ME 331

1ST set

MANUFACTURING PROCESSES &

19 -8-14

SYSTEMS

Prob1-: In an Orthogonal Cutting expt , the following data was

generated.
Cutting Speed- 80 M/min. Depth of cut-1 mm. Chip
thickness-2mm.
Rake angle -10 deg. Cutting force (along tool movement )1000 N.
Force (perpendicular to tool movement- 800 N. Width of cut2mm.
1. Calculate the shear angle ,work done in shearing & energy
lost in friction
2. Sketch and show the Mohr Circle on shear plane
3. Shear strain & strain rate
Prob-2: In prob-1 ,if the rake angle of the tool is increased
to 15 deg, and chip thickness reduces to 1.5 m.m., what are
going to be the other changes ?
Write your comments on them.
3: Are the shear angles obtained analytically & experimentally
the same ?
(In probs 1 & 2 ) .Comment on the results.
4 : In a turning operation ,the constants in Tool Life equation
are n=0.25
& C = 300. If the tool life is 100 min at 120 M/min cutting
speed, what will
be its life
should be the

at 150 M/min ? To have a life of 400 min ,what

cutting speed ?

5 What are the common types of chips ? What does each

type indicate about the process ?

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