-14
Transport to
Waste Yard
Pro-15
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Clean
Equipment
Out-5
Consolidate into
Bags and Drums
Pro-12
Consolidate into
Bags and Drums
Pro-13
Store Equipment
Pro-17
Transport to
Waste Yard
Pro-18
Transport to
Waste Yard
Pro-19
Consolidate
Contaminated
Solvent into Drums
Pro-16
Transport to
Waste Yard
Pro-20
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-16
Environmental Aspects
Environmental Aspects
Applying Coating (Pro-7)
Applying Coating (Pro-7)
Applying Coating (Pro-7)
Fugitive HAPs
Inp-3
Inp-3
Inp-3
Inp-3
Inp-3
Water Usage:
N/A
Supplies/Disposables:
Rags
Gloves
Tyvek Coverall
Filters
Sand Paper
Chemicals:
VOC Content
HAP Content
VOC Content
HAP Content
Air Emissions:
Fugitive VOCs
Diesel Fuel/Forklift
Energy Usage:
Electricity/Paint Mixers
Category/Aspect
Inputs, Processes,
Outputs, Products
Quantity or
Volume
No
Legal Requirements/
Voluntary Commitments,
Company Policy
10,000
lbs per
8 tons
10 tons
40 tons
N/A
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
1000
gallons No
per year
10 kw/
year
Community Concern
No
No
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Pollution Prevention
Potential
Yes
No
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
N/A
N/A
N/A
N/A
N/A
No
No
No
No
No
No
No
N
N
N
N
N
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting (continued)
Module
5-17
5-18
Spillage, Contaminated
Scrap
Spillage
Water Discharges:
N/A
Stormwater Discharge:
VOC-contaminated Water
Heavy Metal Contaminated
Water
Spillage and Other:
Consolidate
Contaminated Solvent
into Drums (Pro-16)
Solvent Cleaning of
Equipment (Pro-11)
Waste Chemicals
Contaminated Waste
100
gallons Yes
per year
50
gallons Yes
per year
10
gallons Yes
per year
No
No
No
No
No
No
No
5
gallons
No
10
gallons Yes
per year
Yes
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
5
gallons No
per year
N/A
1,500
gallons
10,000
and
5,000
lbs per
year
year
Yes
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
N/A
N/A
N/A
No
No
N/A
No
N/A
N/A
No
N/A
No
RCRA (Title C)
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-1: Flow Diagram and Aspects Form for Drydock Painting (continued)
Module
Environmental Aspects
Plan Do Check/Act
Coating
Inp-1
Transport Coatings
to Paint Pit
Pro-2
Store Coating in
Paint Pit Area
Pro-3
Thinner
Inp-2
Disposables
Inp-3
Transport Prepared
Coating to
Workarea
Pro-5
Airless Sprayer
Meth-2
Brush and Roll
Meth-1
Application Method
HVLP Sprayer
Meth-3
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Parts
Pro-8
Fugitive Air
Emissions
Out-1
Coated Part(s)
Prod-1
Clean Up
Pro-9
Waste Paint
Buckets
Out-2
Contaminated
Equipment
Out-4
Consolidate and
Place on Pallets
Pro-10
Consolidate into
Drums
Pro-11
Solvent Cleaning
Pro-12
Transport to
Scrap Yard
Pro-15
Transport to
Waste Yard
Pro-16
Consolidate
Contaminated
Solvent into Drums
Pro-17
Transport to
Waste Yard
Pro-21
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Clean
Equipment
Out-5
Consolidate into
Bags and Drums
Pro-13
Consolidate into
Bags and Drums
Pro-14
Store Equipment
Pro-18
Transport to
Waste Yard
Pro-19
Transport to
Waste Yard
Pro-20
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
Environmental Aspects
5-19
Fugitive HAPs
Water Usage:
N/A
Supplies/Disposables:
Rags
Gloves
Tyvek Coverall
Filters
Sand Paper
Chemicals:
VOC Content
HAP Content
VOC Content
HAP Content
Air Emissions:
Fugitive VOCs
Diesel Fuel/Forklift
Energy Usage:
Electricity/Paint Mixers
Category/Aspect
Quantity or
Volume
8 tons
0.5 ton
2 tons
N/A
Yes
N/A
Yes
Yes
Yes
Yes
No
No
No
No
No
N/A
10 kw/ No
year
1000
No
gallons
per year
Legal Requirements/
Voluntary Commitments,
Company Policy
Inp-3
Inp-3
Inp-3
Inp-3
Inp-3
Inputs, Processes,
Outputs, Products
Community Concern
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
N/A
N/A
N/A
N/A
N/A
No
No
No
No
No
No
No
N
N
N
N
N
5-20
N or S
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-2: Flow Diagram and Aspects Form for Small Parts Coating, Outdoors (continued)
Module
Environmental Aspects
Environmental Aspects
Spillage, Contaminated
Scrap
Spillage
Water Discharges:
N/A
Stormwater Discharge:
VOC-contaminated Water
Heavy Metal Contaminated
Water
Spillage and Other:
Consolidate
Contaminated Solvent
into Drums (Pro-17)
Solvent Cleaning of
Equipment (Pro-11)
Waste Chemicals
Contaminated Waste
100
gallons Yes
per year
50
gallons Yes
per year
10
gallons No
per year
No
No
No
No
No
No
No
5
gallons
No
10
gallons Yes
per year
Yes
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
5
gallons No
per year
N/A
1,500
gallons
10,000
and
5,000
lbs per
year
year
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
Yes
N/A N
N/A S
N/A S
No
No
N/A
No
N/A
N/A
No
N/A
No
RCRA (Title C)
Plan Do Check/Act
Example 5-2: Flow Diagram and Aspects Form for Small Parts Coating, Outdoors (continued)
Module
5-21
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-3: Flow Diagram and Aspects Form for Dry Abrasive Blasting
Prepare Surface of
Cleaning
Pro-1
Abrasive Media
Inp-2
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Disposables
Inp-3
Curtains/Shrouds
Inp-5
Compressed Air
Supply
Inp-4
Conduct Blasting
Operations
Pro-4
Fugitive Air
Emissions
Out-1
Cleaned
Surface
Prod-1
Clean Up
Pro-5
Spend Abrasive
Out-2
Contaminated
Curtains/Shouds
Out-3
Waste
Disposables
Out-4
Equipment
Out-5
Contaminated
Debris
Out-6
Consolidate into
Bins/Trucks
Pro-6
Consolidate into
Bags and Drums
Pro-8
Clean Equipment
Pro-9
Consolidate into
Bags and Drums
Pro-10
Transport to
Waste Pile
Pro-11
Store or Dispose
Pro-12
Transport to
Waste Yard
Pro-13
Store Equipment
Pro-14
Transport to
Waste Yard
Pro-15
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-22
Environmental Aspects
Environmental Aspects
Wastes:
Waste Abrasive
Noise/Odor/Radiation:
Blasting Operations
Water Usage:
N/A
Supplies/Disposables:
Rags
Gloves
Tyvek Coverall
Filters
Chemicals:
N/A
Air Emissions:
Fugitive Particulates
Diesel Fuel/Forklift
Energy Usage:
Electricity
Category/Aspect
Conduct Blasting
Operations (Pro-4)
Inp-3
Inp-3
Inp-3
Inp-3
Transport Equipment,
Materials, Scrap and
Waste to and from Work
Area (Pro-2), (Pro-11),
(pro-12), (Pro-13), (Pro14) and (Pro-15)
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
Yes
No
No
No
No
6,000
tons per Yes
year
High
levels
Yes
of noise
10 tons
N/A
N/A
10,000 No
kw per
year
1000
No
gallons
per year
Community Concern
Yes
Yes
Yes
No
No
No
No
No
No
Pollution Prevention
Potential
Yes
No
Yes
No
No
No
No
No
Yes
N/A
N/A
N/A
No
No
No
No
No
No
N
N
N
N
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-3: Flow Diagram and Aspects Form for Dry Abrasive Blasting (continued)
Module
5-23
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-4: Flow Diagram and Aspects Form for Burning and Cutting
Burning Gasses
Inp-1
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Disposables
Inp-4
Conduct Burring
Operations
Pro-4
Fugitive Air
Emissions
Out-1
Finished Shape
Prod-1
Clean Up
Pro-5
Burning
Equipment and
Gases
Out-3
Waste Disposables
Out-4
Contaminated
Debris
Out-5
Consolidate into
Pails
Pro-6
Clean Equipment
Pro-7
Consolidate into
Bags and Drums
Pro-8
Consolidate into
Bags and Drums
Pro-9
Transport to
Waste or Scrap
Yard
Pro-10
Store Equipment
and Inventory
Gases
Pro-11
Transport to
Waste Yard
Pro-12
Transport to
Waste Yard
Pro-13
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-24
Environmental Aspects
Environmental Aspects
Waste Disposables (Out4), Contaminated Debris
(Out-5)
No
100 lbs
No
per year
No
No
No
Yes
No
No
No
Yes
No
No
No
No
No
No
Community Concern
Yes
N/A
10,000
lbs per
year
0.5 ton
No
N/A
N/A
No
No
No
No
Water Discharges:
N/A
Stormwater Discharges:
Heavy Metal Contaminated Fugitive Air Emissions
Water
(Out-1)
Spillage and Other:
Transport Equipment,
Spillage
Materials, Scrap and
Waste to and from Work
Area (Pro-2), (Pro-10),
(Pro-12), (Pro-13)
Contaminated Waste
Quantity or
Volume
1000
No
gallons
per year
Legal Requirements/
Voluntary Commitments,
Company Policy
Inp-4
Inp-4
Inp-4
Inp-4
Transport Equipment,
Materials, Scrap and
Waste to and from Work
Area (Pro-2), (Pro-10),
(Pro-12), (Pro-13), (Pro14)
Noise/Odor/Radiation:
Odor from Burning Fumes Fugitive Air Emissions
(Out-1)
Wastes:
Scrap Metal
Waste Slag and Metal
Chips (Out-2)
Water Usage:
N/A
Supplies/Disposables:
Rags
Gloves
Tyvek Coverall
Filters
Chemicals:
Acetylene
Air Emissions:
Metal Fumes
Energy Usage:
Diesel Fuel/Forklift
Category/Aspect
Inputs, Processes,
Outputs, Products
Pollution Prevention
Potential
No
Yes
Yes
Yes
No
Yes
No
No
No
No
No
No
N
N
N
N
No
N/A S
No
No
No
N/A S
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-4: Flow Diagram and Aspects Form for Burning and Cutting (continued)
Module
5-25
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-5: Flow Diagram and Aspects Form for Ultra High Pressure
Water Jetting
Prepare Surface of
Cleaning
Pro-1
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Water
Inp-4
Disposables
Inp-3
Conduct Water
Jetting
Operations
Pro-4
Contaminated
Water Waste
Stream
Out-1
Cleaned
Surface
Prod-1
Clean Up
Pro-5
Waste
Disposables
Out-2
Equipment
Out-3
Contaminated
Debris
Out-4
Consolidate into
Bags and Drums
Pro-6
Clean Equipment
Pro-7
Consolidate into
Bags and Drums
Pro-8
Transport to
Waste Yard
Pro-9
Store Equipment
Pro-10
Transport to
Waste Yard
Pro-11
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-26
Environmental Aspects
Environmental Aspects
N/A
Stormwater Discharges:
Contaminated Wastewater
Water Discharges:
Contaminated Wastewater
Solid Waste
Wastes:
Contaminated Wastewater
Supplies/Disposables:
Rags
Gloves
Tyvek Coverall
Filters
Chemicals:
N/A
Air Emissions:
N/A
Noise/Odor/Radiation:
Water Jetting Operations
Water Usage:
Water
Energy Usage:
Diesel Fuel/Pumps
Category/Aspect
Contaminated Waste
Water Stream (Out-1)
Contaminated Waste
Water Stream (Out-1)
Contaminated Waste
Water Stream (Out-1)
Inp-3
Inp-3
Inp-3
Inp-3
Water (Inp-4)
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
N/A
80,000
gallons Yes
per year
80,000
gallons Yes
per year
80,000
gallons Yes
per year
10,000
lbs per No
year
High
levels
Yes
of noise
N/A
N/A
No
No
No
No
100,000 No
gallons
per year
5,000
No
gallons
per year
Community Concern
No
No
No
No
Yes
No
No
No
No
No
No
Pollution Prevention
Potential
Yes
Yes
Yes
Yes
N/A
No
No
No
No
No
No
N/A
N/A
No
N/A
No
No
No
No
No
No
No
N
N
N
N
N or S
Plan Do Check/Act
Example 5-5: Flow Diagram and Aspects Form for Ultra High Pressure Water Jetting
(continued)
Module
5-27
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-6: Flow Diagram and Aspects Form for Metal Grinding
Prepare Metal
Surface for
Grinding
Pro-1
Ginding Machine
Inp-1
Grinding Disks
Inp-2
Transport
Equipment and
Materials to Work
Area
Pro-2
Assemble
Equipment and
Materials
Pro-3
Electric or
Pneumatic Power
Inp-4
Disposables
Inp-3
Grind Surfaces
Pro-4
Fugitive Air
Emissions
Out-1
Smooth
Surface
Prod-1
Clean Up
Pro-5
Waste Grinding
Disks
Out-2
Waste Grinding
Dust and Metal
Chips
Out-3
Grinding
Equipment
Out-4
Waste
Disposables
Out-5
Contaminated
Debris
Out-6
Consolidate into
Bags and Drums
Pro-6
Consolidate into
Pails
Pro-7
Clean Equipment
Pro-8
Consolidate into
Bags and Drums
Pro-9
Consolidate into
Bags and Drums
Pro-10
Transport to
Waste Yard
Pro-11
Transport to
Waste or Scrap
Yard
Pro-12
Store Equipment
Pro-13
Transport to
Waste Yard
Pro-14
Transport to
Waste Yard
Pro-15
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-28
Environmental Aspects
Environmental Aspects
Waste Grinding disks
Metal dust and chips,
disposables and debris
(Out-2), (Out-3), (Out-5),
(Out-6)
Inp-2
Inp-3
Inp-3
Inp-3
Electric or Pneumatic
Power (Inp-4)
Transport Equipment,
Materials, Scrap and
Waste to and from Work
Area (Pro-2), (Pro-11),
(Pro-12), (Pro-14) and
(Pro-15)
Water Discharges:
N/A
Stormwater Discharges:
Heavy Metal Contaminated Fugitive Air Emissions
Water
(Out-1)
Spillage and Other:
Transport Equipment,
Spillage
Materials, Scrap and
Waste to and from Work
Area (Pro-2), (Pro-11),
(Pro-12), (Pro-14) and
(Pro-15)
Noise/Odor/Radiation:
N/A
Wastes:
Solid Waste
Water Usage:
N/A
Supplies/Disposables:
Grinding Discs
Gloves
Tyvex Coverall
Filters
Chemicals:
N/A
Air Emissions:
Metal Dust and Fumes
Diesel Fuel/Forklift
Energy Usage:
Electricity
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
No
No
No
No
No
100 lbs
No
per year
No
Yes
No
No
No
No
No
No
No
No
Community Concern
Yes
N/A
8,000
lbs per
year
N/A
1.8 tons No
per year
N/A
N/A
5,000
No
kw/year
1000
No
gallons
per year
Pollution Prevention
Potential
No
Yes
Yes
Yes
No
No
No
No
No
No
No
N/A
No
No
No
No
No
No
No
No
N
N
N
N
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-6: Flow Diagram and Aspects Form for Metal Grinding (continued)
Module
5-29
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Diesel Fuel
Inp-1
Transport Fuel to
Crane
Pro-3
Transfer Fuel
from Fuel Truck
to Crane
Pro-4
Engage Crane
Engine(s)
Pro-5
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-30
Environmental Aspects
Environmental Aspects
Spillage
Noise/Odor/Radiation:
Odor from Diesel Fuel
Combustion
Wastes:
N/A
Water Discharges:
N/A
Stormwater Discharges:
Petroleum Contaminated
Water
Spillage and Other:
Water Usage:
N/A
Supplies/Disposables:
N/A
Chemicals:
N/A
Air Emissions:
NOX, SOX, Particulates
Energy Usage:
Diesel Fuel
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
Yes
250
gallons Yes
per year
N/A
N/A
No
N/A
N/A
N/A
10,000
gallons No
per year
Community Concern
Yes
Yes
No
Yes
No
Pollution Prevention
Potential
Yes
Yes
No
Yes
No
Yes
N/A
No
N/A
N/A
Permits to operate
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-7: Flow Diagram and Aspects Form for Material Transport, Crane (continued)
Module
5-31
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication
Aluminum Fabrication
Work Item
Transport
Materials to Work
Area
Aluminum Burning
Equipment
Cut Shapes
Burning Gases
Finish Shape
Edges
Grinders and
Grinding Discs
Assemble Item
from Shapes
Aluminum Scrap
Fabricated
Alumimum Item
Place in Bins
Transfer Finished
Item to Coating
Shop for
Preservation
Transport to
Recycling Facility
Transport to
Disposal Facility
Process Step
"Pro"
Output
"Out"
Burning Fumes
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-32
Environmental Aspects
Environmental Aspects
Disposables (Pro-3)
Disposables (Pro-3)
Disposables (Pro-3)
Grinding Discs
Welding Gases
Rags
Gloves
Tyvex Suits
Chemicals:
N/A
Air Emissions:
Burning Fumes
Quantity or
Volume
No
No
No
No
No
No
No
No
Legal Requirements/
Voluntary Commitments,
Company Policy
10 lbs
Yes
per year
N/A
1,000
cu.ft.
per year
100
discs
per year
2,000
lbs per
year
4,000
cu.ft.
per year
50 cu
yards
per year
100
pairs
per year
5 cu
yards
per year
N/A
Burning Gases
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Community Concern
Yes
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication (continued)
Module
5-33
5-34
N/A
Water Discharges:
N/A
Stormwater Discharges:
Stormwater
Contact/Aluminum
Storage
Spillage and Other:
Scrap Aluminum
Wastes:
Burning Noise
Noise/Odor/Radiation:
N/A
0.1 lb
Yes
per year
N/A
800 lbs
Yes
per year
2 drums
No
per year
120
Yes
decibels
Yes
No
No
No
No
No
No
No
No
No
No
No
Non-Hazardous waste
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-8: Flow Diagram and Aspects Form for Aluminum Fabrication (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication
Steel Fabrication
Work Item
Transport
Materials to Work
Area
Steel Burning
Equipment
Burning Gases
Submerged
Burning Table
Grinders and
Grinding Discs
Cut Shapes
Steel Burning
Equipment
Burning Gases
Finish Shape
Edges
Table Sludge
Contaminated
Water
Transfer into
Holding Tank
Fabricated Steel
Item
Transport to
Disposal Facility
Sample and
Analyize
Transfer Finished
Item to Coating
Shop for
Preservation
Transport to
Disposal Facility
Transfer to
Appropriate
Disposal Facility
Steel Scrap
Assemble Item
from Shapes
Steel Scrap
Burning Fumes
Place in Bins
Transport to
Recycling Facility
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
Environmental Aspects
5-35
Disposables (Pro-3)
Disposables (Pro-3)
Grinding Discs
Welding Gases
Rags
Gloves
Tyvex Suits
N/A
10,000
cu.ft.
per year
1,000
discs
per year
2,500
lbs per
year
4,000 cu
ft per
year
50 cu
yards
per year
100
pairs
per year
5 cu
yards
per year
25,000
Submerged Burning Table
gals per
(Inp-4)
year
Chemicals:
N/A
Quantity or
Volume
Burning Gases
Supplies/Disposables:
Water
Water Usage:
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
No
No
No
No
No
No
No
No
No
Community Concern
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
5-36
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication (continued)
Module
Environmental Aspects
Environmental Aspects
Burn Table Debris (Out5)
N/A
Stormwater Contact/Steel
Storage
Stormwater Discharges:
Contaminated Water
(Out-2)
Scrap Steel
Water Discharges:
Wastes:
Burning Noise
Noise/Odor/Radiation:
Burning Fumes
Air Emissions:
N/A
0.1 lb
Yes
per year
600 gals
Yes
per year
1,200
gals per Yes
year
80,000
lbs per Yes
year
25
drums
No
per year
120
Yes
decibels
100 lbs
Yes
per year
Yes
No
No
No
No
No
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Non-Hazardous waste
Plan Do Check/Act
Example 5-9: Flow Diagram and Aspects Form for Steel Fabrication (continued)
Module
5-37
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal
Determine Scope
of Work
Order Materials
and Schedule
Tasks
Materials
Fabrication Waste
Perform
Fabrication Work
Equipment
Disposables
Waste
Shop Disposables
Fabricated Article
Install Fabricated
Article
Process Step
"Pro"
Output
"Out"
Installation Waste
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-38
Environmental Aspects
Environmental Aspects
Weld shapes into items
(Pro-4)
Disposables (Pro-3)
Disposables (Pro-3)
Disposables (Pro-3)
Welding Gases
Rags
Gloves
Tyvex Suits
Air Emissions:
Welding Fumes
Glues/Adhesives
Chemicals:
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
15 lbs
Yes
per year
Yes
No
25 gals
No
per year
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Community Concern
55 gals
No
per year
2,000
lbs per
year
4,000
cu.ft.
per year
50 cu
yards
per year
100
pairs
per year
5 cu
yards
per year
N/A
Water Usage:
N/A
Supplies/Disposables:
Electricity/Equipment
Power
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal (continued)
Module
5-39
5-40
N/A
Stormwater Contact/Sheet
Metal Storage
Water Discharges:
N/A
Stormwater Discharges:
Rainfall contact with
Outside Sheet Metal Item
storage (Pro-6)
Fabrication Wastes
Scrap Metal
Noise/Odor/Radiation:
N/A
Wastes:
N/A
0.1 lb
Yes
per year
N/A
100 lbs
Yes
per year
10,000
lbs per No
year
N/A
Yes
No
No
No
No
No
No
No
No
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-10: Flow Diagram and Aspects Form for Sheet Metal (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-11: Flow Diagram and Aspects Form for Ships Fuel Removal
Transport
Equipment to
Work Area
Stage Equipment
Cleaning
Disposables
Clean Holding
Residuals
Holding Tank
Hydrocarbon
Emissions
Sample and
Analysis
Transfer Residuals
to Holding Tank
Ashore
Liquids
Sludges
Classification
Recyclable
Non-recyclable
Transfer to
Vacuum Tanker
Transfer to
Vacuum Tanker
Transport to
Recycling Facility
Transport to
Disposal Facility
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
Environmental Aspects
5-41
Disposables (Inp-1)
Disposables (Inp-1)
Tyvex Suits
Filter Carts
Fuel Spillage
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
Solid Wastes
Sludges
Waste Fuels
Noise/Odor/Radiation:
N/A
Wastes:
Hydrocarbons
Quantity or
Volume
No
No
No
No
N/A
1.5 tons
Yes
per year
N/A
500 cu
yards
per year
1,000
pairs
per year
2,000
suits per
year
600 per
year
N/A
1,000
gallons No
per year
5,000
kw per No
year
Legal Requirements/
Voluntary Commitments,
Company Policy
500 gals
Yes
per year
N/A
N/A
750,000
Liquid fuel removed from
gals per No
tanks (Out-6)
year
Sludges removed from
850
No
tanks (Out-7)
bbls per
year
600 cu
Contaminated
yards
No
Disposables (out-8)
per year
Disposables (Inp-1)
Gloves
Chemicals:
N/A
Air Emissions:
Disposables (Inp-1)
Rags
Water Usage:
N/A
Supplies/Disposables:
Electricity
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Community Concern
No
No
No
No
No
No
No
No
No
No
No
Yes
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
5-42
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-11: Flow Diagram and Aspects Form for Ships Fuel Removal (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication
Pipe Fabrication Work
Item
Determine Scope
of Work
Materials
Order Materials
and Schedule
Tasks
Fabrication Waste
Equipment
Perform
Fabrication Work
Disposables
Waste
Shop Disposables
Waste Water
Fabricated Pipe
Install Pipe
Process Step
"Pro"
Output
"Out"
Installation Waste
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
Environmental Aspects
5-43
Disposables (Pro-3)
Disposables (Pro-3)
Disposables (Pro-3)
Welding Gases
Solder
Flux
Rags
Gloves
Tyvex Suits
PVC Cement
Lubricants
PVC Cleaner
Oils
Chemicals:
Supplies/Disposables:
Water
Hydrostatic testing
Diesel Fuel/Forklifts
Water Usage:
Electricity/Equipment
Power
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
110 gals
per year
55 gals
per year
10
gallons
per year
10
gallons
per year
2,500
lbs per
year
4,000 cu
ft per
year
80 lbs
per year
20 gals
per year
50 cu
yards
per year
100
pairs
per year
5 cu
yards
per year
15,000
gals per
year
No
No
No
No
No
No
No
No
No
No
No
No
50,000
kw per No
year
800 gals
No
per year
Community Concern
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
5-44
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication (continued)
Module
Environmental Aspects
Environmental Aspects
Stormwater Contact/Pipe
Storage
Water Discharges:
N/A
Stormwater Discharges:
Installation Waste
Waste Water
Disposables
Scrap Metal
Air Emissions:
Welding, Brazing,
Soldering
Noise/Odor/Radiation:
N/A
Wastes:
N/A
0.1 lb
Yes
per year
N/A
No
No
No
No
15 lbs
Yes
per year
1,500
Fabrication Waste (Out-2) lbs per
year
50 cu
Fabrication Waste (Out-2) yards
per year
8,000
Hydro Testing Pipe (Outgals per
4)
year
100 cu
Installing Pipe System
yards
(Out-5)
per year
Yes
No
No
No
No
Yes
No
No
No
No
No
No
No
No
No
No
No
No
Discharged to POTW
Plan Do Check/Act
Example 5-12: Flow Diagram and Aspects Form for Pipe Fabrication (continued)
Module
5-45
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-13: Flow Diagram and Aspects Form for Compressed Air
Prepare
Compressor
Engine(s) for
Fueling
Pro-1
Diesel Fuel
Inp-1
Transport Fuel to
Compressor
Engine(s)
Pro-3
Engage
Compressor
Engine(s)
Pro-5
Point Source
Air Emissions
Out-1
Compressed Air
Distribution
Prod-1
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-46
Environmental Aspects
Environmental Aspects
Oil Spills
Stormwater Discharges:
N/A
Spillage and Other:
Noise/Odor/Radiation:
N/A
Wastes:
N/A
Water Discharges:
Internal Combustion
Water Usage:
N/A
Supplies/Disposables:
N/A
Chemicals:
N/A
Air Emissions:
Diesel Fuel
Energy Usage:
Category/Aspect
Operate Compressor
Engine (Pro-5)
Diesel Fuel
Inputs, Processes,
Outputs, Products
Quantity or
Volume
Yes
Legal Requirements/
Voluntary Commitments,
Company Policy
100 gals
Yes
per year
N/A
100 gals
No
per year
N/A
N/A
NOX/S
OX 2
Yes
tons per
year
N/A
N/A
N/A
100,000
gals per
year
Community Concern
Yes
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-13: Flow Diagram and Aspects Form for Compressed Air (continued)
Module
5-47
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop
Determine Scope
of Work
Order Materials
and Schedule
Tasks
Transport
Equipment
Materials
Transport Piece
from Ship to Inside
Machine Shop
Inspect Piece
Fabrication Waste
Equipment
Perform Required
Work
Shop Disposables
Waste
Shop Disposables
Reassemble Piece
Waste Testing
Materials and
Disposables
Repaired Piece
Transport Piece to
Ship for
Installation
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-48
Environmental Aspects
Environmental Aspects
Weld shapes into items
(Pro-4)
Disposables (Pro-4)
Disposables (Pro-4)
Disposables (Pro-4)
Welding Gases
Rags
Gloves
Tyvex Suits
Air Emissions:
Welding Fumes
Glues/Adhesives
Chemicals:
Quantity or
Volume
Legal Requirements/
Voluntary Commitments,
Company Policy
5 lbs
Yes
per year
Yes
No
25 gals
No
per year
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Community Concern
55 gals
No
per year
2,000
lbs per
year
4,000
cu.ft.
per year
50 cu
yards
per year
100
pairs
per year
5 cu
yards
per year
N/A
Transport machinery,
1,000
fabricated items and scrap gals per
(Pro-2), (Pro-7), (Pro-9)
year
50,000
Machine Operation (Prokw per
4)
year
Water Usage:
N/A
Supplies/Disposables:
Electricity/Equipment
Power
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop (continued)
Module
5-49
5-50
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
N/A
Fabrication Wastes
Scrap Metal
Noise/Odor/Radiation:
N/A
Wastes:
N/A
N/A
N/A
1,000
lbs per
year
10,000
lbs per
year
N/A
No
Yes
No
No
No
No
No
No
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-14: Flow Diagram and Aspects Form for Inside Machine Shop (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting
Install Space
Ventilation
Equipment
Inp-1
Coating
Inp-2
Transport Coating
to Ship
Pro-2
Store Coating on
Ship
Pro-3
Thinner
Inp-3
Disposables
Inp-4
Transport Prepared
Coating to Ship
Workspace
Pro-5
Airless Sprayer
Meth-2
Brush and Roll
Meth-1
Application Method
HVLP Sprayer
Meth-3
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Surface
Pro-8
Ventilation
Exhaust Air
Emissions
Out-1
Coated Surface
Prod-1
Clean Up
Pro-9
Waste Paint
Buckets
Out-2
Contaminated
Equipment
Out-4
Consolidate and
Place on Palets
Pro-10
Consolidate into
Drums
Pro-11
Solvent Cleaning
Pro-12
Transport to
Scrap Yard
Pro-15
Transport to
Waste Yard
Pro-16
Consolidate
Contaminated
Solvent into Drums
Pro-17
Transport to
Waste Yard
Pro-21
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Clean
Equipment
Out-5
Consolidate into
Bags and Drums
Pro-13
Consolidate into
Bags and Drums
Pro-14
Store Equipment
Pro-18
Transport to
Waste Yard
Pro-19
Transport to
Waste Yard
Pro-20
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
Environmental Aspects
5-51
5 tons
15 tons
Fugitive HAP
N/A
Disposables (Pro-3)
Sand Paper
Disposables (Pro-3)
Filter Carts
N/A
Disposables(Pro-3)
Tyvex Suits
500 cu
yards
per year
1,000
pairs
per year
50 cu
yards
per year
600 per
year
10 gross
per year
N/A
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
1000
gallons No
per year
Legal Requirements/
Voluntary Commitments,
Company Policy
No
Community Concern
10 kw
No
per year
Quantity or
Volume
Disposables (Pro-3)
Gloves
Chemicals:
VOC Content
HAP Content
VOC Content
HAP Content
Air Emissions:
Fugitive VOC
Disposables (Pro-3)
Rags
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel/Forklifts
Electricity/Paint Mixers
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Pollution Prevention
Potential
5-52
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting (continued)
Module
Environmental Aspects
Environmental Aspects
Consolidate Waste (Pro11)
Consolidation of Waste
coating and solvents,
solvent cleaning of
equipment, Consolidate
Waste Solvents into
drums (Pro-11), (Pro-12)
Spillage, Contaminated
Scrap
No
No
No
No
No
No
No
No
25
gallons No
per year
10
gallons
per year
10
gallons
per year
5
gallons
per year
10
gallons
per year
Yes
100 lbs
Yes
per year
N/A
No
500
gallons Yes
per year
Waste Chemicals
Water Discharges:
N/A
Stormwater Discharges:
Heavy Metal Contaminated Ventilation Exhaust Air
Water
(Out-1)
Spillage and Other:
Transport waste cans,
cleaning solvents,
Coating and/or Thinner
contaminated solvents
Spillage
and debris to waste yard
(Pro-15), (Pro-16)
Consolidate equipment
Coating and/or Thinner
cleaning solvents into
Spillage
drums (Pro-17)
Transport virgin coatings
Coating and/or Thinner
and thinners to work area
Spillage
(Pro-2)
No
No
3,500
lbs per
year
Contaminated Waste
No
No
No
No
3,000
lbs per
year
No
Coating Application
(Pro-8)
Contaminated Scrap
Wastes:
Noise/Odor/Radiation:
No
No
No
No
No
Yes
Yes
No
Yes
No
No
No
No
No
No
No
No
No
No
No
RCRA (Subtitle C)
Nuisance Rule
Plan Do Check/Act
Example 5-15: Flow Diagram and Aspects Form for Interior Ship Painting (continued)
Module
5-53
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-16: Flow Diagram and Aspects Form for Paint Booth
Prepare Paint
Booth for Painting
Operations
Pro-1
Coating
Inp-1
Transport Coatings
to Paint Booth
Pro-2
Store Coating in
Paint Booth Area
Pro-3
Thinner
Inp-2
Disposables
Inp-3
Transport Prepared
Coating to
Workarea
Pro-5
Airless Sprayer
Meth-2
Brush and Roll
Meth-1
Application Method
HVLP Sprayer
Meth-3
Transfer Paint
to Bucket
Pro-6
Transfer Paint
to Paint Pot
Pro-7
Apply Coating to
Parts
Pro-8
Paint Booth
Exhaust Air
Emissions
Out-1
Coated Part(s)
Prod-1
Clean Up
Pro-9
Waste Paint
Buckets
Out-2
Contaminated
Equipment
Out-4
Consolidate and
Place on Palets
Pro-10
Consolidate into
Drums
Pro-11
Solvent Cleaning
Pro-12
Transport to
Scrap Yard
Pro-16
Transport to
Waste Yard
Pro-17
Consolidate
Contaminated
Solvent into Drums
Pro-18
Transport to
Waste Yard
Pro-23
Contaminated
Disposables
Out-6
Contaminated
Debris
Out-7
Contaminated
Spray Booth
Filters
Out-8
Clean
Equipment
Out-5
Consolidate into
Bags and Drums
Pro-13
Consolidate into
Bags and Drums
Pro-14
Consolidate into
Bags and Drums
Pro-15
Store Equipment
Pro-19
Transport to
Waste Yard
Pro-20
Transport to
Waste Yard
Pro-21
Transport to
Waste Yard
Pro-22
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
5-54
Environmental Aspects
Environmental Aspects
N/A
Disposables (Pro-3)
Sand Paper
Disposables (Pro-3)
Filter Carts
N/A
Disposables (Pro-3)
Tyvex Suits
100 cu
yards
per year
250
pairs
per year
10 cu
yards
per year
80 per
year
2 gross
per year
N/A
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
1000
gallons No
per year
Legal Requirements/
Voluntary Commitments,
Company Policy
No
Community Concern
10 kw
No
per year
Quantity or
Volume
Disposables (Pro-3)
Gloves
Chemicals:
VOC Content
HAP Content
VOC Content
HAP Content
Disposables (Pro-3)
Rags
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel/Forklifts
Electricity/Paint Mixers
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-16: Flow Diagram and Aspects Form for Paint Booth (continued)
Module
5-55
5-56
Y 1ton
5 tons
Spillage, Contaminated
Scrap
No
0.5
gallon
No
per year
No
1 gallon
No
per year
1 gallon
No
per year
5
gallons No
per year
N/A
No
Waste Chemicals
N/A
No
50
gallons Yes
per year
Contaminated Waste
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
No
No
1,000
lbs per
year
No
No
Yes
No
500 lbs
No
per year
No
Yes
Yes
Contaminated Scrap
Wastes:
Noise/Odor/Radiation:
HAP
Air Emissions:
VOC
No
No
No
No
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
RCRA (Subtitle C)
Nuisance Rule
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-16: Flow Diagram and Aspects Form for Paint Booth (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-17: Flow Diagram and Aspects Form for Steam Plant
Bunker Fuel
Inp-1
Transport Fuel to
Boilers
Pro-3
Transfer Fuel
from Fuel Truck
to Boilers
Pro-4
Fire Boilers
Pro-5
Input
"Inp"
Process Step
"Pro"
Decision
Method
"Meth"
Output
"Out"
Product
"Prod"
Module
Environmental Aspects
5-57
Oil Spills
Stormwater Discharges:
N/A
Spillage and Other:
Steam Condensate
Noise/Odor/Radiation:
N/A
Wastes:
N/A
Water Discharges:
External Combustion
Air Emissions:
Water Treatment
Supplies/Disposables:
N/A
Chemicals:
Water
Water Usage:
Bunker Fuel
Energy Usage:
Category/Aspect
Fuel Transfers
(Pro-2), (Pro-4)
Condensate Traps
(Out-2)
Water Treatment
Chemicals (Ijnp-3)
Bunker Fuel
Inputs, Processes,
Outputs, Products
Quantity or
Volume
Yes
Legal Requirements/
Voluntary Commitments,
Company Policy
No
100 gals
Yes
per year
N/A
100 gals
No
per year
N/A
N/A
NOX/S
OX 5
Yes
tons per
year
2,000
gals per
year
N/A
1 M gals
No
per year
250,000
gals per
year
Community Concern
Yes
No
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
Non-hazardous chemicals
5-58
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-17: Flow Diagram and Aspects Form for Steam Plant (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-18: Flow Diagram and Aspects Form for Supply Management
Customer
Furnished or
Government
Furnished
Materials
Shipyard
Furnished
Materials
Received on-site
Identify and
Inspect
Segregate and
Placed in
Inventory
Transportation
Equipment
Packaging Waste
Release to
Authorized Craft
Transport to Craft
or Work Area
Packaging
Materials
Stage Materials as
Required
Transport to
Waste
Management Area
Un-Returnable
Excess
Materials?
Returnable
Package Excess
Materials for
Return
Transport to
Shipping
No
Reorder as
Required
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
Environmental Aspects
5-59
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
Packaging Waste
Chemicals:
N/A
Air Emissions:
N/A
Noise/Odor/Radiation:
N/A
Wastes:
Packaging Materials
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Damaged Containers
(Pro-1), (Pro-5),
Inputs, Processes,
Outputs, Products
Quantity or
Volume
500 lbs
& 100
gals per
year
N/A
N/A
1,000
lbs per
year
N/A
N/A
N/A
2,000
lbs per
year
N/A
1,000
gals per
year
Legal Requirements/
Voluntary Commitments,
Company Policy
No
No
No
No
Community Concern
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
5-60
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-18: Flow Diagram and Aspects Form for Supply Management (continued)
Module
Environmental Aspects
Plan Do Check/Act
Example 5-19: Flow Diagram and Aspects Form for Bilge Management
Equipment
Transport
Equipment at
Work Area
Stage Pumps in
Work Area
Holding Tank
Transfer Free
Liquids from
Tanks/Bilges to
Holding or
Transport Tanks
Secondary
Containment
Cleaning
Disposals
Is Treatment
Required?
Vacumn Tanker
Yes
Clean Bilges/
Tanks of
Residuals
Clean Bilge/Tank
Certified for Men
and/or Hot Work
Dispose, Reuse,
Recycle - Off-Site
Off-Site
Maintain Space
free of Liquids
Where will
Waste be
Treated?
On Site
No
Transfer Liquids to
Treatment Facility
Conduct
Treatment Process
Sludges
Oil/Petroleum
Liquids
Water
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
Environmental Aspects
5-61
Disposables (Inp-1)
Disposables (Inp-1)
Disposables (Inp-1)
Gloves
Tyvex Suits
Filter Carts
Chemicals:
N/A
Air Emissions:
N/A
Noise/Odor/Radiation:
N/A
Disposables (Inp-1)
Rags
Supplies/Disposables:
Water
Water Usage:
Electricity
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
N/A
N/A
N/A
500 cu
yards
per year
1,000
pairs
per year
2,000
suits per
year
600 per
year
50,000
gals per
year
No
No
No
No
No
1,000
gallons No
per year
500 kw
No
per year
Community Concern
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
5-62
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-19: Flow Diagram and Aspects Form for Bilge Management Treatment &
Discharge (continued)
Module
Environmental Aspects
Environmental Aspects
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
Waste Water/Oily Water
Spillage
Oil/Petroleum Liquids
Water
Sludges
1,000 cu
yards
No
per year
500 gals
No
per year
N/A
N/A
Wastes:
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Plan Do Check/Act
Example 5-19: Flow Diagram and Aspects Form for Bilge Management Treatment &
Discharge (continued)
Module
5-63
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Control and
Collect Waste
Stream
Holding Tank
Transfer Waste
Stream to Holding
or Transport Tanks
Secondary
Containment
Is Treatment
Required?
Vacuum Tanker
Yes
Dispose, Reuse,
Recycle - Off-Site
Off-Site
Where will
Waste be
Treated?
On Site
Transfer Liquids to
Treatment Facility
No
Conduct
Treatment Process
Sludges
Other Process
Treatment Wastes
Water
Process Step
"Pro"
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-64
Environmental Aspects
Environmental Aspects
Electricity
Disposables (Pro-3)
Disposables (Pro-3)
Tyvex Suits
Filter Carts
Water Discharges:
N/A
Stormwater Discharges:
N/A
Spillage and Other:
Waste Water
Sludges
Air Emissions:
N/A
Noise/Odor/Radiation:
N/A
Wastes:
Treatment Chemicals
Water Treatment
Chemicals (Inp-5)
Disposables (Pro-3)
Gloves
Chemicals:
Disposables (Pro-3)
Rags
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Legal Requirements/
Voluntary Commitments,
Company Policy
Quantity or
Volume
No
No
No
No
No
100 gals
Yes
per year
N/A
N/A
50 bbls
Yes
per year
250,000 Yes
gals per
year
2 bbls
Yes
per year
N/A
N/A
2,500
gals per
year
100 cu
yards
per year
250
pairs
per year
10 cu
yards
per year
80 per
year
N/A
1,000
gals per No
year
1,000
KW per No
year
Community Concern
No
No
No
No
No
No
No
No
No
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Treatment Facility
N or S
Plan Do Check/Act
Example 5-20: Flow Diagram and Aspects Form for Wastewater Treatment &
Discharge (continued)
Module
5-65
EMS Implementation Guide for the Shipbuilding and Ship Repair Industry
Example 5-21: Flow Diagram and Aspects Form for Waste Management
Waste Generation
Non-Hazardous
Waste
Non-Hazardous
Perform Waste
Classification
Hazardous
Hazardous Waste
Universal
Some
Containerize or
Package NonRecyclable
Wastes as
Appropriate for
Transport
Is Waste
Recyclable?
Is Waste
Recyclable?
None
Non-Recyclable
Separate &
Segregate
Waste
Streams
All
Some
All
Recyclable
Containerize or
Package
Recyclable
Wastes as
Appropriate for
Transport
Separate &
Segregate
Waste
Streams
Recyclable
Containers
Containerize or
Package NonRecyclable
Wastes as
Appropriate for
Transport
Non
Recyclable
Containers
Transport
Containers Waste
Management
Area(s)
Transport Containers
to Non-Hazardous
Waste Management
Area(s)
Transport
Containers to Waste
Management
Area(s)
On Site
Transportation
Equipment
On Site
Transportation
Equipment
Process Waste
Streams for
Disposal
Process Waste
Streams for
Recycling
Process Waste
Streams for
Disposal
Waste Processing
Equipment
Waste Processing
Equipment
Transport Waste
Streams to
Appropriate NonHazardous Waste
Disposal Facilities
Transport Waste
Streams to
Appropriate
Hazardous Waste
Disposal Facilities
Transport Waste
Streams to
Appropriate
Recycling
Facilities
Off Site Transport
Equipment
None
Universal Waste
Recycled Waste
Recycled
Hazardous Waste
Process Step
"Pro"
Disposed
Hazardous Wastes
Output
"Out"
Method
"Meth"
Input
"Inp"
Product
"Prod"
Decision
Module
5-66
Environmental Aspects
Environmental Aspects
Hazardous Waste (Out-3)
Hazardous Waste (Out-4)
Hazardous Waste
Waste Spillage
Quantity or
Volume
No
Less
than
1,000
gals per
year
N/A
5,000 cu
yards
per year
25,000
lbs per
year
20 tons
per year
60,000
lbs per
year
N/A
N/A
N/A
Yes
Yes
Yes
Yes
Yes
800
drums
Yes
per year
N/A
21,000
gals per
year
Legal Requirements/
Voluntary Commitments,
Company Policy
Exposure of waste
management areas to
rainfall (Pro-4), (Pro-10),
(Pro-12)
Non-Hazardous Waste
(Out-2)
Recycled Non-hazardous
Waste
Water Discharges:
N/A
Stormwater Discharges:
Contaminated Runoff
Non-Hazardous Waste
(Out-1)
Chemicals:
N/A
Air Emissions:
N/A
Noise/Odor/Radiation:
N/A
Wastes:
Containers
Water Usage:
N/A
Supplies/Disposables:
Diesel Fuel/Forklifts
Energy Usage:
Category/Aspect
Inputs, Processes,
Outputs, Products
Community Concern
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Pollution Prevention
Potential
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Stormwater Regulations
N or S
C = control or maintain
S = study or investigate
I = improve
Date: 5/17/01
OBJECTIVES &TARGETS
Plan Do Check/Act
Example 5-21: Flow Diagram and Aspects Form for Waste Management (continued)
Module
5-67