Idr Installation Guide

INTRALINK IDR-C IDU
Indoor Unit
Installation and Cabling Instructions
Manual Code: GDC-001/82

Manual Edition: 1
INTRACOM TELECOM, 2006. All rights reserved.

All copyright, intellectual and industrial rights in this document and in the technical knowledge it contains
are owned by INTRACOM TELECOM and/or their respective owners.
This document is made available to the end users only for their internal use.
No part of this document nor any data herein may be published, disclosed, copied, reproduced,
redistributed by any form or means, electronically or mechanically, or used for any other purpose
whatsoever without the prior written approval of INTRACOM TELECOM.
Information as well as drawings and specifications contained in this document are subject to change
without prior notice.
All trademarks and copyrights mentioned herein are the property of INTRACOM TELECOM and/or their
respective owners.
Any rights not expressly granted herein are reserved.
Printed in Greece.
INTRACOM S.A. TELECOM SOLUTIONS

19,7 km Markopoulou Ave., 19002 Peania, Athens, Greece,
Tel: (+30 210) 66 79 000, Fax: (+30 210) 66 79 001, http://www.intracom.com
IDR-C_IDU_InstallationandWiringInstructions_01
IDR-C IDU Installation and Cabling Instructions
Table of Contents
Safety Precautions............................................................................................... iii
Chapter 1: Introduction................................................................................................................. 1
About this Document.............................................................................................1

Target Audience ...................................................................................................1
Chapter 2: About IDU ................................................................................................................... 2
Product Composition.............................................................................................2
Dimensions and Weights ......................................................................................4
Transportation and Storage ..................................................................................4
Chapter 3: Before starting the Installation .................................................................................... 5
Site Requirements and Preparation ..................................................................................................... 5
Supplementary Accessories ................................................................................................................. 5
Tools ........................................................................................................................................................ 5
Connectors Pin-out ................................................................................................................................ 6
Power Connector ..................................................................................................6

DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors ..................................................7
NMS1, NMS2 Connectors...................................................................................10
AUX ....................................................................................................................11
TRIB 1-4 Connector ............................................................................................13
10/100 ETHERNET Connector ...........................................................................14
COM Connector ..................................................................................................14
ODU Connector ..................................................................................................15
Cables .................................................................................................................................................... 16
Assembled Cables .............................................................................................................. 16
RG-142 Tail Cable ..............................................................................................16

D25/BNC Conversion Cable ...............................................................................17
Disassembled Cables ......................................................................................................... 18
Preparing the Power Supply Cable .....................................................................18

Preparing the IDU Grounding Cable ...................................................................19
Cables not provided ............................................................................................................ 20
E1 Tributaries Cable ...........................................................................................20

LCT Cable...........................................................................................................20
Ethernet Cable ....................................................................................................20
Chapter 4: Installation & Cabling Instructions ............................................................................ 21
Installing the IDU ................................................................................................22

Grounding the IDU ..............................................................................................23
Connecting the E1 Tributaries ............................................................................24
Connecting the Power Supply.............................................................................25
Connecting the RG-142 Tail Cable .....................................................................26
(page intentionally left blank)
ii
Safety Precautions
PROPER GROUNDING
Never power up the indoor equipment not yet connected to a
proper grounding system.
There is risk of equipment failure and/or electrical shock.
Ensure that both the indoor and outdoor grounding systems measure
a path resistance less than 10 .
ESD PROTECTION
Always use proper antistatic protection (i.e. grounding bracelet,
antistatic bags, etc.) when handling the IDR-C cards.
Parts bearing the ESD sign (see left) have ESD sensitive exposed
components.
iii
(page intentionally left blank)
iv
Chapter 1: Introduction
About this Document
This document provides information concerning the installation and the
cabling of the IDR-C IDU (Indoor Unit).
Target Audience
This document is intended for technicians with knowledge and skills
concerning the installation and cabling of units.
Chapter 2: About IDU

Product Composition
IDU in 1+0
topology
1
1
Item
1
2
Description
Indoor Unit (IDU)
Outdoor Unit (ODU)
IDU in 1+1
topology
3
2
Item
1
2
3
Description
Indoor Unit (IDU)
Outdoor Unit A (ODU A)
Outdoor Unit B (ODU B)
Continued on next page
Product Composition, Continued

IDU
composition
Item
1
2
3
4
3 4
2 4
Description
Power Supply Unit (in 1+0 topology, the upper unit is
replaced by a dummy panel)
CMS Unit (together with the MUX Unit serve
16 x 2 Mbit/s tributaries)
Alternatively and depending on the application, the IDU
can be composed of the:
CMS version with an Ethernet interface
CMS version for 4 x 2 Mbit/s tributaries
MUX (to serve 16 x 2 Mbit/s tributaries)
Framer/Modem/Cable Interface Unit (in 1+0 topology,
the upper unit is replaced by a dummy panel)
Dimensions and Weights

Technical
characteristics
Find the IDU dimensions and weight in the following table:
Item
Dimensions
IDU (1+0 topology)

IDU (1+1 topology)
440 mm x 240 mm x 90 mm
Weight
(max)
5 kg
6 kg
Transportation and Storage

Transportation and
storage
conditions
The product is designed to be transported and stored under the

following conditions:
Temperature: -40 C to +70 C
Relative Humidity: 90% to 100% at +30 C (condensation)
93% at +30 C (steady state)
NOTE
The preceding values apply only when the product is in its

package.
Chapter 3: Before starting the Installation

Site Requirements and Preparation
The equipment shelter of the indoor units should preserve a
temperature within the operating range 5oC to +55oC.
The IDR-C operates only on negative power supply, from 40 V dc
to 60 V dc.
The positive pole of the power supply source at the IDR-C station
should be grounded.
The suggested value for the fuse of the power supply source at the
IDR-C station is 10 A.
Supplementary Accessories
The following accessories required for the installation and cabling of
the IDR-C IDU are not included in the package.
Item
1
Description
E1 tributaries cable
LCT cable
Ethernet cable
Four M6 x 12 screws, four

washers and four M6 caged
nuts
Used for the

IDR-C connection to the E1
tributaries at the installation
site
IDR-C connection to the
LCT
IDR-C connection to an
Ethernet Switch at the
installation site
IDU mounting on the rack
Tools
Philips (cross-headed) screwdriver for M5 screws

Blade
Soldering iron (65 W approximately)
Crimping tool for bared grounding lugs
Crimping tool for insulated grounding lugs
Connectors Pin-out
Power Connector
Location
The power connector is located on the front panel of the IDU PSU.
Scope
The connector is used for the connection of 48 V dc power supply

voltage.
Type
D-Type 3 Male power connector
Pin-out
Pin no.
-
Signal
-Vin
GND
+Vin/GND
DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors

Location
The DS 1-4, DS 5-8, DS 9-12, DS 13-16 connectors are located on the

front panel of the IDU MUX.
Scope
The connectors are used to connect four E1 tributaries each (thus 16 x

E1 tributaries).
Type
D-Sub 25 Female connectors

DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors, Continued

Pin-out
(75 )
13
25
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
11
12
24
10
23
9
22
Signal
GND
OUT 4 GND
IN 4 GND
GND
OUT 3 GND
IN 3 GND
GND
OUT 2 GND
IN 2 GND
GND
OUT 1 GND
IN 1 GND
GND
OUT 4 P
IN 4 P
GND
OUT 3 P
IN 3 P
GND
OUT 2 P
IN 2 P
GND
OUT 1 P
IN 1 P
GND
8
21
7
20
6
19
5
18
4
17
3
16
2
15
1
14
Description
Positive OUT 4
Positive IN 4
Positive OUT 3
Positive IN 3
Positive OUT 2
Positive IN 2
Positive OUT 1
Positive IN 1
DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors, Continued

Pin-out
(120 )
13
25
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
11
12
24
10
23
9
22
Signal
GND
OUT 4 N
IN 4 N
GND
OUT 3 N
IN 3 N
GND
OUT 2 N
IN 2 N
GND
OUT 1 N
IN 1 N
GND
OUT 4 P
IN 4 P
GND
OUT 3 P
IN 3 P
GND
OUT 2 P
IN 2 P
GND
OUT 1 P
IN 1 P
GND
8
21
7
20
6
19
5
18
4
17
3
16
2
15
1
14
Description
Negative OUT 4
Negative IN 4
Negative OUT 3
Negative IN 3
Negative OUT 2
Negative IN 2
Negative OUT 1
Negative IN 1
Positive OUT 4
Positive IN 4
Positive OUT 3
Positive IN 3
Positive OUT 2
Positive IN 2
Positive OUT 1
Positive IN 1
NMS1, NMS2 Connectors

Location
The NMS1, NMS2 connectors are located on the front panel of the IDU
CMS.
Scope
The connectors are used to connect the LCT and the NMS. You can
use the connectors alternatively.
Type
D-Sub 9 Male connectors
Pin-out
2
6
Pin
1
2
3
4
5
6
7
8
9
10
Signal
CD
RX
TX
DTR
GND
DSR
RTS
CTS
N.C.
3
7
4
8
5
9
Description
Carrier Detect
Receive Data
Transmit Data
Data Terminal Ready
Data Set Ready
Ready To Send
Clear To Send
Not Connected
AUX
Location
The AUX connector is located on the front panel of the IDU CMS.
Scope
The connector is used to connect:

Internal and External Alarms
Four RS-232 Service Channels
One 2 Mbit/s Service Channel (G.703, 120 , balanced) (only for the
16 x 2 Mbit/s CMS version)
Two 4W telephone lines (A and B) for simultaneous bi-directional
communication with 4-wire telephone sets (600 , balanced)
Note: The service bit rate of the service channels depends on the
traffic capacity of the system provided in the following table:
Type
Traffic Capacity
(Mbit/s)
2 Mbit/s Service
Channel
34
16 x 2
8x2
4x2
2x2
Supported
Supported
Not supported
Not supported
Not supported
Baud Rate of 1 to 4
RS-232 Service
Channel (bit/s)
9600
9600
19200
9600
4800
D-Sub 37 Female connector

11
AUX, Continued
Pin-out
19
18
37
Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
12
17
36
16
35
Signal
OUT_2MB_P
GND
IN_2MB_P
R1IN
GND
R2IN
R3IN
GND
R4IN
4WTX1_B
4WRX1_B
4WTX2_B
4WRX2_B
GND
EXOUT1
EXOUT3
EXIN1
EXIN3
GND
OUT_2B_N
GND
IN_2MB_N
T1OUT
GND
T2OUT
T3OUT
GND
T4OUT
4WTX1_A
4WRX1_A
4WTX2_A
4WRX2_A
GND_FL
EXOUT2
EXOUT4
EXIN2
EXIN4
34
15
14
33
13
32
31
12
11
30
29
10
28
8
27
7
26
6
25
5
24
4
23
3
22
Description
2Mb/s Service Channel OUT POSITIVE
2Mb/s Service Channel IN POSITIVE
RS-232 Service Channel 1 IN
RS-232 Service Channel GND
4W telephone line B Tx1
4W telephone line B Rx1
4W telephone line B Tx2
4W telephone line B Rx2
External Alarm Output 1
External Alarm Input 1
External Alarm Inputs GND
2Mb/s Service Channel OUT NEGATIVE
2Mb/s Service Channel IN NEGATIVE
RS-232 Service Channel 1 OUT
4W telephone line A Tx1
4W telephone line A Rx1
4W telephone line A Tx2
4W telephone line A Rx2
External Alarm Outputs Floating GND
2
21
1
20
TRIB 1-4 Connector

Location
The TRIB 1-4 connector is located on the front panel of the IDU CMS
(version for 4 x 2 Mbit/s tributaries).
Scope
The connector is used to connect four E1 tributaries.
Type
D-Sub 25 female connector
Pin-out
13
12
25
11
24
10
23
9
22
8
21
7
20
6
19
5
18
4
17
3
16
2
15
1
14
For the pin-out, see par. Pin-out (75 ), on page 8 and par. Pin-out
(120 ), on page 9.
13
10/100 ETHERNET Connector

Location
The 10/100 ETHERNET connector is located on the front panel of the

IDU CMS (version for Ethernet interface).
Scope
The connector is used for the LAN connection.
Type
RJ-45 shielded connector (100Base-TX)
Pin-out
Pin no.
1
2
3
4
5
6
7
8
COM Connector
(for future use)
14
Signal
Tx+
TxRx+
Rx-
ODU Connector
Location
The ODU connector is located on the front panel of the IDU

Framer/Modem/Cable Interface Unit.
Scope
The connector is used to connect the ODU through an IF cable.
Type
N-type Female connector
15
Cables
Assembled Cables
RG-142 Tail Cable
Drawing
2
1
Item
1
2
Description
N-type, male, R/A connector
N-type female connector
Scope
This cable connects the IDU with the IF cable coming from the ODU.
The cable protects the ODU connector on the front panel of the IDU
against mechanical damage, which might occur in case of direct
connection of the heavy IF cable.
Type
RG-142
Connectors
The one end of the cable is terminated with an N-type female

connector while the other end is terminated with n N-type, male, R/A
connector.
Length
1,5 m
From/To
The cable connects the ODU connector on the front panel of the IDU
to the IF cable coming from the ODU.
16
D25/BNC Conversion Cable

Drawing
IN 1
IN 1
IN 2
IN 2
IN 3
IN 3
IN 4
IN 4
OUT 1
OUT 1
OUT 2
OUT 2
OUT 3
OUT 3
OUT 4
OUT 4
Item
1
2
Scope
Description
D25 male connector
BNC female connector
Qty
1
8
Four such cables connect the DS connectors of the IDU with a special
conversion panel the manufacturer provides on customers request.
Note: The aforementioned conversion panel provides BNC
receptacles for the 2 Mbit/s tributaries in case the D-Sub 25 female
connectors on the IDU front panel are not convenient to the customer.
Connectors
The one end of the cable is terminated with a D25 male connector
while the other end is terminated with eight BNC female connectors.
Length
70 cm
From/To
Each cable connects one of the DS connectors on the front panel of

the IDU to the aforementioned conversion panel the manufacturer
provides on customers request.
17
Disassembled Cables
Preparing the Power Supply Cable
Tools
Blade
Cross-headed screwdriver
Soldering iron (65 W approximately)
Accessories
D-Type 3 Female power connector (provided)

Power Supply cable, 2 x 2,5 mm2 stranded, PVC, black, 300 V (the
manufacturer provides 5 m of cable)
Preparing the
cable
NOTE
For the 1+1 topology, prepare two power supply cables, one for
every power supply unit.
NOTE
The manufacturer can provide on request a power supply

switchboard with all the necessary accessories.
To prepare the cable, follow the steps below:

Step
1
Action
Strip the wires of the cable as shown below:
8 mm
BROWN
BLUE
17 mm
2
3
Unscrew the two screws of the provided female power

supply connector to dismantle it.
Insert and solder the brown wire to the A3 pin of the
connector and the blue wire to the A1 pin of the connector.
(+Vin/GND)
BROWN
A3
A3
A2
A2
A1
A1
18
(-Vin)
BLUE
Assemble the connector again using the two screws.
Preparing the IDU Grounding Cable

Tools
Special crimping tool for insulated grounding lugs

Blade
Accessories
Insulated grounding lug for a 6 mm2 cable, screwed on the IDU

(provided)
Insulated grounding lug for a 6 mm2 cable (provided)
Grounding cable, 6 mm2 stranded, PVC, green/yellow, 450 V (the
manufacturer provides 3 m of cable)
Prerequisite
Estimate the length of the grounding cable needed up to the grounding

point of the rack.
Preparing the
cable
To prepare the cable, follow the steps below:

Step
1
Action
Strip cable to dimensions shown:
Slide the insulated grounding lug over the wires:
3
4
Crimp with the special crimping tool.

Repeat steps 2 and 3 for the other end of the cable. In the
end of the procedure the cable will look as below:
19
Cables not provided

This section provides info concerning cables not provided by the
manufacturer.
E1 Tributaries Cable
The IDU receptacles for the E1 tributaries cables are D-Sub 25
Female.
LCT Cable
The IDU connector for the LCT cable is D-Sub 9 Female.
NOTE
To prepare the cable, see the NMS1, NMS2 connectors pin-out,

on page 10.
Ethernet Cable
The IDU receptacle for the Ethernet cable is RJ-45 shielded (100BaseTX). You will need a cross-over UTP CAT5 cable.
20
Chapter 4: Installation & Cabling Instructions

To install and cable the IDR-C IDU, follow the steps below taking into
consideration the following Caution:
Only trained and qualified personnel should install or
replace this equipment.
Step
1
2
3
4
5
6
7
Action
Install the IDU (page 22).
Ground the IDU (page 23).
Switch-off the IDU PSU(s).
Connect the E1 tributaries (page 24).
Connect the power supply to the IDU (page 25).
Connect the RG-142 tail cable (page 26).
Connect the LCT (optional).
21
Installing the IDU
Ensure 1U free space above and below the IDU in the

rack for ventilation purposes.
Tools
Philips screwdriver for M5 screws
Accessories
Four M6 x 12 screws, four washers and four M6 caged nuts (not

provided)
Procedure
Use four M6 x 12 screws and mount the IDR-C on the rack:
Item
1
2
3
22
Description
Screw, M6 x 12, DIN7985 INOX
Nylon Finishing Washer D=6,4 Black
Caged Nut, M6, ST.ZINC PL.
Qty
4
4
4
Grounding the IDU

Prerequisites
This procedure requires a prepared grounding cable according to the

description on page 19.
Make sure that the installation premises is equipped with a reliable,
low-impedance ground connection system.
Tools
Philips screwdriver for M5 screws
Accessories
Grounding cable (see par. Preparing the IDU Grounding Cable, on

page 19)
M5 x 10 screw (provided, it is screwed on the right side panel of the
unit)
Procedure
To ground the IDR-C, follow the steps below:

Step
1
Action
Use the M5 x 10 screw and the two washers provided to
connect the yellow grounding lug to the IDU.
Connect the other insulated grounding lug to the rack

grounding bar.
23
Connecting the E1 Tributaries

Prerequisites
This procedure requires that you have prepared the cables for the E1
tributaries.
NOTE
The manufacturer can provide on request a special

conversion panel with BNC receptacles for the 75 E1
tributaries. The conversion panel is connected to the IDU
through special D25/BNC conversion cables (see page 17)
provided by the manufacturer.
1
10
11
12
13
14
15
16
Procedure
Connect the E1 tributaries to the DS 1-4, DS 5-8, DS 9-12, DS 13-16

connectors on the front panel of the IDU MUX.
In case you
have the
conversion
panel
If you have the aforementioned conversion panel with the BNC

receptacles for the 75 E1 tributaries and in order to connect the E1
tributaries to the IDU, follow the steps below:
Step
1
2
3
4
24
Action
Plug the D25 connectors of the conversion cables to the DS
1-4, DS 5-8, DS 9-12, DS 13-16 connectors on the front of
IDU.
Remove the washer and the nut from each BNC receptacle
of the conversion cables.
Insert the BNC receptacles from behind the conversion
panel and then screw the washer and the nut from the front
to secure.
Connect the E1 tributaries to the appropriate BNC
receptacles of the conversion panel.
Connecting the Power Supply

Prerequisites
The IDR-C operates only on negative power supply, from -40 V dc to

60 V dc.
The positive pole of the power supply source at the IDR-C station
should be grounded.
The suggested value for the fuse of the power supply source at the
IDR-C station is 10 A.
This procedure requires that you have prepared the power supply
cable as described on page 18.
Accessories
Power supply cable (see par. Preparing the Power Supply Cable, on
page 18).
Procedure
To connect the power supply to the IDR-C, follow the steps below
taking into consideration the following Caution:
Risk of arc production at the contacts of the IDU PSU
connectors!
Do not connect the power supply to the IDR-C before you
make sure the positive pole of the power supply source
at the IDR-C station is grounded.
Step
1
2
Action
Switch-off the power supply source at the IDR-C station.
Switch-off the PSU(s) of the IDR-C.
Connect the power supply cable(s) to the station power

supply source.
Plug the power supply cable(s) to the power supply

connector(s) on the front panel of the PSU(s).
NOTE
In 1+1 topology, cable both PSUs

of the IDR-C.
25
Connecting the RG-142 Tail Cable

Why to make
the
connection
You should connect the IF cable coming from the Outdoor Unit to the
RG-142 tail cable to protect the ODU connector on the front panel of
the IDU against mechanical damage which might occur in case of
direct connection of the heavy IF cable.
Accessories
RG-142 Tail Cable (provided)
Procedure
Connect the male connector of the tail to the ODU connector on the
front panel of the IDU.
NOTE
26
The female connector of the tail will be connected to the N-type

connector of the IF cable coming from ODU.

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INTRALINK IDR-C IDU

Manual Code: GDC-001/82

INTRACOM TELECOM, 2006. All rights reserved.

INTRACOM S.A. TELECOM SOLUTIONS

IDR-C IDU Installation and Cabling Instructions

About this Document.............................................................................................1

Power Connector ..................................................................................................6

Assembled Cables .............................................................................................................. 16

RG-142 Tail Cable ..............................................................................................16

Preparing the Power Supply Cable .....................................................................18

E1 Tributaries Cable ...........................................................................................20

Installing the IDU ................................................................................................22

IDR-C IDU Installation and Cabling Instructions

(page intentionally left blank)

IDR-C IDU Installation and Cabling Instructions

IDR-C IDU Installation and Cabling Instructions

(page intentionally left blank)

IDR-C IDU Installation and Cabling Instructions

IDR-C IDU Installation and Cabling Instructions

Chapter 2: About IDU

IDR-C IDU Installation and Cabling Instructions

Product Composition, Continued

IDR-C IDU Installation and Cabling Instructions

Dimensions and Weights

Find the IDU dimensions and weight in the following table:

IDU (1+0 topology)

Transportation and Storage

The product is designed to be transported and stored under the

The preceding values apply only when the product is in its

IDR-C IDU Installation and Cabling Instructions

Chapter 3: Before starting the Installation

Four M6 x 12 screws, four

Used for the

Philips (cross-headed) screwdriver for M5 screws

IDR-C IDU Installation and Cabling Instructions

The connector is used for the connection of 48 V dc power supply

D-Type 3 Male power connector

IDR-C IDU Installation and Cabling Instructions

DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors

The DS 1-4, DS 5-8, DS 9-12, DS 13-16 connectors are located on the

The connectors are used to connect four E1 tributaries each (thus 16 x

D-Sub 25 Female connectors

IDR-C IDU Installation and Cabling Instructions

DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors, Continued

Continued on next page

IDR-C IDU Installation and Cabling Instructions

DS 1-4, DS 5-8, DS 9-12, DS 13-16 Connectors, Continued

IDR-C IDU Installation and Cabling Instructions

NMS1, NMS2 Connectors

D-Sub 9 Male connectors

IDR-C IDU Installation and Cabling Instructions

The connector is used to connect:

D-Sub 37 Female connector

IDR-C IDU Installation and Cabling Instructions

IDR-C IDU Installation and Cabling Instructions

TRIB 1-4 Connector

The connector is used to connect four E1 tributaries.

D-Sub 25 female connector

IDR-C IDU Installation and Cabling Instructions

10/100 ETHERNET Connector

The 10/100 ETHERNET connector is located on the front panel of the

The connector is used for the LAN connection.

RJ-45 shielded connector (100Base-TX)

IDR-C IDU Installation and Cabling Instructions