‘Soai Rap Petroleum Services Insdutrial Zone, Vam Lang Town, Go Cong Dong District
Tien Giang Province, S.R. Vietnam}
Tel. 84-733.843.535 Fax, 84-733.513.131]
JADMINISTRATIVE PROCEDURE pees pete
Date + June 1st, 2015
MANUFACTURING & INSPECTION PROCEDURE Bulle iar
Client Contract No.
Toyota Tsusho Company 054/HDMB - PVPIPE
Project Name Product Name
Providing Steel pipe for Toyota Tsusho company SAWL steel pipe
PV Pipe Standard
STEEL GRADE DIMENSION (OD x WT x L) mm REMARK
Q345B equivalent or higher 457 x 10 x 4570 (16 pipes) > End Bevel
457 x8 x 4570 (13 pipes) > Supplementary Requirement: N/A
457 x 10 x 5270 (17 pipes) > Inspection Certificate Type 3.1
457 x 10 x 4170 (12 pipes)
457 x8 x 4170 (6 pipes)
Issue for
Approval
Rev. No. | Date | Description | Prepared by PVPIPE Reviewed by PVPIPE Approved by PVPIPE Approved by Client+ Providing Steel pipe for Toyota
[Steel Gr. : Q345B Equivalent or higher
MANUFACTURING AND INSPECTION
Page 2 of 6
Pipe Spec. : PV Pipe standard PROCEDURE
No. Ttem Abbreviation Description
The inspector shall be notified before the inspection is performed.
1 Hold H [Work must not proceed without approval of the inspector.
|The inspector shall be notified before the inspection is performed,
2 Witness W Participation is at the discretion of the inspector and work may proceed in his absence.
|The inspector shall be notified before the inspection is performed.
3 Monitor M | Quality characteristics may be intermittently monitored by the relevant inspector.
4 pore R Documents must be reviewed against correctness and completeness of their content.
PVP-QP-07-01/05 Rev 1
PetroVieinam Steel Pipe Join Stock Company
at ;
14 297 x 210m)Hi: HOLD,
+ Providing Steel pipe for Toyota
Q345B Equivalent or
PV Pipe standard
LEGENDS:
higher
w
WITNESS, 14: MONITOR, Re REVIEW, T:PIPEMILL 2: TQDEPT, 3: CUSTOM
DESCRIPTION
SPECIFICATION ‘ACCEPTANCE CRITERIA DocuMENTED BY
TEM FREQUENCY
PlatespeccTT-0 | 1, Review of Mil Tet Cenineate ach plate [ 1. Review Mil test certificate
MANUFACTURING AND INSPECTION
PROCEDURE
-
Page 3 of 6
PVP-WI-08-02-01
1) Chemical arayss
2) Mechanical Properties
2) Visual Inspection
eni0204:2004, Type 3]
1) Chemical anaiyss ——(
Chemical compestion s
PetespecTYT-O1
9%, Max)
be accorded to
YS (pa)
rnin 345
FFs (oa)
770-620
EL
jrin 23
2. Receipt and assortment of Plate
1) According to Mil Test Carticate and contract
PO of steel plate
~ Identfication of pack
Stee pate shal be checked the surface
condition by visual inspection
PVP-QP-07-01/05 Rev 1
1 Dimension: Checking of plate dimension and|
sual inspection before edge miling asthe
Hfotowing: With, thickness and lenath
2, Pipe No.: Paint stencil marks with white
aml at pate surface
3, The plate edge shall be cut dearly and
ritoxmiy by ming machine
PetroVietnam Stee! Pipe
Each plate
Each plate
Each plate
Edge miling cord |W
falloning
2, Pipe no shall conform to pipe lst 4
-V groave: According te Standard WiPs| H
Width of plate: Specied value as Were al
1M (297 x 240mm)+ Providing Steel pipe for Toyota MANUFACTURING AND INSPECTION
. 1 Q345B Equivalent or higher Page 4 of 6
Pipe Spec. : PV Pipe standard PROCEDURE
LEGENDS: WiWOL, We Hi: HONITOR, Re REVIEW, TipIPEMIL, a; TQ DEPT, 3 /cUSTOMER
PROCESS DESCRIPTION [nsrecroney |
Teoma] SeeATON = ACCEPTANCE CRITERIA DOCUMENTED By
Rot tending | > Rol bending | pvPwi-O7a502| 1 Ramashape fecnpine | 1. Spacted value as Work Order To Banding ecrd
machine 2. Checethe ate surac by visual nspecton | Escrpipe | 2. Fee of inoue defects, dens st
aMSs-0 cat, sab et.
12200850 onc
i fPose bending | Postbending | PVP-W-07-05-05 |. Pat ee Roundshope conection 1, Speded value as Work Order Fost Bang ead
Machine a of te pate ee tothe ound shape
waat 16-60" 2, Check he pate surface by val inspection 2 Free ot
x1 38"7100NC crt, scab et.
Tackwelding | PUPA-O7-05-08 | 1 Waldng proces 1 YAW Tox weting ecard
Aefects, dents, rust,
machine | Pvp-wPs-aM1sa- | 2. Distance of gap: To minimize the alignment
‘crn 16"-60" 0413-002 Jor the weld cent
xLB75%X70
PVP-WI-07-05-05 | 4, Wielding process: SANL ach pipe Welding process: SAWL Tntemal/Extemal
a PUP-WPS-GM.SA-] 2, “Technical parameter According to WPS ‘Welding record
system, 1775-08)-0413-002 + Welding amperage
= Welding votiage
+ Wielding x, wire
= Welding speed
Reinforcement of weld beads ach pipe Reinforcement/ Weld bead height
[Fricknesd internal bead] External bead]
al imax 4mm
‘Tab attachment to be removed ach pipe Using orygen gas cutting only
Visual inspection on the weld seam ach pipe According to PV PIPE standara
(07 | visuat inspection PvP-Wi-08-02-19 | 1. Visual inspection 1. Free of injurious defects, dents, rust, scratch, | Repair welding recora
scab ete
VP-QP-07-01/08 Rev 1 PetroVieinam Stee! Pipe Joint Stack Company 16 (297 x 210mm)Project
Steel Gr.
Pip
+ Providing St
: Q345B Equivalent or higher
e Spec. : PV Pipe standard
LEGENDS:
He HOLD, W: WITNESS, 4: MONITOR, Re REVIEW,
se PROCESS DESCRIPTION
SPECIFICATION
o STE EQUIPMENT Trew FREQUENCY
pipe for Toyota
MANUFACTURING AND
PROCEDURE
INSPECTION
Page 5 of 6
A:PIPEMILL _2:TQDEPT, 3: CUSTOMER,
[ACCEPTANCE CRITERIA DocumeNTED By
[Gouging Machine) PvP-Wi-07-05-09
PVP-WPS-SMAW-
0432-002
‘weld repair Each pipe | 2
‘According to Work instruction and repal WPS}
08 [Expanding
Ppe expanding
machine
FEO
PUP-WI-O7-05-05
(Out of Roundness
Outside Creumference
Each pipe
3. Staightness
Max 13mm Expanding record
1% Qreumference or max +/-12.7mm
08 [Beveting| fecveling Machine| Work Instruction | 3, Bevel angle Eachppe [i a0L2s Beveling record
em 60/13000 |} pvP-vu-07-05-07
10 [Pipe cutting Cutting tos 1.
+ One pipe 12 m length shal be cut into Straightness: max 0.15%
[pipes with 6m length by oxygen gas.
‘The new pipes shal be marked pipe no. and
Joeveled at each pipe end
2. Bevel angle 2 sos2s
3. Root face 3. 16 £08mm
Rulers and | Ware instruction | 1, Outside Greumference Each pipe | 1.16 Greumference or max ¥/-12.7mm Dimension & visual
|atichever i ess Inspection report
Inspection tools | PVP-Wi-08-02-03 } 2. Out of roundness 2 Max 13mm
a ess 3. S%WT
4. Length 4. 630mm
5. Straightness 5. max 0.15%
6 End beveling 6 30°( 4259)
Root face 15£08mm
PVP-QP-07-01/05 Rev 1
PetroVieznam Stes
14 297 x 210mm)Project; Providing Steel pipe for Toyota MANUFACTURING AND INSPECTION
iSteel Gr. : Q3458 Equivalent or higher
Pipe Spec : PV Pipe standard PROCEDURE
LEGENDS: HEWOLD___W: WITNESS, Mz MONTTOR, Re REVIEW,
ho[swr__| eqummar_| FREQUENGY
Page 6 of 6
‘3: CUSTOMER
INSPECTION BY
eT
A:PIPEMILL, 2: 1QDEPT,,
SPECIFICATION
ACCEPTANCE CRITERIA
DOCUMENTED BY
7. Weld bead height
8._Visual inspection
Werk ingsucion | 3. Marking
PvP-WI-07-05-08
7. Max 4 mm (for SAWL)
8._Free of scabs, silvers, burr and ather defect
Marking content
1) Location : Inside surface atone pipe end
in alter a min 25.4 mm high
2) Paint Stenc
cqulvalent
3) Marking contents
+ Manufacture’ name
‘Slendled tools
Paint spray
aks wth ite enamel
~ Steel Grade,
Sze (0.D x thickness x length),
Pipe Ne.
Manufacture date
42 [Trensport, Loading | Forcelits, cance] Work Instruction | 1, Loading shall be dane in accordance withthe Without beng excessively stress, deformed WA e[w|-
Jond Storage ruck, trailer... | PVP-WI-07-07-02 Werk instructions of PY Pipe Jor otrenwise camages.
2._Finshed pipe shal be transported by Client
13 [ocuments WA PVP-QP-08-02 | 1, — Inspection caricate shal be in accordance 1. Inspection cetficate shall be included inthe [inspection Cerificate 3.) RH
ith 8S EN 10204, type 3.1
Insepetion Report,
+ Dimension inspection Report,
= Pipe list
: certificate for stel plate
PP-QP-07-01/05 Rev 1 PetroVietiam Steel Pipe Joint Stock Company 184 (297 x 210mm)