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E@ | Contents The Company Why MCT Brattberg The Products Multiple Frames Planning The Packing Space Frames, Marine/Offshore Frames, Civil/Industry Circular RGP Frames & Seals Blocks And Components Frames Installation Methods Packing Guides EMC Protection Deck & Bulkhead Glands SR Cable & Pipe Seals MSR Cable & Pipe Seals Series Cable Transit Transit Planning Software Technical Guidance 10 14 16 18 26 28 30 39 42 46 50 54 56 58 62 MCT Brattberg The Company And Its History MCT Brattberg’s earliest origins reach as far back 8 1759, a time when Lyckeaborg was designated the site for the construc he Lyckeby River water on of a copper hamm location Ideal Il made Its modem history started after World War Il, when the company was given the name Lyckeaborgs Bruk. The mechanical workshop made a vat among them the well-known cut nail of product he 1950s saw the manufacture of a new pr the MCT Brattberg cable and pipe transit, named after its Inventor Nils Brattberg. The MCT Brattberg ‘System Is a modular fire and pressure resistant cable transit for the shipyard and construction xd, the product has brought the company global renown, Industries. Ind A Genuine Seal Based on the simple but clever Idea of a frame wit insert blocks and an end seal, the MCT Brattberg Is the original Transit System. he MCT Brattberg was patented in the early 4950s. When oll rigs and nuclear power stations demanded cable and pipe installations with prover safety records. The MCT Brattberg system became ‘a worldwide solution. And we've been improving It omprehensive documentation shows that its resistance meet the latest safety requirements. to fire, water, g MCT Brattberg has process defining an entire niche In the industry - i order to meet ever tougher demands on quality The early 80s signalled the end of nall ved over the years - in the ‘manufactur MCT Brattberg pro ‘and resources were focused on the In 1986 Lyckedborgs Bruk became Lycab and trom 1999, MCT Brattberg. Today, the company Is a ‘moder industrial company where the MCT Brattberg System remains the main product. ‘An extensive global dealer network ensures the products availabilty in most markets. Exports from Swe oughly 85% of sales. OMCT BRATIBERG GO Prepare For More Than A Fire MCT Brattberg provides a teste al that protects human lives and equipment against hazards and harsh environments. Cable and pipe penetration seals are installed in the onshore and offshore environment to maintain the fire and water integrity of walls and floors and certifie Fire Electromagnetic Tested for integrity and insulator Pulse & Interference crtteria Has the abilty to protect against EMP ‘and EMI induced currents gener Smoke & Fumes y Lightning Strikes or Nuc Prevents the p Ke ang POSIo “ee Chemical Resistance Explosion Materials of construction show a higt }Out the seal integrity being compromised. - Accelerated Heat Ageing Pressure He wed tle on of hardness, tensile Pressure tested using water and alt strength oF elo at break Mechanical Anchorage Gamma Radiation Capable of supporting the weight Of subjected to 2x10" Rads of Gamma cables and pipes should there be any Radiation with no detrimental effect allure of the tray or ladder suppor ystems wher ke Rodents Sound Subjected to rodents forth without any signs of deterioration to Effecvely dampens the sound ansmission (up to 3 dB) b wo adjacent area Temperature Cycling Vibration Tested to MOD specifications and suitable for use in areas where severe Capable of withstanding vibration tom temper on oe s-daHz without any detrimental eect Jo the systen ‘Test Certificates for any of the above avallable upon request. Certificates CT Ee) ABS Us Coast Guard Canadian Coast Guard Bureau Veritas China Class. Soc. Australian Mar. Safety DNV DNV Danish Maritime Auth. Korean Reg. of Shipping Lloyds Register Lloyds Register Lloyds Register Polski Re. Statkow Germanischer Lloyd Swe. Adm. of Shipping Croatian Register Russian Maritime Reg. RINA BRE Loe lc Fire A-class, H-class Fire A-class Fire A-class Fire A-class, Pressure Fire A-class Fire A-class Fire A-class, H-class Pressure Fire A-class Fire A-class Fire A-class, H-class Pressure Jet Fire Fire A-class, Pressure Fire A-class Fire A-class Fire A-class Fire A-class Fire A-class Fire BS476 PT 20 ATEX Production; Our Quality System Frames That Take The Strain Bulkheads onboard large The Quality Of Our Rubber We make our insert blocks out of Lycron, a halogen-tree synthetic polymer that was developed for its fie resistant qualities. When Lyeron is exposed to extreme heat It doesn't crack, and it doesn't release poisonous or corrosive gases. Each insert block is manufactured to precise measurements to ensure an easily fited seal Flexibility All insert blocks In the MCT Brattberg range are based on the same Idea. The Standard-block can be freely combined with Add-block and U-block to ive maximum flexibilty Standard blocks are avaliable for cable diameters from 4-100mm, (Other dimensions can be supplied to order. SK id ‘AddBlocks can be adapted to fitany of five different cable or pipe dimensions. The U-Block Is used to convert the external dimensions of Insert Blocks, AddBlocks and ‘Spare Blocks to the next modular size. PA hd Applications The MCT Brattberg Transit System is more than a fire barrier, it is a multi-functional system developed to give protection in high risk environments. MCT Brattberg is a flexible system with the ability to seal cables and pipes of varying diameters. Offshore oil platforms, FPSO’s, Commercial Ships and High Rise Buildings, where people could be trapped on levels above a fire, require barriers to prevent the spread of smoke and hot gasses into escape routes. Laboratories are one of the few environments where containment of chemical contamination is paramount. MCT Brattberg’s materials are resistant to an array of chemical substances. Where highly volatile substances are stored and manufactured, MCT Brattberg protects against explosions up to 23 bar. Telecommunication and banking networks are at risk from EMI/EMP interference; this can be successfully eliminated by using the E-MCT Brattberg system. Technical Information Pressure Installations 1 Ensure the internal rame surtaces are clean and free trom corrosion. 2. Uberaly lubricate the intemal frame surfaces. Install blocks and components as detailed on pages 42 - 45, “Packing Gulde", ensuring all parts are adequately lubricated. Pressure Installations For RGP 1 clean the insides ofthe pipe sleeves ensuring DO NOT lubricate inside pipe or ouside AGP. 2 Liberally lubricate the insert blocks. Install nsert blocks as shown on page 45 installation guide MCT Brattberg Has The Following Fac Test Approval To Meet Customer Req + 200 Bar pressure vessel ‘* Horizontal and vertical fire oven * XRay cabinet 4 The transit system must be allowed to sete for 48 hours before any pressurisation, 5 Lyoron presiubricated trans are tested to 6 bar and certified by Lioyds 6 + Bar = 14.7 PSI = 10 metres head of water 4 The transit system must be allowed to sete for «shouts belor any pressuisto 5 Lycron pre-lubricated GP's are tested to 6 bar and certied by Lloyds G1 Bar = 14:7 PSI = 10 metres head of water * Climate chamber * Leak detection ‘+ Mechanical, NDE and other various electrical testing faclties Frames For Marine And Offshore MCT Brattberg’s range of transit frames, for both welding and bolting, meet the various requirements of offshore and marine applications. RGS is the most common frame type. RGSF & RGSFB withstands the powerful movement of bulkheads and decks. RGSC is a frame for use in high stress areas. RGSK is a deeper frame for use on outer decks. RGS Multiple Frames RGSF RGSC RGSK Frames For Civil And Industry ‘ MCT Brattberg has frames for both casting into the structure (RGB frame), ea and mounting in lightweight wall constructions (RGG frame). Ss s Frame RGB/RGBO RGGO rN hd Sleeves For Marine/Ci sleeve with a round flange thick and fixing ho & plpes trom 4-16amm I pre-cast or core drilled hol Modular Sealing System Module Blocks MCT Brattberg's insert blocks are manufactured trom Lycton, a synthetic polymer that was developed to withstand fire, explosions, temperature variation, ageing, radiation and rodents, The blocks are Injection moulded giving precision components to a high degree of accuracy. Standard blocks are avallable for cable diameters from 4-100mm. Other dimensions can be supplied to order. Each AddBlock can be adapted to fve different cable dimensions. U-blocks are used to increase the outside «dimensions of all blocks to the next module size. Standard Spare Blocks Insert Blocks ‘o | Multiple Frames Horizontal Multiple Frames Vertical Multiple Frames Vertical multiple by listing the tran Vertical And Horizontal Multiple Frames Vertical & horizontal multiple frames are x1x2 x3 x4 Devgnaton fae pe xt Poy re Prey Pere Rue uC s ” +6 +4 6 6 we araee +2 +4 6 x1 x2 x3 x4 (rame yee) rata Horizontal Multiple Frames ‘multiple frames are by listing the frame type jorizontal openings. Vertical Multiple Frames described ottom Vertical muti Vertical And Horizontal le Frames Vertical & horizontal multiple tram described by listing the frame typ ext sizes x the de of openings NOTE: All multiple frame oad pe Rukus x1 x2 x3 x4 Designation ame ype) x4 42 +6 +4 6 6 dram yes) tame yp) eras +2 +4 6 x1 x2 x3 x4 eae 998) oeasans OMCT: BRATIBERG Planning The Packaging Space Whenever possible MCT Brattberg recommend the lat cables/pipes are fitted in the bottom of the frame. Dac] rent sin | Pattee Ta pe woxao | 2208 | a exe | 280 | arm oxo [6070 | am we} J Cioxsen | re00 | ae CU AU) ‘tray’s width Fane se | #0 [20 | 00 [40 [ 0 2 [=| an [20 | an [ee ra od od a a Frame size | 15 | 20 | 30 | 40 | 60 | 90 | 120 rap Sonsof 4 [+ [af - | - ropsonsot 1 {7|-|-|-|-|- revo [+{sfa{+{-|-|- repioo | ie} e|4fala|- repizs [afl sfafal-|- repiso |afwlef4fafla|- rap 200 | 6 jae fie fe | 4 || 4 Frame size | 15 | 20 | 30 | 40 | 60 | 90 | 120 2 afwelelsl2el-|- 4 eo fefwlelalal 6 a fesfa|lwzfela2| 4 3 val [efwfe[2| 2 RG-PLAN he correct frame pe determined by using thi plan. The numbers 2, 4, 6 and 8 in the margin represent the packing 5 able In frame size 6 and 8 respectively. RGP-PLAN he correct frame size can be determined by using this plan. The numbers 50, 70, 100, 125, 150 anc 200 represent the packing spac RGP-50, 70, 100, 50 and 200 respectively RGP 200 (not shown) Packing space 180 x 180mm. Detal computer software package is avalable to assist the design, layout and purchase of the correct transit frame and inserts. (See page 60 for more details RG/RGP-plans will be supplied free of charge on request. BRATIBERG rN hd RGS RGso RGS is MCT Brattberg’s standard frame for marine applications. It has a standard internal width of 120mm, is 60mm deep and is manufactured from 10mm thick materials. There are four sizes of RGS, denoted by 2, 4, 6 and 8 depending on their height. They may be combined vertically & horizontally to create multiple frames. The RGS is welded into an accurately precut hole in the deck or bulkhead. As with all our frames, RGS is produced in mild steel, stainless steel, or aluminium. For installations where cables are already in place, select RGSO, which has a removable end. ‘Tot RGS 6 RGS 6x2 fH RGS 6+6 RAGS 6+6x3 BR W (width / Multiple Frames co ee .e x3 Po x5 Pay RaS-2 iat an | aors | 532 | 6625 | 700 |w=t0+ Ras. 1795 * . * * * tis05xn RGS-6 298 : . : : . RGS-6 2985 : . : . Ras.2+2 242 . . . . . RGS-2+4 300.5 : . : : . RGS.2+6 359 . . . . . RGS.2+8 478 : . : . . RGS-4+4 259 . . . . . RGS-4+6 475 RGS-418 476 : . : . . Ras.2+2 476 . . . . . RGS.2+2 504.5 : : : : : RGS-2+2 590 . . . . . Ras.2+2 22 | 1408 RGS-2+2 20s | * RGS.2+2 ‘349 . RGS.2+2 47s | * ‘n= number of frames wi Tolerance single tram RGS-4+4 349 Rosar6 aors | Holght = 1mm, Width + 0,8mm. RGS-4+8 466 : Matorlal thickness Is 10mm, RGS-6+6 466 . RGS-6+8 sas | * Ras-6+8 580 . SMCT BRATIBERG sre connnt Fra q ea EE Te 22] 99 | 57] 74) 92 | 109 ea 0 RGS4 27 | 46 84 rae "00 nese | a2 | 54 28 ea rose | es | 6 4 a 120 Ras2+2 | a6 | 3a | 11.9| 157 we Ras 2 talid Steet RGS2+4 | 42 | 8s | 128 | 167 a ing SPO* ‘RGS-2 +6 48 | 95 | 13.6 | 17.6 Pron evs eosnce] Raga @ [es [10a | 147 [04 nosa+4 [48 | 05 | 16) 178 nosare | 55109) 147) 108 rosa+e | 50 | 11 | 158) 205 160 nose+e | se | 11 | 158) 205 nose+e | 65 | 120| 170] 22 = nesere | 72 | 120 | 1089) 207 res2 | 22| 40 76 RGS 4 RGS-4 28 | 47 86 | 106 nese | aa | 55 10. | 123 nose | os | 6s: 7 [43 nosa+e | a7 | 0a | 122] 101 | 200 staness. [RGS2+4 | 4a | 90 [194] 174212 220| Steel Ras2+6 | 49 | 97 | 140| 102 | 225 encom vane | ROS2#8 | 56 [406 154 | 186 | 208 ssemgae | ags4+4 | 40 | 07 | 140[ 182] 205 120 RGS4 +6 56 | 106 | 15.1 | 19.6 | 24.1 Ras 6 rosa+e | 60 | 114] 162] 210 | 258 nosere | 60 | ia] 12) 21.0 258 nose+e | o7 |120| 175] 220 | 278 nose+6 | 74 |ta2| 108) 040 [209 nas res2 | os| 14 | 20] 26 | 02 rosa [10 16 | 20) 0 | 06 RGSS 11 [49 | 27 | a4 | 42 rose [1a|22)et)4o| 40 280 ros2+2 | 1a| 28 | 42] ss | 69 suminun [TaGs2+4 [45 [04 [4s |s0 | 72 ros2+e | 17| 00 | 40 | 62 | 77 Te] oiavewe, [Frasare [19 | a6) 52) 67 [ea a ros+4 [17] 00 | 40 | 62 | 77 rosa+e [1906 |s2)er| sa rosa+e | 2t|oo|s5| 72 | 88 | 104 nose+e [at|eo|ss|72 | s0 [104 nose+e | 2a|42| 60] 77 | 05 | 112 nose+e | es|4s |e) sa [12] 121 BRATIBERG RGSC RGSC is a frame with rounded ae ¥ comers, which reduces the risk of cracks forming in decks and bulkheads that are subjected to high stresses. Similar to the RGS frame, it is available in sizes 2, 4, 6 and 8. They may be combined vertically & horizontally to create multiple frames. Available in mild steel, stainless steel and aluminium. H| H iH w] jo |_w w w RGSC 6 RGSC 6x2 RGSC 6 +6 RGSC 6+6x3 BR eno acu co ea .e x3 Po x5 Pay RaS-2 vai | 140s | 271 | aors | 22 | e625 | 703 |w=t0+ RGS-s wes | + * . * tis05 xn RGS-6 238 : . . : . . RGS-6 2005 | + : . : . . Ras.2+2 242 . . . . . RGS.2+4 300.5 . . . . . RGS-2+6 259 . . . . . RGS.2+8 478 : . : . . RGS-4+4 259 . . : RGS-416 475 . . : . . RGS-4+8 476 : . . . : RGS-6+6 476 . . : . . RGS-618 504.5 : . : . . RGS-6+8 590 . . : . . Ras.2+2 222 | 1405 RGS.2+4 2905 . RGS-2+6 349 : number of trames wide, RGS.2+8 4075 : Tolerance single frame: Rosana oso 7 Height = 1mm, Width = 0.8mm. Rosar6 4075 : Material thickness is tornm, RGS-4+8 465 . All measurements are in millimetres. RGS-6+6 466 . RGS.618 524.5 . rn RGSC-8+8 589 : SMCT BRATIBERG Rn Cetin RGSC-2 RGSC-4 27 | 46 | 65 | 84 | 103 RGSC-6 32 | 54 | 76 | 98 | 120 RGSC-8 38 | 63 | 89 | 114] 140 Rasc2+2 | a6 | 64 | 119 | 157 | 195 Rasc2+4 | 42 | 6a | 120 | 167 | 207 eves | resc2+e | 48 | 5 | 126 | 178 [21.0 Suense T"Raso2+8 | 65 | 10a] 147 | 19.4 | 235 RGSC4+4 | 46 | 95 | 106 | 178 | 219 RGSC4+6 | 55 | 103] 147 | 194 | 235 RGSC-4 +6 | 59 | 11.4 | 158 | 205 | 254 RGSC-6 +6 | 59 | 114 | 158 | 205 | 25a Rasc-6+6 | 65 | 120[ 170 | 22.4 | 274 Resco +6 | 72 | 129| 163 | 207 | 20a RGSC-2 22 | 40 | 58 | 76 | 94 Crean) 2 3 B 3 B ais] Bs 4000 gc40 “, @ RGSC 4 RGSC-4 28 | 47 | 67 | 66 | 106 Rasce | a | 65 | 78 [100 | 120 RGsce [a9] es [ea [117] 140 0 stamew [8680242 | 97 [0a | 122 [161 [200 g Set [RGsc2+4 | 4a | a0 | 194 [47a [ae Rasc2+e | 49 | 07 | 140102 220 sniooes1 [Tagsc2re | 56 [406 | 164 [196 ssemeae | Roses +4 | 40] 07 [140 | 102 Rasc4+e | 66 | 106| 151 | 106 Rasc-s+e | 60 | 11.4| 162 [21.0 Rasce+6 | 60 | 114] 162210 RGSC 6 Rasce+e | 67 | 123| 175 | 226 Rasce+e | 74 | 192/188 [asa RGSO-2 08 20 | 26 Rao RGSC-4 1.0 22 [30 RGSo-6 1 27 [34 RGSS 412) aa [40 280| Rasc2+2 | 4.3 42 | 55 Aluminium | RGSO24+4 | 45 4s [59 Resc2+6 | 47 48 | 62 M0 | 5 1a gone | _RGSO2+8 | 19 52 | 67 RGSC-4+4 | 4.7 48 | 62 RGSC 8 Rasca+e | 19 52 | 67 Rasc-a+e | 21 55 | 7.2 10.4 Rasce+e | 24 5s | 72 10.4 Resce+s | 23 60 | 77 14.2 Rascs+s | 25 e4 [8a [102 [424 GB OMCT BRATIBERG RGSF/RGSFB RGSFO/RGSFBO With Removable End RGSF Is a standard AGS trame with a flange thal he frame to be welded over a hole which Is. allows slightly larger than the frame. RGSF frames are avallable in four standard sizes, 2, 4, 6 and 8, and has the Internal measurements of the RGS, with a ‘60mm wide and 1omn cally & hortzontally to create multiple e already in 4 combined ver fr Pl For installations where cables specity RGSFO which has a removable end, The RGSFB frame Is similar t Is bolted to the deck or bulkh 4 RGSF 6 frames car 3s where hot working Is prohibited tress level Indu welding Is una RGSFB frames at supplied in ki h dilled holes, bolts, washers and a sealing compound to be e flange and the deck or ight Installation. Fc already in place, w specify RGSFBO which has a removable end, ROSE 822 RGSF 6 +6x3 BR Per aed Pe] ra) Prey eet) RGSF/B-2 2at aot | seis | ose | 7e25 | oa | w RGSFIB-4 2995 . “ “ “ | s30% RGSFIB-6 2358 . . . . + fis05xn RGSFIB-S 4165 . . . . . RGSF/B-2+2 362 . - . . - RGSFIB-2+4 | 4205 . : . . : RGSF/B-2+6 479 . . . . . RGSFIB2+8 | 597.5 . . . . . RGSF/B-4+4 479 . - . . - RGSFIBA+6 | 597.5 . : . . : RGSFIB-4+8 596 . . . . . RGSF/B-6+6 596 . - . . - RGSFIB-+8 | 654.5 . . . . “ RGSF/B-8+8 713 . . . . . RGSF/B-2+2 a2 | 2605 RGSFIB-2+4 | 4105 . RGSF/B-2+6 469 : Resrieare | 5276 1 = number of frames wide RGSF/B-4+4 469 . Tolerance single trame: RGSFIBA+6 | 527.5 . Height = imm, Width = 0.8mm. ROSFIB-+8 S86 Material thickness is tornm, RGSF/B-6+6 586 . RGSFIBS+8 | 6445 . RGSF/B-6+8 703 “ SMCT BRATIBERG INTERNAL Dimensions Of 2, 4, 6 And 8 Transit Frames ee eco! Coca eerie an 2 59 [89 [118 [148 [178 |207 ca a 70 [103 [198 [109 [202 [204 serene Pico e a0 [115 [154 [186 [224 |256 E224 @ 90 [126 [165 [203 [240 [27a pecs °° 2+2 84 | 13.9 | 19.0 |240 [29.1 | 94.4 Prana had wu set [S47 os [tea [ane [oor [ans [et RGSF 2 EN10025, 2+6 10.6 [165 [21.9 [272 |a26 | 37.9 Smunse 28 117 [179 [205 [202 [sae [404 girs ssaenou0 444 | 406 [165 [210 [272 [226 [270 eae axe [it7 [ize [2as [202 [eae [404 ea tao 4+8 [128/192 [25 [010 [ceo [428 E226 6+8 | 109/208 |269 [201 [a0 [456 EZ2Za had] are [180 [20 [207 [asa [420 [406 aa wo 2 et [ot [124 [152 | 102 [ere — ROSE 4 4 72 [106 [139 [17 [207 [2a a 6 a2 [118 [154 |190 [227 3 92 [104 [160 [208 [2a 242 | 26 |140 [195 |247 [298 Stainless ‘Stet Zea [er [167 [2.0 [264 [917 Pi. zie snows [are p20 [tea [202 [209 [957 ho] econ 4+4 [109 |169 [224 [279 [204 448 [120 [104 [aaa [200 [a57 RGSF 6 4+8 13.1 [19.7 [258 | 31.8 | 97.9 or6 [19.4 [197 [ase [ore [are +8 [14a lars [27s [209 [400 are [154 [227 [295 [esa [a0 2 24 [aa [aa [52 [62 a 25 [36 [48 [69 [74 6 28 [40 [sa | es | 77 2 22 [45 [se [74 [ea haa 242 | 29 | 49 | 67 [ea [102 Auninun [244 [aa |sa [72 [oa [109 RGSF & 2+6 | a7 | se |77 [96 [114 efivone [+8 [aa [oa [ea [102 [122 444 | a7|se |77 [oe [14 4¥8 [aa [ea [ea [102 [122 4+8 | 45 |e7 | ea [109 [129 e768 [4s [67 [ee [109 [120 6+8 | 49 | 72 | 94 [116 [197 are [sa [77 [100 [rea [147 QE 8 BRATIBERG @ hd RGSK/RGSbtb RGSK Is extended RGS frame, with machined or stayplates 4 compr The material is 1omm thick on the ends and 12mm thick on the sides. RGSK Is avall In four standard st 2,4, 6and. The frame allows installation in positions w needs to be elavated ve possible cont RG@Sbtb Is a double frame which Is packed from bo! sides, enabling a pressure seal of up to § bar (test sure) on elther side of the penetration. installations with this frame can be nthe tw sure tested using spac sets of blocks. They also conform to fre rating The frame is 1omm thick on and 12mm thick on the sid Other dimensions are the same as for the RGS. RGSbIb Is available in ur standard sizes: 2, 4, 6, and 6. mbined vertically & horizontally to create They may b ‘multiple fram 280 220] 3 [100 120 120 [20 120 rm HE RGSK 6+6 RGSK 6+6x3 RGSK 6 RGSK 6x2 W (width) / Muttipe Frames Fr RGSK 2 RGSK 4 RGSK 6 RGSK & Ba cy (Hetghty 2 RGSKIRGS/btb-2 vai | saa | 275 RGSKIRGS/bib-4 | 1705 | * . RGSKIRGS/btb-6 238 RGSKIRGS/bibs | 2065 | * . x4 ry oss | 707 [W=t4+ 190.5%x0 ReskiRGs/bib-2+2 | 232 . . R@skiRGS/bib2+4 | 2005 | * . RGSK/RGS/bib-2+6 | 249 . . RGSKIRGS/bIb-2+8 | 4075 | * . ReskiRas/bib-4+4 | 249 . R@skiRGs/bib-4+6 | 4075 | - . RGSKIRGS/bIb-4+8 | 466 . . ReskiRGs/bib-s+6 | 466 . . ReskiRGs/bibs+s | sa4s | - . ReskiRGsotb-s+e | 583 . . ‘Tolerance single frame: Helght = mm, Width = 0.8mm. Material thickness is 1mm, RGSK RGSbtb Frame Size / Ceri naska [so [ea] ie[woliezfes| [a [oa[iee fet 7 masks [7a [io] vs[vealais[ee] [e [rea] res [asa om masks [a7 [ies] es [zoalors [esa] [eras [ara [ana 792 maskere [7a [t19[ tet [za [ose [ese| [asa [res [ana [ane zi ld Steet RGSK-2+4) 92 18.4 | 226 | 27.1 [31.6 2+4 | 15.3 | 23.9 | 31.5 56.0 nae [Raskare [10s | 182 [200 [240 [208 fora] [2ve [170 | 250] os0 st Seasynce RGSK-2+8 11.9 [ 16.9 | 22.0 | 27.0 | 92.1 | 97.4 2+8 | 20.0 | 29.1 | 98.4 | 47.7 | 56.9 | 66.2 8400040 | Raska+4 10.6 | 15.2 | 20.0 | 24.8 | 29.5 | 94.9 4+4 | 17.8 | 26.3 | 96.0 | 43.7 | 52.4 | 61.1 maskare [ire [ veo] zo |aro [sai [srt] [are [zoo] ant |sea [ary [seo [ee naske+e [ras|z00[ a5 [aio ]oes [aes] [ere [ors] on7 [ass [oss [ess | 702 naskere [isa [sie| ara |sea [essa] [are [ose] era [asa [eos [701 [610 Raske [aero [solar firs [ana] [2 72a [rea [os waska [ez [es [vee [tea [ior |zar] [4 [oa] ea [zea [ana masks [78 [v2| v0 [tes [200 [a0] [6 —[var| 101 [57 [aes nase [ee [vas [ses [aos [aso [zee] [s [40] 27 [aea [oot samen [FesK2+2 [eo ]rea|es| ae |asa|aos| [2a [res [aia zea [oro aug? [[eskara [sa [vee [tes [zz [are [eos] [zr [187 ]o00 | eos [07 naskars [ioe] ise] aos [asa [eos | sea] [are [tea] 270 [aso [ae ENtO086-+ RGSK-2+8 12.2 | 17.8 | 22.5 | 27.7 | 32.8 | 98.0 2+8 | 205 | 29.8 | 39.3 | 48.9 A naskare [iez| ial as [ary [eos[seo] [are [aos are [sea [aes raskare [res [veo] aca [zee [ess [aor] [are [ozo | se7 [2a [eee vas [teo[ eee |ova [esa [a7] [ere [oz0[e7 [aa [aoe naskers [149 wax [ste [ee] [ore | 251 ese | a [ee naskers [163 sz [aa |aea] [srs [ara [ee 04 [ene Rasa [2 se[ee[re] [a [esse [76 [or asks [a rapes tes] [sper pra pes [ies smn | ROSES | ae copes [na] [are pse pee [ia [ree peters gaose RGSK2+8 42 95 | 14.2 [13.0 2+ | 7.0 | 102 [195 | 167 BRATIBERG RGB/RGBO With Removable End AGB Is a ftame for casting of bolting to the wallioo structure. Ithas a standard intemal width of 120mm and i comm deep, avaliable In four standard sizes, 2, 4,6 & 8 The frame is manufactured 60 x 60 x emm angle. For Installations where cables are already In place specty the RGBO frame which has a removabl Teo 90 280 i fal hal i fal RGB 2 RGB 4 RGB 6 RGB 8 4 aq ted w w RGB 6 RGB 6x2 RGB 6+6x3 In mm Pera ee x3 freee RGB-2 oe = RGB-4 2s | * . . “ 410+ RGB-6 338 . . : . : + |r905xn RGB sees | * . . . . . RGB2+2 332 . . : . : . RGB2+4 os05 | * . : . : . RGB2+6 449 . . : . : . RGB2+8 sors | * . . . . . ROB4+8 449 . . : . RGB4+6 5075 | * . : . : . RGB4+8 566 . . . . . . RGB6+6 566 . . : . : . RGB6+8 os | * . . . . . RGB8+8 689 . . - . - . of frames in width, Md Steel Stainless Steel ‘Auminium EN10025 $2a5JRG2 EN10088-1 1.4404 EN AW-6082 BS 4360 gr40 8S 970 gra16 BS 1474 gr.6082 ry RGG/RGGEO with Removable End RGB/RGBO 180, 240 & 360 pipe transits RGB-180 RGB-240 190 Transit ve RGB-180 ea Transit RGBO-180 PEt, va —— Compression RGB-360 * Prosswedge Compression RGBO-360 Presswedge +x PTG-60 2x PTG-120 Compression Presswedge 8x PTG-120 RGB 1,3, &5 _—aA—, C. bb RGB! 190 | 221 © 100 GBS too | 27s | 60 160 GBS too | 238 © 220 nN Sg OMCT BRATIBERG Sleeves The sleeve, is available in seven sizes, for welding, casting or bolting to the structure. The standard materials are mild steel, stainless steel and aluminium ro c S60 a 81 70 06 370 = 7 70 08 S100 114 702 70 1A S125 740 728 70 1 S160 64 152 2 19 S200 214 202 we 2s S000 316 302 35 a5 SFR E SFRB 0/0 VD i op L oA oA L Typeitze SFR 50 | 7 | ws | | 8 @ | 42 FRO «| 7 | ws [| @ [at SFR 100 4 [te | asf 7 | 8 2 [27 SFR 125 140 | tee | eo | 7 | 9 @ [40 SFR 150 vee | tse | ees | ee | tt @ | 40 SFR 200 za | 20 | os | ee | tt esa SFR 300 ae] a0 | 08 | 00 ne p78 SMCT LT V.VeN yo RGP - RGPO RGP Is a Lycron frame for diamond dri block or stainless RGPO Is a for Inst er eal conver Dero Fy Hole ea Daa ee narso | 02 qn cos +18 _—. a oO RGP 70 04 40 705 +15 gc Prtecon “0 ° —_ [so peck omen Rap 12s} 1.0 1055 +15 aa : : a ee RP iso} 1.8 |* 1505 +15 cea ; ‘5 10 QE 3 Insert Blocks Our range of Insert Blocks seal cables between 4 and 100mm in diameter. It is important that the insert block is the right size, with respect to the cable, to ensure a proper seal. Measure the cable diameters carefully and select insert blocks according to the table. Blocks are referred to by their width (A) and hole diameter (B). Thus a block with a width of 15mm and a hole diameter of 4mm is referred to as 15/4. Right Wrong Wrong ~ OMCT BRATIBERG o 15 | 20 | 30 | 40 | 60 | 90 | 120 35-45 [Tea] am 25-65 | 165 | 205 65-75 _| sem | 2077 * 3 35-65 [166] 206 = 7 2 75-85 | 16/8 | 2008 wy MOT 35-05 [150 | 209 2 @5-105 | [aon] 70 oe 105-115 [2077 iW ‘he Pr v5-725| [eona|0m@ 12 35 125-135 [20/13 [30/13 | 13 36 yo Frames util ia5-145 | |aona|oora a 35 . 145-165 [aor [0715 5 a pm rend 155-168 [20/6 |sor6) 16 =a eas 165-175; son a7 ai = 17.5- 18.5 30/18 | 18 30, ox menolon 185-195, sori 19 28 a 195-205 30720 20 a oun! 20.5 - 21.5, 0/21 El 25 rar 1" 215-226 0/2 A072 22 24 225-235) 30723 [40/22 2 22. ap remes 235-245 sores] 407] 2 21 Bs-255 aoa 2a 255-275 sore 25 275-295 sore a sett 295 -31.5, [40/30 | 30 insti" 315-988 sora aor 3 a 93.5 - 96.5, [40/34 [60/94 | 4 uid 355-975) [60136 26 pe 375-905 [sorse EI 305-415 [e0r40 40 uc Preteen #15405 [sora a2 35-455) jeoraas ae pornos ont 455-475 sova6 26 eee 375-405 sovae 28 soot 495-515 [e060] 30 gacaneP BS-6a5) [e0rs2 oa Lz 53.5 - 55.5, [ers 54 Glands Insert Blocks For Cables/pipes 49.5 - 69.5 Diameter Now Only Available In Addblock Range (see page 32). = ee 605-715 [s0770 70 715-735 mow 298 pais 738-755 lreorral 72 485 Trent E5775, fren779| 76 a2 775-705, reo 73 462 735-815) [r207@0| 80 38 315-835) fren] 62 “7 335-855 hraoee| 64 235 855-875 fr20e6| 66 416 875-805 moe 408 305-015 [r20j00| 90 385 01.5035) fren] 82 368 985-055) feos] 3 360 955-975 jr20706| 96 357 975-005) [720/08] 98 a2 205-101. j20/t0d09] 318 NOTE: Insert blocks are supplied in halves. Two insert blocks require to seal each cable/pipe. — ha AddBlocks The AddBlock comes complete with Inserts to glve fve diferent block sizes. Inserts should be removed and fitted Into the main block to give the required diameter The unique locaters not only provide a secure anchor for the Inserts, they also allow the removal and replacement to give the required diameter. Inserts are marked with a diameter. Select the required diameter and fit Into the main block. The complete block provides a ually, Inspectable and truly flexible Insert Block Cable Or i Prins coy 35-25 | 208-8 35-185 | 200-18 135-185 | ota 18 135-238 | 800-28 235-285 | 4072828 335-385 | 601s -38 385-435 | 60180 43 435-405 | 6044-48 23 2 6 @ 7 285-835 | 4070-33 | 63 750 730 728 EJ 95-605 | 60160-68 595-605 | 000-68 | sat All Insert sheets may be removed to aglve the largest sized diameter. The AddBlock is available in eleven module sizes, each size giving 5 adjustable diameters and a total of 55 inspectable inserts. Insert Blocks are supplied in halves. Two Insert Blocks required to seal pipe/cable. Plugs & Wraps os || P20/8 P20/8 P30/18 Plug emm dla Plug smm dla Plug 4@mm diam. Fits AddBlock 20/4-8 With wrap-around casing Fits AddBlock 30/14-18 W-20-8/13 Fits AddBlock 20/9-13 P30/18 P40/28 40/28 Plug 18mm dia. Plug 28mm diam. Plug 26mm dia. With With wrap-around casing Fits AddBlock 40/24-28 wrap-around casing W-30-18/23 W-40-28/33 Fis AaBlock 90/1928 Fits AddBlock 40/29-33 P60/38 Plug 28mm dia. Fits in AddBlock 60/34-38, P60/38 Plug aemm dia, With wrap-around casing W-60-38/43 Fits in AddBlock 60/29-43 With additional casing W-60-43/48 AddBlock/Plug & Wrap Fits in AddBlock 60/44-48 Plugs and wraps are used to convert an AddBlock into a Spare Block rm bd Spare Blocks The unused space in the frame is filled with solid spare blocks. Using the spare blocks allows the option of fitting new cable in the future. They have the designation A/O. Blocks are referred to by their width (A), followed by the designation /0 (indicating solid). A block with a width and height of 15mm is referred to as 15/0. Spare Blocks rrr) rg Pe ao Designation 5X5 24x.5/0 68 Only in strips of 24 pes 10x10 42x 1010 118 Only in strips of 12 pes 15x15 15/0) 20 20x20 20/0 38 30x90 20/0 a4 40x40 40/0 150 60x60 60/0 338 20x90 20/0 766 4120x120 12010 1374 180x180 18010 2990 rn 34 hd U-Blocks 30/15 Insert 15 Block u40 The U-Block is used to convert the external dimensions of Insert Blocks, AddBlocks and Spare Blocks to the next modular size. For example a 30/15 Insert Block can be enlarged by placing it into a U4o and a U60, giving the new size of 60/15. us0| 20 | 20 | 15 uao] 40 | 20 | 20 uso] 60 | 40 | 20 us0] 20 | 60 | 45 120] 420 | 90 | 60 U-Block Combinations By using the U-Blocks It Is possible to Increase the range of Spare Blocks. Starting with a 20/0 and the full range of U-Blocks you can convert the following, U-Blocks are supplied In halves. Two blocks required to Increase external dimensions. 60/0 ie fal @ 20 Uso Ueo 20/0 a0 uso 20/0 Us0 2010 120/0 90/0 Us0 120 Uso Us0 uso Uso 20 uso 2010 20 20/0 re hd Components Stayplate To be placed between each row of blocks. Stayplates make installation simple, Increase stability and anchor blocks within the frame. Stayplates are available in stainless steel aluminium or brass. STG-Endpacking Installed between compression plate and the top of the frame, completing the seal. Manufactured from Lyeron with galvanized mild steel or stainless steel fitings. Compression Plate Inserted above the top row of blocks. The bolt Is tightened to compress the system enabling Installation of the STG endpacking. Manufactured from GRR, glassfibre reinforced polyester PTG-Presswedge Used as an alternative to the compression plate and STG Endpacking can also be placed anywhere In the frame, Manufactured from Lycron, with galvanized mild stee! or stainless steel tings. Eas ny al Eis Pelee [ene ae Compression PI Soa Accessories —_—— MG ‘uemcast ganar Ene POU Geel tele Airhead * ETPe Ta ees To ras For Re-entry Into System COST ee ed ae COT ed — PE Ce ed a N CET ari) Ene eed u e $ OMCT rT VNU a 3 Welding Instructions Welding Method Welders = Qual Consumable SMAW (aws7016, AWS7018) FCAW(AWSE-7 -71-T5) nd trea latest edit Preparation And Fit he prepared joint and surrounding areas shall be clean and free from molsture, oll, grease, oxides or any able primer elds Is 2mm (see fig 4 e temperature show Fig 1 maximum allowable root gap for fillet joint 0 Thickness Combined (THC)= ‘i+ ty If root gap is too wide the deck plate or bulkhead may be builtup with weld to achieve a correct gap. (00 fig. 2) Deck or bulkhead fet join 2 ¢ McT Brattberg frame Deck or bulkhead

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