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Cost Summary Basics

Maulana Azad National Institute of Technology

Car # 140

Area Totals

Materials

Processes

Fasteners

$
$ 85.44
$
$
$
$
2.47
$
$
-

Brake System
Engine & Drivetrain
Frame & Body
Instruments & Wiring
Miscellaneous, Fit & Finish
Steering System
Suspension & Shocks
Wheels & Tires

###
$
$
$ 11.00
$115.28
$
$
-

$
$341.60
$
$
$
4.40
$ 29.82
$
$
-

Total Vehicle

$2,366.52

375.82 $

87.91

Composition for total vehicle:

Area Totals

Brake Sy stem
Engine & Driv etrain
Frame & Body

$106.47 ; 3%
$15.40
; 0%$293.32
$2,943.93
; 88% ; 9%

Instruments & Wiring

Miscellaneous, Fit & F

Steering Sy stem
Suspension & Shocks
Wheels & Tires

Put School Logo here

Tooling

Total

$
$
$
$
$
$
$
$

$
$
$
$
$
$
$
$

293.32
2,943.93
15.40
106.47
-

3,359.12

Brake Sy stem
Engine & Driv etrain
Frame & Body
Instruments & Wiring
Miscellaneous, Fit & Finish
Steering Sy stem
Suspension & Shocks
Wheels & Tires

University

Maulana Azad National Institute of Technology

Competition Code

SUPRA SAEINDIA

Year

15

Car #

140

Line Num.
1
2
3
4
5
6
7
8
9
10
11
12
13

Area of Commodity
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Brake System
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Engine & Drivetrain
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Frame & Body
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Electrical
Instruments & Wiring
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Miscellaneous, Fit & Finish
Steering System

Total Vehicle Cost

The cost of assemlies on this chart should not include the cost of the parts in the assembly but only the materials, processes, fasteners and tooling in the assembly level.

Asm/Prt #
A0001
A0002
A0003
A0004
00001
00002
00003
A0005
00004
00005
00006
00007
00008

Rev. Lvl.
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA

A0001
A0004
A0005
A0006
A0007
A0008
A0009
A0010
A0012
A0020
A0021
A0022
A0024
A0025
A0026
A0028
A0030
A0031
A0034
A0035
A0036
A0037

AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA

A0001
A0002
A0003
A0004
A0007
A0011
A0012
A0013
A0014

AA
AA
AA
AA
AA
AA
AA
AA
AA

A0001
A0002
A0003
A0004
A0005
A0006
A0007
A0008
A0009
A0010
A0011
A0012
A0013
A0014

AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA

A0001
A0002
A0003
A0004
A0005
A0006
A0007
A0008
A0009
A0010

AA
AA
AA
AA
AA
AA
AA
AA
AA
AA

A0001

AA

Asm
Brake Discs
Calipers-L with pads
Calipers-R with pads
Brake Lines Assembly

Component

Description
Bought 120 mm Vented Discs
Bought Royal Enfield Calipers
Pulsur 150 Calipers

Unit Cost
$17.50
$27.50
$19.00

Quantity
4
2
2

Brake Line Metals

Brake Hose
Brake Fluid

Maruti 800
Maruti 800
Dot-4

$5.50
$5.50
$6.00

4
4
1 ltr

Master Cylinder
Bush
Heim Joint
Balance Bar
Fluid Reservoir
Area Total
Engine
Exhaust Manifold
Muffler
Intake Manifold
Restrictor
Air Filter
Throttle Body
Engine Mounts
Fuel Tank
Fuel Vent / Check Valve
Radiator
Coolant
Coolant Lines
Radiator Fans
Hose Clamps
Chain
Axles
Differential Mounts
Differential
CV Joints / U Joints
Shields
Engine and Diff Oil
Area Total
Pedals
Shifter
Thottle Controls
Frame
Body
Floor Pan
Clutch
Aerodynamic Wing (if used)
Shifter Cable / Linkage
Area Total
Tachometer
ECM / Engine Electronics
Wire Harness / Connectors
Oil Pressure Gage / Light
Dash Panel
Kill Switch
Fuses
Water Temperature Gage
Brake Light Bulb
Solenoids
Indicator Lights
Battery
Relays
Starter Button
Area Total
Seats
On-Board Fire Suppression Sys.
Safety Harness
Paint - Frame
Paint - Body
Brake Light Housing
Fire Wall
Mirrors (See 3.4.3.2)
Safety Shields
Headrest / Restraints
Area Total

Tendam Master Cylinder

Aluminium 6063
12mm
Full Threaded 12 mm
Maruti 800

$13.00
$13.06
$5.60
$11.50
$5.50

2
2
2
1
2

Material Cost

Process
Cost

Fastener
Cost

Tooling Cost

Total Cost
$70.00
$55.00
$38.00
$0.00
$22.00
$22.00
$6.00

Brake Master Cylinder Assembly

Steering Rack Assembly

KTM Duke 390

KTM Duke 390
Maruti 800
Venturi tube
Paper Filter
Dellorto
AISI 4130 with vibration dampers
Aluminium 6063
Tata Indica
KTM Duke 390
Water

$2,009.20
$67.40
$18.66
$19.95
$178.90
$4.86
$94.48
$4.28
$32.64
$0.50
$50.81
$0.00
$4.00
$23.42
$0.60
$24.16
$63.33
$20.63
$298.91
$0.00
$0.00
$0.00

1
1
1
1
1
1
1
6
1
1
1
2
1
4
1
1
1
1

$0.00
$1,983.53
$28.22
$17.16
$7.76

$0.00
$16.50
$9.33
$1.50
$6.07
$137.10

$0.00
$5.75

$16.50
$17.71

$5.72
$13.80
$0.70
$0.70
$5.75
$12.18

$45.51

$3.00

$2.30

$7.34
$30.00
$2.27

$6.04
$33.33
$12.02

$3.45

$4.16
$93.78
$3.42

$0.00

$6.34

$2,240.25

$341.60

$85.44

$0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

4.40

0.00

0.00

0.00
15.40
-

11

4.4

11.00
Complete Steering Rack

$26.00
$26.12
$11.20
$11.50
$5.50
$293.32
$2,009.20
$67.40
$18.66
$19.95
$178.90
$4.86
$94.48
$25.68
$32.64
$0.50
$50.81
$0.00
$8.00
$23.42
$2.40
$24.16
$63.33
$20.63
$298.91
$0.00
$0.00
$0.00
$2,943.93
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15.40
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
15.40
0.00

Line Num.

Area of Commodity
Steering System
Steering System
Steering System
Steering System
Steering System
Steering System

Steering System
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension
Suspension & Shocks
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Wheels & Tires
Vehicle Total

Asm/Prt #
00001
00002
00003
A0002
00004
00005
A0003
00006
00007
A0004
00008
00009
00010
A0001

A0002

A0003

A0004

A0005
A0006
A0007

A0008

A0001
A0002
A0003
A0004
A0005
A0006
A0007
A0008
A0009

Rev. Lvl.
AA
AA

Asm

AA
AA

Steering Column Assembly

AA
AA
AA
AA
AA
AA
AA

Steering Wheel Assembly

AA
00001 AA
00002 AA
AA
00003 AA
00004 AA
00005 AA
AA
00006 AA
00007 AA
AA
00008 AA
00009 AA
AA
00010 AA
AA
00011 AA
AA
00012 AA
00013 AA
00014
AA
00015 AA
00016 AA
00017 AA
AA
AA
AA
AA
AA
AA
AA
AA
AA

Pinion Gear
Steering Rack
Rack Housing

Component

Description
Pinion Gear
Steering Rack Gear
6061 Aluminium Housing

Steering Shaft
Column Joints

Solid Shaft
U-Joint

Steering Wheel
Quick Release

Stainless Steel Steering Wheel

Spring loaded

Tie Rods
Ball Joints
Tie Rod Ends
Area Total

6061 Aluminim Solid Shaft

Student Bought
Student Bought

Quantity
1
1
1

Material Cost
$0.62
$2.81
$2.31

Process
Cost
$5.16
$5.16
$2.50

1
2

$6.75
$40.00

$4.55
$1.00

$0.54

Total Cost
$6.38
$8.57
$4.81
$0.00
$11.30
$41.54

$1.63
$8.92

1
1

$0.50
$2.13

$1.13
$6.60

$0.19

$1.63
$8.92

$1.43
$2.20
$2.20

4
4
4

$5.04

$0.68

Unit Cost
$6.38
$8.57
$4.81
$0.00
$11.30
$20.77

Fastener
Cost
$0.60
$0.60

Tooling Cost

Tie Rod Assembly

Damper Assembly

Rod Tube
Rod Inserts
Rod Ends
Lower A-Arm
Upper A-Arm

Chromoly 4130
Chromoly 4130

Lower A-Arm
Upper A-Arm

Chromoly 4130
Chromoly 4130

Front Aluminum Bell Crank

Student Built

Rear Aluminum Bell Crank

Student Built

Push-Pull Rod Assembly

0.00
0.00

0.00
0.00

0.00

0.00

0.00

$115.28
Damper Set-up
Gabriel Dampers
Steel Coil Springs
Push/Pull Rod Assembly Front & Rear
Chromoly 4130
Mild Steel
POS 12

Dampers
Coil Springs

$5.72
$8.80
$8.80
$106.47
0.00
0.00

$29.82

$2.47

$0.00

Front A-Arm Assembly

Rear A-Arm Assembly

Front Bell Crank Assembly

Rear Bell Crank Assembly
Front Upright Assembly
Front Uprights
Front Tie-Rod Mount
Rod Ends

Aluminium 6063
Aluminium 6063
POS 16

Rear Uprights
Rear Tie-Rod Mount
Rod Ends
Area Total
Wheels
Lug Nuts
Tires
Valve Stems
Wheel Weights
Wheel Bearings
Wheel Studs
Rear Hubs
Front Hubs
Area Total
Total

Aluminium 6063
Aluminium 6063
POS 16

Rear Upright Assembly

0.00

0.00

0.00

0.00

0.00
2,366.52

0.00
375.82

0.00
87.91

0.00
-

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3,359.12

Issue Number
Date
2011.1
1/19/2011
2013.1
1/26/2013
2014.1 10/13/2013

This tab may be deleted before submitting, but is included

for revision tracking.

Comment
Initial release for 2011, fixes sum product bug from 2010 version. Subtotals on BOM page now includ
Initial release for 2013
Initial release for 2014

This tab may be deleted before submitting, but is included

for revision tracking.

Author
B. Riley
B. Riley
B. Riley