HGT Khai Trien3

n chi tit my_Hp gim tc 2 cp
Ging vin h ng
dn c Nam
Li ni u
Tnh ton thit k h dn ng c kh l ni dung khng th
thiu trong chng trnh o to k s c kh . n mn hc Chi
tit my l mn hc gip cho sinh vin c th h thng ho li
cc kin thc ca cc mn hc nh: Chi tit my, Sc bn vt liu,
Dung sai & lps gheps, V k thut .... ng thi gip sinh vin
lm quen dn vi cng vic thit k v lm n chun b cho
vic thit k n tt nghip sau ny.
Nhim v c giao l thit k h dn ng t ke gm c hp
gim tc bnh rng v b truyn ai. H c dn ng bng
ng c in thng qua b truynf ai ti hp gim tc v s
truyn chuyn ng ti tang quay.
Do ln u tin lm quen thit k vi khi lng kin thc tng
hp cn c nhng mng cha nm vng cho nn d rt c
gng tham kho cc ti liu v bi ging ca cc mn c lin
quan song bi lm ca em khng th trnh c nhng sai st.
Em rt mong c s hng dn v ch bo thm ca cc thy
trong b mn em cng c v hiu su hn , nm vng hn
v nhng kin thc hc hi c.
Cui cng em xin chn thnh cm n cc thy trong b mn,
c bit l thy cs Nam trc tip hng dn, ch bo cho
em hon thnh tt nhim v c giao .
Mt ln na em xin chn thnh cm n !
H ni, ngythngnm 2007
Sinh vin thc hin
Nguynx V
Binhf
Nguyn V Bnh
Lp C in t 2_K49

dn c Nam
Ging vin h ng
Thit K H Dn ng Ti Ko
S liu cho trc

-
Lc ko bng ti F=8400 [ N ]
Vn tc ko cp v=0,7 m/s
ng knh tang D=340 mm
Thi hn phc v lh=19000 h
S ca lm vic : S ca =2
Gc nghing ng ni tm b truyn ngoi = 300
c tnh lm vic : va p va
chng I: chn ng c in
1.Chn ng c in
Tmm T1
1.1.Xc nh cng sut t trn cc trc ng c
T2
Pyc
Pct .
Trong :
Pct (kW) l cng sut trn trc my cng tc
: l hiu sut ca HD
Nguyn V Bnh
Lp C in t 2_K49
tmm
t1
t2
tck

dn c Nam
Ta c
Pct
Ging vin h ng
F .v
1000
F (N): lc ko bng ti
Hnh 1
v (m/s): vn tc di ca bng ti
Pct
8400.0.7
5,88( kW )
1000
: H s ti trng tng ng, c tnh nh sau:
Ti
t
. i
t ck
i 1 T1
n
T t
T t
1 . 1 2 . 2
T 1 t ck T1 t ck
5
2 3
0,7
0,90
8
8
1 . 2 . 3 ... , l hiu sut ca cc b truyn v ca cc

i 1
cp c trong h thng dn ng (c th chn theo bng

2.3 ti liu TTTKHDCK - T1)
=ot. k. ol3br2d
Trong .
ol Hiu sut ca ln
ot Hiu sut trt
kn Hiu sut khp ni
ai Hiu sut b truyn ai
.br Hiu sut b truyn bnh rng
Chn theo bng 2.3 ti liu TTTKHDCK - T1 ta c
ol =0,99 ; ot =0,98 ; kn =1 ; ai =0,95 ; br =0,98
= 0,98.1.0,993.0,982.0,95 = 0,87
Thay s vo ta c
Pyc
Nguyn V Bnh
Lp C in t 2_K49
5,88.0,90
6,08( kW )
0,87

dn c Nam
Ging vin h ng
Hnh 2
1.2.Xc nh s b s vng quay ng b ca ng c
in
nsb = nct.usb
Trong
- nct : s vng quay ca trc my cng tc
nct
-
60.1000.v
(v / ph)
.D
i vi tang quay
v [m/s] l vn tc di ca bng ti
D [mm] l ng knh tang quay
nct
60.1000.0,7
39,32[v / ph]
.340
T s truyn ca h thng
usb = usbH usbBtng
Trong
usbH l t s truyn ca hp (chn theo bng 2.4 ti liu
TTTKHDCK - T1)
usbBtng l t s truyn s b B truyn ngoi (chn theo bng
2.4 ti liu TTTKHDCK - T1)
Chn usbH = 10
Chn usbBtng =uai = 4 (tha mn nm trong khong t 3 n 5)
usb = 10.4=40
Nguyn V Bnh
Lp C in t 2_K49

Ging vin h ng
dn c Nam
nsb = 39,32.40 = 1572,8 (v/ph)
1.3.Chn ng c
Khi c c Pyc v s vng quay s b nsb, ta c th chn
quy cch ng c theo bng P1.3(tr237_TK1)tha mn iu
kin:
Cng sut: Pdc Pyc
S vng quay: ndc nsb
ng thi tha mn: (Tk / Tdn ) (Tmm / T )
ng c c chn c cc thng s sau:
K hiu ng c in: 4A132S4Y3
Cng sut danh ngha Pc =7,5 (kW)
S vng quay thc
nc =1455 (v/ph)
H s qu ti
Tk/Tdn =2,0 >Tmm/T1=1,5
Khi lng
77 kg
ng knh trc ng c 38mm (Bng P1.7_TK1_tr242)
2.phn phi t s truyn

2.1.Xc nh t s truyn chung
uc = ndc/nct
nc(v/ph) l s vng quay ca ng c chn
nct(v/ph) l s vng quay ca trc my cng tc
uc =1455/39,32=37,00
2.2.Xc nh t s truyn ca b truyn trong hp
ung = uc/uh
Da trn quan im v mi tng quan kch thc gia HGT v
b truyn ngoi , ta chn t s truyn uai=3
uh=37,00/3 = 12,33
ung l t s truyn ca b truyn ngoi HGT (l b truyn ai)
uh l t s truyn ca HGT
Li c uh=u1.u2 vi u1,u2 ln lt l t s truyn ca hai cp bnh
rng n khp
Chn phng n phn phi t s truyn uh theo phng php giI
bI ton a mc tiu
Theo bng 3.1(TK1_tr43) chn
Bng ni suy ta c
u 4,32
12,33 12
1
14 12
4,79 4,32
Nguyn V Bnh
Lp C in t 2_K49
=> u1=4,398

dn c Nam
u
Ging vin h ng
37
h
=> u2= u 3.4,398 2,80
1
Khi :
u
37
ch
un= u .u 4,398.2,80 3,00
1
2
3.tnh cc thng s trn cc trc

3.1.s vng quay trn cc trc
S vng quay ca ng c
nc=1455 [v/ph]
S vng quay ca trc 1
n1= nc/uai = 1455/3 =485[v/ph]
S vng quay ca trc 2
n2 =n1/u1 = 485/4,398=110,28 [v/ph]
S vng quay ca trc 3
n3=n2/u2=110,28/2,80=39,38[v/ph]
3.2.Cng sut trn cc trc
Cng sut trn trc 3
P3=Pct/ot.k=5,88/0,98.1=6,00
Cng sut trn trc 2
P2 = Pct/ol .br =6,00 / 0,99.0,98 =6,18 [Kw]
Cng sut trn trc 1
P1 = P2 / ol .br = 6,18/0,99.0,98 =6,37 [Kw]
Cng sut thc trn trc ng c
Pc = P1 / ol .ai = 6,37/0,99.0,95 =6,77 [Kw]
3.3.Mmen xon trn cc trc
T cng thc: Ti = 9,55.106.Pi/ni ta tnh c:
Mmen xon trn trc ng c
Tc = 9,55.106.Pc/nc = 9,55.106.6,77/1455 = 44435,39
(Nmm)
Mmen xon trn trc I
TI = 9,55.106.PI/nI = 9,55.106.6,37/485= 125429,897 (Nmm)
Nguyn V Bnh
Lp C in t 2_K49

dn c Nam
Ging vin h ng
Mmen xon trn trc II

TII = 9,55.106.PII/nII = 9,55.106. 6,18 /110,28= 535174,10
(Nmm)
Mmen xon trn trc III
TIII=9,55.106.PIII/nIII=9,55.106.6,00/39,38=1455053,33
(Nmm)
Mmen xon trn trc cng tc
Tct = 9,55.106.Pct/nct = 9,55.106.5,88/39,38 =1425952,26
(Nmm)
Bng 1. Cc thng s trn cc trc
Trc
ng c
II
III
Trc ct
6,18
6,00
5,88
4,398
110,28
2,80
39,38
1
39,38
535174,
10
1455053
,33
1425952,
26
Thng s
P (KW)
U
n(vg/p)
T (Nmm)
6,77
6,37
1455
3,00
485
44435,3
9
125429,
897
chng II: thit k cc b truyn

1.thit k b truyn ai thang
Cc thng s u vo:
+> Cng sut thc ca ng c : P/dc=6,77 kW
+> S vng quay trc ng c : ndc=1455 v/ph
+> T s truyn
: u =3,00
Nguyn V Bnh
Lp C in t 2_K49

Ging vin h ng
dn c Nam
+> Gc nghing ng ni tm 2 bnh ai : 30o
1.1.Chn loi ai:
y0
b
b0
T hnh 4.1 (TKI_tr59) vi cng sut cn truyn 6,77 kW;

S vng quay ng c 1455 v/ph ta chn tit din ai
Cc s liu kch thc ai tra bng 13.3(TLI_tr22) nh sau:
b0 =14 mm
b = 17 mm
h = 10,5 mm
y0 = 4,0 mm
A1 = 138 mm2
l0 = 2240 mmChiu di gii hn : 800 6300 mm
Khi lng 1 m ai : 0,18 kg/m

Hnh 3
T bng 13.5 (TLI_tr23) cho d1min=125 mm
1.2. Xc nh cc kch thc v thng s b truyn :
1.2.1.Chn ng knh bnh ai nh :
Ta c : d1=(1,11,2)d1min
=(1,11,2).125
=137,5150 (mm)
T bng 4.26 (TKI_tr67) chn d1=140 mm
Vn tc ai :
V=
.d 1 .n1
.140.1455
10,66
60000
60000
(m/s)
Tnh ng knh bnh ai ln:

d2 = u.d1.(1- )
vi : h s trt , chn = 0,02
d2 = 3.140.(1- 0,02) = 411,6 (mm) => chn d2 = 450 mm
theo tiu chun
1.2.2.Chn khong cch trc :
Chn s b khong cch trc tho mn :
0,55.(d1+d2) +h a 2.(d1+d2)
<=> 0,55.(140+450) a 2.(140+450)
<=> 335 a 1180
Chn s b a = d2 = 450 mm
Theo cng thc tnh chiu di ai :
Nguyn V Bnh
Lp C in t 2_K49

dn c Nam
. d 1 d 2 d 2 d1
L=2.a +
2
4a
L=2.450 +
Ging vin h ng
.140 450 450 140
2
4.450
= 1880 (mm)
T bng 4.13 (TKI_tr59) chn chiu di ai tiu chun : L = 1800

mm
Tnh li khong cch trc a
. d1 d 2
. d1 d 2
1
L
a = . L
4
2
2
a=
1
.140 450
. 1800
4
2
1800
2. d 2 d1
.140 450
2. 450 140
2
a = 407 (mm)
Gc m ca ai trn bnh ai nh
1 = 1800 -
57 0. d 2 d1
a
1 = 1800 -
570. 450 140

= 136,590 > 1200 (tho mn)
407
1.2.3. Nghim s vng chy ca ai trong mt giy

i=
v 10,66
0,59
L
18
< 10 (tho mn)
1.3. Xc nh s ai z
S ai z c xc nh theo cng thc
Nguyn V Bnh
Lp C in t 2_K49

dn c Nam
z=
Ging vin h ng
P1 .k d
P0 .C .C l .Cu .C z
Trong :
P1 : Cng sut trn trc bnh ai ch ng (kW)
N chnh l cng sut thc ca ng c P1 = Pc = 6,77 kW
[P0] : Cng sut cho php
T bng 4.19 (TKI_tr62) bng ni suy ta c :
Vi V=10 m/s
140 125
x 2,25
180 125 3,38 2,25
x = 2,56
Vi V= 15 m/s
140 125
y 2,61
180 125 4,61 2,61
y = 3,16
=>
10,66 10 P0 2,56
15 10
3,16 2,56
=> [P0] = 2,64 (kW)

K : h s ti trng ng
T bng 4.7 (TKI_tr55) vi ti trng m my n 150% ti trng
danh ngha , chn K=1,1.
C : h s xt n nh hng ca gc m 1
T bng 4.15 (TKI_tr61) ta c
C =0,88
Cl : h s k n nh hng ca chiu di ai
T bng 4.16 (TKI_tr61) vi
l 1800
0,80
l0 2240
ta c Cl = 0,95
Cu : h s k n nh hng ca t s truyn
T bng 4.17 (TKI_tr61) ta c Cu = 1,14
Cz : h s xt n nh hng ca s phn b khng u ti
trng cho cc dy ai
T bng 4.18 (TKI_tr61)
P1
6, 77
vi z = P 2, 64 2,56 ta c Cz = 0,95
0
Thay s vo ta c
Nguyn V Bnh
Lp C in t 2_K49
10

dn c Nam
Ging vin h ng
B
z=
6, 77.1,1
3,11
2, 64.0,88.0,95.1,14.0,95
Chn z=3 ztnh-zchn = 0,11 < 0,3 (tho mn)e
ho
Chiu rng bnh ai B :

T bng 4.21 (TKI_tr63) ta c vi tit din ai
t= 19 mm
e= 12,5 mm
h0 = 4,2 mm
B = (3-1).19 + 2.12,5 = 63 (mm)
f
ng knh ngoi ca bnh ai
da = d + 2.h0 = 140 + 2.4,2 = 148,4 (mm)
1.4. Xc nh lc cng ban u v lc tc dng ln trc :
Hnh 4
Lc cng trn 1 ai c xc nh bng cng thc
780.P .K
1
d
F0 = V .C .z Fv
Trong
Fv : lc cng do lc li tm sinh ra , xc nh bng cng thc
Fv = qm.V2
qm : khi lng 1 m chiu di ai
T bng 4.22 (TKI_tr64) vi tit din ai qm = 0,178 kg/m
Fv = 0,178.10,662 = 20,23 (N)
F0 =
780.6, 77.1,1
20, 23 226, 63 (N)
10, 66.0,88.3
Lc tc dng ln trc
Fr = 2.F0.z.sin(1/2)
= 2.226,63.3.sin (136,59/2)
= 1263,37 (N)
Vi t s truyn thc ca b truyn ai u = 3,21 ta c
uch
37
uh = u 3, 21 11,53
n
T bng 3.1 (TKI_tr43) bng ni suy ta c
u1 =4,2
Nguyn V Bnh
Lp C in t 2_K49
11

dn c Nam
u2 =
Ging vin h ng
uh 11,53
2, 75
u1
4, 2
T ta c bng cc thng s ca ai
Bng 2 . Cc thng s ca ai
Thng s
ng knh bnh ai nh d1 (mm)
ng knh bnh ai ln d2 (mm)
Chiu rng bnh ai B (mm)
Chiu di ai l (mm)
S ai
Tit din mt ai A1 (mm2)
Lc tc dng ln trc Fr (N)
Gi tr
140
450
63
1800
3
138
1263,37
2. THIT K B TRUYN CP NHANH (BNH TR RNG

THNG)
1.Chn vt liu.
Vt liu lm bnh rng p ng cc i hi sau:
- Vt liu lm bnh rng phi tho mn cc yu cu v bn
b mt trnh hin tng trc mi, mi mn, dnh rng v
bn un trong qu trnh lm vic. Cho nn vt liu lm bnh
rng thng l thp c ch nhit luyn hp l hoc c lm
bng gang hay cc vt liu khng kim loi khc.
- Theo yu cu ca bi th b truyn bnh rng thng
phi truyn c cng sut ti a chnh l cng sut truyn ln
nht ca trc I l 6,37 (kW) ng vi ch trung bnh cho nn
vt liu lm bnh rng thuc nhm I c cng t HB 350.
- m bo ch tiu kinh t ta phi chn vt liu v phng
php gia cng hp l cho cp bnh rng c thi gian s dng
khng c chnh lch nhau khng qu nhiu.
Cn c vo cc tiu chun v Bng 6.1 (Trang 92-Tp 1:Tnh
ton thit k h dn ng c kh) ta xc nh s b vt liu
lm cp bnh rng nh sau:
Bnh nh: Chn vt liu thp C45 v ch nhit luyn l
tin hnh ti ci thin sau khi gia cng c cc thng s k thut
( cng,gii hn bn v gii hn bn chy) ln lt nh sau:
HB = 241 285;
b1 = 850 MPa ;
ch 1 = 580 Mpa
Nguyn V Bnh
Lp C in t 2_K49
12

Ging vin h ng
dn c Nam
Vy ta chn cng ca bnh rng 1 l HB1 = 245.
Bnh ln: Chn vt liu thp C45 cng tin hnh ti ci thin
sau khi gia cng c cc thng s v vt liu ( cng, gii hn
bn v gii hn bn chy) ln lt nh sau:
HB = 192 240;
b2 = 750 MPa ;
ch2 = 450 Mpa
Vy ta chn cng ca bnh rng 2 l: HB2 = 230.
2. Xc nh ng sut tip xc [ H] v ng sut un [ F]
cho php.
a. ng sut tip xc cho php c xc inh bi cng
thc nh sau:
H H lim SH .ZR .ZV .K L .K xH .
Trong :
- SH l h s an ton.
- ZR l h s xt n nh hng ca nhm b mt.
- ZV l h s xt n nh hng ca vn tc vng.
- ZL l h s xt n nh hng ca bi trn.
- KxH l h s xt n nh hng ca kch thc bnh
rng.
Chn s b ZR.ZV.KLKxH = 1 nn ta c H H lim / SH
Do gii hn bn mi tip xc ng vi chu k chu ti N HE c xc
nh nh sau:
H lim oH lim.K HL .
Trong :
- H lim l gii hn bn mi tip xc ca b mt
rng.
- KHL l h s xt n nh hng ca chu k lm vic.
Theo Bng 6.2 (TKI_tr94) ta c cng thc xc nh H lim v SH
H lim = 2.HB + 70 (MPa) cn SH = 1,1.
nh sau:
Vy ta c gii hn bn mi tip xc ca bnh rng nh v bnh
rng ln nh sau:
H lim1 = 2.HB1 + 70 = 2.245 + 70 = 560 (MPa).
H lim2 = 2.HB2 + 70 = 2.230 + 70 = 530 (MPa).
H s chu k lm vic ca bnh rng c xc nh nh sau:
KHL= 6 N HO N HE
S chu k c s NHO c xc nh bi cng thc nh sau: NHO =
30.HB2,4.
2,4
2,4
7
N HO1 30.HB1 30.245 1, 6.10

2,4
2,4
7
N HO 2 30.HB2 30.230 1,39.10
S chu k thay i ng sut tng ng NHE c xc nh

nh sau:
Nguyn V Bnh
Lp C in t 2_K49
13

dn c Nam
Ging vin h ng
N HE 60.ci . Ti / Tmax .ti .ni .

3
Trong :
- c l s ln n khp trong mt vng quay. Nn ta
c c =1.
- Ti l mmen xon ch i ca bnh rng ang
xt.
- ni l s vng quay ch i ca bnh rng ang
xt.
- ti l tng s gi lm vic ch i ca bnh rng
ang xt.
3
N HE2 60.ci . Ti / Tmax .ti .ni .
Vy vi bnh ln (lp vi trcII) ta c:
Thay s vo cc gi tr tng ng ca cng thc ta c:
N HE 2 60.1.
Ta li c :
485
3
5
.19000. 13 (0, 7)3 . 9,92.107 N HO 2 1,39.107
4, 2
8
8
N HE1 N HE2.U1
K HL 1
N HE2 N HO1
Thay s vo ta s xc nh c ng sut cho php ca bnh

rng nh sau:
H 1
H 2
Ho lim1.K HL 560.1
509 (MPa).
SH
1,1
Ho lim 2 .K HL 530.1
481,8 (MPa)..
SH
1,1
Do y l cp bnh tr rng thng n khp cho nn ng sut

tip xc cho php xc nh nh sau:
H min H 1 , H 2 481,8 (MPa).
b. ng sut un cho php c xc inh bi cng thc nh

sau:
F F lim.Y R .Y S .K xF .
SF
Trong :
- [Flim] l gii hn bn mi un ng vi chu k chu
ti NFE.
- SF l h s an ton ly bng 1,75 do b mt c ti
ci thin.
- YS = 1,08 0,16.lgm l h s xt n nh hng ca
kch thc rng.
- YR 1 l h s xt n nh hng nhm mt ln
chn rng.
Nguyn V Bnh
Lp C in t 2_K49
14

Ging vin h ng
dn c Nam
- KxF l h s xt n nh hng ca kch thc bnh
rng.
Chn s b YR.YS.KxF = 1 F F lim / SF .
Do gii hn bn mi un ng vi chu k chu ti N FE c xc
nh nh sau:
F lim oF lim.K FL .
Trong :
- F lim l gii hn bn mi un ca b mt rng.
- KFL l h s xt n nh hng ca chu k lm vic.
Theo Bng 6.2 (Trang 94-Tp 1: Tnh ton thit h dn ng
c kh) ta c cng thc xc nh F lim v SF nh sau: F lim = 1,8.HB
v SF =1,75.
Vy ta c gii hn bn mi tip xc ca bnh rng nh v bnh
rng ln nh sau:
F lim1 = 1,8.HB1 = 1,8.245 = 441 (MPa).
F lim2 = 1,8.HB2 = 1,8.230 = 414 (MPa).
H s chu k lm vic ca bnh rng c xc nh nh sau:
KFL= 6 N FO N FE
M s chu k c s NFO =4.106 c xc nh cho mi loi thp.
Cn s chu k thay i ng sut tng ng NFE c xc
nh nh sau:
N FE 60.ci . Ti / Tmax
mF
.ti .ni .
Trong :
- c l s ln n khp trong mt vng quay. Nn ta
c c =1.
- Ti l mmen xon ch i ca bnh rng ang
xt.
- ni l s vng quay ch i ca bnh rng ang
xt.
- ti l tng s gi lm vic ch i ca bnh rng
ang xt.
- mF l bc ca ng cong mi khi th v un y
mF = 6.
Vy vi bnh rng ln (lp vi tr II) ta c:
N FE 60.ci . Ti / Tmax .ti .ni .
6
Tin hnh thay cc gi tr bng s vo cng thc ta c.

N FE 2 60.1.
485
3
5
.19000. 16 (0, 7)6 . 8,81.107 N FO 2 4.106
4, 2
8
8
Nguyn V Bnh
Lp C in t 2_K49
15

dn c Nam
Ta c :
Ging vin h ng
N FE1 N FE2.U1
K FL 1
N FE2 N FO1
Thay s vo ta s xc nh c ng sut cho php ca bnh

rng nh sau:
Fo lim1.K FL 441.1
252 (MPa).
F 1
SF
1, 75
F 2
Fo lim 2 .K FL 414.1
236,5 (MPa).
SF
1, 75
c.ng sut cho php khi qu ti :

+ ng sut tip xc khi qu ti :
[ H1]max = 2,8. ch1 = 2,8.580 = 1624 (MPa)
[ H2]max = 2,8. ch2 = 2,8.450 = 1260 (MPa)
+ng sut un cho php khi qu ti :
[ F1]max = 2,2.HB1 = 2,2.245 = 539 (MPa)
[ F2]max = 2,2.HB2 = 2,2.230 = 506 (MPa)
3. Xc nh s b khong cch trc:
Cng thc xc nh khong cch trc a ca b truyn bnh
rng tr rng thng bng thp n khp ngoi nh sau:
a1 50 (u1 + 1)
T1.K H .K Hv
H 2 .u1. a
Trong :
- T1 l mmen xon trn trc bnh ch ng (l
trc I)
- d = b/d1 = 0,5.a.(u+1) l h s chiu rng bnh
rng.
- KH l h s k n s phn b ti trng khng u
trn chiu rng vnh rng khi tnh v tip xc.
- KHv l h s k nh hng ca ti trng ng.
- u1 l t s truyn ca cp bnh rng.
y ta c:
- T1 = 125429,897 (N.mm); u1 = Unh = 4.2; a = 0,3 v [] =
481,8 (MPa)
-d = 0,5.a.(u+1) = 0,5.0,3.(4,2+1) = 0,78 Tra Bng 6.7 (Trang
98-Tp 1: Tnh ton thit k h dn ng c kh) ta xc nh
c KH = 1,115 (S 3).
- Chn s b KHv = 1.
Nguyn V Bnh
Lp C in t 2_K49
16

Ging vin h ng
dn c Nam
Thay s vo cng thc ta s xc nh c khong cch gia 2
trc a1:
a1 50.(4,2+1). 3
125429,897.1,115.1
203,31 (mm)
481,82.5.0,3
Vy ta chn s b a1 = 205 (mm).

4. Xc nh cc thng s n khp
Mun ca bnh rng tr rng thng (m) c xc inh nh
sau:
m = (0,01 0,02).a1 = (0,01 0,02).205 = 2,05 4,1.
Theo dy tiu chun ho ta s chn m = 3 mm.
* S rng trn bnh ln v bnh nh ln lt l Z1v Z2 ta c :
Z1
2.a1
2.205
26, 28 Chn Z1 = 26 rng.

m. u 1 3. 4, 2 1
Z2 = U1 Z1 = 4,2.26 = 109,2 (rng).

Vy Zt = Z1 + Z2 = 26 + 109 = 135 ;
Nh vy t s truyn thc cp nhanh
z
109
2
u1, = z 26 4,19
1
Ta c
u1 u1, 4, 2 4,19
0, 0024 0, 04 (tho mn)

u1
4, 2
Tnh li khong cch trc a :

a=
m. z1 z2
2
3. 26 109
2
202,5 (mm)
chn a = 203 mm
* y ta phi tin hnh thm qu trnh dch bnh rng
tng khong cch trc t a1 =202,5(mm) ln a2 = 203 (mm) m
vn bo m qa trnh n khp.
H s dch tm :
y=
a
203
0,5. 26 109 0,17
- 0,5(z1 + z2) =
m
3
H s :
Nguyn V Bnh
Lp C in t 2_K49
17

dn c Nam
1000. y
Ging vin h ng
1000.0,17
ky = z z 26 109 1, 26
1
2
T bng 6.10a (TKI_tr101) bng ni suy ta c :
kx = 0,015
H s gim nh rng :
y
k x . z1 z2
1000
0, 015. 26 109
1000
0, 002
Tng h s dch chnh :

xt = y + y = 0,17 + 0,002 = 0,172
H s dch chnh bnh rng 1
z2 z1 . y
zt
x1 = 0,5. xt
109 26 .0,17
0,5.
0, 034 (mm)
0,172
26 109
x2 = xt x1 = 0,172-0,034 = 0,138
Gc n khp :
cos tw =
m. z1 z2 .cos
2.a
3. 26 109 .cos 200

2.203
0,937
tw 20,380
ng knh vng ln bnh nh :

2a
2.203
d1 = u 1 4,19 1 78, 23 (mm)

1
Vn tc vng ca bnh rng :
v1 =
d1n1 .78, 23.485
1,986 (m/s)
60000
60000
T bng 6.13 (TKI_tr106) chn cp chnh xc ch to bnh rng

l 9
Chiu rng bnh rng :
b = a .a 0,3.203 60,9 (mm)
ng knh vng chia bnh ln :
d2 = m.z2 = 3.109 = 327 (mm)
Nguyn V Bnh
Lp C in t 2_K49
18

Ging vin h ng
dn c Nam
5. Kim nghim rng v bn tip xc.
Yu cu cn phi m bo iu kin H [H]
Do H =
Z M .Z H Z
d1
2.T1.K H .K Hv .(u1 1)
b .u1
Trong : - ZM : H s xt n nh hng c tnh vt liu;

- ZH : H s k n hnh dng b mt tip xc;
- Z : H s k n s trng khp ca rng;
- KH : H s tp trung ti trng
- KHv : h s ti trng ng
- b : Chiu rng vnh rng.
- d1 : ng knh vng chia ca bnh ch ng;
Ta bit c cc thng s nh sau:
- T1 = 125429,897 (N.mm).
- b =60,9 mm;
- u1 = 4,19 v d1 = 78,23 (mm).
- ZM = 275 MPa1/2 v bnh rng lm thp tra Bng 6.5
(TKI_tr96).
- ZH =
2
2
1, 75
sin 2 tw
sin 2.20,380
1
1,88 3, 2
1, 73 .
H s trng khp = 1,88 3,2
26 109
Z1 Z 2
-
Z = (4 ) / 3 (4 1, 73) / 3 0,87
KH = 1,115
H .b .d1
K Hv 1 2.T .K .K
Cn
6,10.60,9.78, 23
1,10
2.125429,897.1,115.1
.g .v. a 0, 006.73.1,986. 203 6,10

H
o
H
u1
4,19
Bng 6.15 (TKI_tr107) H = 0,006.

Bng 6.16 (TKI_tr107) go = 73.
Thay s vo ta xc nh c ng sut tip xc tc dng trn
bn mt rng nh sau:
H =
275.1, 75.0,87 2.125429.897.1,115.1,10.(4,19 1)

423,38 (MPa).
78, 23
4,19.60,9
Nguyn V Bnh
Lp C in t 2_K49
19

Ging vin h ng
dn c Nam
Tnh chnh xc ng sut tip xc cho php ca cp rng:
[H], = [H]. ZRZVKxH.
Vi v = 1,986 m/s ZV = 1 (v v < 5m/s ).Vi cp chnh xc
ng hc l 9 v chn mc chnh xc tip xc l 8. Khi
nhm b mt l Ra = 1,252,5 m ZR = 0,95 vi da< 700mm
KxH = 1. Vy [H] = 463.1.0,95.1 = 457,71 MPa.
Do H = 423,38 < [H], =457,71 nn bnh rng tho mn iu
kin bn tip xc.
457, 71 423,38
0, 081 0,1 (tho mn)
423,38
6. Kim nghim rng v bn un.

bo m bnh rng trong qu trnh lm vic khng b gy
rng th ng sut un tc dng ln bnh rng F phi nh thua gi
tr ng sut un cho php [F] hay: F [F].
F1
2.T1.K F .K Fv .YF 1
b .d1.m
; F2 = F1 . YF2 / YF1
Trong : - T1 : Mmen xon tc dng trn trc ch ng

- KF : H s tp trung ti trng.
- KFv : H s ti trng ng.
- YF : H s dng rng.
- b : Chiu rng vnh rng.
- d1 : ng knh vng chia ca bnh ch ng;
Z1 26 YF 1 3, 68
Z 2 109 YF 2 3, 49
Do
F .b .d1
K Fv 1 2.T .K .K
Cn
Theo Bng 6.18 (TKI_tr109.).

1
16,10.60,9.78, 23
1, 25
2.125429,897.1, 23.1
.g .v. a 0, 016.73.1,986. 203 16,10

F
o
F
u
4,19
Bng 6.15 (TKI_tr107) F = 0,016.

Bng 6.16 (TKI_tr107) go = 73.
Bng 6.7 (TKI_tr98) KF = 1,23.
Vy ta c: F 1
2.T1.K F .K Fv .YF 1
b .d1.m
Nguyn V Bnh
Lp C in t 2_K49
2.125429,897.1, 23.1, 25.3, 68

99,31 (MPa).
60,9.78, 23.3
20

Ging vin h ng
dn c Nam
F2 = F1 . YF2 / YF1 = 99,31.3,49/3,68= 94,18 (MPa).
Do ng sut un thc t bnh rng c th chu c khi lm
vic xc nh nh sau.
[F1]= [F1].YS .YxF.YR v [F2]= [F2].YS .YxF. YR.
Vi m = 3 mm YS = 1,08 0,0695.Ln(3) 1. Cn YR = 1 v KxF
= 1:
[F1] = [F1].1.1.1 = 252 MPa.
[F2] = [F2].1.1.1 = 236,5 MPa.
Nhn thy rng c hai bnh rng u p ng c iu kin
bn un v :
F 1 99,31 MPa F 1 252 MPa
F 2 94,18 MPa F 1 236,5 MPa
7. Kim nghim rng v qu ti.

b truyn khi qu ti (xy khi m my hoc hm my... Lc
momen xon tng t ngt) khng b bin dng d, gy gin
lp b mt ca rng hoc bin dng d, ph hng tnh mt ln
chn rng th ng sut tip xc cc i Hmax v ng sut un
cc i F1max lun lun phi nh hn ng sut qu ti cho php
[H]max v [F1]max.
* ng sut qu ti pht sinh khi chy my c xc nh nh sau:
H max H . K qt
F max F .K qt
(*)
Ta c h s qu ti Kqt = Tmax/ T = 1,5.

Thay s vo cng thc (*) ta c:
H max1 H . K qt 423,38. 1,5 518,53 MPa H 1 .
max
F max1 F .K qt 99,31.1,5 148,97 MPa F 1 max .
F max 2 F .K qt 94,18.1,5 141, 27 MPa F 2 max .
Kt lun: Vy cp bnh rng ta tnh ton c trn hon

ton m bo c rng b truyn cp nhanh lm an ton.
8.Lc tc dng ln trc :
Lc vng :
2.T
1
Ft = d
1
Lc hng tm :
Nguyn V Bnh
Lp C in t 2_K49
2.125429,897
3206, 69 (N)
78, 23
21

dn c Nam
Ging vin h ng
Fr = Ft . tg = 3206,69.tg20,380 = 1191,28 (N)

Bng 3. Thng s c bn ca b truyn cp
nhanh :
Thng s
Khong cch trc
chia
Khong cch trc
KH
Cng thc tnh
ng knh chia
a
d
ng knh ln
dw
ng knh nh
rng
da
ng knh y
rng
ng knh c s
df
a = 0,5.m.(z1 + z2)
a = a + (x1 + x2 - y)
d1 = m. Z1
d2 = m.Z2
dw =
2.aw
u 1
da1 = d1 + 2(1+ x1 -y).m

da2= d2 + 2(1+ x2 -y).m
df1 = d1 - (2,5-2.x1).m
df2 = d2 - (2,5-2.x2).m
db1 = d1. cos
db2 = d2. cos
db
Gc prfin gc
Gc n khp
t t = arcos(acost/a)
Tng h s dch xt
chnh
Gc prfin rng
t t = arctg(tg/cos)
H s trng khp
ngang
Vi u1 = 4,19 ta c t s truyn ca cp chm
uh
11,53
Kt
qu
202,5 mm
203 mm
d1 = 78 mm
d2 = 327 mm
dw1 = 78,23
mm
dw2 =
327,78mm
84,192mm
333,816mm
70,70 mm
320,33 mm
73,296 mm
307,28 mm
200
20,38
0,172 mm
200
1,73 mm
u2 = u 4,19 2, 75
1
3.Tnh ton b truyn cp chm (bnh tr rng nghing).
3.1.Chn vt liu.
Theo bng 6.1[TK1_tr92] chn:
Nguyn V Bnh
Lp C in t 2_K49
22

Ging vin h ng
dn c Nam
Bnh nh : Thp 45 ti ci thin t rn HB 241
285 c:
b3 = 850 MPa ;ch3 = 580 MPa.
Chn HB3 = 260 (HB)
Bnh ln : Thp 45, ti ci thin t rn HB
241...285 c:
b4 = 850 MPa ;ch4 = 580 MPa.
Chn HB4 = 245 (HB)
3.2. Xc nh ng sut cho php.
3.2.1.ng sut tip xc cho php:
H H lim
S H Z R Z V K xH K HL ;
Chn s b ZRZVKxH = 1 H H lim K HL S H

SH : H s an ton khi tnh v tip xc, SH =1,1.
H lim : ng sut tip xc cho php ng vi s chu k c s;
H lim = 2.HB + 70 H lim3 = 590 MPa;
H lim4 = 560 MPa;

KHL=
mH
N HO N HE
mH: Bc ca ng cong mi khi th v tip xc,vi mH = 6.

NHO: S chu k thay i ng sut c s khi th v tip xc.
,4
NHO = 30. H 2HB
HHB : rn Brinen.
N HO 3 30.2602,4 1,9.107
N HO 4 30.2452,4 1, 6.107
NHE: S chu k thay i ng sut tng ng.

N HE 60.c.ni . t i . Ti / T1 .t i / t CK
3
c: S ln n khp trong mt vng quay.

Ti , ni, ti : Ln lt l mmen xon , s vng quay v tng s
gi lm vic ch i ca bnh rng ang xt.
N HE 3 60.c.n3 . t i . Ti / T1 .t i / t ck
3
N HE 4 60.1.
110, 28
3
5
.19000. 13. (0, 7)3 . 3, 45.107 N HO 3 1, 6.107
2, 75
8
8
N HE 4 N HE 3 .u2 3, 45.107.2, 75 9, 49.107 N HO 3 1,9.107
=> ly NHE=NHO tnh => KHL3 = KHL4=1

590.1
560.1
[H]3 = 1,1 536MPa ; [H]4= 1,1 509MPa

V b truyn l b truyn bnh tr rng nghing nn theo
6.12[TK1] :
Nguyn V Bnh
Lp C in t 2_K49
23

dn c Nam
Ging vin h ng
H H 3 H 4 / 2 522,5MPa p 1, 25 H 4
3.2.2.ng sut un cho php:
F F lim
S F YR YS K xF K FL K FC
Chn s b:YR.YS.KXF =1
=> [F] =(F lim/SF).KFC.KFL
Tra bng 6.2[TK1_tr94]: F lim = 1,8.HB ; SF =1,75 ;

=> F lim3 = 1,8.260 = 468 MPa.
F lim4 = 1,8.245 = 441 MPa.
KFC: h s xt n nh hng ca t ti.Vi ti trng mt
pha => KFC=1
KFL: h s tui th.
KFL=
mF
N FO N FE
mF: Bc ca ng cong mi khi th v un, vi mF = 6.

NFO: S chu k thay i ng sut c s khi th v un.
NFO = 4. 10 6 v vt liu l thp 45,
NEE: S chu k thay i ng sut tng ng.
N FE 60.c.ni . t i . Ti / T1
mF
.t i / t ck
c : S ln n khp trong mt vng quay.

Ti , ni, ti : Ln lt l mmen xon , s vng quay v tng s
gi lm vic ch i ca bnh rng ang xt.
N FE 4 60.1.
110, 28
3
5
.19000. 16. (0, 7) 6 . 3, 06.10 7 N FO 4.106
2, 75
8
8
N FE 3 N FE 4 .u2 3, 06.107.2, 75 8, 42.107 N FO 4.106
Ta c : NFE > NFO => tnh ton ly NFE =NFO

KFL4=1
Thay vo cng thc trn ta c:
[F3 ]=468.1.1/1,75 =267,43 MPa
=> KFL3 =
[F4 ]= 441.1.1 / 1,75 = 252 MPa,

3.2.3.ng sut cho php khi qu ti :
ng sut tip xc cho php khi qu ti ca mi bnh rng:
Theo ct6.13[TK1]:
Bnh 3: [H]3max=2,8 ch3 =2,8.580 = 1624 MPa
Bnh 4: [H]4max=2,8 ch4 =2,8.580 = 1264 MPa
Vy ta chn [H]max =1264 MPa
ng sut un cho php khi qu ti:
Nguyn V Bnh
24
Lp C in t 2_K49

dn c Nam
[F3]max= 0,8ch3 = 0,8.580= 464MPa;
Ging vin h ng
[F4]max = 0,8ch4 = 0,8.580 = 464MPa;

3.3. Xc nh s b khong cch trc:
Theo ct6.15a[TK1]:
aw23 = Ka(u2+1)
T2 .K H .K H .K Hv
.u2 . ba
Vi: T2: Mmen xon trn trc bnh ch ng ca cp

chm, (Nmm) ;
T2= 535174,10(Nmm)
Ka : h s ph thuc vo loi rng v vt liu cp bnh
rng ;
Theo bng 6.5[TK1_tr96],vi bnh rng nghing Ka
=43
H s chiu rng vnh rng ba = bw/aw1;
Theo bng 6.6[TK1_tr97] chn ba =0,3
bd 0,5. ba u2 1 0,5.0,3. 2, 75 1 0, 6
Tra bng 6.7[TK1_tr98] ( s 5) ta c KH=1,028 ;

[H]= 522,5 MPa
Thay s ta nh c khong cch trc :
aw23= 43.(2,75 +1). 3
535174,1.1, 028.1,1
224,17 (mm)
522,52.2, 75.0,3
Chn aw23 = 225 (mm)

3.4. Xc nh cc thng s n khp
Mun : m
m = (0,01 0,02). aw23 = (0,01 0,02).225 = (2,25 4,5).
Theo bng 6.8 _ bng v gi tr mun tiu chun
Chn m = 3 (mm)
Chn s b =100,do cos=0,9848,theo 6.31[TK1] ta
c :
S rng bnh nh :
Z3 = 2 aw23cos/ [m(u2 +1)] = 2.225.0,9848/[
3(2,75+1)]
= 39,38
Ly Z3=39 rng
S rng bnh ln:
Nguyn V Bnh
Lp C in t 2_K49
25

Ging vin h ng
dn c Nam
Z4 = u2 Z3 = 2,75.39 = 107,25 (rng)
Ly Z4=107 rng
Zt = Z3 + Z4 = 39+ 107 = 146
Do t s truyn thc s l :u2=107/39 = 2,74
Cos=mZt/(2.aw23)=3.146/(2.225)=0,97
=> =13,260
Vi bnh rng nghing ta khng dch chnh nn x3=x4=0
3.5. Kim nghim rng v bn tip xc.
Yu cu cn phi m bo H [H]
Theo 6.33[TK1]:
H = ZM ZH Z
2.T3 .K H .(u 2 1)
bw34 .u 2 .d w2 3
Trong : - ZM : H s xt n nh hng c tnh vt

liu;
ZM = 275 MPa1/3 (tra bng 6.5) ;
Theo 6.35[TK1] :
tgb=cost.tg=cos(20,56).tg(13,26)=0,22
0
b=12,44
vi t=tw34=arctg(tg/cos)= arctg(tg20/cos13,26)=20,560
do theo 6.34[TK1] :
2 cos b
sin 2 tw34
ZH =
2.0,98
= 1,74
sin 2.20,560
(H s k n hnh dng b mt tip

xc)
Theo 6.37[TK1], =bwsin/(m)=67,5.sin(13,26)/( .3)=1,64 >1
Do theo 6.38[TK1] :
- Z : H s k n s trng khp ca rng;
Z =
1
=0,76
1, 71
- KH : H s ti trng khi tnh v tip xc;

KH = KH.KHVKH
Tra bng 6.7[TK1_tr98]: KH = 1,028
Vn tc vng bnh dn : v =
Nguyn V Bnh
Lp C in t 2_K49
26
.d w3 .n3 .120.110, 28
0, 69 (m/s)
60000
60000

Ging vin h ng
dn c Nam
Theo bng 6.13[TK1_tr106] .Chn cp chnh xc 9, tra bng
6.16[TK1_tr107] chn go= 73
Theo cng thc 6.42 [TK1] :
H H .g o v3
aw 23
225
0, 002.73.0, 69.
0,91
u2
2, 74
Trong theo bng 6.15[TK1_tr107] => H =0,002

Tra bng 6.14[TK1_tr107]: KH=1,13
K Hv 1
H .bw34 .d w3
0,91.67,5.120
1
1, 006
2.T3 K H .K H
2.535174,1.1, 028.1,13
KH = 1,028.1,13.1,006 = 1,17
Thay cc gi tr va tnh c vo ct6.33[TK1] :
H = 275.1,76. 0,76.
2.535174,1.1,17.(2, 74 1)
= 481,73
67,5.2, 74.1202
(MPa)
Tnh chnh xc ng sut tip xc cho php : [H] = [H].
ZRZVKxH.
Vi v = 0,69 (m/s ) ZV = 1 (v v < 5 m/s ) . Cp chnh xc
ng hc l 9, chn mc chnh xc tip xc l 8. Khi cn gia
cng t nhm l
Ra = 2,5...1,25 m. Do ZR = 0,95, vi da< 700(mm). KxH
= 1.
[H] = 522,5.1.0,95.1 = 496,38 MPa , H
[H] .
Rng tho mn v bn tip xc.
Xt t s :
496,38 481, 73
0, 030 0,1 (tho mn)
481, 73
3.6.Kim nghim rng v bn un.

Theo ct6.43,6.44[TK1] :
F3=2T3KFYF3YY/(bw34dw3m) [F3]
F4=F3. YF4/ YF3
Trong :
Y l h s k n s trng khp ca rng

Y=1/ =1/1,71=0,58
- Y= 1 -13,6/140=0,91
Nguyn V Bnh
Lp C in t 2_K49
27

Ging vin h ng
dn c Nam
S rng tng ng :
Zv3=Z3/cos3=39/0,973=42,73
Zv4=Z4/cos3=107/0,973=117,23
Theo bng 6.18[TK1_tr109], c YF3= 3,685; YF4=3,6
Theo bng 6.7(TKI_tr98), KF = 1,07; KF=1,37: theo bng
6.14(TKI_tr107) vi v< 2,5m/s v cp chnh xc 9.
Theo cng thc
F F .g o v3
aw 23
225
0, 006.73.0, 69.
2, 73
u2
2.74
Trong theo bng 6.15 [TK1_tr107], F= 0,006, theo bng

6.16[TK1_tr107], g0= 73.Do theo cng thc
KFv=1+Fbw34dw3/(2T3KFKF)
=1+2,73.67,5.120/
(2.535174,1.1,07. 1,37)=1,01
KF=1,07.1,37.1,01=1,48
Vy
F3=
2.535174,1.1,07.1,37.1,01.3,685.0,91.0,58/
(67,5.120.3) = 126,84 MPa
F4= F3 YF4/ YF3 = 126,84.3,6/3,685= 123,91 MPa
tnh chnh xc ng sut tip xc cho php:
[F3] =[F3]. YR. Ys. KxF
[F4] =[F4]. YR. Ys. KxF
vi m = 3 Ys= 1,08- 0,0695ln(3) = 1,00: YR=1: KxF=1(da<
400), do ng sut un cho php thc t l
[F3] = 267,43.1.1,00.1= 267,43 MPa
[F4] = 252.1.1,00.1=252 MPa
F3, F4 u nh hn cc gi tr cho php, vy bn un
ca rng m bo .
3.7. Kim nghim rng v qu ti
trnh bin dng d hoc gy gin lp b mt, ng sut cc
i khng c vt qu mt gi tr cho php
H s qu ti: Kqt=Tmax/T1=1,5
Theo 6.48[TK1] :
Hmax= H K = 496,38 1,5 = 607,94MPa < [H]]max=
1264MPa;
F3max=F3Kqt= 126,84.1,5 = 190,26 MPa < [F3]max=
464 MPa;
qt
Nguyn V Bnh
Lp C in t 2_K49
28

Ging vin h ng
dn c Nam
F4max = F4Kqt = 123,91.1,5 = 185,86MPa < [F4]max =
464 MPa;
Vy rng bn v qu ti.
3.8.Lc tc dng ln trc :
Lc vng :
2.T
3
Ft = d
3
Lc hng tm :
3.535174,1
8919,57 (N)
120
Ft .tg 8919,57.tg 200
3346,86 (N)
Fr =
cos
cos13, 260
Lc dc trc :
Fa = Ft.tg13,260 = 8919,57.tg13,260 = 2101,92 (N)
Bng 4.Thng s c bn ca b truyn cp
chm :
Thng s
Cng thc tnh
KH
Khong cch trc a
a = 0,5m(z1+z2)/cos
chia
ng knh vng d
d3 = m. z3/cos
chia
d4 = m.z4/ cos
ng knh nh da da3 = d3 + 2m
rng
da4 = d4 + 2m
ng knh y df df3 = d3 2,5m
rng
df4 = d42,5m
Gc prfin gc
Gc prfin rng
t t = arctg(tg/cos)
Gc n khp
t t = arcos(acost/a)
H s trng khp

=
[1,883,2(1/z3+1/z4)]cos
Kt qu
225,77 mm
120,62 (mm).
330,93 (mm).
126,62 (mm).
336,93 (mm).
113,12(mm).
323,43(mm).
200
20,560
20
1,71
CHNG V : THIT K TRC

I.Chn vt liu : Chn vt liu ch to cc trc l thp 45 c
b 600MPa , ng sut un cho php 12 20MPa
II.Tnh s ng knh trc :
1.Vi trc 1 :
d1 =
T1
0, 2.
Vi T1 = 125429,897 Nmm : mmen xon trn trc I

Nguyn V Bnh
29
Lp C in t 2_K49

dn c Nam
15MPa : mmen xon cho php
Thay s ta c :
d1 =
Ging vin h ng
125429,897
34, 7 (mm)
0, 2.15
d1 = 35 mm
T bng 10.2(TKI_tr189) chn s b chiu rng ln : b0 = 21
mm
2.Vi trc II :
d2 =
T2
535174,1
3
56, 29 (mm)
0, 2.
0, 2.15
d2 = 55 mm
T bng 10.2(TKI_tr189) chn s b chiu rng ln b0 = 29 mm
3.Vi trc III :
d3 =
T3
1455053,33
3
78,56 (mm)
0, 2
0, 2.15
chn d3 = 80 mm
T bng 10.2(TKI_tr189) chn s b chiu rng ln b0 = 39 mm
IV.Xc nh khong cch gia cc gi v im t lc
:
Chiu di moay bnh ai :
lm = (1,21,5)d1
= (1,21,5).35 = 4252,5 mm
lm = 65 mm
Chiu di moay bnh rng 1,2 c k n chiu rng bnh rng
:
b = 60,9 mm => lm1,2 = 65 mm
Chiu di moay bnh rng 3,4 c k n chiu rng bnh rng
:
b = 67,5 mm => lm3,4 = 80 mm
T bng 10.3(TKI_tr189)chn :
- k1 : khong cch t mt mt ca ch tit quay n thnh trong
ca hp hoc gia cc chi tit quay . k1 = 10 mm
- k2 : khong cch t mt mt ca n thnh trong ca hp .
k2 = 8 mm
- k3 : khong cch t mt mt ca chi tit quay n np . k 3
= 15 mm
- hn chiu cao np v u bulng . hn = 15 mm
T bng 10.4(TKI_tr191) ta c :
Nguyn V Bnh
30
Lp C in t 2_K49

Ging vin h ng
dn c Nam
l22 = 0,5.(lm22 +b0) + k1 + k2 = 0,5.(65+29) + 10 + 8 = 65 mm
l23 = l22 + 0,5(lm22 + lm23) + k1 = 65 + 0,5.(65 +80) + 10 = 147,5
mm
l21 = lm22 + lm23 + 3.k1 + 2.k2 + b0 = 65 +80 +3.10 + 2.8 + 29 =
220 mm
Chiu di moay na khp ni :
Chn ni trc vng n hi
lmk = (1,4 2,5).d = (1,4 2,5).80 = 142 200 mm
Khong cch cng xn trn trc I :
lc12 = 0,5.(lm + b0) + k3 + hn = 0,5.(65 + 29) + 15 + 15 = 119,5
mm
Nh vy khong cch gia cc gi trc :
l11 = l21 = l31 = 220 mm
1.THIT K TRC I
1.1.Xc nh cc khong cch gia cc gi v im
dt lc :
Ta c : l12 = l22 = 65 mm ; l11 = 220 mm
lc12 = 77 mmT chng 2 _ Thit k cc b truyn _ ta c :
Lc tc dng ln trc ca b truyn ai : F r = 1263,37 N
Vi gc nghing ca b truyn ngoi = 300
Frx = Fr . sin = 1263,37.sin300 = 631,69 N
Fry = Fr.cos = 1263,37.cos300 = 1094,11 N
Nguyn V Bnh
Lp C in t 2_K49
31

dn c Nam
Ging vin h ng
hn
k3
l21
l23
l22
b23
k1
lm23
b0
Nguyn V Bnh
Lp C in t 2_K49
k2
lm22
32

dn c Nam
Hnh 5
Ging vin h ng
dx
r1
t2
t1
r3
r2
t3
dy
a3
a4
t4
r4
Hnh 6
Lc tc dng t b truyn cp nhanh_bnh tr rng thng ln
trc :
Lc vng : Ft = 3206,69 N => Ft1 = Ft2 = 3206,69 N
Lc hng tm : Fr = 1191,28 N => Fr1 = Fr2 = 1191,28 N
1.2.Xc nh phn lc ti gi :
Nguyn V Bnh
Lp C in t 2_K49
33

dn c Nam
Xt trc I :
Ging vin h ng
dx
r1
1x
2x
1y
t1
Nguyn V Bnh
Lp C in t 2_K49
34
2y
dy

dn c Nam
Hnh 7
Fx R1x R2 x Ft1 Fd sin 0 (1)
M y1 R2 x .l11 Ft1 l11 l12 Fd .sin . l11 lc12 0 (2)
(2)
=>
R2x
Ging vin h ng
Ft1. l11 l12 Fd .sin . l11 lc12

=
l11
3206, 69. 220 65 631, 69 220 77

= -1406,48 (N)
220
(1) => R1x = - Ft1 + Fsin R2x = -3206,69+631,69 (-1406,48)

= -1168,52 (N)
F R R F F .cos 0
M R .l F . l l F .cos . l
y
1y
x1
2y
2 y 11
r1
r1
11
12
11
lc12 0
Fr1. l11 l12 Fd cos . l11 lc12

l11
1191, 28. 220 65 1094,11. 220 77
=
637, 74 (N)
220
R2y =
R2y
R1y = Fr1 Fd.cos R2y = 1191,28 1094,11 (637,74) = 734,91 (N)

1.3.V biu mmen :
Ta c :
Fr1.(l11 l12) = 1191,28.(220-65) = 184648,4 (Nmm)
Fy.lc12 = 1094,11.77 = 84246,47 (Nmm)
Ft1.(l11 l12) = 3206,69.(220 - 65) = 497036,95 (Nmm)
Fx.lc12 = 631,69.77 = 48640,13 (Nmm)
Ft1.
d w1
78, 23
= 3206,69.
= 125429,68 (Nmm)
2
2
1.4.Tnh chnh xc ng knh trc :

Mmen un tng ti v tr lp bnh rng 1 :
Mbr1 = M x 2 M y 2 184648, 42 497036,952 530227, 08 (Nmm)
Mmen tng ng ti ch lp bnh rng 1 :
Mt = M br12 0, 75.T 2 530227, 082 0, 75.125429, 682 530227,17 (Nmm)
ng knh trc ti v tr lp bnh rng 1 :
dbr1 =
M td
0,1.
vi tra trong bng 10.5 (TKI_tr195) l 59,75 MPa
dbr1 =
530227,17
44, 6
0,1.59, 75
chn dbr1 = 45 mm theo tiu chun

Momen un tng ti v tr lp ln :
Mol = M x 2 M y 2 76040, 652 48640,132 90266,51 (Nmm)
Nguyn V Bnh
Lp C in t 2_K49
35

Ging vin h ng
dn c Nam
Mmen tng ng ti v tr lp ln :
Mt = M ol 2 0, 75.T 2 90266,512 0, 75.125429, 682 141235, 61 (Nmm)
Nguyn V Bnh
Lp C in t 2_K49
36

dn c Nam
R 1X
Ging vin h ng
R 2X
R 2y
dy
r1
F
R 1Y
t1
dx
184648,4
76040,65
Mx
My
48640,13
497036,95
125429,68
Nguyn V Bnh
Lp C in t 2_K49
37

dn c Nam
Hnh 8
ng knh trc ti v tr lp ln :
dol =
M td
=
0,1.
Ging vin h ng
141235, 61
28, 7
0,1.59, 75
chn ng knh ch lp ln : dol = 40 mm

Mmen tng ng ti ch lp bnh ai :
Mt = 0, 75.T 2 0, 75.125429, 682 108625, 29 (Nmm)
dbr1 =
M td
=
0,1.
108625, 29
26, 29 (mm)
0,1.59, 75
chn ng knh ch lp bnh ai :

db = 32 mm
1.5.Kim nghim trc v bn mi :
Chn lp ghp : Cc ln lp trn trc theo k6 , lp bnh rng ,
bnh dai , ni trc theo k6 , kt hp vi lp then.
1.5.1.Xt ti v tr lp bnh rng 1 :
T bng 9.1 (TKI_tr173) chn :
b h = 14 9
t1 = 5,5
t2 = 3,8
3
b.t . d t1
.453 14.5,5. 45 5,5
4
W = .d 1
7611, 29 (mm )
32
2.d
32
2.45
2
2
.d 3 b.t1. d t1
.453 14.5,5. 45 5,5
4
W0 =
16557, 47 (mm )
16
2.d
16
2.45
2
T
T
T
T
T
bng
bng
bng
bng
bng
K
10.8 (TKI_tr194) chn Kx = 1,06

10.9 (TKI_tr197) chn Ky = 1
10.12 (TKI_tr199) chn K 1, 76; K 1,54
15.2 (TLI_tr56) tra h s kch thc 0,83; 0, 715
10.7 (TKI_tr197) ta c : 0,1; 0, 05
1, 76
=> 0,83 2,12
K
1,54
2,15
0, 715
T bng 10.11 (TKI_tr198) vi kiu lp chn

K
K
2, 06 ; 1, 64
K
K d K x 1 2, 06 1, 06 1 =2,12 (v Ky = 1)
Nguyn V Bnh
Lp C in t 2_K49
38

dn c Nam
K d
Ging vin h ng
K
K x 1 1, 64 1, 06 1 =1,7

Mbr1 = 530227,08 Nmm
ng sut un :
u
M br1 530227, 08
69, 66
W
7611, 29
ng sut xon :
T 125429, 68
7,57
W0 16557, 47
Ta c : a u 69, 66; m 0
1
252
s
1, 7
k d . a . m 2,12.69, 66
7,57
a m
3, 78
2
2
1
150
s
22, 67
k d . a . m 1, 7.3, 78 0, 05.3, 78
s .s
1, 7.22, 67
1, 69
=> s
2
2
s s
1, 7 2 22, 67 2
1.5.2.Xt ti tit din lp ln :

Mmen un tng ti v tr lp ln : Mol = 90266,51 (Nmm)
ng sut un :
u
M ol 90266,51
14,1 (MPa)
W
0,1.403
ng sut xon :
T 125429, 68
9,8 (MPa)
W0
0, 2.403
T bng 15.2 (TLI_tr56) : 0,85; 0, 73
K 1, 76
=> 0,85 2, 07
K 1,54
2,11
0, 73
K
=> K d K x 1 2, 06 1, 06 1 2,12
K d 1, 7
Ta c : a u 14,1; m 0
1
252
s
8, 43
k d . a . m 2,12.14,1
9,8
a m
4,9
2
2
Nguyn V Bnh
Lp C in t 2_K49
39

dn c Nam
Ging vin h ng
1
150
17, 49
k d . a . m 1, 7.4,9 0, 05.4,9
s .s
8, 43.17, 49
s
7, 6
2
2
s s
8, 432 17, 492
=>
1.6.Chn then :
1.6.1.Ti v tr lp bnh rng 1 :
Chn then b h=14 9
t1 = 5,5
lt = (0,8 0,9)lm = (0,8 0,9).65 = 52,5 58,5
chn lt = 56 mm
T = 125429,68 Nmm
2.T
2.125429, 68
28, 44
d .lt . h t1 45.56. 9 5,5
2.T
2.125429, 68
c
7,11
d .lt .b
45.56.14
1.6.2.Ti v tr lp bnh ai :
Chn then
b h = 10 8
t1 = 5
lt = (0,8 0,9).65 => lt = 55 mm
2.T
2.125429, 68
=> d d .l . h t 32.55. 8 5 47,5

t
1
c
2.125429, 68
14, 25
32.55.10
2.THIT K TRC II
dt lc :
Ta c : l22 = 65 mm ; l23 = 147,5 mm ; l21 = 220 mm
T chng 2 _ Thit k cc b truyn _ ta c :
Lc tc dng t b truyn cp nhanh_bnh tr rng thng ln
trc :
Lc vng : Ft = 3206,69 N => Ft1 = Ft2 = 3206,69 N
Lc hng tm : Fr = 1191,28 N => Fr1 = Fr2 = 1191,28 N
Lc tc dng t b truyn cp chm_bnh tr rng nghing ln
trc :
Lc vng : Ft3 = 8919,57 N
Lc hng tm : Fr3 = 3346,86 N
Lc dc trc : Fa3 = 2101,92 N
Nguyn V Bnh
Lp C in t 2_K49
40

dn c Nam
Xt trc II :
Nguyn V Bnh
Lp C in t 2_K49
41
Ging vin h ng

dn c Nam
Hnh 9
Fx R1x R2 x Ft 2 Ft 3 0 (1)
M y1 R2 x .l21 Ft 3. l21 l23 Ft 2 . l21 l22 0 (2)
(2) => R2x =
Ging vin h ng
Ft 3 . l21 l23 Ft 2 . l21 l22

8919,57. 220 147,5 3206, 69. 220 65
=
l21
220
= 5198,66 (N)
(1) => R1x = Ft2 + Ft3 R2x = 3206,69 + 8919,57 5198,66 =
6927,6 (N)
d w3
Fr 2 . l21 l22 R2 y .l21 0 4
2
F . l l Fa 3 .d w3 / 2 Fr 2 . l21 l22
R2y = r 3 21 23
l21
3346,86. 220 147,5 2101,92.120 / 2 1191, 28. 220 65
309, 62 (N)
=
220
R2y
R1 y R2 y Fr 3 Fr 2 0 3
x1
Fr 3 . l21 l23 Fa3 .
R1y = Fr3 Fr2 R2y = 3346,86 1191,28 (- 309,62) = 2465,2 (N)

2.3.V biu mmen :
Ta c :
Fr3.(l21 l23) = 3346,86.(220-147,5) = 242647,35 (Nmm)
Fa3.
d w3
120
= 2101,92.
= 126115,2 (Nmm)
2
2
Fr2.l22 = 1191,28.65 = 77433,2 (Nmm)

Ft3.(l21 l23) = 8919,57.(220-147,5) = 646668,83 (Nmm)
Ft3.
d w3
120
= 8919,57.
= 535174,2 (Nmm)
2
2

Mbr3 = M x 2 M y 2 242647,352 646668,832 690694, 08 (Nmm)
Mt = M br 32 0, 75.T 2 690694, 082 0, 75.535174, 2 2 831785,36 (Nmm)
dbr3 =
M td
0,1.
dbr3 =
831785,36
55, 07
0,1.49,8

Momen un tng ti v tr lp bnh rng 2 :
Mbr2 = M x 2 M y 2 77433, 22 208434,852 222353, 29 (Nmm)
Nguyn V Bnh
Lp C in t 2_K49
42

Ging vin h ng
dn c Nam
Mmen tng ng ti v tr lp bnh rng 2 :
Mt = M br 2 2 0, 75.T 2 222353, 292 0, 75.535174, 22 514052, 09 (Nmm)
Nguyn V Bnh
Lp C in t 2_K49
43

dn c Nam
Ging vin h ng
Mx
My
Nguyn V Bnh
Lp C in t 2_K49
44

dn c Nam
Hnh 10
dbr2 =
M td
=
0,1.
Ging vin h ng
514052, 09
46,91
0,1.49,8
chn ng knh ch lp bnh rng 2 : dbr2 = 55 mm

=> ng knh ti v tr lp ln : dol = 50 mm
b h = 16 10
t1 = 6
t2 = 4,3
3
b.t . d t1
.553 16.6. 55 6
4
W = .d 1
14238, 41 (mm )
32
2.d
32
2.55
2
2
.d 3 b.t1. d t1
.553 16.6. 55 6
4
W0 =
30572, 24 (mm )
16
d
16
55
2
T
T
T
T
bng
bng
bng
bng
K
10.8 (TKI_tr194) chn Kx = 1,06

10.9 (TKI_tr197) chn Ky = 1
10.12 (TKI_tr199) chn K 1, 76; K 1,54
1, 76
=> 0,80 2, 2
K 1,54
2, 23
0, 69

K
K
2,52 ; 2, 03
K
K d K x 1 2, 2 1, 06 1 =2,26 (v Ky = 1)
K
K d K x 1 2, 03 1, 06 1 =2,09

Mbr3 = 690694,08 Nmm
ng sut un :
u
M br 3 690694, 08
48,5
W
14238, 41
ng sut xon :
T 535174, 2
17,5
W0 30572, 24
Nguyn V Bnh
Lp C in t 2_K49
45

dn c Nam
Ta c : a u 48,5; m 0
Ging vin h ng
1
252
2,3
k d . a . m 2, 26.48,5
17,5
a m
8, 75
2
2
1
150
s
8, 01
k d . a . m 2, 09.8, 75 0, 05.8, 75
s .s
2,3.8, 01
2, 21
=> s
s 2 s 2
2,32 8, 012
s
2.5.2.Xt ti tit din lp bnh rng 2 :

b h = 16 10
t1 = 6
t2 = 4,3
3
b.t . d t1
.553 16.6. 55 6
4
W = .d 1
14238, 41 (mm )
32
2.d
32
2.55
2
2
.d 3 b.t1. d t1
.553 16.6. 55 6
4
W0 =
30572, 24 (mm )
16
d
16
55
2
T
T
T
T
bng
bng
bng
bng
K
10.8 (TKI_tr194) chn Kx = 1,06

10.9 (TKI_tr197) chn Ky = 1
10.12 (TKI_tr199) chn K 1, 76; K 1,54
1, 76
=> 0,80 2, 2
K 1,54
2, 23
0, 69

K
K
2,52 ; 2, 03
K
K d K x 1 2, 2 1, 06 1 =2,26 (v Ky = 1)
K
K d K x 1 2, 03 1, 06 1 =2,09

Mbr3 = 222353,29 Nmm
ng sut un :
u
M br 2 222353, 29
15, 62
W
14238, 41
ng sut xon :
T 535174, 2
17,5
W0 30572, 24
Nguyn V Bnh
Lp C in t 2_K49
46

dn c Nam
Ta c : a u 15, 62; m 0
Ging vin h ng
1
252
7,14
k d . a . m 2, 26.15, 62
17,5
a m
8, 75
2
2
1
150
s
8, 01
k d . a . m 2, 09.8, 75 0, 05.8, 75
s .s
7,14.8, 01
5,33
=> s
s 2 s 2
7,142 8, 012
s
2.6.Chn then :
Chn then b h=16 10
t1 = 6
lt = (0,8 0,9)lm = (0,8 0,9).65 = 52,5 58,5
chn lt = 56 mm
T = 535174,2 Nmm
2.T
2.535174, 2
86,88
d .lt . h t1 55.56. 10 6
2.T
2.535174, 2
c
21, 72
d .lt .b
55.56.16

Chn then
b h = 16 10
t1 = 6
lt = (0,8 0,9).80 => lt = 70 mm
2.T
2.535174, 2
=> d d .l . h t 55.70. 10 6 69,5

t
1
c
2.535174, 2
17,37
55.70.16
3.THIT K TRC III

dt lc :
Ta c : l32 = l23 = 147,5 mm ; l33 = l31 + lc33 = 220 + 119,5 =
339,5 mm
T chng 2 _ Thit k cc b truyn _ ta c :
Lc tc dng t b truyn cp chm_bnh tr rng nghing ln
trc :
Lc vng : Ft4 = 8919,57 N
Lc hng tm : Fr4 = 3346,86 N
Lc dc trc : Fa4 = 2101,92 N
Nguyn V Bnh
Lp C in t 2_K49
47

Ging vin h ng
dn c Nam
Chn khp ni trc vng n hi theo mmen xon T3 = 1455,05
Nm
T bng 16.10a (TK2_tr69) c :
d = 63 mm
D0 = 200 mm
l1 = 48 mm
D = 260 mm
z=8
D3 = 48 mm
l = 140 mm
nmax = 2300 mm
l2 = 48 mm
d1 = 110 mm
B = 8 mm
B1 = 70 mm
T bng 16.10a (TK2_tr69) c kch thc c bn ca vng n hi
d0 = 24 mm
l1 = 52 mm
d1 = M16
l2 = 24 mm
D2 = 32 mm
l3 = 44 mm
l = 95 mm
Lc t khp ni tc dng ln trc :
2.T
2.1455053,33
3
Fk = 0, 2 0,3 . D 0,3.
200
0
4365,16 (N)
Hnh 11
Xt trc III :
F R R F F 0 (1)
M F .l F . l l R .l
x
1x
y1
2x
k c 33
(2) => R2x =
t4
t4
31
32
2 x 31
0 (2)
Fk .lc 33 Ft 4 . l31 l32

4365,16.119,5 8919,57. 220 147,5
==l31
220
5310,48 (N)
Nguyn V Bnh
Lp C in t 2_K49
48

Ging vin h ng
dn c Nam
(1) => R1x = -Ft4 + Fk R2x = -8919,57 + 4365,16 (- 5310,48)=
756,07 (N)
=> R2y
R2y =-
R1 y R2 y Fr 4 0 3
x1
Fr 4 . l31 l32 Fa 4 .
Fr 4 . l31 l32 Fa 4 .d w 4 / 2
=l31
dw4
R2 y .l31 0 4
2
3346,86. 220 147,5 2101,92.330 / 2

2679,38 (N)
220
R1y = Fr4 R2y = - 3346,86 + 2679,38 = - 667,48 (N)

3.3.V biu mmen :
Ta c :
Fr4.(l31 l32) = 3346,86.(220-147,5) = 242647,35 (Nmm)
Fa4.
d w4
330
= 2101,92.
= 346816,8 (Nmm)
2
2
Fk.lc33 = 4365,16.119,5 = 521636,62 (Nmm)

Ft4.l32 = 8919,57.147,5 = 1315636,57 (Nmm)
Ft4.
d w4
330
= 8919,57.
= 1455053,33 (Nmm)
2
2

Mbr4 =
M x 2 M y 2 589464,152 1315636,57 2 1441654, 46 (Nmm)

Mt = M br 4 2 0, 75.T 2 1441654, 462 0, 75.1455053,332 1914746,12
(Nmm)
dbr4 =
M td
0,1.

dbr4 =
1914746,12
73, 2
0,1.48,8

Momen un tng ti v tr lp ln :
Mol =
M x 2 M y 2 521636, 62 (Nmm)
Mmen tng ng ti v tr lp ln :
Mt =
M ol 2 0, 75.T 2 521636, 622 0, 75.1455053,332 1363814, 47 (Nmm)
ng knh trc ti v tr lp ln :
Nguyn V Bnh
Lp C in t 2_K49
49

dn c Nam
dol =
M td
=
0,1.
Ging vin h ng
1363814, 47
65,38
0,1.48,8
chn ng knh ch lp ln : dol = 65 mm

Mmen tng ng ti v tr lp khp ni :
Mt = 0, 75 .T = 0, 75 .1455053,33 = 1260113,15 (Nmm)
ng knh ti v tr lp khp ni :
.
Nguyn V Bnh
Lp C in t 2_K49
50

dn c Nam
Ging vin h ng
Mx
My
Nguyn V Bnh
Lp C in t 2_K49
51

dn c Nam
Hnh 12
dk =
Ging vin h ng
M td
1260113,15
3
63, 68 (mm)
0,1.
0,1.48,8
chn dk = 60 mm theo tiu chun

b h = 20 12
t1 = 7,5
t2 = 4,9
W=
.d 3 b.t1. d t1 .703 20.7,5. 70 7,5
29488, 67 (mm4)
32
2.d
32
2.70
3
b.t . d t1
.703 20.7,5. 70 7,5
4
W0 = .d 1
63162, 62 (mm )
16
2.d
16
2.70
2
T
T
T
T
bng
bng
bng
bng
=>
10.8 (TKI_tr194) chn Kx = 1,06

10.9 (TKI_tr197) chn Ky = 1
10.12 (TKI_tr199) chn K 1, 76; K 1,54
15.2 (TLI_tr56) tra h s kch thc 0, 76; 0, 65
K 1, 76
2,32
0, 76
K 1,54
2,37
0, 65

K
K
2,52 ; 2, 03
K d
K
K x 1 2,32 1, 06 1 =2,38 (v Ky = 1)
K d
K
K x 1 2, 03 1, 06 1 =2,09

Mbr4 = 1337825,59 Nmm
ng sut un :
u
M br 4 1337825,59
45,37
W
29488, 67
ng sut xon :
Nguyn V Bnh
Lp C in t 2_K49
52

dn c Nam
Ging vin h ng
T 1455053,33
23, 04
W0
63162, 62
Ta c : a u 45,37; m 0
s
1
252
2,33
k d . a . m 2,38.45,37
23, 04
11,52
2
2
1
150
s
6, 08
k d . a . m 2, 09.11, 52 0, 05.11,52
a m
=>
s .s
s 2 s 2
2,33.6, 08
2,332 6, 082
2,17
3.5.2.Xt ti tit din lp ln :

T bng 10.8 (TKI_tr194) chn Kx = 1,06
T bng 10.9 (TKI_tr197) chn Ky = 1
T bng 10.12 (TKI_tr199) chn K 1, 76; K 1,54
T bng 15.2 (TLI_tr56) tra h s kch thc 0, 77; 0, 66
=>
K 1, 76
2, 28
0, 77
K 1,54
2,33
0, 66

K
K
2,52 ; 2, 03
K d
K
K x 1 2, 28 1, 06 1 =2,34 (v Ky = 1)
K d
K
K x 1 2, 03 1, 06 1 =2,09
Mmen un tng ti v tr lp ln:

Mol= 521636,62 (Nmm)
ng sut un :
u
M ol 521636, 62
19 (MPa)
W
0,1.653
ng sut xon :
T 1455053,33
26, 49 (MPa)
W0
0, 2.653
Ta c : a u 19; m 0
s
1
252
5, 67
k d . a . m 2,34.19
Nguyn V Bnh
Lp C in t 2_K49
53

dn c Nam
Ging vin h ng
26, 49
13, 25
2
2
1
150
s
5, 29
k d . a . m 2, 09.13, 25 0, 05.13, 25
s .s
5, 67.5, 29
s
3,87
2
2
s s
5, 672 5, 292
a m
=>
3.6.Chn then :
Chn then b h=20 12
t1 = 7,5
lt = (0,8 0,9)lm
chn lt = 70 mm
T = 1455053,33 Nmm
d
2.T
2.1455053,33
131, 48
d .lt . h t1 70.70. 12 7,5
chn 2 then. Khi : d =0,75.131,48=98,61

c
2.T
2.1455053,33
29, 69
d .lt .b
70.70.20
2.6.2.Ti v tr lp khp ni :
Chn then
b h = 18 11
t1 = 7
lt = (0,8 0,9).140 => lt = 125 mm
2.T
2.1455053,33
=> d d .l . h t 60.125. 11 7 97, 00

t
1
c
2.1455053,33
21,56
60.125.18
Chng IV : CHN LN.

1.Chn ln cho trc vo ca hp gim tc:(TrcI)
1.1.Chn loi :
Xt t s Fa/Fr : ta thy t s Fa/Fr = 0 v Fa = 0, tc l
khng c lc dc trc nn ta chn loi l bi mt dy, c s
b tr nh sau:
Nguyn V Bnh
Lp C in t 2_K49
54

dn c Nam
Hnh13
Ging vin h ng
Da vo ng knh ngng trc d1A =d1B = 40 mm, tra

bng P2.7[TKI_tr255] chn loi bi c nh c k hiu : 208
ng knh trong d = 40mm, ng knh ngoi D = 80 mm
Kh nng ti ng C = 25,6 kN, kh nng ti tnh C o =
18,1 kN;
B =18(mm) r = 2,0 (mm)
ng knh bi db = 12,7 (mm)
1.2. Kh nng ti ng:
Phn lc tng trn hai :
Fr1= R1x 2 R1 y 2 1168,522 734,912 1380, 41N
Fr2= R22x R22y 1406, 482 637, 742 1544,31N
Ta kim nghim chu ti ln hn, Fr 2 =1544,31 (N)
Theo CT11.3[TK1] vi Fa = 0 , ti trng qui c :
QII = X.V.Fr2.kt.k
i vi chu lc hng tm X= 1
V =1 khi vng trong quay
kt = 1 v (nhit t 100oC )
k = 1,3 ,ti trng va p va.
QII = 1.1.1544,31.1.1,3 = 2007,6 (N)
Do ti trng thay i nn ta c ti trng tng ng :
m
i
. Li / Li
QE=
= Q1
Q L
.
Q L
1
h1
Q L
.
Q L
h2
Trong , Q1=QII=2007,6 N , m=3 i vi bi.

5
8
3
8
QE= 2007,6. 3 0, 73. = 1826,96 N

Theo ct11.1[TK1], Kh nng ti ng :
C d QE .m L
Vi L=60.n1.Lh/106=60.485.19000/106=552,9 triu vng

Cd=QE. 3 552,9 =1826,96. 3 552,9 =14,995 kN
1.3. Kim tra kh nng ti tnh ca .
Ti trng tnh ton theo ct 11.19[TK1] vi Fa = 0 :
Nguyn V Bnh
Lp C in t 2_K49
55

Ging vin h ng
dn c Nam
Qt = X0.Fr2
Vi X0 = 0,6 (tra bng 11.6[TLI_tr104])
Qt = 0,6.1544,31 = 926,59 (N)
Theo ct11.20[TK1] th Qt = Fr2=1544,31 (N)
Chn Qt = 1,54431 kN kim tra v gi tr ln hn.
Ta thy : Qt = 1,54431 kN < C0 = 18,1 kN.
kh nng ti tnh ca c m bo.
2 .Chn ln cho trc trung gian ca hp gim tc.(Trc
II)
2.1.Chn loi
Xt t s Fa/Fr
: Fa=Fat=2101,92 N hng t D ti C
C:
Fr1= R12x R12y = 6927, 62 2465, 22 = 7353,15 N
suy ra: Fa/Fr =2101,92/7353,15 =0,3
D:
Fr2= R22x R22y = 5198, 662 309, 622 =5207,87 N
suy ra:
Fa/Fr =2101,92/5207,87 = 0,40
;
Vy ta dng bi d chn .
Da vo ng knh ngng trc d = 45 mm,
tra bng P2.12 (TKI_tr263) chn loi bi -chn c trung hp
46310 c cc thng s
ng knh trong d = 50 mm, ng knh ngoi D =110 mm
Kh nng ti ng C = 56,03 kN, kh nng ti tnh C o =44,8
kN;
B =27(mm) , r =3,0 (mm) , r1 =1,5 (mm)
S b tr kiu O
Hnh14
Kim nghim kh nng ti : tin hnh kim nghim cho C
v ny chu lc ln hn
2.2. Kh nng ti ng:
Theo ct 11.3[TK1] , ti trng qui c :
Nguyn V Bnh
Lp C in t 2_K49
56

Ging vin h ng
dn c Nam
Q =( X.V.Fr+Y.Fa).kt.k
y lc dc trc F a bao gm lc dc trc ngoi v lc dc trc
Fs do lc hng tm sinh ra
Fs=e.Fr( bi chn), chn =260 t bng 17.1 (TLI_tr101)
e=0,68
FsC=e.FrC =0,68. 7353,15=5000,14 N
FsD=e.FrD =0,68. 5207,87=3541,35 N
FaC = FsD+ Fa = 3541,35+2101,92=5643,27 > FsC
suy ra
FaC = 5643,27 N
FaD = FsC - Fa =5000,14 2101,92 =2898,22 > FsD
suy ra
FaD = 2898,22 N
V =1 khi vng trong quay FaC/FrC=5643,27/7353,15=0,76 >e
T bng 17.1 (TLI_tr101) c X1 = 0,41 ; Y1 = 0,87
Tra bng cc h s c:
k = 1,3;
QC = (0,41.1.7353,15+0,87.5643,27).1.1,3=10301,77N
Theo ct 11.1 Kh nng ti ng :
C d Q .m L
Tui th ca bi (m=3):
6
6
L=lh..60.n2/10 =19000.60.110,28 /10 =125,72 (triu
vng)
Ti trng tng ng
5
8
3
8
QE= 10301,77.[ 0, 73. ]1/3= 9374,83 N

H s kh nng ti ng : Cd = 9374,83. 3 125, 72 = 46963,98
N=46,96 kN
Do Cd = 46,96 kN < C = 56,03 kN loi ln chn m bo
kh nng ti ng.
2.3. Kim nghim kh nng ti tnh.
Ti trng tnh ton theo ct11.19[TK1] :
Qt = X0.Fr+Y0.Fa
Tra bng 11.6[1] : X0=0,5 , Y0=0,37
Qt=0,5.7353,15+0,37.5643,27=5764,58 N
Theo 11.20[TK1] : Qt= Fr=7353,27 N
Chn Qt = 7353,27 N kim tra v gi tr ln hn.
Ta thy Qt = 7,35 kN < C0 =44,8 kN.
loi ln ny tho mn kh nng ti tnh.
Nguyn V Bnh
Lp C in t 2_K49
57

Ging vin h ng
dn c Nam
3. Chn ln cho trc ra ca hp gim tc:(Trc III)
3.1.Chn loi :
-V trn u ra c lp ni trc vng n hi nn cn chn
chiu ca Fkx ngc vi chiu dng khi tnh trc tc l cng chiu
vi lc Ft4. Khi phn lc trong mt phng xoz :
R2x=(Fklc33-Ft4.(l31-l32))/l31=(4365,16.119,5-8919,57.(220147,5))/220=-568,33 N
R1x = -(R2x+Fk+Ft4)=-(-568,33+4365,16+8919,57)=-12716,4 (N)
Xt t s Fa/Fr
: Fa=Fat=2101,92 N hng t 1 ti 2
1:
Fr1= R12x R12y = 12716, 42 666, 482 =12733,85 N
suy ra: Fa/Fr =2101,92/12733,85 = 0,17
2:
Fr2= R22x R22y = 568,332 2679,382 =2738,99 N
suy ra:
Fa/Fr =2101,92/2738,99 = 0,77
;
Vy ta dng bi chn 1 dy .
Da vo ng knh ngng trc d = 65 mm,
tra bng P2.12 chn loi chn c trung hp 46313 c cc
thng s
ng knh trong d = 65 mm, ng knh ngoi D =140 mm
Kh nng ti ng C = 89,0 kN, kh nng ti tnh Co =76,4 kN;
B =33 (mm)
S b tr
Fr2
Fr1
Fat
Fs1
Fs2
Hnh15
Kim nghim kh nng ti : tin hnh kim nghim cho 1

v ny chu lc ln hn.
3.2.Kim nghim kh nng ti :
3.2.1. Kh nng ti ng:
Theo ct11.3[TK1],ti trng quy c :
QI = (X1.V.Fr1+Y1.Fa1).kt.k
Trong :
Nguyn V Bnh
58
Lp C in t 2_K49

Ging vin h ng
dn c Nam
V =1 khi vng trong quay
k = 1,3 , ti trng va p va.
Ta c :chn gc tip xc = 26.0 ta c e=0,68
T ta c :
Fs1 = e.Fr1 = 0,68.12733,85 = 8659,02 (N)
Fs2 = e.Fr2 = 0,68.2738,99 = 1862,51 (N)
Ta c :
Fa1 = Fs2 Fat = 1862,51 2101,92 = - 239,41 < 0
Fa2 = Fs1 + Fat = 8659,02 + 2101,92 = 10760,94
(N)
X1 = 1 ; Y 1 = 0
Do : QI = 1. 1. 12733,85.1.1,3 = 16554,01 (N)
Do ti trng thay i nn ta c ti trng tng ng :
Q . L / L
m
QE=
= Q1
Q L
.
Q L
h1
Q L
.
Q L
2
h2
Trong , Q1= 16554,01 N , m=3 i vi bi.

5
8
3
8
QE=16554,01. 3 0, 73. = 15064,51 N

Theo ct11.1[TK1], kh nng ti ng :
C d Q E .m L
Tui th ca ln :
L = 60.n3.Lh/106 = 60.39,38.19000/ 106 = 44,89 triu vng
H s kh nng ti ng : Cd =6,29634. 3 44,89 = 53,54 kN.
Do Cd =53,54 kN < C = 89,0 kN loi ln chn m
bo kh nng ti ng.
3.2.2. Kim nghim kh nng ti tnh.
Ti trng tnh ton theo ct11.19[TK1],
Qt = X0.Fr1+Y0.Fa1
Vi X0 = 0,5; Y0=0,37 (tra bng 17.4 (TKI_tr104))
Qt = 0,5. 12733,85+0,37. 1862,51 = 7056,05 (N)
Theo ct11.20[1] th Qt = Fr1 = 12733,85(N)
chn Qt=12,73 kN kim tra.
Nguyn V Bnh
Lp C in t 2_K49
59

Ging vin h ng
dn c Nam
Ta thy Qt=12,73kN < C0=76,4 kN loi ln ny tho
mn kh nng ti tnh.
chng V.Thit k v hp gim tc, bI trn
v Iu chnh n khp.
1.Tnh kt cu ca v hp:
Ch tiu ca v hp gim tc l cng cao v khi lng
nh. Chn vt liu c hp gim tc l gang xm c k hiu
GX 15-32.
Chn b mt ghp np v thn i qua tm trc .
Cc kch thc c bn c trnh by trong bng2.
2. Bi trn trong hp gim tc:
2.1.Bi trn bnh rng
Do vn tc vng ca cp nhanh v 1=1,986 m/s <12 m/s nn
ta dng phng php bi trn ngm du.
Ly chiu su ngm du ln nht khong1/6 bn knh ca
bnh rng ln
2.2.Bi trn .
bi trn ta dng phng php bi trn nh k bng
m vi cc nm trn thnh hp.
2.3.Du bi trn hp gim tc :
Chn loi du t my ko AK15 bi trn hp gim tc.
3.Lp bnh rng ln trc v iu chnh s n khp:
3.1.Lp bnh rng ln trc
lp bnh rng ln trc ta dng mi ghp then v chn
kiu lp l H7/k6 v n chu ti va v va p va.
3.2. iu chnh s n khp:
iu chnh s n khp ca hp gim tc bnh rng tr
ny ta chn chiu rng bnh rng nh tng ln 10 % so vi chiu
rng bnh rng ln.
Bng5.Cc kch thc ca cc phn t cu to nn hp gim
tc c:
Tn gi
Chiu dy: Thn hp,
Np hp, 1
Nguyn V Bnh
Lp C in t 2_K49
Biu thc tnh ton

= 0,03.a + 3 = 0,03.225 + 3 =
9,75mm chn =10 mm
1 = 0,9. = 0,9. 10 = 9 mm
60

Ging vin h ng
dn c Nam
Gn tng cng:
Chiu dy, e
e = (0,8 1) = 8 10, chn e = 8
Chiu cao, h
mm
dc
h < 5. = 50 mm
Khong 2o
ng knh:
Bulng nn, d1
d1 > 0,04.a+10 = 0,04.225 + 10 =19
Bulng cnh , d2
d1 = M20
Bulng ghp bch np
d2 = 0,8.d1 = 0,8. 20 = M16
v thn, d3
d3 = (0,8 0,9).d2 d3 = M14
Vt ghp np , d4
d4 = (0,6 0,7).d2 d4 = M10
Vt ghp np ca thm
d5 =( 0,5 0,6).d2 d5 = M8
du, d5
Mt bch ghp np v
thn:
S3 =(1,4 1,8) d3 , chn S3 = 25mm
Chiu dy bch thn hp, S = ( 0,9 1) S = 25 mm
4
3
S3
K3 = K2 ( 35 ) mm = 50 5 = 45
Chiu dy bch np hp,
mm
S4
B rng bch np hp, K3
Kch thc gi trc:
ng knh ngoi v tm l nh theo kch thc np
vt, D3, D2
B rng mt ghp bulng K = E + R + (35) mm = 25,6 +
2
2
2
cnh : K2
20,8 + 4 = 50,4 mm
Tm l bulng cnh : E2
E2= 1,6.d2 = 1,6 . 16 = 25,6 mm.
R2 = 1,3 . d2 = 1,3. 16 = 20,8 mm
k l khong cch t tm
k 1,2.d2 =19,2
bulng n mp l
k = 20 mm
Chiu cao h
h: ph thuc tm l bulng v kch
thc mt ta
Mt hp:
S1 = (1,3 1,5) d1 S1 = 30 mm
Chiu dy: Khi khng c
phn li S1
K1 3.d1 3.20 = 60 mm
B rng mt hp, K1
v q
q = K1 + 2 = 60 + 2.10 = 80 mm;
Khe h gia cc chi tit:
(1 1,2) = 10 mm
Gia bnh rng vi thnh
trong hp
1 (3 5) 1 = 30 mm
Gia nh bnh rng ln
vi y hp
2 = 10 mm
Gia mt bn cc bnh
rng vi nhau.
S lng bulng nn Z
Z = ( L + B ) / ( 200 300) 718,06 /
200300 = 4,93,27 Z= 6
Nguyn V Bnh
Lp C in t 2_K49
61

dn c Nam
4. Kt cu bnh rng, np , cc lt ...
Ging vin h ng
Vt liu bnh rng bng thp, quy m sn xut nh, n chic.

Dng phng php dp to phi. Bnh rng ln c ch to lm dng
nan hoa gia kt hp vi c l gim khi lng bnh rng v
d dng trong vn chuyn cng nh kp cht khi gia cng. Ti
cc cnh rng c vt mp trnh tp trung ng sut. Cc kch thc
c th chn nh sau :
= ( 2,5 ~ 4 ) m > 8 ~ 10 mm
h s nh dng cho bnh rng c kch thc ln
l = ( 0,8 ~ 1,8 ) d
h s nh dng i vi mi ghp cht, h s ln dng vi mi
ghp di ng
D = ( 1,5 ~1,8 ) d
trong h s nh dng vi bnh rng ch
to bng thp v s dng lp ghp c di.

C = ( 0,2 ~ 0,3 )b
do = ( 12 ~ 25 ) mm ,
c 4 n 6 l
Np c ch to bng gang GX15-32. Trong HGT ny ta s

dng 2 kiu np . Kiu 1 np c l thng cho trc xuyn
qua, Mt np phnh ra to b dy khot rnh lp vng
pht. Phn lp vo l hp c ch to vi dc nh d
c, on g tip xc vi thnh l hp khng yu cu ln khong 3
~ 4 mm dng nh tm np . Kiu np 2 tng t nh
kiu 1 nhng khng c l xuyn thng qua. Mt np lm vo
nhm gim bt kch thc np . Chiu dy bch np c 2 kiu
trn ly bng 0,7 ~ 0,8 chiu dy thnh np .
5. Cc chi tit ph ca Hp gim tc
Nguyn V Bnh
Lp C in t 2_K49
62

Ging vin h ng
dn c Nam
- Nt tho du : Sau mt thi vic, du bi trn cha trong hp
b bn, hoc b bin cht, do cn phi thay du mi. tho
du c, y hp c l tho du. Lc lm vic, l c bt kn
bng nt tho du. Kt cu v kch thc nt tho du tra bng
18-7
Hnh 16
- Que thm du : Dng kim tra mc du trong hp. C nhiu
dng kim tra mc du, ta chn que thm du c kt cu nh
hnh v
Hnh 17
Nguyn V Bnh
Lp C in t 2_K49
63

Ging vin h ng
dn c Nam
- Nt thng hi : Khi lm vic, nhit trong hp tng ln.
gim p sut v iu ho khng kh bn trong v bn ngoi hp,
ta s dng nt thng hi. Nt thng hi c lp trn np ca
thm. Kt cu v kch thc nt thng hi chn theo bng 18-6
nh hnh v
Hnh 18
chng VI. Lp ghp v dung sai
1.Chn kiu lp
u tin s dng h thng l v khi c th tit kim c
chi ph gia cng nh gim bt c s lng dng c ct v dng c
kim tra khi gia cng l .
Kiu lp phi hp trn bn v : lp np ln ln v
H7/d11 ;lp bc chn gia bnh rng v ln H7/h6 ; lp bng
rng ln trc H7/k6
thun tin khi lp ln ta chn kiu lp ln ln trc
k6 ; kiu lp ln ln v hp H7, cho c ba cp .
Sai lch gii hn ca kch thc then theo chiu rng b - h9
Sai lch gii hn ca rnh then trn trc , ghp trung gian N9
2 . Dung sai
lp ghp vng trong ln trc v vng ngoi ln v ,ngi
ta s dng cc min dung sai tiu chun ca trc v l theo TCVN
2245-7 phi hp vi cc min dung sai ca cc vng .
Bng6.Thng k cc kiu lp v tr s ca sai lch gii

hn ca cc kiu lp
V tr
Kiu lp
Sai lch gii

hn
Nguyn V Bnh
Lp C in t 2_K49
64
Sai lch gii

hn

dn c Nam
ca
Ging vin h ng
ca l(m)
trc(m)
TrcI bnh
es 18
ei 2
es 18
ei 2
45H7/k6
rng
Trc II-bnh
50H7/k6
rng
55H7/k6
TrcIII-bnh
es 21
ei 2
70H7/k6
rng
Bc chn-
30D11/k6
trcI
Bc chn-
45D11/k6
trc II
Bc chn
65D11/k6
-trcIII
L hp ln
es 21
ei 2
es 18
ei 2
es 18
ei 2
es 18
ei 2
62H7
Trc I
L hp ln
85H7
Trc II
L hp ln
100H7
Trc III
Trc I - ln
30k6
Nguyn V Bnh
Lp C in t 2_K49
ES 25
EI 0
ES 25
EI 0
ES 30
EI 0
ES 30
EI 0
ES 240
EI 80
ES 240
EI 80
ES 240
EI 80
ES 30
EI 0
ES 30
EI 0
ES 35
EI 0
es 15
ei 2
65

dn c Nam
Trc II - ln
45k6
es 18
Ging vin h ng
ei 2
Trc III - ln
65k6
Bnh ai-
28H7/h6
es 21
ei 2
es 0
ei 16
ES 21
EI 0
62H7/d11
es 100
ei 290
ES 30
EI 0
85H7/d11
es 100
ei 290
ES 30
EI 0
100H7/d11
es 120
ei 340
ES 35
EI 0
trcI
Khp ni-
es 0
ei 13
63H7/h6
trcIII
L hp np
Trc I
L hp np
Trc II
L hp np
Trc III
Then trc I
N9/h9
b=14,b=10
Then trcII
N9/h9
b=16
Then trc III
N9/h9
[TK1] ng c
[TK2] ng c
ES 0
EI 43
N9
ES 0
EI 43
N9
ES 0
EI 52
N9
h9
h9
h9
b=20,b=18
ES 21
EI 0
ES 0
EI 43
ES 0
EI 43
ES 0
EI 52
Ti liu tham kho.

Trnh Cht, L Vn Uyn Tnh ton thit k h dn
kh, tp 1 Nh xut bn Gio Dc. H Ni 2001.
Trnh Cht, L Vn Uyn Tnh ton thit k h dn
kh, tp 2 Nh xut bn Gio Dc. H Ni 2001.
Nguyn V Bnh
Lp C in t 2_K49
66

Ging vin h ng
dn c Nam
[TL2] Ninh c Tn Dung sai v lp ghp. Nxb Gio Dc.
H Ni 2004.
[TL1] - Nguyn Trng HipChi tit my, tp 1, 2.
NxbGioDc.H Ni 1994.
[TK]- Nguyn Trng Hip,Nguyn Vn Lm-Thit k chi
tit my .Nxb Gio Dc.H N 2003
Ht
Nguyn V Bnh
Lp C in t 2_K49
67

HGT Khai Trien3

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n chi tit my_Hp gim tc 2 cp

n chi tit my_Hp gim tc 2 cp

S liu cho trc

ng knh tang D=340 mm

Thi hn phc v lh=19000 h

Gc nghing ng ni tm b truyn ngoi = 300

n chi tit my_Hp gim tc 2 cp

: H s ti trng tng ng, c tnh nh sau:

1 . 2 . 3 ... , l hiu sut ca cc b truyn v ca cc

cp c trong h thng dn ng (c th chn theo bng

n chi tit my_Hp gim tc 2 cp

n chi tit my_Hp gim tc 2 cp

2.phn phi t s truyn

n chi tit my_Hp gim tc 2 cp

3.tnh cc thng s trn cc trc

n chi tit my_Hp gim tc 2 cp

Mmen xon trn trc II

chng II: thit k cc b truyn

n chi tit my_Hp gim tc 2 cp

T hnh 4.1 (TKI_tr59) vi cng sut cn truyn 6,77 kW;

Khi lng 1 m ai : 0,18 kg/m

Tnh ng knh bnh ai ln:

n chi tit my_Hp gim tc 2 cp

.140 450 450 140

T bng 4.13 (TKI_tr59) chn chiu di ai tiu chun : L = 1800

570. 450 140

1.2.3. Nghim s vng chy ca ai trong mt giy

< 10 (tho mn)

n chi tit my_Hp gim tc 2 cp

180 125 3,38 2,25

180 125 4,61 2,61

=> [P0] = 2,64 (kW)

n chi tit my_Hp gim tc 2 cp

Chn z=3 ztnh-zchn = 0,11 < 0,3 (tho mn)e

Chiu rng bnh ai B :

n chi tit my_Hp gim tc 2 cp

2. THIT K B TRUYN CP NHANH (BNH TR RNG

n chi tit my_Hp gim tc 2 cp

S chu k thay i ng sut tng ng NHE c xc nh

n chi tit my_Hp gim tc 2 cp

N HE 60.ci . Ti / Tmax .ti .ni .

Thay s vo ta s xc nh c ng sut cho php ca bnh

Do y l cp bnh tr rng thng n khp cho nn ng sut

H min H 1 , H 2 481,8 (MPa).

b. ng sut un cho php c xc inh bi cng thc nh

n chi tit my_Hp gim tc 2 cp

Tin hnh thay cc gi tr bng s vo cng thc ta c.

n chi tit my_Hp gim tc 2 cp

Thay s vo ta s xc nh c ng sut cho php ca bnh

c.ng sut cho php khi qu ti :

n chi tit my_Hp gim tc 2 cp

Vy ta chn s b a1 = 205 (mm).

26, 28 Chn Z1 = 26 rng.

Z2 = U1 Z1 = 4,2.26 = 109,2 (rng).

0, 0024 0, 04 (tho mn)

Tnh li khong cch trc a :

n chi tit my_Hp gim tc 2 cp

Tng h s dch chnh :

3. 26 109 .cos 200

ng knh vng ln bnh nh :

d1 = u 1 4,19 1 78, 23 (mm)

d1n1 .78, 23.485

T bng 6.13 (TKI_tr106) chn cp chnh xc ch to bnh rng