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Demag Standard Cranes

Performance and efficiency at the highest level

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Demag Cranes & Components sets standards for industrial cranes

Standard crane solutions made by Demag offer outstanding quality, efficiency and reliability at the highest level.
Every crane and every crane component reflects our
decades of crane expertise and reliability as a partner
for the industry.
Innovation for greater efficiency
With the Demag DR rope hoist, for example, we present
you an extended state-of-the-art for Standard Cranes in
applications for loads weighing up to 50 t and have again
set the standard for crane engineering.

38926-2

Crane type
Load capacity* up to
Span dimension* up to

The C shape of the Demag DR rope hoist design is ideally


suited to crane applications. Thanks to the many benefits
offered by the rope hoist, the entire crane operates much
more efficiently.
Demag DR rope hoist benefits:
Reproducible connection geometry and effective spare
parts management provide the basis for optimum
planning and the certainty of a reliable investment
Proven crane geometry with welded crane girders
guarantees high design rigidity, optimum travel characteristics and minimum wear
Longer hook paths, improved utilization of the available
space and lower construction and running costs thanks
to possible raised crane girders, designs tailored to
match the roof structure and compact crabs with
minimum approach dimensions
Highly convenient operation and safe load handling
thanks to ergonomic operating elements and bi-directional radio control; the standard display provides
complete transparency for control of the installation
and enables operating status data to be read out, for
example
Infinitely variable speed control in all motion axes
thanks to frequency inverter-fed drives eliminates load
sway, facilitates exact and gentle positioning and reduces the mechanical load on the crane installation
Faster handling rates and improved efficiency thanks to
high lifting and cross-travel speeds

Suspension cranes (EPDE/EKDE)

Single-girder overhead travelling Double-girder overhead travelling


cranes (EPKE/EKKE)
cranes (ZKKE)

8t

12.5 t

24 m

35 m

Long-travel speed* up to
Cross-travel speeds* up to
Hoist speed* up to
Stepless motions

50 t

40 m/min
30 m/min

25 m/min
12.5 m/min
3 axes

* Other specifications on request

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39343-2

Infinitely variable speed control facilitates particularly gentle handling of the load

Single-girder overhead
travelling crane
with rolled-profile girder (EPKE)

Single-girder overhead
travelling crane with
box-section girder (EKKE)

Suspension crane
(EPDE / EKDE)

Double-girder overhead travelling crane


(ZKKE)

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Attention to detail for total quality

39559

40242-6

Crane end carriage


Rigid box-section design with a reinforced connection
area featuring welded diaphragm plates as well as
engineering tolerances in the crane girder connection
guarantee high stability and inherent rigidity as well as
optimum travel characteristics with minimum wear on
the crane runway and travel wheels
The precise travel wheel arrangement and exact adjustment of the crane span dimension thanks to interchangeable spacer elements ensure optimum travel
characteristics and high adaptability to possible crane
runway tolerances
Crane travel unit design with the aid of in-house static
design programs and simple assembly thanks to good
accessibility offer safety and efficiency, which reduces
maintenance costs

37371-1

Power supply line


Demag DCL compact conductor line for 4 to 7 poles
and screw-type connections ensures long-term power
supply and minimises unplanned downtime
Pre-assembled elements for simple assembly or replacement of current collector trolleys or complete straight
sections provide optimum serviceability
IP 23 or IP 24 high protection against accidental
contact with sealing lip and integrated expansion
compensation for optimum safety

Travel unit
Maintenance-free drives with anti-friction bearings
lubricated for life, generous bearing arrangement to
accommodate horizontal forces and travel wheels made
of spheroidal graphite cast iron provide for favourable
travel characteristics and minimum wear on the crane
runway and travel wheels
Infinitely variable travel speeds thanks to frequency
inverter-fed drives with speeds up to 80m/min without
the need for any additional cabling and wiring ensure
low-vibration travel as well as precise positioning and
reduce the load on the overall installation

37427-4

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39589-4

38972-2-1

Crab
DR rope hoist of C-shaped design optimised for crane
applications with increased hoist and cross-travel
speeds offers higher handling rates and efficiency
for cranes with load capacities up to 50t
Compact designs with minimum approach dimensions
and long hook path ensure optimum utilization of the
available space and height and reduce construction and
running costs
Infinitely variable hoist and travel motions ensure lowsway handling. Precise and gentle positioning provides
for greater safety and convenient operation
CAN Bus technology to meet tomorrow's demands for
high data transmission reliability, corresponding to
Category3 to DIN/EN 954, ensures optimum monitoring for greater efficiency thanks to preventive maintenance

39030-1

39330-1

Control
Ergonomically designed control units for safe, fatiguefree handling. The standard display provides complete
transparency for control of the installation. The CAN Bus
control system corresponds to Category3 to
DIN/EN954.
Demag DLC line control
Height-adjustable control pendant suspended for
separate travel on the crane girder
Demag DRC radio control
Radio controls with proportional pushbuttons for
wireless control with variable radio frequency operation
for unimpeded radio transmission
Demag DRC-J joystick transmitter
Radio control with a practical belt that can be carried
comfortably

Bottom block
Perfect bottom block design with standard load hook
for ease of load connection
Rope lead-in guard eliminates the risk of being caught
between the rope and sheave
Handle recesses on both sides simplify handling of the
bottom block and increase operating safety

38962

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Single-girder overhead travelling cranes with box-section girders

EKKE single-girder overhead travelling cranes provide you


with Demag technology at a particularly attractive price.
These cranes feature maximum rigidity for a minimum
deadweight. This keeps the load on the crane runway
low, and a cost-effective design can be selected for the
building. They also offer the benefits of outstanding
crane geometry, resulting in exceptional travel characteristics. The Demag DR rope hoist, for example, is of optimum design for crane applications. Therefore, the entire
crane meets your demands for greater efficiency.

EKKE single-girder overhead travelling crane

Your benefits:
Computer-optimised box section as the crane girder
End carriages of torsionally rigid, welded box-section
design
Travel wheels of highly wear-resistant GGG70 spheroidal
cast iron with self-lubricating properties
Connections between the main girder and end carriages
manufactured to mechanical engineering tolerances for
minimum wear
Crab of low-headroom design with chain hoist or rope
hoist, offering particularly favourable hook approach
dimensions to serve the largest possible area
Power supply to the crab by means of highly flexible flat
cable with protective earth conductor
Control pendant suspended for separate travel on the
crane girder, with display for installation monitoring
Optional: radio control with display and proportional
pushbuttons
Optimum anti-corrosion protection of all parts thanks to
pre-treatment of steel components to industry standard
Paint finish in semi-matt golden yellow. Travel drives in
azure blue. Crab powder-coated in azure blue and silver
grey
Optimum adaptation to the building design

Technical data
Load capacity
Span

up to 10 t
up to 30 m

Long-travel speed

up to 40 m/min

Cross-travel speed

up to 30 m/min

Hoist speed

up to 12.5 m/min

Other specifications on request


Type 1

Type 2

Type 3

Type 4/5

Options
See additional equipment, page 14
Technical data sheet
ident. no. 203 529 44

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38972-1

Your benefits with the Demag DR rope hoist


optimised for crane applications
Increased efficiency thanks to extended Demag
service life (1,900-hour full-load service life)
Improved load handling thanks to increased lifting and
cross-travel speeds
Low-sway load motions thanks to infinitely variable
cross-travel speeds

Monitoring for improved installation transparency


Improved utilisation of your production area thanks to
minimum approach dimensions

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Single-girder overhead travelling cranes with rolled-profile girders

EPKE single-girder overhead travelling cranes with a


rolled-profile girder as the load bearing structure offer
outstanding value for money. The use of rolled-steel
sections for the crane girder and specially designed
travelling rope hoists or chain hoists make these cranes
the optimum solution for light loads and relatively small
spans.

control pendants. When fitted with features such as


infinitely variable-speed cross-travel drives, they also
make it possible to achieve low-sway travel motions
for gentle handling and precise positioning of loads.
In addition, they also offer high reliability and safety
as well as a long service life combined with high levels
of operating efficiency by all components.

As a particularly inexpensive entry-level model offering


the usual high level of Demag quality, single-girder overhead travelling cranes with rolled-section girders can be
integrated into existing workshops or new buildings as
workshop cranes, for example. EPKE standard cranes
ensure efficient and fatigue-free load handling thanks to
the higher cross-travel speed and optimised ergonomic

Benefits and features


Available with Demag DR rope hoists and Demag DC
chain hoists
You benefit from the proven advantages of singlegirder overhead travelling cranes

Optimum adaptation to the


building design

EPKE single-girder overhead travelling crane


Technical data
Load capacity
Span

up to 12.5 t
up to 18 m

Long-travel speed

up to 40 m/min

Cross-travel speed

up to 30 m/min

Hoist speed

Type 1

up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14
Technical data sheet
Ident. no. 203 728 44 (with DR)
Ident. no. 203 729 44 (with DC)

Type 2

Type 3

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40227-7

EPKE single-girder overhead travelling cranes are optionally fitted with DR rope hoists or DC chain hoists

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Suspension cranes the column-free alternative

Demag suspension cranes operate on crane runways that


are attached to the existing roof structure. This design
eliminates the need to install crane runway columns. In
this way, the entire workshop area is available for production. In addition, any sections of the workshop can
be served. The overhangs on either side can be used to
extend the travel path of the travelling hoist beyond the
span dimension. Optional latching devices make it possible to transfer the travelling hoist from the crane girder
to a branch track and backagain without having to
deposit the load.

Your benefits
Consistently high quality with all the advantages
offered by overhead travelling cranes (pages 6/7)
Optimised end carriage design
Rigid I-beam girders or welded box-section girders
for optimum load distribution
Loads can be handled immediatelyadjacent to the
building wall by means of girder ends tailored to meet
application requirements

EPDE / EKDE suspension crane


Technical data
Load capacity
Span

up to 8 t
up to 24 m

Long-travel speed

up to 40 m/min

Cross-travel speed

up to 30 m/min

Hoist speed

Optimum adaptation to the


building design

up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14

Type 1

Technical data sheet


Ident. no. 203 719 44,

203 722 44,

203 725 44

Type 2

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39437-3

Radio control systems enable your cranes to be controlled from any position

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Double-girder overhead travelling cranes


high load capacities combined with wide spans

Demag double-girder overhead travelling cranes offer you


a virtually unmatched load capacity for their deadweight.
They are also characterised by their outstanding crane
geometry, which ensures extremely favourable travel
characteristics and, therefore, minimises wear. The particularly large lifting height results from the ability to raise the
load hook between the two crane girders.
Depending on requirements, our double-girder overhead
travelling cranes can also be fitted with radio or operator
cab controls. Optional maintenance platforms and accessible crabs not only make it easier for you to maintain the
crane, but also ensure that your hall fittings such as lamps,
heating elements or supply lines can be reached quickly
and easily.

Your benefits
Consistently high quality with all the advantages
offered by overhead travelling cranes (pages 6/7)
Particularly high performance thanks to the doublegirder design for high long and cross-travel speeds
Low deadweight reduces investment layout
Possible fittings
Optional maintenance platform for building repairs
Operator cab control as a crane control variant

Optimum adaptation to the


building design

ZKKE double-girder overhead travelling crane


Technical data
Load capacity
Span

up to 50 t
up to 30 m

Long-travel speed

up to 40 m/min

Cross-travel speed

up to 25 m/min

Hoist speed

Type 1

up to 12.5 m/min

Other specifications on request

Options
See additional equipment, page 14
Technical data sheet
Ident. no. 203 561 44 (up to 16 t)
Ident. no. 203 660 44 (over 16 t)

Type 2

Type 2

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39343-5

The double-girder design provides for particularly high load capacities and sensitive load handling
thanks to infinitely variable speed control

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Demag crane accessories and additional equipment

39343-3

With our wide range of accessories and additional equipment, we are able to adapt our standard cranes to the
individual requirements of your application.
Height adjustment of the control pendant switch
makes it easier for you to attach the load
Control by means of a pendant switch or, if required,
bi-directional radio control with proportional pushbuttons
Variable-speed motors with frequency inverters help
to avoid load sway

39294-2

39008-2

Cranes fitted with two crabs make it easy to handle


long and awkward loads
A comprehensive range of load handling attachments
satisfies the most varied requirements

Planners and plant designers are provided with a full


range of technical documentation for each crane type,
either as a conventional document or in electronic form
on CD-ROM (order no. 227 049 44). Send order via
e-mail to: standardcranes@demagcranes.com, subject:
TIP-CD. This will enable you to incorporate Demag
Standard Crane solutions in your plant design right from
the start, thus providing you with reliable planning information to save time and money.

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37970-1

Double-girder overhead travelling crane with tandem end carriages for transporting and turning engine blocks

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Demag Service always ready to help

Demag Cranes & Components offers you comprehensive


and reliable service with its global network of Demag
expert service teams and Demag partners. They ensure
maximum possible availability and safety in your installation.
Rapid and reliable spare part supply
Customers all over the world are supplied with the
required spare parts quickly and flexibly by Demag
Cranes & Components and its service network.
Efficient training of your employees
Your employees learn all they need to know about hoists
and crane installations in Demag training courses lasting
one or more days. Operator and product training courses
increase productivity, familiarisation with the relevant
regulations contributes towards maximum safety at the
workplace. Training courses can be held at our training
centres or at your company.

Monitoring reduces downtime


Our monitoring system keeps track of the performance
and safety status of your installation. A diagnostics tool
constantly shows the operator or maintenance engineer
the relevant status information and any unusual operating status, if applicable. This enables any necessary maintenance and repair work to be identified and carried out
in good time. Regular monitoring reduces downtime and
cuts maintenance and operating costs in the long term.
Your individual service package
Demag Service offers a comprehensive portfolio of
services to ensure the lasting availability of your
installation throughout its entire life-cycle:
Recurring inspections according to relevant accident
prevention regulations and general overhauls
Inspection and maintenance according to contract
schedules
Fault elimination both with and without an on-call
standby agreement
Crane and crane runway surveys
Service training for operators and maintenance
engineers
On this basis, we can assemble a package tailored to
meet your individual production and operating needs.

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39022

Crane system data can be read out for predictive and scheduled service

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Crane Designer precise planning saves time, space and money

Demag Cranes & Components is not only a strong partner for perfect technical solutions to meet your in-house
logistics requirements. We also provide you with support
during the planning phase for overhead transport logistics.
One of the first steps towards efficient planning is selection of a crane tailored to meet your needs at the click
of a mouse. With the Demag Crane Designer system, a
crane installation designed to meet individual customer
needs can be configured in just a few minutes using
purely interactive on-screen features at:
www.demag-cranedesigner.com

Only a few parameters have to be entered the rest is


done by the Crane Designer system. From the comprehensive Demag product range, it selects a crane with the
specifications and features that precisely match your
needs. Demag Crane Designer completes planning tasks
in a minimum of time, for both single and double-girder
cranes.

Dimensions

Welcome to Crane Designer for standard cranes


Your configurator for universal Demag standard cranes.
n

Improved handling rates,


Higher availability,
Extended service life,
are only some of the highlights of the latest Demag development. We are pleased to support
you, also in the planning phase. Fill in the enquiry form so that we can help you quickly and
efficiently.

n
n

Interactive online planning tool configure your crane


installations to meet your needs.

Crane Designer calculates all relevant dimensions for your


specific application.

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Your benefits
Requires no installation and no hard disk space
Fast and individual selection
The latest online technical data and dimensions for
your specified crane configuration
The latest documentation in various languages
All information available 24/7 worldwide
Fast and reliable transmission of your enquiry
Connection to our online order system
(www.demag-shop.com)

Visit our virtual planning consultant at


www.demag-cranedesigner.com
Application examples with text and illustration
How to speak Demag crane glossary explains
technical terms
Online configuration of cranes
Quotation texts
Technical information
Static design information
Individual CAD file

Loads/forces

You are provided with information on loads and forces


for further planning, e.g. to calculate your factory building dimensions.

You can download the drawing file generated for your


application to process all relevant data offline.

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MHE-Demag Network
Head office & factory
MHE-Demag (S) Pte Ltd
33 Gul Circle, Singapore 629570
Tel: (65) 6305 3500
Fax: (65) 6862 1933
Service Hotline: (65) 6862 1123
MALAYSIA
Head office and factory
MHE-Demag Malaysia Sdn Bhd
MHE-Demag Logistics
Malaysia Sdn Bhd
PT 79, Jalan 26/6, Sec 26
Kawasan Perindustrian Hicom,
40000 Shah Alam, Selangor
Tel: (60-3) 5517 0888
Fax: (60-3) 5517 0998/9
Service Hotline: (60-3) 5517 0980/1

Perak
No 605,
Jalan Sultan Azlan Shah Utara,
Taman Tasik Baru, 31400 Ipoh
Tel: (60-5) 546 3761
Fax: (60-5) 547 3357

Service centre
Kawasan Komersial Cilandak,
108-S
Jl. KKO Raya, Jakarta 12560
Tel: (62-21) 2753 7250
Fax: (62-21) 2753 7251

Sabah
Ground Floor, Lot 4,
Lorong Iramanis 2,
Taman Iramanis, Jalan Lintas,
88450 Kota Kinabalu.
Tel: (60-88) 389402
Fax: (60-88) 389253

Branch office & factory


Surabaya
Kawasan Rungkut Industri
Jl. Rungkut Industri I/3
Surabaya 60292
Jawa Timur
Tel: (62-31) 843 9000
Fax: (62-31) 843 9287
Service Hotline: (62-31) 843 9001

Sarawak
No. E1-3, 16 Jalan Petanak,
Wisma Horizon, 93100 Kuching
Tel: (60-82) 233163/234163
Fax: (60-82) 254163
VIETNAM

Factory
Johor
Plot 5, Jalan Simpang Renggam
No. 12 Kaw Perindustrian
Simpang Renggam,
86200, Simpang Renggam
Tel: (60-7) 7558833
Fax: (60-7) 7558822
Branch Offices
Melaka
No 45, Jalan PM 1,
Taman Perindustrian Merdeka,
75350 Melaka
Tel: (60-6) 3174 900
Fax: (60-6) 3174 500
Penang
No. 2712 (Ground floor)
Jalan Chain Ferry,
Taman Kimsar, 13700 Perai,
Province Wellesley
Tel: (60-4) 399 7222
Fax: (60-4) 390 8444
Service Hotline: (60-4) 399 7222

Head office
MHE-Demag (T) Ltd
23/110-117 Sorachai Bldg.,
25-29th Fl.,
Sukhumvit 63 (Ekamai),
Sukhumvit Rd.,
Klongton Nua, Wattana,
Bangkok 10110
Tel: (66-2) 7878 500
Fax: (66-2) 7878 501-2
Factory
64 Moo 2, Hi-Tech I.E.,
T.Banpho, A. Bang Pa In
Ayutthaya 13160
Tel: (66-2) 787 8540
Fax: (66-3) 535 0376-7
Service centre
294/1 Soi Soonvijai 4,
Rama IX Rd, Huay Kwang
Bangkok, 10320
Tel: (66-2) 7878 555
Fax: (66-2) 716 8028 - 9

Johor
11, Jalan Canggih 8,
Taman Perindustrian Cemerlang,
81800 Ulu Tiram
Tel: (60-7) 863 1748
Fax: (60-7) 863 1753

Branch office
Chonburi Branch / Borwin
331/73 Moo. 6 331 Rd., Borwin,
Sriracha, Chonburi 20230
Tel: (66-38) 346057-9
Fax: (66-38) 346060

No 20, Jalan Bistari 4/8,


Taman Yayasan,
85000 Segamat
Tel: (60-7) 944 4788
Fax: (60-7) 944 4789

INDONESIA

Pahang
B-378 Jalan Air Puteh,
25300 Kuantan
Tel: (60-9) 567 6129
Fax: (60-9) 567 6143

Head office
PT MHE-Demag Indonesia
Graha Inti Fauzi Building, Lantai 7
Jl. Buncit Raya No. 22
Jakarta 12510
Tel: (62-21) 2753 7200
Fax: (62-21) 2753 7201

Branch offices
Medan
Komplek Graha Niaga, Blok C-16
Jl. Kol. Yos Sudarso No. 20
Medan 20115, Sumatera Utara
Tel: (62-61) 4551460/4557411
Fax: (62-61) 4557441
Pekanbaru
Komplek Riau Business Center, Blok
B-9
Jl. Riau, Pekanbaru 28292, Riau
Tel: (62-0761) 860890
Fax: (62-0761) 860889
Batam
Komplek Pertokoan Inti Batam, E-5
Jl. Laksamana Bintan, Sei Panas
Batam 29432, Kepulauan Riau
Tel: (62-0778) 430 469
Fax: (62-0778) 430 471
Balikpapan
Block H1 No. 5
Balikpapan Permai Complex
Jl. Jend. Sudirman
Balikpapan 76114
Tel: (62-542) 749459
Fax: (62-542) 744925
Timika
Jl. C. Heatubun / Jl. Baru
Timika 99910, Mimika, Papua
Tel: (62-901) 3302063
Fax: (62-901) 3302063
Service depot
Karawang
Komplek Bumi Karawang Baru Blok A3
No. 5
Desa Teluk Jambe,
Kecamatan Teluk Jambe
Karawang 41361, Jawa Barat
Tel: (62-267) 643 941
Batu Hijau
Komplek Indra Foto 01
Maluk, Sumbawa Barat
Nusa Tenggara Barat
Tel: (62-372) 635643

www.mhe-demag.com
E-mail: sales_mhe@mhe-demag.com
A Joint Venture between Jebsen & Jebsen (SEA) Pte Ltd and Demag Cranes & Components GmbH

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PHILIPPINES
Head office & factory
MHE-Demag (P) Inc.
Main Avenue, Severina Diamond
Industrial Estate, Km. 16 West Service
Road, South Expressway,
Paraaque City, 1700
Tel: (63-2) 786 7500
Fax: (63-2) 786 7555
Service Hotline: (63-2) 821 5149
Branch office
Cebu
Door 1, Annex, Rozen Building,
A. C. Cortes Avenue,
Mandaue City 6014
Tel: (63-32) 346 1672, 346 1959
Fax: (63-32) 3461967
VIETNAM
Head office
MHE-Demag Vietnam
Company Limited
Unit 1204 12th Floor
Sailing Tower, 111A Pasteur,
Ben Nghe Ward, District 1, HCMC.
Tel: (84-8) 3823 6540
Fax: (84-8) 3823 6776
Service Hotline: (84-8) 3823 6540
Factory
15 VSIP Street 2, Vietnam Singapore
Industrial Park,
Thuan An District,
Binh Duong Province
Tel: (84-650) 3784 080-1
Fax: (84-650) 3784 082
Branch Offices
Ha Noi
5th Floor, Kinh Do Building
292 Tay Son Street
Dong Da District, Hanoi City
Tel: (84-4) 3514 6697
Fax: (84-4) 3514 6698
Affiliate
Katrolin Co. Ltd
Unit 1204A 12th Floor
Sailing Tower, 111A Pasteur,
Ben Nghe Ward, District 1, HCMC.
Tel: (84-8) 3823 6727
Fax: (84-8) 3823 6728
TAIWAN
Head office
MHE-Demag Taiwan
Company Limited
62 Min Chuan 2nd Road
Kaohsiung 806, Taiwan R.O.C.
Tel: (866-7) 3335185
Fax: (866-7) 3327927
Branch Offices
Taipei
6F-1, No. 18, Lane 321
Yang Guang Street
Taipei 114, Taiwan R.O.C.
Tel: (886-2) 87976501
Fax: (886-2) 87976602

0210 EN/MHE 208 557 44 MHE 701 IS 100


No liability for errors or omissions. Subject to change.
Printed in Germany S+S/300810/5T

SINGAPORE

09.08.10 09:51

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