GENERAL DESCRIPTION

Automatic Transmission

1 . General Description 55,0.0,

A : SPECIFICATIONS

5510007E49

1 . DRIVE PLATE AND DRIVEN PLATE

S570007E4901

1 .6
2.0
2.0
2 .5

Plate number of high clutch

3.0
1 .6
2.0
2.0
2.5
3.0
1 .6
2.0
2.0
2.5
3.0
1 .6

Plate number of reverse clutch

Plate number of 2-4 brake

2.0
2.0
2.5
3.0
1 .6
2.0
2.0
2.5
3.0
2 .0

Plate number of low clutch

Plate number of low and reverse brake

2.0
2.0
2.5
2.5
3.0
3.0

Plate number of transfer clutch

L
L

3
4
5
4
5
1
2
2

L TURBO
L

L
L
L
L TURBO
L
L
L
L
L TURBO
L
L
L

2
2
2
3
4
3
4
4
4
7

L
L TURBO
L
L
L
L
L TURBO
L
L
L

L TURBO (Without VTD)

L TURBO (With VTD)
L (Without VTD)
L (With VTD)
L (Without VTD)
L (With VTD)

6
7
4
4
7
6
7
4
6
3
5

2. AUTOMATIC TRANSMISSION FLUID

CAPACITY S510007E4902
1 .6 L
2.0 L
2.0 L TURBO, 2 .5 L, 3.0 L

Dexron III type Automatic transmission fluid

8.0-8 .3 L(8.5-8 .8 US qt, 7.0-7 .3Imp qt)
8.4 - 8 .7 L (8 .9 - 9.2 US qt, 7.4 - 7.7 Imp qt)
9.3 - 9.6 L (9 .8 - 10 .1 US qt, 8.2 - 8.4 Imp qt)

AT-2

3
6
3

GENERAL DESCRIPTION

Automatic Transmission

B: COMPONENT

SSfODOtA05

1 . TORQUE CONVERTER CLUTCH AND

CASE S51000fA0507
l1)

(2)

cs)

T2

(4)

T2
(16)

.I

(7)
o

o
o ~( 9 )*

T2

o i o

T1

'

T2

*04)~
O
T3

(13)

~I

\(10)

o\

(11)*
0

(12)
83M1995A

(1)
(2)
(3)

Pitching stopper bracket

O-ring
Differential oil level gauge

(5)
(6)
(7)
(8)

Seal pipe
Seal ring
Oil pump shaft
Clip

(4)

Stay

(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)

Oil drain pipe

Input shaft
O-ring
Torque converter clutch ASSY
Drain plug
Gasket
Oil seal
Torque converter clutch case

AT-4

Tightening torque: N~m (kgf-m, nIb)

T1 : 18 (1 .8, 13.0)
T2: 41 (4.2, 30.4)
T3: 44 (4.5, 32.5)

GENERAL DESCRIPTION
2. OIL PUMP

Automatic Transmission

5510001A0502

4)

(6)

(7)
(12) *

T2
,(13)

~~_(12) w
~`(13)
T3

(16)*

T2
T1
(~ .~

1)*

T7

~,s>*

5)

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)

Oil pump rotor

Oil pump cover
Seal ring
Thrust needle bearing
Drive pinion shaft
Roller bearing
Shim
Oil pump housing
Nipple
Air breather hose
Gasket

(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)

O-ring
Test plug
Stud bolt
O-ring
O-ring
Oil seal retainer
Oil seal
O-ring
Drive pinion collar
Lock nut

AT-5

(17)

18) ~

B3M0876A

Tightening torque : N~m (kgf-m, ft-Ib)

T1 : 7 (0.7, 5.1)
T2: 13 (1 .3, 9.4)
T3: 18 (1 .8, 13.0)
T4: 25 (2.5, 18.1)
T5: 39 (4.0, 28.9)
T6: 41 (4.2, 30.4)
T7: 121 (12.3, 89.0)

Automatic Transmission

GENERAL DESCRIPTION

3. TRANSMISSION CASE AND CONTROL

DEVICE 5570001A0503

T4
(5)

(4)

--~ 3 )*\
(41)
(10)

uU

(36)*
1
(39A

(9)

T10`,\
i

\20)

(17)*

T2
(22)* (21)

~'

T9
(as)

83M1996A

AT-6

GENERAL DESCRIPTION
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)

Oil level gauge

Oil charger pipe
O-ring
Transfer valve plate
Transfer valve ASSY
Transfer clutch seal
Transfer duty solenoid
Straight pin
Return spring
Shaft
Parking pawl
Parking support
Inlet filter
Gasket
Inlet pipe (Except 3.0 L model)
Union screw
O-ring
Test plug
Oil filter (Except 3.0 L model)
Oil filter stud bolt
Drain plug
Gasket
Oil pan

(24) Magnet
(25) Stud bolt (Short)
(26) Stud bolt (Long)
(27) Parking rod
(28) Manual plate
(29) Spring pin
(30) Detention spring
(31) Ball
(32) Spring
(33) Gasket
(34) Outlet pipe (Except 3.0 L model)
(35) Union screw
(36) Oil seal
(37) Select lever
(38) Inhibitor switch ASSY
(39) Nipple
(40) Air breather hose
(41) Transmission case
(42) Plate ASSY
(43) Washer
(44) Outlet pipe (3 .0 L model)
(45) O-ring
(46) Cover

AT-7

Automatic Transmission
(47)
(48)
(49)
(50)
(51)
(52)
(53)

Gasket
Union screw
Inlet pipe (3 .0 L model)
Plug
Shim (FWD)
Gasket (FWD)
Transmission cover (FWD)

Tightening torque: N~m (kgf-m, ftIb)

T1: 3.4 (0.35, 2.5)
T2: 4.9 (0.50, 3.6)
T3: 5.9 (0.60, 4.3)
T4: 7.8 (0.80, 5.8)
T5: 12 (1.2, 8.7)
T6: 12.7 (1 .30, 9.4)
T7: 13.7 (1 .4, 10.1)
T8: 17.7 (1 .80, 13.0)
T9: 24.5 (2.50, 18.1)
T10: 24.5 (2.5, 18.1)
T11: 45 (4 .5, 32.5)

Automatic Transmission

GENERAL DESCRIPTION

4. CONTROL VALVE AND HARNESS

ROUTING 55~~~A~~
(2)
\
(7)

~6)*

~\

Ti

-l

*`

5)

8 )*

~~

(9)

( 3)

T2

t/^

(10)

Ti

(11)

(12)

(14)

T2

(15)

`i

(16)

(13)

(17)

(19)

(18)

(20)

(25)

(26)
c2>>
T2

(28)

(21)

T2

`k~ " ~ -

T2

(1) Stay
(2) Transmission harness
(3) O-ring

(4)

O-ring

(5) Torque converter turbine speed

sensor
(6) O-ring
(7) Front vehicle speed sensor
(8) O-ring
(9) Rear vehicle speed sensor
(10) Upper valve body
(11) Accumulator piston

(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)

c~~

' "

T2

(24)
T2

Accumulator spring
Side plate
Separate plate
Middle valve body
Separate plate
Fluid filter
Fluid filter
Lower valve body
Shin solenoid 2
Shift solenoid 1
2-4 brake timing solenoid
2-4 brake duty solenoid

AT-8

B3M1833A

(24)
(25)
(26)
(27)
(28)

ATF temperature sensor

Line pressure duty solenoid
Low clutch timing solenoid
Lock-up duty solenoid
Oil strainer

Tightening torque: N"m (kg/-m, ft-Ib)

T1: 7 (0.7, 5.1)
T2: 8 (0.8, 5.8)

GENERAL DESCRIPTION

Automatic Transmission

5. HIGH CLUTCH AND REVERSE CLUTCH

S510007A0505

(1
(9)

(6)*

(5)*

(2)*

(3)*

yr

yr

(1)
(21)

/
(20)
\
/

(15)

(13)
/

1)

.:

(16)

(17)

(18 ;

(16)

(14)

\2)
(11)

(12}

S3M0221A

(1)
(2)
(3)
(4)
(5)
(6)
(7)

High clutch drum

Lip seal
Lathe cut seal ring
Reverse clutch piston
Lathe cut seal ring
Lathe cut seal ring
High clutch piston

(8)
(9)
(10)
(11)
(12)
(13)
(14)

Spring retainer
Cover
Snap ring
Driven plate
Drive plate
Retaining plate
Snap ring

AT-9

(15)
(16)
(17)
(18)
(19)
(20)
(21)

Dish plate
Driven plate
Drive plate
Retaining plate
Snap ring
Thrust needle bearing
High clutch hub

GENERAL DESCRIPTION

Automatic Transmission

6. PLANETARY GEAR AND 2-4 BRAKE

S57000fA0506

(5)

(3)

(2)

(1)

~o

((\

(13)

J/

(12)

~J

(9)

(7)

X10)

(11)

\\

(16)

(,8)

1\
(19)

(16)(1

\2

(24)

83M1997A

(1) Thrust needle bearing

(2) Front sun gear
(3) Thrust needle bearing
(4) Snap ring
(5) Front planetary carrier
(6) Thrust needle bearing
(7) Rear sun gear
(8) Thrust needle bearing
(9) Rear planetary carrier

(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)

Washer
Thrust needle bearing
Rear internal gear
Washer
Snap ring
Retaining plate
Drive plate
Driven plate
Pressure rear plate

AT-1 0

(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)

Snap ring
Spring retainer
2-4 brake piston
Lathe cut seal ring
Lathe cut seal ring
2-4 brake piston retainer
2-4 brake seal
Leaf spring

GENERAL DESCRIPTION

Automatic Transmission

7. LOW CLUTCH AND LOW & REVERSE

BRAKE

S57000fA0507

(1

D
X20,

(22)
(21)
i
(18)
(16)

(19)
(29)

(17)*

(28)
(26)

11

/ '~~a~ (27)

\\

B3M1017A

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)

Retaining plate
Drive plate
Driven plate
Dish plate
Snap ring
Cover
Spring retainer
Lathe cut seal ring
Low clutch piston
Lathe cut seal ring
Low clutch drum

(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)

Needle bearing
Inner snap ring
One-way clutch
Outer snap ring
Thrust needle bearing
Seal ring
Needle bearing
One-way clutch inner race
Socket bolt
Spring retainer
Return spring

AT-1 1

(23)
(24)
(25)
(26)
(27)
(28)
(29)

Snap ring
Retaining plate
Leaf spring
Drive plate
Driven plate
Dish plate
Low and reverse brake piston

Tightening torque : Mm (kgf-m, ft-Ib)

T 25 (2.5, 18.1)

GENERAL DESCRIPTION

Automatic Transmission

8. REDUCTION GEAR WITHOUT VTD

951000,A0
.508

AWD

I
1
/
~\~ Vv

(4)
(3)

``

\,

(2)

(s)
(a)
(s)

l9)

~~0 i)*F-T

(7'

(is)

(s)

(t2)
(2)

* (11 *0

FWD

(10)
(8)

(s)

(7)

(5)
83M2114A

(1)
(2)
(3)
(4)
(5)
(6)

Seal ring
Ball bearing
Reduction drive gear
Reduction drive shaft
Drive pinion shaft
Snap ring

(7)
(8)
(9)
(10)
(11)

Ball bearing
Reduction driven gear
Snap ring
Washer
Lock nut

(12) Reduction drive shaft

AT-1 2

(13) Ball bearing

Tightening torque: N~m (kgf-m, nIb)
T 100 (10.2, 73.8)

GENERAL DESCRIPTION
9. REDUCTION GEAR WITH VTD

Automatic Transmission

5510001A0509

B3M2115A

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)

Ball bearing
Reduction drive gear
Washer
Needle bearing
Pinion gear
Carrier
Planetary pinion shaft
Straight pin
Snap ring
Seal ring
Thrust needle bearing
Intermediate shaft

(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)

Thrust washer
Rear drive shaft
Ball bearing
Multi-plate clutch (LSD) hub
Ball bearing
Revolution gear
Driven plate (Thicker)
Drive plate
Driven plate (Thinner)
Driven plate (Thicker)
Adjust plate
Rear drive shaft shim

AT-1 3

(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)

Drive pinion shaft

Snap ring
Ball bearing
Reduction driven gear
Lock washer
Lock nut
Gasket
Extension case

Tightening torque: N~m (kgf-m, ft-Ib)

T.100 (10.2, 73.8)

GENERAL DESCRIPTION

Automatic Transmission

10. DIFFERENTIAL GEAR

5510007A0510

(14)
O
p

(1)

(15)

~(2)
(3)

o ~~o

O 0

0 3)`~=

(4)

`r o

(13)'

~ o 0~V 0
o
o

T1

(15)

(14)

(5)

T2

(11)

O O
(1U

(9)

o,
11

$)* .

(7)

T1

(6)

(7)*

-~-

(a)*

(s)

(s)
I

(io)~

(12)

(10)*

83M1019A

(1) Crown gear

(2) Pinion shaft
(3) Differential case (RN)
(4) Straight pin
(5) Differential case (LH)
(6) Taper roller bearing
(7) Oil seal

(8)
(9)
(10)
(11)
(12)
(13)
(14)

O-ring
Differential side retainer
Circlip
Lock plate
Axle shaft
Washer
Differential bevel pinion

AT-1 4

(15) Differential bevel gear

Tightening torque : N~m (kgf-m, ft-Ib)
T1 : 25 (2 .5, 18.1)
T2: 62 (6.3, 45.6)

GENERAL DESCRIPTION

Automatic Transmission

11 . TRANSFER AND EXTENSION CASE

WITHOUT VTD 5510001A0577
(5)

(3)

(4)

(5)

(s)

(6)

(1)*

,.

./_

T1

83M2116A

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)

Thrust needle bearing

Needle bearing
Snap ring
Pressure plate
Drive plate
Driven plate
Pressrue plate
Snap ring
Transfer piston seal
Return spring

(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)

Transfer clutch piston

Rear drive shaft
Ball bearing
Seal ring
Gasket
Transfer clutch pipe
Extension case
Transmission hanger
Oil seal
Dust cover

AT-1 5

(21) Test plug

(22) O-ring
(23) Clip
Tightening torque : N"m (kgf-m, ft-Ib)
T1 : 13 (1 .3, 9.4)
T2: 25 (2.5, 18.1)

GENERAL DESCRIPTION

Automatic Transmission

12. TRANSFER AND EXTENSION CASE

WITH VTD 55,~~AO5,2
(5)*

(s)

(1)

Ti

(19)*
T3

(12)*
0~

rl

(17)*

o
/I

0
(9)

\-'

~~`~

(15)*

\ ~

~ 0
o

o~

(18)

6)

T2

(14)

OIO

()

~8)

(10)

(11)*

(13)

J
B3M2117A

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)

Driven plate (Thicker)

Drive plate
Driven plate (Thinner)
Driven plate (Thicker)
Adjust plate
Snap ring
Spring retainer
Plate
Lathe cut seal ring
Multi-plate clutch (LSD) piston

ASSY

(11) Lathe cut seal ring

(12) Gasket
(13) Multi-plate clutch sensor (LSD)
pipe
(14) Extension case
(15) O-ring
(16) Test plug
(17) Oil seal
(18) Dust cover
(19) O-ring
(20) Vehicle speed sensor 1

AT-1 6

Tightening torque: N~m (kgf-m, ft-Ib)

T1 : 7 (0.7, 5.1)
T2: 13 (1 .3, 9.4)
T3: 25 (2.5, 18.1)

GENERAL DESCRIPTION
C : PRECAUTION

5570001F59

When disassembling or assembling the automatic

transmission, observe the following instructions .
1) Workshop
Provide a place that is clean and free from dust .
Principally the conventional workshop is suitable
except for a dusty place. In a workshop where
grinding work, etc. which produces fine particles is
done, make independent place divided by the vinyl
curtain or the equivalent .
2) Worktable
The size of 1 x 1 .5 m (40 x 60 in) is large enough
to work, and it is more desirable that its surface be
covered with flat plate like iron plate which is not
rusted too much .
3) Cleaning of exterior
(1) Clean the exterior surface of transmission
with steam and/or kerosene prior to
disassembly, however it should be noted that
vinyl tape be placed on the air breather or oil
level gauge to prevent infiltration of the steam
into the transmission and also the cleaning job
be done away from the place of disassembly
and assembly.
(2) Partial cleaning will do, depending on the
extent of disassembly (such as when disassembly is limited to some certain parts) .
4) Disassembly, assembly and cleaning
(1) Disassemble and assemble the transmission while inspecting the parts in accordance
with the Diagnostics .
(2) During job, do not use gloves . Do not clean
the parts with rags : Use chamois or nylon cloth.
(3) Pay special attention to the air to be used
for cleaning. Get the moisture and the dust rid
of the air as much as possible . Be careful not to
scratch or dent any part while checking for
proper operation with an air gun .
(4) Complete the job from cleaning to completion of assembly as continuously and speedily
as possible in order to avoid occurrence of secondary troubles caused by dust . When stopping
the job unavoidably cover the parts with clean
chamois or nylon cloth to keep them away from
any dust .
(5) Use kerosene, white gasoline or the equivalent as washing fluid. Use always new fluid for
cleaning the automatic transmission parts and
never reuse. The used fluid is usable in disassemble and assemble work of engine and
manual transmission .
(6) Although the cleaning should be done by
dipping into the washing fluid or blowing of the
pressurized washing fluid, the dipping is more
desirable. (Do not rub with a brush.) Assemble
the parts immediately after the cleaning without
exposure to the air for a while . Besides in case

AT-1 7

Automatic Transmission

of washing rubber parts, perform the job quickly

not to dip them into the washing fluid for long
time .
(7) Apply the automatic transmission fluid
(ATF) onto the parts immediately prior to
assembly, and the specified tightening torque
should be observed carefully.
(8) Use vaseline if it is necessary to hold parts
in the position when assembling .
(9) Drain ATF and differential gear oil into a
saucer so that the conditions of fluid and oil can
be inspected .
(10) Do not support axle drive shaft, stator
shaft, input shaft or various pipes when moving
transmission from one place to another.
(11) Always discard old oil seals and O-ring,
and install new ones .
(12) Be sure to replace parts which are
damaged, worn, scratched, discolored, etc.

GENERAL DESCRIPTION

Automatic Transmission

D : PREPARATION TOOL 55,~,A,~

1 . SPECIAL TOOLS 55IODOIAo1

ILLUSTRATION

DESCRIPTION
PULLER ASSY

REMARKS
Used for removing and installing extension case
roller bearing.

498057300

INSTALLER

Used for installing extension oil seal .

498077000

REMOVER

Used for removing differential taper roller bearing.

499247400

INSTALLER

* Used for installing transfer outer snap ring .

Used with GUIDE (499257300).

TOOL NUMBER
398527700

46
m

B3M1977

B3M1972

83M1998

B3M1999

AT-1 8

GENERAL DESCRIPTION
ILLUSTRATION

TOOL NUMBER
499257300

Automatic Transmission

DESCRIPTION
GUIDE

REMARKS
* Used for installing transfer outer snap ring .
9 Used with INSTALLER (499247400) .

499787000

WRENCH ASSY

Used for removing and installing differential side

retainer.

398437700

DRIFT

Used for installing converter case oil seal .

398497701

INSTALLER

Used for installing converter case oil seal .

B3M2000

K
B3M1953

83M2001

B3M1967

AT-1 9

Automatic Transmission
ILLUSTRATION

GENERAL DESCRIPTION
TOOL NUMBER
398673600

DESCRIPTION
COMPRESSOR

REMARKS
Used for removing and installing clutch spring .

498255400

PLATE

Used for measuring backlash of hypoid gear .

399893600

PLIERS

Used for removing and installing clutch spring .

498247001

MAGNET BASE

9 Used for measuring gear backlash .

Used with DIAL GAUGE (498247100) .

6'~9
B3M2002

B3M 1973

B3M2003

B3M1945

AT20

GENERAL DESCRIPTION
ILLUSTRATION

B3M1946

83M2004

TOOL NUMBER
498247100

Automatic Transmission

DESCRIPTION
DIAL GAUGE

REMARKS
* Used for measuring gear backlash .
Used with MAGNET BASE (498247001) .

498517000

REPLACER

Used for removing front roller bearing.

498627000

SEAT

Used for removing spring of transfer clutch piston.

499095500

REMOVER ASSY

Used for removing axle shaft.

B3M2005

B3M2006

AT21

Automatic Transmission
ILLUSTRATION

GENERAL DESCRIPTION
TOOL NUMBER

DESCRIPTION

499247300

INSTALLER

REMARKS
* Used for removing axle shaft.
Used with REMOVER (499095500).

499267300

STOPPER PIN

Used for installing inhibitor switch .

499787700

WRENCH ASSY

Used for removing and installing drive pinion

lock nut.

499787500

ADAPTER ASSY

Used for removing and installing drive pinion

lock nut.

0
0

B3M2007

B3M2008

9M

B3M2009

83M2010

AT22

GENERAL DESCRIPTION
ILLUSTRATION

B3M1978

TOOL NUMBER
398643600

Automatic Transmission

DESCRIPTION
GAUGE

REMARKS
Used for measuring total end play, extension
end play and drive pinion height.

498627100

SEAT

Used for holding low clutch piston retainer

spring when installing snap ring .

499577000

GAUGE

Used for measuring the transmission case mating surface to the reduction gear end surface.

499737000

PULLER

Used for removing reduction driven gear

assembly.

B3M2011

83M2012

B3M2013

AT23

Automatic Transmission
ILLUSTRATION

83M2014

GENERAL DESCRIPTION
TOOL NUMBER
499737100

DESCRIPTION
PULLER SET

REMARKS
Used for removing reduction drive gear assembly.

498077600

REMOVER

Used for removing ball bearing.

498937110

HOLDER

Used for removing and installing drive pinion

lock nut.

498677100

COMPRESSOR

Used for installing 2-4 brake snap ring .

`~1J

B3M2015

B3M2016

6
83M2017

AT 24

GENERAL DESCRIPTION
ILLUSTRATION

Automatic Transmission

TOOL NUMBER
498437000

DESCRIPTION
HIGH CLUTCH PISTON GUIDE

REMARKS
Used for installing high clutch piston .

498437100

LOW CLUTCH PISTON GUIDE

Used for installing low clutch piston .

899580100

INSTALLER

Used for press-fitting the ball bearing for transfer clutch .

69

B3M2018

B3M2018

4609M

B3M2019

2. GENERAL PURPOSE TOOLS 55,~,A,~oz

Depth gauge
Thickness gauge

TOOL NAME

Used
Used
Used
Used

Micro meter
Spring balance

E : PROCEDURE

S570001E45

* In this section the procedures described under

each index are all connected and stated in order.
It will be the complete procedure for overhauling of
the automatic transmission itself when you go
through all steps in the process.

for
for
for
for

REMARKS
measuring transmission end play.
measuring clearances of clutch, brake and oil pump .
measuring thickness of drive pinion .
measuring starting torque of drive pinion .

Therefore, in this section, to conduct the particular

procedure within the flow of a section, you need to
go back and conduct the procedure described previously in order to do that particular procedure .

AT25