Professional Documents
Culture Documents
March 2003
Training Agenda
Accenture 2003
Objectives
Main Goals of This Section
To understand Demand Planning as an accurate forecasting tool in the APO context.
To know Demand Planning main features, in concrete:
Its architecture, data storage and representation attributes
Its main tools (Planning Toolbox, Planning Environment, Accuracy Analysis)
The different forecasting methods available
To visualize how DP applies to a real case (Sara Lee).
To be aware of main considerations and complexity factors when implementing Demand Planning.
To get familiar with the look of DP and its basic functions through a demo and practising with
simple exercises.
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Contents
1.
2.
3.
4.
5.
DP Exercises
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Information
Collaborative
forecasts
Flexible views
Graphics
Promotional planning
Life cycle management
Cannibalization
Accuracy reporting
Anticipation of
Future Demand
Cost
POS data
Nielsen / IRI data
...
Statistical Methods
Multi-model approach
Average models
Exponential smoothing
Causal factors
Trend dampening
Model combination
Pick best
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BUY
MAKE
DESIGN
MOVE
YEARS
QUARTERS
Supply Contract
Network
Customer Service
Negotiations
Sourcing
Territory Planning
Production
Planning
P
P
Planning
I
E
Procurement
R
HOURS
Product
Allocation
Material Requirements
WEEKS
DAYS
Demand
Sales
Planning
Forecasting
APO
DP
Inventory
Target
Setting
Supply Demand
Matching
Materials
Planning
SELL
U
MONTHS
HOLD
Material
Inventory
Tracking
B2B Exchanges
Detailed
Production
Scheduling
Manufacturing
Execution
System
Transport
Planning
Load
Planning
C
U
S
T
O
M
Distribution
Requirements
Planning
Available to
Promise
E
R
In-transit &
Production
Activity
Control
On-hand Inventory
Tracking
Contract
Manufacturers
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3PLs / 4PLs
Order Management
Channel
Partners
B2B Exchanges
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Planning Views
GUI
Planning &
Analysis
Engine
Data Mart
OLAP
Processor
Business
Planning
Library
Statistical
Forecasting
Toolbox
Planning Area
Time
Series
Catalog
Notes
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Dimensions
Facts
W32 W33 W34 W35 W36 W37 W38 W39 W40 W41
Hierarchies
Regions
Sept.
Cust
P
ome eri
o
rd
Aug.
Material
Attributes
Life Cycle
time sequence
203
124
Product
Groups
Promotion
Forecast
00
01
02
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N
o
t
e
s
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Dimensions
Facts
W32 W33 W34 W35 W36 W37 W38 W39 W40 W41
Hierarchies
Regions
Sept.
Cust
P
ome eri
o
rd
Aug.
Material
Attributes
Life Cycle
time sequence
203
124
Product
Groups
Promotion
Forecast
00
01
02
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N
o
t
e
s
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Forecasting
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65
75
85
60
Unit Sales
50F
Feb.
Mar.
April
May
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June
July
Aug.
Sept.
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Manufacturing
Sales
History
Retailer
Sell Through
Sell In
Consumer
Consumer demand
Advertisement
Promotion
Competitor Promotion
sales
POS
Data
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Profit
Promotion
Promotion patterns
-10%
97
98
99
00
Price
Planner
Quantity
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What is the cannibalization effect of a new product with existing products? Etc.
DP can represent the launch, growth and discontinuation phases by using phase-in, phase-out and like
modeling profiles (or combining them):
A phase-in profile reduces demand history by ever increasing percentages during a specific period or
periods (simulating upward sales curve launch and growth phases)
A phase-out profile reduces demand forecast of a product by ever decreasing percentages (simulating
downward sales curve discontinuation phase)
Like modeling creates a forecast using the historical data on a product with a similar demand behavior
(new products and products with short life cycles)
Product Launch
End of Life
Aggregate
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Forecast
...
Combine &
Reconcile
Marketing Forecast
n
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Contents
1.
2.
3.
4.
5.
DP Exercises
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Initial training
(central to local)
GAP estimation
(central)
GAPs approval
(project management)
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Strategic
Tactical
Operational
AOP generation
Monthly Cycle
Weekly Cycle
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Process
AOP/Outlook generation:
APO Forecast volume can be used as a
starting point for AOP generation.
Volumes are sent to R/3 where it is
converted into value.
APO
CO-PA
(R/3)
Convert volume to
value
Responsible
Demand
Planning
Finance
Adjust Volume
CO-PA
(R/3)
Supply
Planning
Convert volume to
value
Finance
Adjust Volume
Interface SAP - APO
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S&OP
S&OP high
high Level
Level flow
flow
Updated
Demand
Forecast
Business
Group
Review
Euro
Euro
Customer
Customer
Service
Service
Review
Review
Local
LocalS&OP
S&OP
Meeting
Meeting
OpCo
Demand
Plan
Local
S&OP
Review
Aggregate
OpCo
Demand
Plans
Euro
Euro
S&OP
S&OP
Meeting
Meeting
Update Supply Plan
Update Supply Plan
S&OP scope
Euro &
Local
Production
Plan
APO
Local
Local
Demand
Demand
Meeting
Meeting
Capacity
Check and
Inventory
DP scope
S&OP scope
S&OP scope
with impact
with impact
on DP
on DP
Euro
Supply
Review
Euro
Demand
Balancing
Aggregate
Supply
Plan
Review
Supply
Chain
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Updated
Demand
Forecast
Define Supply
Plan at Euro
Level
Customer service
review
Demand Meeting
M.5. Create
Demand Forecast
M.3. Updated
Promotional
Planning
Local
S&OP
meeting
M.6. Update
Demand
Forecast
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Monthly
Cycle
18 months in months
6 months in weeks
Forecast
Baseline +
Promotions
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Non-clean
history (no
promotions)
Horizon
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Risks
identified?
Communicate
risks to Sales &
Marketing
Update demand
forecast in APO
Update demand
forecast with
promotional
activities
Communicate
changes to Supply
Planning
Yes
No
Changes in
Promotional
Planning?
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Provide changes in
promotional
planning
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Brand
Sub
Brand
Concept
Business
line
Promo
-tional
Type
Kit
Process
Type
Type 1
Variety
Category
Segment
Sub
Segment
Example of
Planning level
Product
Family
Product
Format
SKU
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Level
Business Line
Body Care
Household
Tea
Coffee
Body Care
Household
Coffee&Tea
Category
Bath&Shower
Airfresheners
Coffee
Tea
Segment
Bath
Airfresheners
Roasted Coffee
Hot Tea
Bath
Home
Black
Herbs
Starter
Standard
Regular
Radox
Ambi-Pur
Douwe Egberts
Pickwick
Original
Desert
Douwe Egberts
dessert
Pickwick English
Ground
Sub-segment
Product Family
Brand
Sub-brand
Process Type
Perfum dinterieur
Ambi-Pur Perfum d
interieur Antitabacco
-
Variety
Anti-tabacco
caffeinated
English
Concept
bottle
electrical
Brick pack
box
standard
standard
10% free
standard
500 ml
250 gr
80 * 2
Ambi-Pur Perfum d
interieu Anti-tabacco
starter electrical
Product
Packaging Type
Product Type
Format
SKU
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Pickwick English
80*2
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Geographic dimension and characteristics are usually based on the supply network
Factories
Lowest Point of
Delivery
DC
Clients
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APO Supply
Network
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Add Events
Monthly cycle
Phase in/out
Update Forecast
Create consensus
(local S&OP)
Send forecast to
Supply Planning
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Add Events
Monthly cycle
Phase in/out
Update Forecast
The lowest level of detail of the forecast (due to Supply Planning or S&OP
requirements) is:
Send forecast to
Supply Planning
Format Level
Forecast Level
SKU Level
32.00
0
72.00
0
DE Dessert
250g
23.00
0
13.30
0
Auchan
DE Dessert
500g
6.000
17.00
0
12.00
15.00
5.000
0
0
SKU/Customer
Customer
Level
DE Dessert
4.000
1.300
2.000
2.000
SKU/Customer
17.00
0
Makro
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700
SubBrand Level
5.700
Intermarch
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Add Events
Monthly cycle
Phase in/out
Update Forecast
Send forecast to
Supply Planning
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Add Events
Monthly cycle
Phase in/out
Update Forecast
Identify the characteristics of the group of products that make them homogeneous
and are therefore suitable for aggregating
Characteristic
s
Demand
Volatility
Market
Intelligence
Promotional
activity
Lifecycle
Range of
products
Strategic
Value
Customer
Collaboratio
Customer
n
concentratio
n
Description
Capacity to predict future
demand
Identify seasonality,
trend,...
Number, frequency and
types of promotions
New product, growing,
mature or declining
A large number of SKU
makes forecast complex
Importance of the
SKU/group of SKU for the
company
Collaboration with
customer
Special agreements
Number of customers
buying the product
Send forecast to
Supply Planning
Impact
for
selectin
g level
Homogeneous
Homogeneous
Homogeneous
Homogeneous
Easy to
disaggre
g.
Product A
Customer
view
Customer
view
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Add Events
Monthly cycle
Phase in/out
Update Forecast
Send forecast to
Supply Planning
APO provides a wide range of different statistical models and strategies to use for
forecasting (up to 35):
- Linear regression with seasonality
- Trend model
- Trend and seasonal model
- Automatic model selection,...
How to select the best model?
First step: Prior to selecting the forecasting statistical model, Demand Planners will have
to gather market intelligence to understand with pattern to find.
Second step: Test which model better fits the expected demand pattern. Take into
consideration some recommendation:
- Linear regression with seasonality model is very easy to understand by users and
require very little maintenance (preferred model by Demand Planning implementation
team)
- Most of the other models require some statistical skills by users and time consuming
maintenance by DP when reusing the same profile for next rolling forecasts
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Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Update Forecast
To enable forecasting to be based on a model created using history that is free of impact of
events (non repetitive history)
Any outliers (promotions) will give errors in estimating seasonal demand
To understand underlying demand e.g. seasonality and ensure that it is reflected in the forecast
Ensure that the planned contribution of events is not duplicated in the forecast
To provide a baseline forecast to account management so that they can focus on promotions
Should you always clean history?
No. Balance the amount of effort required versus the result:
- Focus on major events which significantly effect your baseline.
- Focus on A category products.
- If events are repetitive in type and in time then the user could decide not to clean history.
Baseline
Sales history
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Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Update Forecast
Total history
Total history -
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updated
promo
= baselin
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Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Update Forecast
Recommendations
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Add Events
Monthly cycle
Phase in/out
What is disaggregation:
Update Forecast
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1000
Forecast Level
25%
250
35%
40%
350
400
SKU Level
1100
32%
350
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32%
350
36%
400
SKU Level
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1200
32%
384
32%
36%
384
400
SKU Level
Note: Changes in the disaggregation factors only affect to the periods which Demand Planners
updated in previous rolling forecasts
April01
May01
time
1200
Brand Level
25
35% 40%
%
32%
32% 36%
350
350
400
SKU Level
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1400
25
%
35%
350
490
40%
560
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Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Every month Demand Planners will update the forecast for the following 24 months
Update Forecast
P2
P1
Identify
weekly
profile in
fiscal
periods
W1
W2
W3
P3
W4
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Baseline
20
40
60
80
Promotions
20
20
Final Forecast
20
40
80
100
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What is an event:
Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
An event can be defined as any activity, internal or external, that have a significant
impact on demand.
Update Forecast
Types of event:
There can be many different types of events:
- Sales events (Logistics, Financial, Change in customer listings)
- Marketing events (TV campaign, Change in price policy, )
- External events (competitors actions, market tendencies,)
Why events are needed in DP:
Demand planners work with APO to get a representative Forecast Baseline (free of
impact of events)
Events can represent a very significant volume. It is therefore essential to have a
good estimation of the expected impact of sales and to apply them in APO
The information has to be provided to Demand Planners by the people that are
closer to the market and customers (Sales and Marketing)
New
Product
Introductions
Forecast
Baseline
Promotions
Sales
Obsolete
Cannibalisation Stock
effects
Updated
Forecast
Sales
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Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Demand Planner will include the impact of promotions, with a significant impact on
sales, to the APO forecast
Update Forecast
Every month Sales should provide to the Demand Planner the updated promotional
plan for the following 6 months, which ideally will contain:
- Description and customer target of the promotion
- Volume estimation for the SKU (or group of SKUs) on promotion
- Weekly detail of the impact (when possible)
- Estimation of the expected cannibalization (when possible)
Promotion A
Description of promotion
: 10% discount
Customer (s) target:
Start date (shipping):
15 February
End date (shipping):
28 February
Expected promotional volume
SKUs promoted
Sanex
Shampoo 500
ml
SKU of Douwe
Egberts
dessert
Week 1
Week 2 Week 3
Week n
700
500
500
-600
+ 15%
+20%
+5%
-20%
Carrefour
Expected cannibalization
SKUs
cannibalised
Sanex
Shampoo 750
ml
Week 1
Week 2 Week n
100
100
25
-5%
- 5%
0%
SKUs of JM
dessert
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Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Update Forecast
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Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
In some occasions an OpCo can be aware of external factors that may have
significant impact on future sales
Update Forecast
An example of this can be the Coffee demand that can have a strong relationship
with:
- Price
- Price distance
- Market Share
- Market Growth
To include these events in APO forecast it is necessary to:
- Make an interpretation of external data (e.g., Nielsen)
- Estimate the impact on future demand that this situation may have
- Communicate the impacts to Demand Planners, who will include it as an event
in the promotional calendar
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What is it?
Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
The Product Lifecycle usually has different phases: launch, growth, maturity and
decline
Update Forecast
Demand Planners need to take product lifecycle into account when forecasting,
especially in the launch and decline phases
Alternatives in APO
APO DP provides different alternatives to deal with lifecycle management:
- Like modelling - Choose a product similar in behaviour to the new product
introduction and use its launch profile to base your forecast on (or % of this
profile)
- Phase-in profile - Select a product which has a similar mature sales history and
apply a profile for launch. This profile can be based on market intelligence
- Phase-out profile - Apply a time series phase-out profile to simulate the
discontinuation of a product.
- Manual profile A profile for the product is manually entered into the system
Demand Planners will choose the best option considering the specific
characteristics of each case
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Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Update Forecast
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What is a job?
Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
APO gives the opportunity to run any process in batch jobs (i.e, run a
forecast, include impact of promotions,) and forecast by exception, making
use of alerts to identify potential forecast errors
Update Forecast
Advantages of jobs:
Reduction in Demand Planner work effort
Alerts identify potential errors
Disadvantages of jobs:
Demand Planners do not see on-line the work they are doing (e.g., adding a
new promotion or disaggregate the forecast)
Maintenance of the jobs is required
Recommendation:
ABC analysis
Make an ABC analysis taking into consideration volume, value and strategic
value of each set of products.
20%
80%
80%
20%
N of SKUs
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Value
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What is an alert?
Disaggregation
Evaluate Forecast
Performance
Add Events
Monthly cycle
Phase in/out
Alerts in APO are customizing Warnings that a Demand Planner can use to
track results from any activity he/she performs in the system
Periods
P1
P2
P3
120
150
170
110
90
150
Update Forecast
P4
220
Alert
Watch Out!!!
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Contents
1.
2.
3.
4.
5.
DP Exercises
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supply
supply
forecast
supply
forecast
supply
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Knowledge transfer:
Emphasize knowledge transfer during the project life. Planners need to spend a significant amount of
time to learn and make full use of the tool (e.g. different options for desaggregation). By not
considering it, they may feel that Excel can do more than DP. Two approaches are suggested to
overcome this risk:
Provide the user a prototype so he/she may experience the tool
Create a super-user role: a competent and fully-dedicated user that will support us in training
and support tasks
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Description
It indicates the complexity of the
data structure (product/ client/
location) and the alignment with
the transactional system.
Criteria
Number of dimensions.
(product/client/location).
Sales History
N. of sources of data.
Planning Cycle
Planning frequency.
Planning Horizon
Number of months.
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Description
Criteria
Number of dimensions.
(product/client/location).
Lifecycle
Management
New Customers
Introduction
Market
Frequency of development
Promotional
Promotional
Planning
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segmentation.
activity.
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Description
Criteria
Statistical
Forecasting-Time
Series
Statistical
ForecastingCausal
Upload and
Evaluation of an
External Forecast
considered.
obtaining.
Number of forecasts.
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Description
Criteria
Forecast
Accuracy
Tracking
Demand Forecast
Valuation
Number of dimensions.
Review and
Adjust Forecasts
at Various
Aggregation
Levels
Number of dimensions.
(product/client/location).
valuation is calculated.
Calculation complexity.
(product/client/location).
Desaggregation criteria
complexity.
Number of SKUs.
Number of inputs used to perform
the forecast.
Desaggregation criteria
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complexity.
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Description
It indicates the complexity that
exists in the transfer of the
forecast to SNP (or other system).
Criteria
Type of system to which the forecast
is to be transferred.
Alert Monitor
Work by
Exception
Returns Scenario
Frequency of returns.
Volume of products that are
returned.
Reporting
Scenario
Number of reports.
Complexity of KPIs calculation.
Number of filters (conditions for
report data selection).
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Criteria
Number of characteristics.
Number of dimensions (product / client /
location).
Number of characteristics.
Number of dimensions (product / client /
location).
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Criteria
Roles and
Authorizations
Number of roles.
Master Data
Interface
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Criteria
Locations
Products
Number of products.
Sales History
PPM DP
Number of PPMs.
Average number of components per
PPM.
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Contents
1.
2.
3.
4.
5.
DP Exercises
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To demonstrate that the Supply Chain process has to be customer oriented in order
to ensure the required service level at minimum cost.
INDEX
Business Description
Previous Steps
SAP APO Demand Planning
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Category A
Nationwide
All customer
Product A
Nationwide
All customers
Product B
Nationwide
All customers
Product B
Nationwide
Product B
Nationwide
customer A
customer B
Product B
Nationwide
customer C
The actual sales information at the customer level is critical to quickly react to
deviations in the promotional behavior.
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The market is changing every day with continuous mergers, demergers, acquisitions, etc.
that must be reflected in the forecast to better match future demand.
Generally speaking, it is not advisable to change historical data to match changes in the
customer composition. It is preferable to introduce events in order to increase or decrease
the base sales forecast.
In this case, the forecast is adjusted by
introducing an event in the future with
the impact in sales of the increased or
decreased number of points of sales.
OR
customer A
customer A
customer A
customer B
New customer
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Before performing this scenario in SAP APO, it is necessary to delete all the
previous transactional data from former users that could affect the scenario
results. For that matter, the next steps must be executed :
1.
Go to transaction SE38.
2.
/SAPAPO/RLCDELETE
3.
to execute it.
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4. Get a variant:
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6. Execute
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Generate Forecast
Event Introduction
Forecast Review
Review historical sales of one product and disaggregate the information in the client dimension.
Review the forecast at the client level and the impact of cannibalization between standard and
promotional products.
Analyze the alerts generated by the system due to significant sales deviation in one client during the
promotional period.
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1.
2.
3.
Open the Planning Book PB_003_02 and select (double click) in the data view
DV_003_01 Press the button
and select Info Objects
4.
5.
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6.
7.
To obtain the percentages by client over total sales, press the button
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and, in
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Period: enter W
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CAN_5246
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7.
8.
9.
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1. At Interactive Planning screen, select the data selection product P_003_5246 and the
promotion button to load it into the table.
2. Go to the header, and in the Product tab strip select Details.
3. Review in the promotional and net forecast key figures the impact of cannibalization
between the two products (optional).
4. Go to the header, and in the Account tab strip select Details.
5. Review, in the promotional and net forecast key figures, the impact of cannibalization
between the two products at the client level. When a product is in promotion, others
products may be affected
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3. The interactive planning screen appears and the user only has to load the data selection
into the table to review what is happening.
4. To do a drill down in the client dimension, go to the header and, in the Total Account
(client) tabstrip, select the option Details.
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Contents
1.
2.
3.
4.
5.
DP Exercises
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DP EXERCISE
SAP APO installation guide and getting started: Before you do the exercises we are going to install the
SAP GUI and the access to the Barcelona APO Solution Center.
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DP EXERCISE
Objective:
To consolidate the DP concepts learnt along the course.
At the conclusion of this unit, you will be able to:
Evaluate historical data and create sales forecast.
Analyze the differences among the forecasts you get when the statistical models have been
changed.
Analyze the variables that APO provides you to asses forecast accuracy based on past data.
Create promotional events in APO.
Check the promotion impact on the forecast and cannibalization produced between products.
Exercise:
The first step is to delete all the previous transactional data from former users that could affect our
results.
Select the product P_003_3004 and review sales at client level,both in absolute values and in
percentages.
Create a forecast, check the variables and change the statistical model for the forecast. Check the
differences between the models and check the MAD and MAPE statistical parameters.
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DP EXERCISE
Introduce an event:
Short Text (Promotion ID):
Description: Promotion 3004 (user x)
Cannibalization group: CAN_3004
Period: enter W
Number of periods: enter 3
Begin date: (user)
End date: (user)
Promotional key figure: RPROMEV
Planning key figure: RHIST
Introduce some values for your promotion.
Check the promotion impact on the forecast.
Check the cannibalisation between products both at product level and at client level.
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DP EXERCISE SOLUTION
Before performing this scenario in SAP APO, it is necessary to delete all the
previous transactional data from former users that could affect the scenario
results. For that matter, the next steps must be executed :
1.
Go to transaction SE38.
2.
/SAPAPO/RLCDELETE
3.
to execute it.
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DP EXERCISE SOLUTION
4.
Get a variant:
5.
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DP EXERCISE SOLUTION
6. Execute
All the categories from orders
(forecast, purchase requisitions,
production orders..) that could
affect the scenario results are
included in the variant.
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DP Exercises
DP EXERCISE SOLUTION
Review of Historical Sales:
1.
2.
3.
Open the Planning Book PB_003_02 and select (double click) in the data view
DV_003_01 Press the button
and select Info Objects
4.
5.
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DP EXERCISE SOLUTION
6.
7.
To obtain the percentages by client over total sales, press the button
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and, in
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DP Exercises
DP EXERCISE SOLUTION
Generate Forecast:
1. To generate forecast select in the menu: Settings Forecast profile.
2. Select your Master Forecast Profile: MP_P_003_3004 press the button
press button
to obtain the Forecast.
3. To display the graphical forecast press the button
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and then
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DP Exercises
DP EXERCISE SOLUTION
Mean absolute deviation (MAD): mean absolute deviation gives the mean average
difference between the forecasted value and the historical value in the ex-post
forecast.
MAD
MAPE
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DP EXERCISE SOLUTION
6. You can choose other models and review the new results. Exit without saving
pressing
7. To come back to the interactive planning press the button
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DP EXERCISE SOLUTION
Next steps:
For next steps follow the instructions from the Demo Scenario. Be careful with
planning versions and products, so each assistant should use their products.
Use the information given at the exercise to introduce the promotional event as well.
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