Truong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién -BAI TAP THUC HANH PLC I. Muc dich: * Higu va nm vimg duge phan mém Simatic PLC $7-200, S7- 300. Cée thao téc soan thio (mé File, Iuu File, copy File, bio quin phin mém, bio quan may tinh). * Luyén tap cdc cau lénh co ban ciing cé ly thuyét va nang cao ky nang lap. inh PLC S7- 200, S7- 300 bing cic ngon nga STL, FBD, LAD. Tir 46 thanh thao céc k nang lap trinh PLC cho chuyén nganh TDH. * Chap hanh ding moi noi quy, quy dinh ciia GV hudng dan, I. Yeu cu: * Mo td duge qua trinh cong nghé true khi lip trinh gin d6 thoi gian, vé mach diéu khién 6 tigp diém, dong lye va mach diéu khién, diéu khién logic...etc. Tl. Bai tap: Bai tap 1: Ding phan mém $7 ~ 200, $7 ~ 300 hay viet chuong tinh diéu khién mé may D/C 3 pha mé may 6 ché dO Y lam viée 6n dinh 6 ché do A (Khong diing Role thiii gian). Bai tap 2: Ding phan mém S7 — 200, S7 — 300 hay viet chuong tinh diéu khign mé may B/C 3 pha mé may & ché dO Y Lim vie dn dinh & ché do A (ding Role thoi gian). Bai tap 3: Ding phan mém S7 ~ 200, S7 ~ 300 hay viet chuong tinh diéu khign més may B/C 3 pha mé may & ché dO Y Lam vige én dinh & ché dQ A quay hai chiéu (ding Role thai gian). Bai tap 4: Ding phan mém S7 ~ 200, S7 ~ 300 hay viet chuong tinh digu khién mé may B/C 3 pha mé may & ché do Y lam viée 6n dinh & ché dA (Khong diing Role thi gian). Bai tap 5: Ding phan mém S7 — 200, S7 — 300 hay viet chuong tinh diéu khién mé may D/C 3 pha mé may 6 ché do Y lam viée 6n dinh & ché do A c6 ham dong nang. tap 6: Diing phn mém 7 — 200, $7 — 300 hay viet chuong tinh diéu khién ma may D/C 3 pha mé may déi néi Y/YY. Bai tap 7: Ding phdn mém S7 ~ 200, S7 ~ 300 hay viet chuong tinh digu khign 4 B/C lam vige theo trinh ty: Nhiin Start DI lim vige, sau 5s 2 dimg, sau 5s D3 dimg, sau 5s D4 dimg, chuong trinh duge lip Iai 3 chu ky roi dimg hin. i tap 8: Ding phan mém $7 — 200, S7 — 300 hi khién dén giao thong hai luéng: én xanh Ram vie db 25s, ing cée phuong phap: g cach thiét ké mach st chuong trinh diéw s dén vang 3s va den Bai tap thu hanh PLC 1 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 9: Ding phan mém 7 — 200, S7 ~ 300 hay viet chuong tinh digu khign 5 B/C lam vige theo trinh ty: Nhain Start ed 5 D/C lam vige lin wot sau 5s thi cat dong co ra khoi luc DI-> D2-> D3-> D4-> DS. Chuong trinh duge lap Iai 3 chu ky r6i dimg han. Bai tap 10: Dang phan mém S7 ~ 200, $7 ~ 300 hay viet chuong trinh diéu khién mé may khéi dong D/C 3 pha qua 3 cap dign tre phu c6 ham dong nang. Bai tap 11: Dang phin mém S7 ~ 200, $7 ~ 300 hay viet chuong trinh diéu khign chuyén d6i lu6i may phat: Nét 11.0 18 Stop, Nut 11.1 18 cfu dao cap nguén luéi, Nat QUO Ia ti bao c6 nguén ludi, Nat Q2.0 1a tin higu da cap nguén cho tai, higu da caip nguén dy phong cho tai, Ni DIC chay thin naich e6 him dng nang khidimg méy: Not 11.0 la Stop, Nut 10.0 1a chay thuan, Nit M0.0 [a quan trung gian thuan, Nat MO.1 1a quan trung gian nghich, Nét Q1.0 1a quan day thuan, Nat QI.1 1a quan day nghich, Nit Q1.2 1a cuan ham, To cuan thai gian cat ham. Bai tap 13: Ding phin mém S7 — 200, $7 — 300 hay viet chuong trinh digu khign mé may D/C 3 pha mé may 6 che do Y kim vige én dinh & ché do A bing Role thai gian va Role trung gian. Bai tap 14: Dang phin mém S7 ~ 200, $7 ~ 300 hay viet chuong trinh diéu khign B/C 3 pha dong cat tw dong dao chiéu va khong ché thai gian lam vie cho dong ca (ding 2 Role thdi gian, Role trung gian). Bai tap 15: Dang phan mém S7 ~ 200, $7 ~ 300 hay viet chuong trinh diéu khign 2 B/C 3 pha theo thé tu ¢6 kh6ng ché thai gian lam vige cua dong co chinh, Bai tap 16: Dang phan mém $7 — 200, $7 — 300 hay viet chuong trinh diéu khién B/C 3 pha kim vigc thun ngich (khi dn 11.0 dong co B quay thuan, an T1.1 dong co D quay nguge, an 12.0 thi D/C dimg). Bai tap 17: Ding phan mém S7— 200, $7 — 300 hay viet chuong trinh diéu khign 3 B/C 1am vige theo trinh tw: Nhgn Start B/C D1 quay, sau 5s thi D2 ay, sau 5s D3 quay, sau 5s Dv 2 dimg D3 quay.Nhn Stop ci 3 B/C : Ding phiin mém $7 ~ 200, $7 ~ 300 hay viet chong trinh digu khign 4 B/C lam vige theo tinh wr: Nhn Start B/C DI quay, sau 5s thi D2 quay, sau 5s B4 quay, sau 5s B3 quay va D1, B2 dimg.Nhdin Stop cit 4 B/C 4 ByC Lim vige theo tinh tw Nhin Stan B/C DI quay, sau Ss thi D3 quay, sau 5s D3 quay, sau 5s B4 quay va D1, D2, D3 ding.Nhdn Stop ca 4 DIC dimg. (néu khong nhdn Stop thi sau 25s mach tr dong dimg). Bai tap thu hanh PLC 2 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 20: Ding phin mém S7- 200, S7- 300 hay viet chuong trinh digu khién mot he théng gém hai dong co khong déng b9 ba pha roto lng séc voi yeu cu nhu sau: Khi mé may: Dong co D1 mé may trude c6 thé quay thuan- quay nghich. Dong co D2 mé may sau khoi dong gidn tip qua cudn dién khang. Khi dimg: Dong co D2 ding trudc, sau mot thoi gian dong co DI tw tat, Bai tap 21: Dang phéin mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot he théng déng mach cham. Khi mé may: sin nat mé may M sau mot thdi gian thi dong co Lim viee. Khi dimg: An nat an D thi dong co dimg. Bai tap 22: Diing phiin mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot hé théng tu dong déng mach theo trinh tu: Khi mé may: an nit sin mo may M thi dong co D1 c6 dign va sau mot thdi gian dinh truéc thi dong co D2 c6 dign. Khi dimg may: dn nit dimg D thi dong co D1 va dong co D2 bi ngat khoi mang dign, Bai tap 23: Ding phiin mém S7- 200, $7- 300 hay viet chuong trinh digu khién mot he thdng mach diéu khién dong co quay thuan- nghich ty dong. Khi mé may: Dong co quay thug dy ty dong chuyén sang quay trai sau 10 giay lai chuyén sang quay thugn, Qué trinh cif lp lai cho t6i khi an niit ditng. Khi dimg: Nhain nit D thi dong ca dimg. 24: Ding phin mém S7- 200, $7- 300 hay viet chuog trinh digu khién mot théng mach quay thun nghich trac tiép khéng qua niit dime Khi mé may: Dé dong co quay thuan nhgn nat quay thuan MT thi dong co quay thugn cin mudn dong co quay trai thi nhain niit quay trai MN thi lap tie dong co dimg quay thudn hode dong co dang ding yén sé do chiéu quay tri Bai tap 25: Ding phan mém $7- 200. S7- 300 hay vigt chung tink digu khién mot he : aay chiéu khong déng b9 ba pha rotor long séc. Khi mé may: Dé dong cot quay téc d6 thap nhéin niit mé may te do thap MI, dé dong co quay t6¢ dO cao nhain nuit mét may tie do cao M2. Khi dimg: Nhan nat D thi dong co dims, Bai tap 26: Ding phiin mém S7- 200, $7- 300 hijy viét chuong tinh digu khién mot he thong hai dong co khdi dong gidn tigp bang cach dau sao- tam gide mot trinh tt dong, Viet chuong trinh diéu khién hé théng gém hai dong co khong déng bd ba pha rotor léng séc véi yéu edu nhu sau: Khi mé may: Dong co D1_mé may trude khdi dong gién d6i ndi sao tam gidc, dong co D2 mé may sau. Khi dimg: Dong co D1 dig trudc, sau mot thdi gian dong co D2 tw dong dimg, my. ip bing cach nhain nit Bai tap thu hanh PLC 3 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 27: Ding phdn mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thdng g6m hai dong co véi yeu céu nhu sau: Khi mé may: Dong co D1 mé may truée khdi dong gidn tiép qua cuon dién khang, dong co D2 mé may sau c6 thé quay thuan nghich Khi dimg: Dong co D2 dimg may truéc sau mot thdi gian dong co D1 tr dong dimg may, Bai tap 28: Dang phén mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot he thdng hai dong co khdi dong gidn tiép bing cach dau sao tam gidc va tat mé may theo ‘mot trinh ty bang tay. Khi mo may: Dong co D1 mé may true khéi dong gidn tiép qua mit dn déi ndi sao tam gic, dong co D2 mé may sau c6 thé quay thuan hoac quay nguge. Khi dimg: Dong co D1 dimg may truéc,dong co D2 dimg mély sau. Bai tap 29: Dang phén mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thong g6m hai dong co khong déng bo ba pha roto léng s6c v6i yeu cfu sau: Khi mé may: Dong co D1 mé may trude ¢6 thé quay thuan hoae quay ngugc, dong co D2 mé may sau Khoi dOng gin ti¢p qua cudn dign khang. Khi dimg: Dong co D1 dimg may truéc, dong co D2 dimg may sau. Bai tap 30: Ding phin mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot he thong hai dong co hoat dong theo ché a9 nhu sau: ‘Dong co I chay 5 giay roi ngimg, sau d6 dén dng ca 2 chay 5 giay réi ngimg 5 . dong co 2 kip lai 5 lin nhu vay. Ké dén chu ki kim vige ca hai dOng co lip lai 10 lin r6i nghi. Mun lam vige nia thi khoi dong lai. Bai tap 31: Dang phin mém S7- 200, S7- 300 hay viét chuong trinh diéu khigén mot he théng 6 hai bén chon hod chat, moi bén duge kéo béi mot dong ca. Bén mot chOn hod chat a. Bén hai chon hod chat b. Tren bang diéu khién 6 + Néu nin nat PB thi ca hai dusge chon Lim vige trong 30 giay. + Néu nhdin nit PBI thi chi cé bén I dugc chon lim viée trong 30 giay. (b6n 2 nghi). + Néu nhan ntit PB2 thi chi cé bén 2 duoc chon lam viée trong 30 giay. (bén 2 nghi) Khi dang chon hod chat, néu bén hos chat ‘tic dimg qua trinh chon Iai. Bai tap 32: Ding phin mém S7- 200, S7- 300 hay viet chuong trinh digu khién mot he théng c6 mot may ban nude ty dong tuy thuge vao 6 tién ta dua vao trong may thi Logi nude tung ting s& duge dura ra. Tién dura vio phai tuong duong ode Ién hon gid tién quy dinh cho méi san pham. A.B.CD: 8 dong E :4déng F 2d6ng. 16 van thi phai bao dng ngay va lap Bai tap thu hanh PLC 4 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 33: Ding phn mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thng c6 mot dong co van hanh theo ché d9 sau: hain ntit ON (dong co chun bi lam viéc), sau d6 chon ché d6 lam viée + Néu nhén nut PBI thi dong co chay 50 giay, dimg 10 giay roi chay nguge 50 , dimg 10 giay va chu ki lap lai 3 Kn nhur ban dau. + Néu nhén nuit PB2 thi dong co chay 50 giay, dimg 10 giay r6i chay nguge 50 , dimg 10 giay va chu ki lap lai 5 Kin nhur ban dau. tap 34: Dang phin mém $7- 200, S7- 300 hay viét chuong trinh diéu khién mot he thong day chuyén sain xuat bia, sau khi dé bia vao chai thi ede chai nay dude dua vao mot bang tai, doc bang tai cé 4 tram kiém tra, Tram 1: kiém tra chai c6 bi mé hay khong ‘Tram 2: kiém tra nhan chai. Tram 3: kiém tra nuit chai. ‘Tram 4: kiém tra bia c6 day hay khong Néu chai bia nao khong dam bao bat cif tigu chudin nao thi sé bi loai bo Khi qua 4 tram, Bai tap 35: Dang phdn mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thong rét vat ligu vao bén chifa. Mo ti hoat dong ciia cong nghe tren nhu sau: So dé khdi dong, dén Ho chi bao ché d6 lam viéc khi dong co co sy c6 dén H chép tt voi tin s6 | Hz. Khi nhdn S1, dong co MI c6 dién va xe di chuyén len phia trén, khi xe lén phia trén gap cong tic hanh trinh $4 thi dong co bi ngit mach. Nhiin S2 dong co 6 dién tré lai va di chuyén xudng dui, dén H2 chop tat véi tin sé 1 Hz khi xe dén vi tri cudi cling gip cong tic hanh trinh $3 thi dng co bi ngait mach, Qua trinh lap lai nhut ban diu. Bai tap 36: Ding phin mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he théng day chuyén sin xuit sin phim g6m 8 motor hoat déng nhu sa\ ‘MGi lin hogt dong chi 6 mot dong co trong s6 8 dong co van han, bat déu khéi dong thi dong co 0 chay true. + Néu nhin nit PBR thi: motor dang van hanh nging hoat dong va motot & phia ben phai cla n6 van hinb. + Néw nhéin ntit PBL thi. Motor dang van hanh ngimg hoat dong va motot 6 phia ben trdi cia n6 van hinh. Bai tap 37: Ding phan mém S7- 200, $7- 300 hay viet chuong trinh diéu khién mot he théng bo dém sin phém mi g6i tirO dén 9999 bang céc nit nhiin cia cae déu vao tir Xo.0 dén X1.1(tuong ting cac s6 tir 0 dén 9), gia tri dat nay duge hién thj tren céc ngd ra( LED T doan), Khi dat xong ta nhin nat SET thi vie dat sé hodn thanh, khi dang dém muén sita lai gid tr thi ta dn nit chinh dinh ADJUST. Bai tap 38: Ding phan mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thong day chuyén say dong co nhu sau: Khi dong co da duge son xong thi duge duta vao buéng say, thai gian say duge dat true nh ngudi sit dyng, Sau khi sdy xong thi béo dén va ngimg qué trinh say. Hay viet Bai tap thu hanh PLC 5 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién chuong trinh kich hoat budng sy khi sin phim da duge dua vio budng va thoi giz 6 thé dat trude nhis 10 phim s6 thap phan tir bén ngo’i, gid tri thoi gian duge hién thi 6 dang BCD tai ngé ra (chi hién thi s6 phuit). Bai tap 39: Ding phan mém S7- 200, $7- 300 hay viét chuong mot he thong diéu khién den giao thong cho ngi tw Trin Hung Dao TP Nam Dinh, den hoat dong nhu sau: ‘Den xanh sing trong 50 giay. Den vang sing trong 10 giay. Den dé sing trong 60 gia. Bai tap 40: Dang phin mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot he thong diéu khién mt chudng bio tiét hoc theo yeu cau sau: Tir 7hO0'00" dén 7h’00°10 chuong kéu bio vao tiét hoe. Tir 9h00°00" dén 7h’0008 chuong kéu bio gid giai lao. Tir 9h15°00" dén 9h15°10 chudng kéu bio vao tiét hoc. Tit 11h00°00" dén 11h*00°20 chudng kéu bao gids hoc ket thtic ap 41: Ding phéin mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he théng cho 3 dong co A,B,C véi ché dO van hanh nhu sau: Dong co A chay 3 phut, sau d6 dong co B us dong chay, 5 phuit sau dong co C ty chay. Khi dimg thi nguoc lai. Bai tap 42: Ding phéin mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he théng dong co ba pha c6 yeu céiu nhu sau: Chay thuan 50s. Ngimmg 10s. Nghich 50s. Khi cap dign phai nhain nit start va sau d6 nhain nt chu ki Lim vige ita dong co. S6 chu ki c6 thé chon la 20,25,30 khi hoat dong diing véi chu ki dat trude phai nhdin nit RESET r6i méi dat thong s6 khdc. Nhin STOP dé dimg khin céip. Bai tap 43: Dang phn mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot he théng mach rita xe ty dong lam vige theo quy trinh nhw sau: Khi xe dén_nhé bang chuyén dura xe dén cm bign L1, dong co MI lau va val 1 phun nuée. Khi dén cm bién L2 thi val 2 théi hoi. khi dén cdim bién L3 thi dua xe ra 44: Ding phin mém S7- 200, $7- 300 hay viet chuong trinh diéu kl thong. mach dém lén 10 trang thi wi in s6 dé 1H i n S7- 200, $7- 300 hay viét chuomg trinh diéu khién mot he théng én bing diéu khién sir dung mot nat in vita ON vita OFF. Hay viet chuong trinh cho ntit nhiin ON/OFF. Vi du: nhan lin dau fi ON. Nhdin lan hai fa OFF. mot hé Bai tap thu hanh PLC 6 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 46: Ding phén mém S7- 200, S7- 300 hay viet chuong trinh diéu ki thong bang tai gdm 5 dong co hoat dong theo 3 husng. Hudng SI; m6 D2 rdi mé DI, tat D1 rdi tat D2. Hung S2: mé D4 roi mé D3, sau d6 D1; tit D1, D3 r6i tat D4. Huéng $3: mé D5 réi mé D3, sau dé D1; tat D1,D3 rdi tat DS. ‘M6i Kin hoat dong chi theo mot hung, khi muén chuyén sang huéng khic phai thong qua nit dimg. Bai tap 47: Ding phdn mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thdng chuong trinh cho cong nghé dé nguyen lieu. ut Nhiin LV céin bom chay tir A > B, khi dén B thi cén dimg lai va bom vao bén nho bom 1. khi day bén mé van V1 va bom nguyén liéu ra khéi bén nho bom 2. Bén can bom 2 dimg déng V1, céin bam di chuyén vé A. LSI, LS2: c6ng tac hanh trinh, SI, $2: bao bon day va can, $3, S4: bio bén nguyen ligu diy va can, Bai tap 48: Ding phiin mém S7- 200, $7- 300 hay viet chuong trinh digu khién mot he thong déng thing réc tu dong ién mot he Day chuyén déng thing rée gém hai dong co D1 va D2 kéo bing tai kéo va bang tai thing, D1 dong co ba pha mé may Y sau 5 gidy chay tam gide, D2 mé may truc tigp. hain ndt start bang tai thing DI chay 5 phit dua thing vao réi dimg va bang tai bao chay 10 phiit dura béo vao thing. Sau 46 bing tai thing hoat dong. Bai tap 49: Dang phiin mém S7- 200, $7- 300 hay viet chuong trinh digu khién mot he thong trOn son theo thai gian, Quy tron hai loai son mau khéc nhau din ra nhur sau: Nha ON: Hai van mé ra cho son vao binh sau 5 giay hai van d6ng lai. D1 kéo quay quat dé tron son trong 6 gidy réi dimg, V3 mé thao son. Quy trinh lap lai 5 Kin r6i dimg ‘hain OFF: hét son méi duge dimg. Bai tap 50: Dang phin mém S7- 200, $7- 300 hay viet chuong trinh digu khién mot he théng 8 dén sang dan sau dé tat dan tir trén xuGng thai gian tré 2s, sau 3 chu ky lap lai thi he thong tur dong ditng. Bai tap 51: Dang phin mém S7- 200, S7- 300 hay viet chuong én mot he thong 8 dén sing dn sau d6 tit hét tir ren xudng thoi gian t1é 5s, sau 3 chu ky lip lai thi hé thong tr dong dig, Bai tap thu hanh PLC 7 Bién soan: Trin Bie ChuyénTruong CDKTKTCNI, khoa Dién - Bien tit BO mon Bién Bai tap 52: Ding phén mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thong 8 den sang tat xen ke thoi gian tré 2s, sau 3 chu ky lap lai thi he thong ty dong. dimg. Bai tap 53: Dang phan mém S7- 200, S7- 300 hay viet chuong trinh diéu khién mot he thong bang tai dimg thuiin c6 cong nghé sau: Nhdn Strart: B/C D1 quay 5s-> D2 quay5s > D3 quay. Nhiin Stop: D/C DI dimg 5s-> D2 dimg5s -> D3 dimg, Bai tap $4: Diing phiin mém S7- 200, S7- 300 hay viét chuong trinh diéu khién mot hé théng bing tii dimg thuan ¢6 cong nghé sau: Nhén Strart: B/C D1 quay 5s-> D2 quaySs -> D3 quay. Nhin Stop: D/C D3 dimg 5s-> D2 dimgSs -> D1 ding. Bai tap 55: Ding phin mém S7- 200, $7- 300 hay viet chuong trinh diéu khién mot he 6 dén c6 cong nghé sau: Nhan Strart: D1 sang 5s-> D2 sing 5s -> D3 sdng, D4 sing 5s-> DS sing 5s -> D6 sing 5s > tat hét, sau d6 lp lai tir déu, Nha Stop: 6 den dimg. Bai tap thu hanh PLC 8 Bién soan: Trin Bie Chuyén