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5S Role in Achieving Quality
5S Role in Achieving Quality
5S
A STRATEGY FOR
PERFORMANCE
EXCELLENCE
5S
What is 5S ?
Orderliness
Cleanliness
Seiri
Seiton
Seiso
Standardization/Perseverance
Cleanup
Seiketsu
Cleanup
Seiketsu
Shitsuke
Systematic Systematic
Organization- Identifying what
items are required and which
are not.
5S
Improvement in Performance
Why 5S
Overproduction
Delays (waiting time)
Transportation
Process
Inventories
Motions
Defective products
Untapped Resources
Mis-used Resources
Elimination of Waste
5 S Element
Deliverable
Systematic
Organization
Elimination of finding.
Reduction of part selection errors.
Reduced Costs
Improved Quality
Increased Product Options
Sorting-Visual
Placement
Elimination of finding.
Elimination of nonconformances.
Elimination of motion.
Reduction of part selection errors.
Reduced Costs
Increased Safety
Improved Quality
Increased Product Options.
Scrubbing Clean
Increased safety.
Preventive maintenance.
Increased equipment knowledge.
Increased Safety
Improved Quality
Standardization
Control
Improved Quality
Consistent Delivery
Improved Safety
5S Implementation Plan
Step 1
Step 2
Step 3
Establish 5 S
Develop Specific
Develop Communication
Implementation Team
Implementation Plan
Plan
Step 4
Step 5
Implement 5 S
Systematic
Organization
Progressive
Standardization
Enhancements
Cleanliness
Visual Placement
Step 6
Verification of Effectiveness
No work-in-process ( WIP )
One-Piece Flow
Standardized Work Sheets
Increased
Efficiency
Increased
Safety
5S Action Items
5S Action Items
Table of Contents
Section 1
Section 2
The overall wastes is calculated for all the work areas and identified on the 9
Waste Radar Chart
Section 3
Section 5
11
14
17
Section 6
Section 7
Section 8
Section 9
Section 10
20
Standard Cleaning Work Sheet: A cleaning matrix identifying the work area
responsibilities, supplies, and schedules for cleaning. ..
23
Cleaning To Do List: A action list identifying specific cleaning tasks for each
work area identified on the Standard Cleaning Work Sheet..
27
30
33
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YOU